CN116394001A - Flash remover of friction welding machine - Google Patents
Flash remover of friction welding machine Download PDFInfo
- Publication number
- CN116394001A CN116394001A CN202310413493.0A CN202310413493A CN116394001A CN 116394001 A CN116394001 A CN 116394001A CN 202310413493 A CN202310413493 A CN 202310413493A CN 116394001 A CN116394001 A CN 116394001A
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- shell
- flash
- friction welding
- soot blowing
- welding machine
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- 238000003466 welding Methods 0.000 title claims abstract description 45
- 238000007664 blowing Methods 0.000 claims abstract description 62
- 239000004071 soot Substances 0.000 claims abstract description 61
- 239000000872 buffer Substances 0.000 claims abstract description 47
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 238000005498 polishing Methods 0.000 claims description 19
- 230000003139 buffering effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 11
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention relates to the technical field of friction welding machines, and discloses a flash remover of a friction welding machine, which aims to solve the problem that the flash of the traditional flash remover of the friction welding machine can generate noise when in use; the inside movable mounting of casing has the seat of placing, leaves the clearance between the side of seat and the inner wall of casing, still includes except that the overlap removing mechanism. When the invention is used, the soot blowing mechanism blows soot to the parts, the removed flash is blown away in time, meanwhile, the buffer curtain buffers the blown flash, so that the flash is prevented from splashing to the inner wall of the shell to generate noise, in the use process, the buffer curtain shields the first movable door, in the case of opening the first movable door by mistake, the buffer curtain effectively prevents the flash from splashing to accidentally injure staff, the use safety is improved, and in the processes of flash removal, feeding and discharging of the parts, the friction welding machine can continuously work, and the use efficiency is high.
Description
Technical Field
The invention relates to the technical field of friction welding machines, in particular to a flash remover of a friction welding machine.
Background
The friction welding machine is a device for generating heat energy in rotation and then applying proper pressure to finish welding. According to different energy input methods, the friction welding machine is divided into a continuous driving type and an inertial type. The former consists of a clamp, a transmission mechanism, a pressurizing mechanism, a braking device and a control device; the friction welding machine comprises a clamp, a transmission mechanism, a flywheel, a pressurizing mechanism and a control device, wherein the phenomenon of flash can occur on a part in the welding treatment process of the friction welding machine, the flash on the part is required to be removed by a flash remover, and the problem that the flash of the existing friction welding machine splashes when the flash remover is used can generate noise is solved.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a flash remover of a friction welding machine.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a flash remover of a friction welding machine comprises a shell, wherein the inner wall of the shell is provided with the friction welding machine through a second telescopic part; a placing seat is movably arranged in the shell, a gap is reserved between the side surface of the placing seat and the inner wall of the shell, and the device also comprises a flash removing mechanism for removing flash of the friction-welded part; the placing seat is movably arranged in the shell through the mounting rod, and one side, close to the friction welding machine and the deburring mechanism, of the placing seat is respectively provided with an electromagnetic part for magnetic attraction fixing of parts to be friction welded; the third driving part is used for driving the placing seat to horizontally rotate; the device also comprises a soot blowing mechanism, which is used for blowing soot to the parts which rotate to the bottom of the flash removing mechanism and are subjected to flash removing treatment; a first movable door is movably arranged on one side of the shell, which is close to the deburring mechanism, and is used for feeding and discharging parts; the device also comprises a buffer mechanism for buffering the flash blown by the soot blowing mechanism; the buffer mechanism comprises two electric sliding rails arranged on the inner wall of the top of the shell, and movable seats with arc structures are arranged on the side surfaces of the electric sliding rails in a sliding manner; the side of the movable seat, which is close to the placement seat, is provided with a mounting part through a spring, and the side of the mounting part, which is far away from the movable seat, is provided with a buffer curtain made of flexible materials; the buffer curtain is positioned between the inner wall of the shell and the placing seat.
Preferably, the flash removing mechanism comprises a first telescopic component arranged on the inner wall of the shell, one end of a piston rod of the first telescopic component is provided with a mounting shell, and one side of the mounting shell, which is close to the placing seat, is movably provided with a mounting plate; a polishing head is arranged on one side of the mounting plate, which is close to the placement seat, through a spring; the polishing head also comprises a second driving part for driving the polishing head to rotate.
Preferably, a guide rod which is arranged vertically is arranged on one side, close to the mounting plate, of the polishing head, and one side, far away from the polishing head, of the guide rod extends to the top of the mounting plate.
Preferably, the outer diameter of the buffer curtain is sequentially increased from the outer diameter of the buffer curtain far from the first movable door to the outer diameter of the buffer curtain near to the first movable door.
Preferably, the side surface of the mounting part, which is close to the inner wall of the shell, is provided with first bulges at intervals; the inner wall of the shell is provided with a second bulge, and the position of the second bulge corresponds to the position of the first bulge.
Preferably, the soot blowing mechanism comprises a soot blowing shell movably arranged in the shell, and a first soot blowing hole is formed in the side surface of the soot blowing shell; the air pump is used for blowing air into the soot blowing shell; the soot blower also comprises a first driving part for driving the soot blower shell to horizontally rotate.
Preferably, a cavity is formed in the placement seat; one end of the soot blowing shell extends into the interior of the cavity.
Preferably, the side surface of the soot blowing shell, which is positioned in the cavity, is provided with a perforation; and a second soot blowing hole is formed in one side of the cavity, which is close to the electromagnetic part.
Preferably, a second movable door is movably arranged on one side of the shell.
The beneficial effects of the invention are as follows:
when the electric sliding rail type part welding machine is used, a part to be treated is placed at the top of the placing seat, the part is magnetically attracted and fixed through the electromagnetic part, friction welding is carried out on the part through the friction welding machine, after welding is completed, the placing seat is driven to horizontally rotate through the third driving part, the welded part is enabled to move to the bottom of the flash removing mechanism, the flash removing mechanism carries out flash removing treatment on the part, when the flash is removed, the soot blowing mechanism blows ash on the part, the removed flash is timely blown away, meanwhile, the buffer curtain buffers the blown flash, noise generated when the flash splashes to the inner wall of the shell is avoided, damage condition of the inner wall of the shell is also reduced, the buffer curtain shields the first movable door, when the first movable door is opened by mistake, the flash splashes to accidentally hurt staff, the use safety is improved, when the part with the flash removing completion needs to be fed, the side face of the first movable door is driven by the electric sliding rail, the first movable seat is opened to carry out feeding and feeding, and the flash and unloading are carried out continuously in the process, the friction welding machine is high in working efficiency.
Drawings
FIG. 1 is a schematic diagram of a friction welding machine deburring device according to an embodiment of the present invention;
FIG. 2 is a side view of a flash removal mechanism of a friction welder flash remover according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a deburring mechanism of a deburring device of a friction welding machine according to an embodiment of the present invention;
fig. 4 is a top view structural cross-section of a mounting component and a housing of a flash remover of a friction welding machine according to an embodiment of the invention.
In the figure: 1-shell, 2-friction welding machine, 3-soot blowing mechanism, 31-soot blowing shell, 32-first driving part, 33-first soot blowing hole, 4-flash removing mechanism, 41-first telescopic part, 42-polishing head, 43-mounting plate, 44-mounting shell, 45-second driving part, 46-guide rod, 5-buffer mechanism, 51-electric slide rail, 52-movable seat, 53-mounting part, 54-buffer curtain, 6-perforation, 7-mounting rod, 8-third driving part, 9-placing seat, 10-electromagnetic part, 11-cavity, 12-second soot blowing hole, 13-first bulge, 14-first movable door, 15-second movable door and 16-second telescopic part.
Description of the embodiments
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Referring to fig. 1 to 4, a friction welding machine deflashing device comprises a shell 1, wherein a friction welding machine 2 is arranged on the inner wall of the shell 1 through a second telescopic component 16; a placing seat 9 is movably arranged in the shell 1, a gap is reserved between the side surface of the placing seat 9 and the inner wall of the shell 1, and the device also comprises a flash removing mechanism 4 for removing flash of the friction-welded part; the placing seat 9 is movably installed in the shell 1 through the installation rod 7, and one side of the placing seat 9, which is close to the friction welding machine 2 and the deburring mechanism 4, is respectively provided with an electromagnetic component 10 for magnetically attracting and fixing parts to be friction welded; the device also comprises a third driving part 8 for driving the placing seat 9 to horizontally rotate; the device also comprises a soot blowing mechanism 3 for blowing soot to the parts which are rotated to the bottom of the flash removing mechanism 4 and are subjected to flash removing treatment; a first movable door 14 is movably arranged on one side of the shell 1, which is close to the deburring mechanism 4, and is used for feeding and discharging parts; the device also comprises a buffer mechanism 5 for buffering the flash blown by the soot blowing mechanism 3; the buffer mechanism 5 comprises two electric sliding rails 51 arranged on the inner wall of the top of the shell 1, and movable seats 52 with arc structures are slidably arranged on the side surfaces of the electric sliding rails 51; the side of the movable seat 52, which is close to the placing seat 9, is provided with a mounting part 53 through a spring, and the side of the mounting part 53, which is far away from the movable seat 52, is provided with a buffer curtain 54 made of flexible materials; a buffer curtain 54 is positioned between the inner wall of the housing 1 and the rest seat 9.
When the electric welding machine is used, parts to be treated are placed at the top of the placement seat 9, the parts are magnetically attracted and fixed through the electromagnetic part 10, friction welding is carried out on the parts through the friction welding machine 2, after welding is completed, the placement seat 9 is driven to horizontally rotate through the third driving part 8, the welded parts are enabled to move to the bottom of the flash removing mechanism 4, flash removing treatment is carried out on the parts through the flash removing mechanism 4, the ash blowing mechanism 3 blows ash to the parts while the flash removing is carried out on the parts, the removed flash is timely blown away, meanwhile, the buffer curtain 54 buffers the blown flash, noise is avoided when the flash splashes to the inner wall of the shell 1, damage condition of the inner wall of the shell 1 is reduced, the buffer curtain 54 shields the position of the first movable door 14 in the use process, the buffer curtain 54 effectively avoids the situation that workers are accidentally injured by the flash under the condition of opening the first movable door 14 by mistake, and when the parts with the flash removing completion need to be subjected to blanking, the electric sliding rail 51 drives the movable seat 52 to blow the parts, the first movable door 14 is moved away, the first movable door 14 is opened, the blanking efficiency is improved, the work efficiency is high, the work efficiency is continuously carried out, and the work can be continuously carried out during blanking, and the work is finished, and the work is continuously removed.
As a preferred embodiment of the invention, the deburring mechanism 4 comprises a first telescopic component 41 arranged on the inner wall of the shell 1, a mounting shell 44 is arranged at one end of a piston rod of the first telescopic component 41, and a mounting plate 43 is movably arranged at one side of the mounting shell 44 close to the placing seat 9; the side of the mounting plate 43 near the placement seat 9 is provided with a polishing head 42 through a spring; the second driving part 45 is further included and is used for driving the polishing head 42 to rotate, when the part moves to the bottom of the polishing head 42, the first telescopic part 41 pushes the height of the mounting plate 43 to be adjusted, the side face of the polishing head 42 is attached to the side face of the part to be deburred, and the second driving part 45 drives the polishing head 42 to rotate, so that the deburring is completed.
As a preferred embodiment of the present invention, the sanding head 42 is mounted with a vertically disposed guide bar 46 on a side thereof adjacent to the mounting plate 43, and the guide bar 46 extends to the top of the mounting plate 43 on a side thereof remote from the sanding head 42 for guiding movement of the sanding head 42.
As a preferred embodiment of the present invention, the outer diameter of the buffer curtain 54 far from the first movable door 14 to the outer diameter of the buffer curtain 54 near to the first movable door 14 are sequentially increased, so that the splashed flash is buffered in multiple layers, thereby avoiding the flash bouncing on the buffer curtain 54, effectively transferring the flash to the gap between the side surface of the placement seat 9 and the inner wall of the housing 1 by the buffer curtain 54, and allowing the flash to drop to the bottom of the housing 1.
As a preferred embodiment of the present invention, the mounting member 53 is provided with the first protrusions 13 at a side near the inner wall of the housing 1 at intervals; the second bulge is arranged on the inner wall of the shell 1, the position of the second bulge corresponds to the position of the first bulge 13, when the electric sliding rail 51 drives the movable seat 52 and the mounting part 53 to move horizontally, the first bulge 13 and the second bulge are in reciprocating contact and staggered, the effect of swinging the mounting part 53 is achieved, the mounting part 53 drives the buffer curtain 54 to shake, the flash attached to the buffer curtain 54 shakes off to the bottom of the shell 1, and the buffer curtain 54 is automatically cleaned.
As a preferred embodiment of the present invention, the soot blowing mechanism 3 comprises a soot blowing shell 31 movably mounted inside the shell 1, and a first soot blowing hole 33 is formed in the side surface of the soot blowing shell 31; further comprising an air pump for blowing air into the interior of the soot-blowing housing 31; the device further comprises a first driving part 32 for driving the soot blowing shell 31 to horizontally rotate, when the flash is removed from the part, the air pump blows air into the soot blowing shell 31, air flow is sprayed out from the first soot blowing hole 33 and blows away the removed flash on the part, and meanwhile, the first driving part 32 drives the soot blowing shell 31 to horizontally rotate, so that the reverse direction of the air flow blown out by the opening of the first soot blowing hole 33 is changed, and the flash is effectively blown.
As a preferred embodiment of the present invention, the interior of the placement base 9 is provided with a cavity 11; one end of the sootblower housing 31 extends into the interior of the cavity 11.
As a preferred embodiment of the invention, the side of the soot blowing shell 31 located inside the cavity 11 is provided with perforations 6; the second soot blowing hole 12 is formed in one side, close to the electromagnetic part 10, of the cavity 11, in the process of soot blowing of the part, air in the soot blowing shell 31 is sprayed into the cavity 11 through the perforation 6, the air in the cavity 11 is sprayed out of the second soot blowing hole 12, flash falling on the side surface of the part is blown upwards, and therefore the flash on the part can be effectively blown away by air flow sprayed out of the first soot blowing hole 33.
As a preferred embodiment of the present invention, a second movable door 15 is movably installed at one side of the housing 1, and the second movable door 15 can be opened to remove burrs falling to the bottom of the housing 1.
When the device is used, a part to be treated is placed at the top of the placement seat 9, the part is magnetically attracted and fixed through the electromagnetic part 10, friction welding is carried out on the part through the friction welding machine 2, after welding is completed, the placement seat 9 is driven to horizontally rotate through the third driving part 8, so that the welded part moves to the bottom of the flash removing mechanism 4, the flash removing mechanism 4 carries out flash removing treatment on the part, the soot blowing mechanism 3 carries out soot blowing on the part while removing flash, the removed flash is timely blown away, meanwhile, the buffer curtain 54 buffers the blown flash, noise caused by flash splashing to the inner wall of the shell 1 is avoided, the damage condition of the inner wall of the shell 1 is also reduced, in the use process, the buffer curtain 54 shields the position of the first movable door 14, under the condition of mistakenly opening the first movable door 14, the buffer curtain 54 effectively avoids the condition of accidentally injuring workers, the use safety is improved, when the part subjected to flash removing completion needs to be subjected to blanking, the movable seat 52 is driven by the electric sliding rail 51 to carry out soot blowing off, the removed flash is timely blown off, meanwhile, the buffer curtain 54 buffers the blown flash, the flash is prevented from splashing to the inner wall of the first movable door 14, the part is blocked by the first movable door 14, the part is continuously subjected to blanking, and the part can be continuously subjected to the blanking, and the process is used, and the friction welding can be removed, and the part can be continuously removed during the blanking process; when the part moves to the bottom of the polishing head 42, the first telescopic part 41 pushes the height of the mounting plate 43 to enable the side surface of the polishing head 42 to be attached to the side surface of the part to be deburred, and the second driving part 45 drives the polishing head 42 to rotate, so that the deburring is completed; when the electric slide rail 51 drives the movable seat 52 and the mounting part 53 to move horizontally, the first bulge 13 and the second bulge are in reciprocating contact and staggered, so that the effect of swinging the mounting part 53 is achieved, the mounting part 53 drives the buffer curtain 54 to shake, and the flash adhered to the buffer curtain 54 is shaken off to the bottom of the shell 1, so that the buffer curtain 54 is automatically cleaned; when the flash is removed from the parts, the air pump blows air into the soot blowing shell 31, air flow is sprayed out from the first soot blowing holes 33 and blows the flash removed from the parts away, and meanwhile, the first driving part 32 drives the soot blowing shell 31 to horizontally rotate, so that the reverse direction of the air flow blown out from the openings of the first soot blowing holes 33 is changed, and the flash is effectively blown; in the process of blowing the part, air in the soot blowing shell 31 is sprayed into the cavity 11 through the perforation 6, air in the cavity 11 is sprayed out from the second soot blowing hole 12, flash falling on the side surface of the part is blown upwards, and air flow sprayed out from the first soot blowing hole 33 can effectively blow off flash on the part.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (9)
1. A flash remover of a friction welding machine comprises a shell, wherein the inner wall of the shell is provided with the friction welding machine through a second telescopic part; the inner part of the shell is movably provided with a placing seat, and a gap is reserved between the side surface of the placing seat and the inner wall of the shell;
the placing seat is movably arranged in the shell through the mounting rod, and one side, close to the friction welding machine and the deburring mechanism, of the placing seat is respectively provided with an electromagnetic part for magnetic attraction fixing of parts to be friction welded;
the third driving part is used for driving the placing seat to horizontally rotate;
the device also comprises a soot blowing mechanism, which is used for blowing soot to the parts which rotate to the bottom of the flash removing mechanism and are subjected to flash removing treatment;
a first movable door is movably arranged on one side of the shell, which is close to the deburring mechanism, and is used for feeding and discharging parts;
the device also comprises a buffer mechanism for buffering the flash blown by the soot blowing mechanism;
the buffer mechanism comprises two electric sliding rails arranged on the inner wall of the top of the shell, and movable seats with arc structures are arranged on the side surfaces of the electric sliding rails in a sliding manner;
the side of the movable seat, which is close to the placement seat, is provided with a mounting part through a spring, and the side of the mounting part, which is far away from the movable seat, is provided with a buffer curtain made of flexible materials;
the buffer curtain is positioned between the inner wall of the shell and the placing seat.
2. The flash remover of the friction welding machine according to claim 1, wherein the flash removing mechanism comprises a first telescopic component arranged on the inner wall of the shell, one end of a piston rod of the first telescopic component is provided with a mounting shell, and one side of the mounting shell, which is close to the placing seat, is movably provided with a mounting plate;
a polishing head is arranged on one side of the mounting plate, which is close to the placement seat, through a spring;
the polishing head also comprises a second driving part for driving the polishing head to rotate.
3. The friction welding machine deburring device as claimed in claim 2, wherein a guide rod is vertically arranged on one side of the polishing head close to the mounting plate, and one side of the guide rod far away from the polishing head extends to the top of the mounting plate.
4. The friction welder deflash machine of claim 1, wherein the outer diameter of the buffer curtain is increased from the outer diameter of the buffer curtain away from the first movable door to the outer diameter of the buffer curtain near the first movable door.
5. The friction welder deflash machine of claim 4, wherein the side of the mounting component near the inner wall of the shell is provided with a first bulge at intervals;
the inner wall of the shell is provided with a second bulge, and the position of the second bulge corresponds to the position of the first bulge.
6. The flash remover of a friction welding machine as recited in claim 1, wherein the soot blowing mechanism comprises a soot blowing shell movably mounted inside the shell, and a first soot blowing hole is formed in the side surface of the soot blowing shell;
the air pump is used for blowing air into the soot blowing shell;
the soot blower also comprises a first driving part for driving the soot blower shell to horizontally rotate.
7. The friction welder deflashing device according to claim 6, wherein the inner part of the placing seat is provided with a cavity;
one end of the soot blowing shell extends into the interior of the cavity.
8. The friction welder deflashing device according to claim 7, wherein the side surface of the soot blowing shell positioned in the cavity is provided with a perforation;
and a second soot blowing hole is formed in one side of the cavity, which is close to the electromagnetic part.
9. The friction welder deflashing device of claim 1, wherein a second movable door is movably mounted on one side of the housing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310413493.0A CN116394001A (en) | 2023-04-18 | 2023-04-18 | Flash remover of friction welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310413493.0A CN116394001A (en) | 2023-04-18 | 2023-04-18 | Flash remover of friction welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116394001A true CN116394001A (en) | 2023-07-07 |
Family
ID=87014000
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310413493.0A Pending CN116394001A (en) | 2023-04-18 | 2023-04-18 | Flash remover of friction welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116394001A (en) |
-
2023
- 2023-04-18 CN CN202310413493.0A patent/CN116394001A/en active Pending
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