CN116394001A - A kind of deburring device for friction welding machine - Google Patents
A kind of deburring device for friction welding machine Download PDFInfo
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- CN116394001A CN116394001A CN202310413493.0A CN202310413493A CN116394001A CN 116394001 A CN116394001 A CN 116394001A CN 202310413493 A CN202310413493 A CN 202310413493A CN 116394001 A CN116394001 A CN 116394001A
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Abstract
Description
技术领域technical field
本发明涉及摩擦焊机技术领域,尤其涉及一种摩擦焊机除飞边器。The invention relates to the technical field of friction welding machines, in particular to a flash remover for friction welding machines.
背景技术Background technique
摩擦焊机是指在旋转中产生热能,再加以适当压力,完成焊接的设备。按能量输入方法不同,摩擦焊机分连续驱动式和惯性式两种。前者由夹具、传动机构、加压机构、制动装置和控制装置组成;后者则由夹具、传动机构、飞轮、加压机构和控制装置组成,摩擦焊机在焊接处理的过程中,零件上会出现飞边的现象,需要用到去飞边器对零件上的飞边进行去除处理,而现有的摩擦焊机除飞边器在使用时飞边飞溅会产生噪音这一问题。Friction welding machine refers to the equipment that generates heat energy during rotation, and then applies appropriate pressure to complete welding. According to different energy input methods, friction welding machines are divided into two types: continuous drive type and inertia type. The former is composed of fixtures, transmission mechanisms, pressurization mechanisms, braking devices and control devices; the latter is composed of fixtures, transmission mechanisms, flywheels, pressurization mechanisms and control devices. During the welding process of the friction welding machine, parts on the The phenomenon of flashing will appear, and it is necessary to use a deflasher to remove the flashing on the parts. However, the existing friction welding machine deburring device will generate noise when the flashing device is in use.
发明内容Contents of the invention
本发明的目的是为了解决现有技术中存在的缺点,而提出的一种摩擦焊机除飞边器。The purpose of the present invention is to solve the shortcoming existing in the prior art, and propose a kind of friction welding machine deburring device.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种摩擦焊机除飞边器,包括壳体,壳体的内壁通过第二伸缩部件安装有摩擦焊机;壳体的内部活动安装有放置座,放置座的侧面与壳体的内壁之间留有间隙,还包括除飞边机构,用于对摩擦焊接处理后的零件进行除飞边;所述放置座通过安装杆活动安装在壳体的内部,放置座靠近摩擦焊机和除飞边机构的一侧分别设置有电磁部件,用于对待摩擦焊接的零件进行磁吸固定;还包括第三驱动部件,用于驱动放置座水平转动;还包括吹灰机构,用于对转动至除飞边机构底部进行除飞边处理的零件进行吹灰;所述壳体靠近除飞边机构的一侧活动安装有第一活动门,用于对零件进行上料和下料;还包括缓冲机构,用于对吹灰机构吹起的飞边进行缓冲;所述缓冲机构包括安装在壳体顶部内壁的两个电动滑轨,电动滑轨的侧面滑动安装有弧形结构的活动座;活动座靠近放置座的一侧通过弹簧安装有安装部件,安装部件远离活动座的一侧安装有柔性材质的缓冲帘;缓冲帘位于壳体内壁和放置座之间。A friction welder flash remover, comprising a shell, the inner wall of the shell is equipped with a friction welder through a second telescopic part; the inside of the shell is movably installed with a placement seat, and there is a gap between the side of the placement seat and the inner wall of the shell There is a gap, and it also includes a deburring mechanism for deburring parts after friction welding; the placement base is movably installed inside the housing through the installation rod, and the placement base is close to the friction welding machine and deburring One side of the mechanism is respectively equipped with electromagnetic components for magnetically fixing the parts to be friction welded; it also includes a third drive component for driving the placement seat to rotate horizontally; Soot blowing is performed on the parts that are subjected to flash removal at the bottom of the side mechanism; a first movable door is installed on the side of the housing close to the flash removal mechanism, which is used for loading and unloading the parts; it also includes a buffer mechanism, It is used to buffer the flash blown by the soot blowing mechanism; the buffer mechanism includes two electric slide rails installed on the inner wall of the top of the housing, and the side of the electric slide rails is slidingly installed with an arc-shaped movable seat; the movable seat is close to A mounting part is installed on one side of the placement seat through a spring, and a buffer curtain of flexible material is installed on a side of the installation part away from the movable seat; the buffer curtain is located between the inner wall of the housing and the placement seat.
优选的,所述除飞边机构包括安装在壳体内壁的第一伸缩部件,第一伸缩部件活塞杆的一端安装有安装壳体,安装壳体靠近放置座的一侧活动安装有安装板;安装板靠近放置座的一侧通过弹簧安装有打磨头;还包括第二驱动部件,用于驱动打磨头转动。Preferably, the deburring mechanism includes a first telescopic part installed on the inner wall of the casing, one end of the piston rod of the first telescopic part is installed with a mounting casing, and a mounting plate is movably mounted on the side of the mounting casing close to the placement seat; The side of the mounting plate close to the placement seat is equipped with a grinding head through a spring; it also includes a second driving part, which is used to drive the grinding head to rotate.
优选的,所述打磨头靠近安装板的一侧安装有垂直设置的导向杆,导向杆远离打磨头的一侧延伸至安装板的顶部。Preferably, a vertical guide rod is installed on the side of the grinding head close to the mounting plate, and the guide rod extends to the top of the mounting plate from the side away from the grinding head.
优选的,从远离第一活动门的缓冲帘的外径到靠近第一活动门的缓冲帘的外径依次递增。Preferably, the outer diameter of the buffer curtain away from the first movable door to the outer diameter of the buffer curtain close to the first movable door increases sequentially.
优选的,所述安装部件靠近壳体内壁的侧面间隔安装有第一凸起;壳体内壁安装有第二凸起,第二凸起的位置和第一凸起的位置相对应。Preferably, first protrusions are installed at intervals on the side of the installation component close to the inner wall of the housing; second protrusions are installed on the inner wall of the housing, and the positions of the second protrusions correspond to the positions of the first protrusions.
优选的,所述吹灰机构包括活动安装在壳体内部的吹灰壳体,吹灰壳体的侧面开设有第一吹灰孔;还包括气泵,用于向吹灰壳体的内部鼓入空气;还包括第一驱动部件,用于驱动吹灰壳体水平转动。Preferably, the soot blowing mechanism includes a soot blowing housing that is movably installed inside the housing, and a first soot blowing hole is opened on the side of the soot blowing housing; Air; also includes a first driving component, used to drive the soot blowing shell to rotate horizontally.
优选的,所述放置座的内部开设有空腔;吹灰壳体的一端延伸至空腔的内部。Preferably, a cavity is opened inside the placement seat; one end of the soot blowing housing extends to the inside of the cavity.
优选的,所述吹灰壳体位于空腔内部的侧面开设有穿孔;空腔靠近电磁部件的一侧开设有第二吹灰孔。Preferably, the side of the soot blowing housing inside the cavity is provided with perforations; the side of the cavity close to the electromagnetic component is provided with a second soot blowing hole.
优选的,所述壳体的一侧活动安装有第二活动门。Preferably, a second movable door is movably installed on one side of the housing.
本发明的有益效果为:The beneficial effects of the present invention are:
使用时将待处理的零件放在放置座的顶部,通过电磁部件对零件进行磁吸固定,通过摩擦焊机对零件进行摩擦焊接,焊接完成后,通过第三驱动部件驱动放置座水平转动,使得焊接完成的零件移动至除飞边机构的底部,除飞边机构对零件进行除飞边处理,除飞边的同时,吹灰机构对零件进行吹灰,将去除的飞边及时吹走,同时缓冲帘对吹起的飞边进行缓冲,避免飞边飞溅至壳体的内壁而产生噪音,也降低壳体内壁的损坏情况,且使用过程中缓冲帘将第一活动门处进行遮挡,在误开第一活动门的情况下,缓冲帘有效避免飞边飞溅误伤工作人员的情况,提高使用安全性,且在需要对除飞边完成的零件进行下料时,可通过电动滑轨驱动活动座从第一活动门的侧面移开,打开第一活动门将零件进行下料和上料,且在零件的除飞边和上料、下料的过程中,摩擦焊机可持续工作,使用效率高。When in use, place the parts to be processed on the top of the placement base, magnetically fix the parts through electromagnetic components, and perform friction welding on the parts through a friction welding machine. After the welding is completed, drive the placement base to rotate horizontally through the third driving component, so that The parts that have been welded move to the bottom of the flash removal mechanism, and the flash removal mechanism performs flash removal processing on the parts. At the same time as the flash removal, the soot blowing mechanism blows the parts to blow away the removed flash in time, and at the same time The buffer curtain buffers the blown flash to prevent the flash from splashing to the inner wall of the housing to generate noise and reduce damage to the inner wall of the housing. When the first dodge door is opened, the buffer curtain can effectively avoid the accidental injury of workers caused by splashes and splashes, and improve the safety of use, and when it is necessary to unload the parts that have been de-flashed, the movable seat can be driven by the electric slide rail Move away from the side of the first movable door, open the first movable door to unload and load the parts, and in the process of removing flash, loading and unloading the parts, the friction welding machine can continue to work, and the use efficiency is high .
附图说明Description of drawings
图1为本发明实施例提出的一种摩擦焊机除飞边器的结构示意图;Fig. 1 is a schematic structural view of a friction welding machine deburring device proposed by an embodiment of the present invention;
图2为本发明实施例提出的一种摩擦焊机除飞边器的除飞边机构侧面结构剖视图;2 is a cross-sectional view of the side structure of a deburring mechanism of a friction welding machine deburring device proposed by an embodiment of the present invention;
图3为本发明实施例提出的一种摩擦焊机除飞边器的除飞边机构结构示意图;Fig. 3 is a structural schematic diagram of a deburring mechanism of a friction welding machine deburring device proposed by an embodiment of the present invention;
图4为本发明实施例提出的一种摩擦焊机除飞边器的安装部件和壳体俯视结构剖视图。Fig. 4 is a top structural sectional view of a mounting part and a shell of a friction welding machine flash remover proposed by an embodiment of the present invention.
图中:1-壳体、2-摩擦焊机、3-吹灰机构、31-吹灰壳体、32-第一驱动部件、33-第一吹灰孔、4-除飞边机构、41-第一伸缩部件、42-打磨头、43-安装板、44-安装壳体、45-第二驱动部件、46-导向杆、5-缓冲机构、51-电动滑轨、52-活动座、53-安装部件、54-缓冲帘、6-穿孔、7-安装杆、8-第三驱动部件、9-放置座、10-电磁部件、11-空腔、12-第二吹灰孔、13-第一凸起、14-第一活动门、15-第二活动门、16-第二伸缩部件。In the figure: 1-housing, 2-friction welding machine, 3-soot blowing mechanism, 31-soot blowing shell, 32-first driving part, 33-first soot blowing hole, 4-deburring mechanism, 41 -The first telescopic part, 42-grinding head, 43-installation plate, 44-installation shell, 45-second drive part, 46-guide rod, 5-buffer mechanism, 51-electric slide rail, 52-movable seat, 53-Installation part, 54-Buffer curtain, 6-Perforation, 7-Installation rod, 8-Third drive part, 9-Placing seat, 10-Electromagnetic part, 11-Cavity, 12-Second soot blowing hole, 13 - the first protrusion, 14 - the first movable door, 15 - the second movable door, 16 - the second telescopic part.
实施方式Implementation
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention.
参照图1至图4,一种摩擦焊机除飞边器,包括壳体1,壳体1的内壁通过第二伸缩部件16安装有摩擦焊机2;壳体1的内部活动安装有放置座9,放置座9的侧面与壳体1的内壁之间留有间隙,还包括除飞边机构4,用于对摩擦焊接处理后的零件进行除飞边;所述放置座9通过安装杆7活动安装在壳体1的内部,放置座9靠近摩擦焊机2和除飞边机构4的一侧分别设置有电磁部件10,用于对待摩擦焊接的零件进行磁吸固定;还包括第三驱动部件8,用于驱动放置座9水平转动;还包括吹灰机构3,用于对转动至除飞边机构4底部进行除飞边处理的零件进行吹灰;所述壳体1靠近除飞边机构4的一侧活动安装有第一活动门14,用于对零件进行上料和下料;还包括缓冲机构5,用于对吹灰机构3吹起的飞边进行缓冲;所述缓冲机构5包括安装在壳体1顶部内壁的两个电动滑轨51,电动滑轨51的侧面滑动安装有弧形结构的活动座52;活动座52靠近放置座9的一侧通过弹簧安装有安装部件53,安装部件53远离活动座52的一侧安装有柔性材质的缓冲帘54;缓冲帘54位于壳体1内壁和放置座9之间。Referring to Figures 1 to 4, a friction welder flash remover includes a housing 1, the inner wall of the housing 1 is equipped with a
使用时将待处理的零件放在放置座9的顶部,通过电磁部件10对零件进行磁吸固定,通过摩擦焊机2对零件进行摩擦焊接,焊接完成后,通过第三驱动部件8驱动放置座9水平转动,使得焊接完成的零件移动至除飞边机构4的底部,除飞边机构4对零件进行除飞边处理,除飞边的同时,吹灰机构3对零件进行吹灰,将去除的飞边及时吹走,同时缓冲帘54对吹起的飞边进行缓冲,避免飞边飞溅至壳体1的内壁而产生噪音,也降低壳体1内壁的损坏情况,且使用过程中缓冲帘54将第一活动门14处进行遮挡,在误开第一活动门14的情况下,缓冲帘54有效避免飞边飞溅误伤工作人员的情况,提高使用安全性,且在需要对除飞边完成的零件进行下料时,可通过电动滑轨51驱动活动座52从第一活动门14的侧面移开,打开第一活动门14将零件进行下料和上料,且在零件的除飞边和上料、下料的过程中,摩擦焊机2可持续工作,使用效率高。When in use, the parts to be processed are placed on the top of the placement seat 9, the parts are magnetically fixed by the
作为本发明的一种优选实施例,除飞边机构4包括安装在壳体1内壁的第一伸缩部件41,第一伸缩部件41活塞杆的一端安装有安装壳体44,安装壳体44靠近放置座9的一侧活动安装有安装板43;安装板43靠近放置座9的一侧通过弹簧安装有打磨头42;还包括第二驱动部件45,用于驱动打磨头42转动,当零件移动至打磨头42的底部时,第一伸缩部件41推动调节安装板43的高度,使得打磨头42的侧面与零件待去飞边的侧面贴合,通过第二驱动部件45驱动打磨头42转动,完成除飞边处理。As a preferred embodiment of the present invention, the
作为本发明的一种优选实施例,打磨头42靠近安装板43的一侧安装有垂直设置的导向杆46,导向杆46远离打磨头42的一侧延伸至安装板43的顶部,用于对打磨头42的移动进行导向。As a preferred embodiment of the present invention, the side of the
作为本发明的一种优选实施例,从远离第一活动门14的缓冲帘54的外径到靠近第一活动门14的缓冲帘54的外径依次递增,实现对飞溅的飞边进行多层缓冲,从而避免飞边在缓冲帘54上反弹,缓冲帘54将飞边有效过渡至放置座9侧面和壳体1内壁之间的间隙,并使得飞边掉落至壳体1的底部。As a preferred embodiment of the present invention, from the outer diameter of the
作为本发明的一种优选实施例,安装部件53靠近壳体1内壁的侧面间隔安装有第一凸起13;壳体1内壁安装有第二凸起,第二凸起的位置和第一凸起13的位置相对应,在电动滑轨51驱动活动座52和安装部件53水平移动时,第一凸起13与第二凸起往复接触并错开,起到顶动安装部件53发生摆动的效果,安装部件53带动缓冲帘54发生抖动,将缓冲帘54上附着的飞边抖落至壳体1的底部,实现对缓冲帘54的自动清洁。As a preferred embodiment of the present invention, the
作为本发明的一种优选实施例,吹灰机构3包括活动安装在壳体1内部的吹灰壳体31,吹灰壳体31的侧面开设有第一吹灰孔33;还包括气泵,用于向吹灰壳体31的内部鼓入空气;还包括第一驱动部件32,用于驱动吹灰壳体31水平转动,在对零件进行除飞边时,气泵向吹灰壳体31内鼓入空气,气流从第一吹灰孔33喷出并将零件上去除的飞边吹走,同时第一驱动部件32驱动吹灰壳体31水平转动,改变第一吹灰孔33开口吹出气流的反向,对飞边有效吹动。As a preferred embodiment of the present invention, the
作为本发明的一种优选实施例,放置座9的内部开设有空腔11;吹灰壳体31的一端延伸至空腔11的内部。As a preferred embodiment of the present invention, a
作为本发明的一种优选实施例,吹灰壳体31位于空腔11内部的侧面开设有穿孔6;空腔11靠近电磁部件10的一侧开设有第二吹灰孔12,对零件进行吹灰的过程中,吹灰壳体31内的空气经穿孔6喷至空腔11内,空腔11内的空气从第二吹灰孔12喷出,将落在零件侧面的飞边向上吹动,使得第一吹灰孔33喷出的气流能够有效将零件上的飞边有效吹走。As a preferred embodiment of the present invention, the side surface of the
作为本发明的一种优选实施例,壳体1的一侧活动安装有第二活动门15,可打开第二活动门15将落至壳体1底部的飞边进行清除。As a preferred embodiment of the present invention, a second
使用时将待处理的零件放在放置座9的顶部,通过电磁部件10对零件进行磁吸固定,通过摩擦焊机2对零件进行摩擦焊接,焊接完成后,通过第三驱动部件8驱动放置座9水平转动,使得焊接完成的零件移动至除飞边机构4的底部,除飞边机构4对零件进行除飞边处理,除飞边的同时,吹灰机构3对零件进行吹灰,将去除的飞边及时吹走,同时缓冲帘54对吹起的飞边进行缓冲,避免飞边飞溅至壳体1的内壁而产生噪音,也降低壳体1内壁的损坏情况,且使用过程中缓冲帘54将第一活动门14处进行遮挡,在误开第一活动门14的情况下,缓冲帘54有效避免飞边飞溅误伤工作人员的情况,提高使用安全性,且在需要对除飞边完成的零件进行下料时,可通过电动滑轨51驱动活动座52从第一活动门14的侧面移开,打开第一活动门14将零件进行下料和上料,且在零件的除飞边和上料、下料的过程中,摩擦焊机2可持续工作,使用效率高;当零件移动至打磨头42的底部时,第一伸缩部件41推动调节安装板43的高度,使得打磨头42的侧面与零件待去飞边的侧面贴合,通过第二驱动部件45驱动打磨头42转动,完成除飞边处理;在电动滑轨51驱动活动座52和安装部件53水平移动时,第一凸起13与第二凸起往复接触并错开,起到顶动安装部件53发生摆动的效果,安装部件53带动缓冲帘54发生抖动,将缓冲帘54上附着的飞边抖落至壳体1的底部,实现对缓冲帘54的自动清洁;在对零件进行除飞边时,气泵向吹灰壳体31内鼓入空气,气流从第一吹灰孔33喷出并将零件上去除的飞边吹走,同时第一驱动部件32驱动吹灰壳体31水平转动,改变第一吹灰孔33开口吹出气流的反向,对飞边有效吹动;对零件进行吹灰的过程中,吹灰壳体31内的空气经穿孔6喷至空腔11内,空腔11内的空气从第二吹灰孔12喷出,将落在零件侧面的飞边向上吹动,使得第一吹灰孔33喷出的气流能够有效将零件上的飞边有效吹走。When in use, the parts to be processed are placed on the top of the placement seat 9, the parts are magnetically fixed by the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
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| JPH01127211A (en) * | 1987-11-13 | 1989-05-19 | Chiyoda Corp | Friction press contact machine |
| CN107443223A (en) * | 2017-09-18 | 2017-12-08 | 西安交通大学 | A kind of double metal increases material and milling composite manufacture device |
| CN210938777U (en) * | 2019-11-21 | 2020-07-07 | 张威 | Polishing and painting integrated machine for building steel |
| CN214080192U (en) * | 2020-12-24 | 2021-08-31 | 南京聚星智能装备有限公司 | An easy-to-operate combined machine tool |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01127211A (en) * | 1987-11-13 | 1989-05-19 | Chiyoda Corp | Friction press contact machine |
| CN107443223A (en) * | 2017-09-18 | 2017-12-08 | 西安交通大学 | A kind of double metal increases material and milling composite manufacture device |
| CN210938777U (en) * | 2019-11-21 | 2020-07-07 | 张威 | Polishing and painting integrated machine for building steel |
| CN214080192U (en) * | 2020-12-24 | 2021-08-31 | 南京聚星智能装备有限公司 | An easy-to-operate combined machine tool |
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