CN116393557A - A flip-type bending device for stainless steel processing - Google Patents
A flip-type bending device for stainless steel processing Download PDFInfo
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- CN116393557A CN116393557A CN202310302284.9A CN202310302284A CN116393557A CN 116393557 A CN116393557 A CN 116393557A CN 202310302284 A CN202310302284 A CN 202310302284A CN 116393557 A CN116393557 A CN 116393557A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/04—Bending sheet metal along straight lines, e.g. to form simple curves on brakes making use of clamping means on one side of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/002—Positioning devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
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Abstract
本发明公开了一种不锈钢加工用翻转式折弯装置,包括工件、底座,所述底座上固定安装有安装板,所述安装板的后侧通过条形撑板固定安装有伺服电机一,所述伺服电机一的驱动端固定安装有主动轴,所述主动轴的一端穿过安装板并固定安装有转动盘,且转动盘与安装板之间安装有连接部件;所述转动盘的前侧固定安装有固定夹板以及两撑块,且工件放置在固定夹板上,两所述撑块之间转动安装有往复丝杆。优点在于:可在工件一端弯折结束后对其进行转动翻面操作,然后可接着对该端进行所需的弯折操作,可快速对工件进行两端弯折,有效的提高了弯折的效率。
The invention discloses a flip-type bending device for stainless steel processing, which includes a workpiece and a base, a mounting plate is fixedly installed on the base, and a servo motor 1 is fixedly installed on the rear side of the mounting plate through a strip-shaped support plate, so that The drive end of the servo motor 1 is fixedly installed with a drive shaft, one end of the drive shaft passes through the mounting plate and is fixedly mounted with a rotating disk, and a connecting part is installed between the rotating disk and the mounting plate; the front side of the rotating disk A fixed splint and two supporting blocks are fixedly installed, and the workpiece is placed on the fixed splint, and a reciprocating screw rod is installed in rotation between the two supporting blocks. The advantage is that after one end of the workpiece is bent, it can be rotated and turned over, and then the required bending operation can be performed on the end, so that both ends of the workpiece can be quickly bent, which effectively improves the bending efficiency. efficiency.
Description
技术领域technical field
本发明涉及不锈钢加工技术领域,尤其涉及一种不锈钢加工用翻转式折弯装置。The invention relates to the technical field of stainless steel processing, in particular to a flip-type bending device for stainless steel processing.
背景技术Background technique
不锈钢在生产加工过程中常根据需要会对其两端进行弯折,从而获得所需形状的钢件(一端向上一端向下),但在进行上述过程中,需要先将不锈钢(工件)先夹紧,然后对一端弯折,在一端弯折后取下重新放置,然后在重新夹紧、弯折操作,操作较为不便,所需时间相对较长,降低此类钢件弯折的效率,为此,我们提出一种锈钢加工用翻转式折弯装置来解决上述问题。During the production and processing of stainless steel, the two ends are often bent according to the needs, so as to obtain the steel part of the desired shape (one end up and one end down), but in the above process, the stainless steel (workpiece) needs to be clamped first , then bend one end, take it off and place it again after bending one end, and then re-clamp and bend the operation, the operation is more inconvenient, the time required is relatively long, and the efficiency of bending such steel parts is reduced. , we propose a flip-type bending device for stainless steel processing to solve the above problems.
发明内容Contents of the invention
本发明的目的是为了解决背景技术中所提出的问题,而提出的一种不锈钢加工用翻转式折弯装置。The purpose of the present invention is to solve the problems raised in the background technology, and propose a flip-type bending device for stainless steel processing.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种不锈钢加工用翻转式折弯装置,包括工件、底座,所述底座上固定安装有安装板,所述安装板的后侧通过条形撑板固定安装有伺服电机一,所述伺服电机一的驱动端固定安装有主动轴,所述主动轴的一端穿过安装板并固定安装有转动盘,且转动盘与安装板之间安装有连接部件;A flip-type bending device for stainless steel processing, including a workpiece and a base, a mounting plate is fixedly installed on the base, a
所述转动盘的前侧固定安装有固定夹板以及两撑块,且工件放置在固定夹板上,两所述撑块之间转动安装有往复丝杆,所述往复丝杆上通过升降部件安装有移动夹板,所述转动盘上转动安装有传动轴,且传动轴的两端位于转动盘的两侧,所述传动轴与主动轴之间安装有第一传动部件,所述传动轴与往复丝杆之间安装有第二传动部件;A fixed splint and two supporting blocks are fixedly installed on the front side of the rotating disk, and the workpiece is placed on the fixed splint, and a reciprocating screw rod is installed in rotation between the two supporting blocks, and the reciprocating screw rod is installed with lifting parts Move the splint, a transmission shaft is installed on the rotating disk, and the two ends of the transmission shaft are located on both sides of the rotating disk, a first transmission component is installed between the transmission shaft and the driving shaft, and the transmission shaft and the reciprocating wire A second transmission component is installed between the rods;
所述安装板的一侧开设有圆形槽体,所述圆形槽体内固定安装有气缸,所述气缸的一侧安装有伸缩杆,所述伸缩杆位于安装板外的一端固定安装有安装架,所述安装架上通过移动部件安装有伺服电机三,所述伺服电机三的驱动端固定安装有转动轴,所述转动轴上转动套设有与工件相配合的支撑辊,所述转动轴上固定安装有弧形板体,所述弧形板体的前侧面固定安装有两弯折板。One side of the installation plate is provided with a circular tank body, and a cylinder is fixedly installed in the circular tank body, and a telescopic rod is installed on one side of the cylinder, and the end of the telescopic rod located outside the installation board is fixedly installed with a The mounting frame is equipped with a
在上述的一种不锈钢加工用翻转式折弯装置中,所述连接部件由环形槽、弧形块体组成,所述转动盘靠近安装板的一侧开设有环形槽,所述安装板的前侧固定安装有与环形槽相配合的弧形块体。In the above-mentioned turning-type bending device for stainless steel processing, the connecting part is composed of an annular groove and an arc-shaped block, and the side of the rotating disk close to the mounting plate is provided with an annular groove. The side is fixedly equipped with an arc-shaped block matched with the annular groove.
在上述的一种不锈钢加工用翻转式折弯装置中,所述升降部件由滚珠螺母、升降座以及连接杆组成,所述往复丝杆上通过滚珠螺母安装有一个升降座,所述升降座上固定安装有两连接杆,两所述连接杆的下端均与移动夹板的上表面固定连接。In the above-mentioned turning-type bending device for stainless steel processing, the lifting part is composed of a ball nut, a lifting seat and a connecting rod, and a lifting seat is installed on the reciprocating screw rod through a ball nut. Two connecting rods are fixedly installed, and the lower ends of the two connecting rods are fixedly connected with the upper surface of the movable splint.
在上述的一种不锈钢加工用翻转式折弯装置中,所述第一传动部件由传动轮、单向轴承以及传动带组成,所述传动轴位于转动盘后的一端固定安装有传动轮,所述主动轴上通过单向轴承也安装有一个传动轮,两所述传动轮之间共同套设有一个传动带。In the above-mentioned turning-type bending device for stainless steel processing, the first transmission part is composed of a transmission wheel, a one-way bearing and a transmission belt, and the transmission wheel is fixedly installed at one end of the transmission shaft behind the rotating disk. A transmission wheel is also installed on the drive shaft through a one-way bearing, and a transmission belt is sheathed between the two transmission wheels.
在上述的一种不锈钢加工用翻转式折弯装置中,所述第二传动部件由斜齿轮一、斜齿轮二组成,所述传动轴位于转动盘的前端部分固定安装有斜齿轮一,所述往复丝杆上固定安装有与斜齿轮一相啮合的斜齿轮二。In the above-mentioned turning-type bending device for stainless steel processing, the second transmission part is composed of a
在上述的一种不锈钢加工用翻转式折弯装置中,所述移动部件由安装槽体、伺服电机二、螺纹杆、移动座、限位板体、条形通孔以及条形连接槽组成,所述安装架的上开设有安装槽体,所述安装架上固定安装有伺服电机二,所述伺服电机二的驱动端固定安装有螺纹杆,所述螺纹杆上螺纹安装有移动座,且移动座滑动设置在安装槽体内,所述安装槽体内固定安装有限位板体,所述移动座上开设有与限位板体相配合的条形通孔,所述移动座与伺服电机三的下端面固定连接,所述安装架的前侧面开设有与转动轴相配合的连接槽,且连接槽与安装槽体相连通。In the above-mentioned turning-type bending device for stainless steel processing, the moving part is composed of a mounting tank body, a
在上述的一种不锈钢加工用翻转式折弯装置中,所述安装板的前侧固定安装有与转动盘相配合的弧形撑座,所述弧形撑座的上端面固定安装有弧形弹性垫。In the above-mentioned turning-type bending device for stainless steel processing, the front side of the mounting plate is fixedly installed with an arc-shaped support that matches the rotating disk, and the upper end surface of the arc-shaped support is fixedly installed with an arc-shaped Elastic pad.
在上述的一种不锈钢加工用翻转式折弯装置中,所述底座上固定安装有配重块,且配重块位于转动盘的前侧。In the aforementioned turning-type bending device for stainless steel processing, a counterweight is fixedly installed on the base, and the counterweight is located on the front side of the rotating disk.
与现有的技术相比,本发明优点在于:Compared with the prior art, the present invention has the advantages of:
1:利用一个伺服电机一即可在所需时带动转动盘进行转动,又可控制移动夹板在竖直方向上的移动,用于对放置后的工件施加夹紧固定的作用力,使得操作更为简便。1: A servo motor can be used to drive the rotating disc to rotate when needed, and can also control the movement of the movable splint in the vertical direction, which is used to apply clamping and fixing force to the placed workpiece, making the operation easier for simplicity.
2:利用伺服电机三的工作即可带动弧形板体进行转动,利用弧形板体的转动即可实现对工件一端的弯折,同时通过气缸以及伺服电机二的配合使用,便于该部分的设置不影响工件随转动盘的转动翻面。2: Use the servo motor three to drive the arc-shaped plate to rotate, and use the rotation of the arc-shaped plate to bend one end of the workpiece. At the same time, the cylinder and the servo motor two are used together to facilitate this part. The setting does not affect the turning of the workpiece with the rotation of the rotating disk.
3:通过单向轴承、第一传动部件以及第二传动部件的配合使用,使得伺服电机一带动主动轴反向转动时即可控制移动夹板在竖直方向上的移动,从而边上更好的使用。3: Through the cooperation of the one-way bearing, the first transmission part and the second transmission part, the servo motor can control the movement of the movable splint in the vertical direction when the drive shaft is driven to rotate in the reverse direction, so that the edge is better use.
附图说明Description of drawings
图1为本发明提出的一种不锈钢加工用翻转式折弯装置的结构示意图;Fig. 1 is a structural representation of a flip-type bending device for stainless steel processing proposed by the present invention;
图2为图1中A部分的结构放大示意图;Fig. 2 is the enlarged schematic diagram of the structure of part A in Fig. 1;
图3为图1中B部分的结构放大示意图;Fig. 3 is the enlarged schematic diagram of the structure of part B in Fig. 1;
图4为图1中C部分的结构放大示意图;Fig. 4 is the enlarged schematic diagram of the structure of part C in Fig. 1;
图5为本发明提出的一种不锈钢加工用翻转式折弯装置中安装架部分的结构示意图;Fig. 5 is a schematic structural view of the installation frame part in a flip-type bending device for stainless steel processing proposed by the present invention;
图6为本发明提出的一种不锈钢加工用翻转式折弯装置中升降座部分的结构放大示意图;Fig. 6 is an enlarged schematic diagram of the structure of the lifting seat part in a flip-type bending device for stainless steel processing proposed by the present invention;
图7为工件两端弯折后的状态示意图。Fig. 7 is a schematic diagram of the state after the two ends of the workpiece are bent.
图中:1底座、2安装板、3条形撑板、4伺服电机一、5主动轴、6转动盘、7固定夹板、8撑块、9往复丝杆、10传动轴、11传动带、12斜齿轮一、13斜齿轮二、14升降座、15连接杆、16移动夹板、17环形槽、18弧形块体、19弧形撑座、20配重块、21工件、22安装架、23安装槽体、24伺服电机二、25螺纹杆、26移动座、27限位板体、28伺服电机三、29转动轴、30弧形板体、31弯折板。In the figure: 1 base, 2 mounting plate, 3 strip support plate, 4
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
参照图1-3,一种不锈钢加工用翻转式折弯装置,包括工件21、底座1,底座1上固定安装有安装板2,安装板2的后侧通过条形撑板3固定安装有伺服电机一4,伺服电机一4的驱动端固定安装有主动轴5,主动轴5的一端穿过安装板2并固定安装有转动盘6,且转动盘6与安装板2之间安装有连接部件;Referring to Figures 1-3, a flip-type bending device for stainless steel processing includes a
上述值得注意的有以下几点:The above points worth noting are as follows:
1、连接部件由环形槽17、弧形块体18组成,转动盘6靠近安装板2的一侧开设有环形槽17,安装板2的前侧固定安装有与环形槽17相配合的弧形块体18;1. The connecting part is composed of an
环形槽17以及弧形块体18的端面形状均为阶梯转,从而使得转动盘6与安装板2之间在前后方向上也具有一个现在支撑的作用力,从而提高转动盘6与安装板2之间的稳定性。The end face shapes of the
2、安装板2的前侧固定安装有与转动盘6相配合的弧形撑座19,弧形撑座19的上端面固定安装有弧形弹性垫;2. The front side of the
弧形撑座19的对转动盘6在上下方位上对其提供了一个支撑的作用力,同时通过设置弧形弹性垫,可避免转动盘6直接与弧形撑座19发生接触,降低二者相对转动时的磨损;The arc-
弧形弹性垫具体可采用橡胶材料制成,利用橡胶所具有的弹性可有效降低磨损,弧形弹性垫具体可采用胶合的方式固定在弧形撑座19上,从而便于在损坏时快速进行更换。The arc-shaped elastic pad can be made of rubber material, and the elasticity of rubber can effectively reduce wear. The arc-shaped elastic pad can be fixed on the arc-
3、底座1上固定安装有配重块20,且配重块20位于转动盘6的前侧;3. A
利用配重块20的重量使得该装置整体的重心控制在底座1的中间附近位置,从而提高该装置使用时的稳定性。The weight of the
4、主动轴5与转动盘6之间可直接采用固定的方式,也可以通过单向轴承(该单向轴承与第一传动部件中的单向轴承自锁方向相反)进行安装。4. The
参照图1-3以及图6,转动盘6的前侧固定安装有固定夹板7以及两撑块8,且工件21放置在固定夹板7上,两撑块8之间转动安装有往复丝杆9,往复丝杆9上通过升降部件安装有移动夹板16,转动盘6上转动安装有传动轴10,且传动轴10的两端位于转动盘6的两侧,传动轴10与主动轴5之间安装有第一传动部件,传动轴10与往复丝杆9之间安装有第二传动部件;Referring to Figures 1-3 and Figure 6, a
上述值得注意的有以下几点:The above points worth noting are as follows:
1、升降部件由滚珠螺母、升降座14以及连接杆15组成,往复丝杆9上通过滚珠螺母安装有一个升降座14,升降座14上固定安装有两连接杆15,两连接杆15的下端均与移动夹板16的上表面固定连接;1. The lifting part is composed of a ball nut, a lifting
具体的,升降座14上开设有圆柱形安装孔,滚珠螺母具体安装在该圆柱形安装孔上;Specifically, a cylindrical mounting hole is provided on the lifting
升降部件的设置用于控制移动夹板16进行竖直方向上进行往复移动,移动夹板16在移动时最低位置时可对放置在固定夹板7上的工件21提供稳定的支撑固定效果。The setting of the lifting parts is used to control the
2、固定夹板7的上表面以及移动夹板16的下表面均固定安装有橡胶垫,橡胶垫的设置一方面可提高工件21在固定夹板7以及移动夹板16上的夹紧固定程度,另一方面避免彼此直接接触,提高对彼此的保护,降低磨损。2. Rubber pads are fixedly installed on the upper surface of the fixed
3、第一传动部件由传动轮、单向轴承以及传动带11组成,传动轴10位于转动盘6后的一端固定安装有传动轮,主动轴5上通过单向轴承也安装有一个传动轮,两传动轮之间共同套设有一个传动带11;3. The first transmission part is made up of a transmission wheel, a one-way bearing and a
第一传动部件整体均位于安装板2与转动盘6之间位置,使得主动轴5在带动单向轴承进行转动时,可使得传动轴10一并进行转动(主动轴4转动在带动转动盘6转动时,单向轴承不会发生转动)。The whole of the first transmission part is located between the mounting
4、第二传动部件由斜齿轮一12、斜齿轮二13组成,传动轴10位于转动盘6的前端部分固定安装有斜齿轮一12,往复丝杆9上固定安装有与斜齿轮一12相啮合的斜齿轮二13;4. The second transmission part is composed of a
第二传动部件的设置使得传动轴10发生转动时,可带动往复丝杆9发生转动,利用往复丝杆9的转动可控制升降座14在竖直方向上进行往复移动。The setting of the second transmission part makes when the
参照图1、图4以及图5,安装板2的一侧开设有圆形槽体(图中未画出),圆形槽体内固定安装有气缸(图中未画出),气缸的一侧安装有伸缩杆,伸缩杆位于安装板2外的一端固定安装有安装架22,安装架22上通过移动部件安装有伺服电机三28,伺服电机三28的驱动端固定安装有转动轴29,转动轴29上转动套设有与工件21相配合的支撑辊(图中未画出),转动轴29上固定安装有弧形板体30,弧形板体30的前侧面固定安装有两弯折板31;Referring to Fig. 1, Fig. 4 and Fig. 5, one side of the mounting
上述值得注意的有以下几点:The above points worth noting are as follows:
1、移动部件由安装槽体23、伺服电机二24、螺纹杆25、移动座26、限位板体27、条形通孔以及条形连接槽组成,安装架22的上开设有安装槽体23,安装架22上固定安装有伺服电机二24,伺服电机二24的驱动端固定安装有螺纹杆25,螺纹杆25上螺纹安装有移动座26,且移动座26滑动设置在安装槽体23内,安装槽体23内固定安装有限位板体27,移动座26上开设有与限位板体27相配合的条形通孔,移动座26与伺服电机三28的下端面固定连接,安装架22的前侧面开设有与转动轴29相配合的连接槽,且连接槽与安装槽体23相连通。1. The moving part is composed of a mounting
2、两弯折板31相靠近的一侧也固定安装有橡胶垫,从而避免直接与工件21发生接触。2. A rubber pad is also fixedly installed on the side where the two
3、弧形板体30位于安装架22的前侧,其在转动以及后期的数字方向上的移动都不会与安装架22发生接触。3. The arc-shaped
进一步说明,上述固定连接,除非另有明确的规定和限定,否则应做广义理解,例如,可以是焊接,也可以是胶合,或者一体成型设置等本领域技术人员熟知的惯用手段。It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise specified and limited. For example, it may be welding, gluing, or integral molding and other common means known to those skilled in the art.
本发明中,图1所示为工件21放置后的状态示意图,此时移动夹板16已经对工件21实现夹紧固定,开启伺服电机三28,伺服电机三28工作通过转动轴29带动弧形板体30进行转动,弧形板体30转动带动弯折板31对其所夹持的一端施加一个弯折效果(与支撑辊配合实现),待旋转90°后,伺服电机三28停止工作,开启伺服电机二24,伺服电机二24工作通过螺纹杆25与限位板体27的配合带动伺服电机三28向下移动,从而使得弯折板31与工件21分离并移动至其下方;In the present invention, Fig. 1 shows a schematic diagram of the state after the
开启伺服电机一4,伺服电机一4工作通过主动轴5带动转动盘6进行转动(此时单向轴承处于可转动状态),转动盘6转动通过固定夹板7与移动夹板16的配合使用,实现带动工件21进行180°的翻面转动,待工件21随转动盘6转动180°后,关闭伺服电机一4;Turn on the servo motor one 4, the servo motor one 4 works and drives the
先开启气缸,气缸工作带动伸缩杆伸长,从而带动安装在安装架22上的部件一起移动,开启伺服电机二24以及伺服电机三28,使得弧形板体30转动至初始状态,同时使得移动座26移动至初始状态(图5所示),然后在通过气缸带动伸缩杆缩回,使得安装架22的一侧重新与安装板2贴合,图1所示,然后即可对工件21的该端进行弯折。Open the cylinder first, and the work of the cylinder drives the telescopic rod to elongate, thereby driving the parts installed on the mounting
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, any person familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Any equivalent replacement or change of the inventive concepts thereof shall fall within the protection scope of the present invention.
Claims (8)
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Cited By (1)
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| CN117840279A (en) * | 2024-03-05 | 2024-04-09 | 山东霖臻睿空调设备有限公司 | Automatic forming equipment for air conditioner fan coil assembly |
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