CN116375566B - Catalytic synthesis method of 2, 3-butanedione, catalyst and preparation method - Google Patents

Catalytic synthesis method of 2, 3-butanedione, catalyst and preparation method Download PDF

Info

Publication number
CN116375566B
CN116375566B CN202310351621.3A CN202310351621A CN116375566B CN 116375566 B CN116375566 B CN 116375566B CN 202310351621 A CN202310351621 A CN 202310351621A CN 116375566 B CN116375566 B CN 116375566B
Authority
CN
China
Prior art keywords
cerium
temperature
catalyst
iron
butanedione
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202310351621.3A
Other languages
Chinese (zh)
Other versions
CN116375566A (en
Inventor
种道皇
任合成
朱振峰
李新
贺军
朱淑澳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jinan Enlighten Biotechnology Co ltd
Original Assignee
Jinan Enlighten Biotechnology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jinan Enlighten Biotechnology Co ltd filed Critical Jinan Enlighten Biotechnology Co ltd
Priority to CN202310351621.3A priority Critical patent/CN116375566B/en
Publication of CN116375566A publication Critical patent/CN116375566A/en
Application granted granted Critical
Publication of CN116375566B publication Critical patent/CN116375566B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/27Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation
    • C07C45/32Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen
    • C07C45/37Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of >C—O—functional groups to >C=O groups
    • C07C45/38Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by oxidation with molecular oxygen of >C—O—functional groups to >C=O groups being a primary hydroxyl group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/83Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • B01J37/031Precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/08Heat treatment
    • B01J37/082Decomposition and pyrolysis
    • B01J37/088Decomposition of a metal salt
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/61Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Catalysts (AREA)

Abstract

The invention belongs to the technical field of organic synthesis catalysts, and particularly relates to a catalyst for synthesizing 2, 3-butanedione, and a preparation method and application thereof. The invention prepares a new iron-cerium composite oxide catalyst, the catalyst is filled in a fixed bed, air is introduced to oxidize acetoin into butanedione at a certain temperature, and the butanedione crude product is directly rectified and purified to more than 99 percent of qualified products; the iron-cerium composite oxide catalyst is used, and the reaction mode of directly introducing air for catalytic oxidation is adopted, so that other oxidants such as hydrogen peroxide, nitric acid and the like are not needed, the cost is saved, and a large amount of wastewater is avoided. The prepared catalyst can be recycled after being passivated and roasted for a plurality of times, and the production cost is further reduced; meanwhile, the fixed bed reaction can realize continuous production, improve productivity and reduce manpower.

Description

Catalytic synthesis method of 2, 3-butanedione, catalyst and preparation method
Technical Field
The invention belongs to the technical field of organic synthesis catalysts, and particularly relates to a catalytic synthesis method of 2, 3-butanedione, a catalyst and a preparation method.
Background
The disclosure of this background section is only intended to increase the understanding of the general background of the invention and is not necessarily to be construed as an admission or any form of suggestion that this information forms the prior art already known to those of ordinary skill in the art.
2, 3-butanedione (butane-2, 3-dione), which is an important perfume and a main raw material for producing pyrazine perfumes; butanedione is widely present in a variety of plant essential oils in nature, such as iris oil, angelica oil, bay oil, etc., and is the main component of butter and some other natural product flavors; is a main spice of cream essence, and can be used in milk, cheese and other flavors. Such as in berries, caramel, chocolate, coffee, cherries, vanilla chemical book beans, honey, cocoa, fruit, bouquet, smoke, lamb, nuts, almonds, ginger, and the like. Can also be used in cosmetics with fresh fruit fragrance or novel essence.
At present, the method for preparing butanedione is reported at home and abroad and mainly comprises the following steps: 1. the plant extraction method adopts an extraction method to extract trace butanedione from plant seeds containing butanedione, has complex extraction operation, deficient raw materials and high preparation cost, and is not suitable for mass production; 2. in the microbial fermentation method, citric acid, glucose and the like are often used as substrates for microbial fermentation, specific bacteria are needed for fermentation synthesis of butanedione, the efficiency is low, generally 2-4g/L, and large-scale production is difficult to realize; 3. the butanone oxidation method adopts selenium dioxide as a catalyst and an ozone oxidation method, or adopts metals such as nickel or vanadium as a catalyst, butanone is oxidized into butanedione through air, the catalyst is expensive, the yield is low, and industrialization cannot be realized; 4. the nitrosation method uses butanone as raw material, reacts with nitrous acid ester to produce butanone oxime, then hydrolyzes to produce butanedione, is the main method for domestic enterprises to produce butanedione, but has serious environmental pollution, and has large toxicity of nitrite substances, and a large amount of three wastes are produced in the production process. The preparation method of the butanedione has the defects of low yield, complex operation, high cost, serious pollution and the like, and cannot meet the requirements of large-scale, green, low cost and the like of industrialized butanedione preparation.
The acetoin oxidation method is a method for preparing 2, 3-butanedione by using acetoin as a raw material through oxidation reaction, and has the advantages of easily available reactants, less side reaction and the like. In the prior art, the acetoin oxidation method is realized by taking ferric trichloride, ozone, hydrogen peroxide and the like as oxidizing agents. Converting ferric chloride into ferric dichloride, oxidizing the ferric dichloride into ferric chloride by using 60% nitric acid, dehydrating, concentrating, cooling and separating out ferric trichloride hexahydrate crystalline solid, and re-feeding. The process uses nitric acid to realize the recycling of ferric trichloride, generates a large amount of acid wastewater, increases the cost by using the nitric acid, is easy to make explosion, has strong oxidizing property, and has safety risks in industrial storage and use of a large amount of nitric acid. Ozone and hydrogen peroxide are used as oxidizing agents, on one hand, a specific solvent or compound is needed to remove excessive oxidizing agents, so that the preparation cost is increased, and on the other hand, the ozone and the hydrogen peroxide are used as strong oxidizing agents, so that safety risks exist in the storage and use processes. The existing acetoin oxidation method still has the defects of high cost, waste water generation, safety problem and the like, and cannot meet the requirements of large scale, green, low cost and the like for industrially preparing butanedione.
Disclosure of Invention
In order to solve the defects in the prior art, the invention aims to provide a catalytic synthesis method of 2, 3-butanedione, a catalyst and a preparation method. The invention prepares a new iron-cerium composite oxide catalyst, the catalyst is filled in a fixed bed, air is introduced to oxidize acetoin into butanedione at a certain temperature, and the butanedione crude product is directly rectified and purified to more than 99 percent of qualified products; the iron-cerium composite oxide catalyst is used, and the reaction mode of directly introducing air for catalytic oxidation is adopted, so that other oxidants such as hydrogen peroxide, nitric acid and the like are not needed, the cost is saved, and a large amount of wastewater is avoided. The prepared catalyst can be recycled after being passivated and roasted for a plurality of times, and the production cost is further reduced; meanwhile, the fixed bed reaction can realize continuous production, improve productivity and reduce manpower.
In order to achieve the above object, the present invention is realized by the following technical scheme:
in a first aspect, the invention provides a method for preparing 2, 3-butanedione, comprising the following steps:
pressing, crushing and sieving the iron-cerium composite oxide catalyst by a tablet press, filling the iron-cerium composite oxide catalyst into a miniature fixed bed reactor, heating, introducing acetoin and air for reaction to obtain a butanedione crude product, and purifying the butanedione crude product to obtain 2, 3-butanedione.
In a second aspect, the present invention provides the iron-cerium composite oxide catalyst in the first aspect, wherein the mass ratio of cerium oxide is 5 to 20%.
In a third aspect, the present invention provides a method for preparing the iron-cerium composite oxide catalyst according to the second aspect, comprising the steps of:
s1, dissolving ferric salt and cerium salt in water to form an iron-cerium salt solution; dissolving a precipitant in water to form a precipitant aqueous solution;
s2, simultaneously dropwise adding an iron-cerium salt solution and a precipitant aqueous solution, and heating and aging the mixed solution after the dropwise adding is completed;
s3, filtering the aged mixed solution, collecting a solid filter cake, washing and drying to obtain a catalyst precursor;
and S4, roasting the catalyst precursor to obtain the reddish brown catalyst.
The beneficial effects obtained by one or more of the technical schemes of the invention are as follows:
(1) According to the preparation method, the solution is prepared by respectively preparing the cheap and easily available ferric salt, cerium salt and the precipitant, the catalyst precursor is obtained by a coprecipitation method, and the precursor is further subjected to air calcination to obtain the iron-cerium composite oxide catalyst.
(2) The iron-cerium composite oxide catalyst prepared by the invention has excellent catalytic activity, and the product yield of catalyzing and oxidizing acetoin to generate 2, 3-butanedione can reach 83-96%; the catalyst has long-term stability, and the yield can reach more than 95% after three times of operation.
(3) According to the invention, the air is catalyzed to oxidize acetoin to generate 2, 3-butanedione by using the iron-cerium composite oxide catalyst, no additional reagent is added except for the acetoin serving as a raw material, and the byproduct is only water, so that the preparation cost is low and the environment friendliness is high.
(4) According to the preparation method of the 2, 3-butanedione, disclosed by the invention, continuous feeding and continuous discharging are realized by using the fixed bed reactor, so that the reaction time is shortened, and the preparation efficiency is greatly improved; thanks to the arrangement of the fixed bed reactor, the catalyst can be regenerated through a simple shutdown roasting process, so that the preparation efficiency is further improved, and the cost is reduced.
Detailed Description
As described in the background art, the preparation method of butanedione in the prior art has the defects of low yield, complex operation, high cost, serious pollution, difficult catalyst regeneration and the like, and cannot meet the requirements of large scale, greenization, low cost and the like of industrialized butanedione preparation. According to the invention, by preparing the iron-cerium composite oxide catalyst, acetoin and air are catalyzed to react, so that 2, 3-butanedione is obtained, and the reaction equation is as follows:
in a first exemplary embodiment of the present invention, a catalytic synthesis method of 2, 3-butanedione includes the steps of:
pressing, crushing and sieving the iron-cerium composite oxide catalyst by a tablet press, filling the iron-cerium composite oxide catalyst into a miniature fixed bed reactor, heating, introducing acetoin and air for reaction to obtain a butanedione crude product, and purifying the butanedione crude product to obtain 2, 3-butanedione.
In one or more examples of this embodiment, the elevated temperature is 180-250 ℃, the acetoin space velocity is 0.1-0.4g/mL.cat.h, acetoin and O in air 2 The molar ratio of (2) is 1:2.5-5.
The space velocity in the invention is the mass of acetoin feed per milliliter of catalyst raw material per hour.
In one or more embodiments of this embodiment, the method further comprises a catalyst regeneration process:
stopping feeding when the reaction yield is reduced, cooling to 100 ℃, and simultaneously switching air to nitrogen; when the temperature of the preheater and the reaction furnace is reduced to 100 ℃, starting to feed an absolute ethyl alcohol cleaning pipeline and a reactor, cleaning until the ethyl alcohol is colorless or light yellow, closing a feed pump, and continuously purging the pipeline for 30min by using nitrogen;
switching the air path to air, and performing programmed temperature rising calcination by the reaction furnace;
and after the roasting is finished, the temperature is reduced to the reaction temperature, the air speed is adjusted to the air speed of the reaction condition, the preheater is set to the required condition, and the feeding is started.
In one or more examples of this embodiment, the temperature programmed calcination is specifically:
raising the temperature from 100 ℃ to 300 ℃ for 200min and keeping for 60min; then the temperature of the reaction furnace is increased from 300 ℃ to 450 ℃ for 150min and kept for 60min; the temperature of the reaction furnace is increased from 450 ℃ to 550 ℃ for 100min, and the reaction furnace is baked for 3h at 550 ℃.
In a second exemplary embodiment, the iron-cerium composite oxide catalyst according to the first exemplary embodiment, wherein the mass ratio of cerium oxide in the iron-cerium composite oxide catalyst is 5-20%.
According to a third exemplary embodiment of the present invention, a second exemplary embodiment, the method for preparing the iron-cerium composite oxide catalyst, is characterized by comprising the steps of:
s1, dissolving ferric salt and cerium salt in water to form an iron-cerium salt solution; dissolving a precipitant in water to form a precipitant aqueous solution;
s2, simultaneously dropwise adding an iron-cerium salt solution and a precipitant aqueous solution, and heating and aging the mixed solution after the dropwise adding is completed;
s3, filtering the aged mixed solution, collecting a solid filter cake, washing and drying to obtain a catalyst precursor;
and S4, roasting the catalyst precursor to obtain the reddish brown catalyst.
In one or more examples of this embodiment, the precipitant includes sodium hydroxide, sodium carbonate, sodium bicarbonate, and ammonia water, the iron salt includes one or more of ferric chloride, ferric acetate, ferric sulfate, and ferric nitrate, the cerium salt includes one or more of cerium chloride, cerium nitrate, cerium sulfate, and cerium acetate, and a molar ratio of iron element to cerium element in the iron salt and the cerium salt is 8.6-41:1.
In one or more embodiments of this embodiment, in step S2, the dropping temperature is room temperature, and the pH of the mixed solution is controlled to be 8 to 9 during the dropping; the aging temperature is 65-80 ℃ and the aging time is 1-2h.
In one or more embodiments of this embodiment, the washing in step S3 is performed using deionized water to a pH neutral, a drying temperature of 80-110 ℃, and a drying time of 12-24 hours.
In one or more embodiments of this embodiment, the firing temperature in step S4 is 450-550 ℃, the firing time is 3-5 hours, and the firing atmosphere is air.
In order to enable those skilled in the art to more clearly understand the technical scheme of the present invention, the technical scheme of the present invention will be described in detail below with reference to specific examples and comparative examples.
In the following examples, if not specified, the test method is adopted, the prepared iron-cerium catalyst is pressed, crushed and sieved by a tablet press to obtain a finished catalyst with 20-60 meshes, the finished catalyst is filled into a micro fixed bed reactor, and the upper end and the lower end of the catalyst layer are respectively filled with a proper amount of quartz sand and are separated by quartz cotton; the preheater is heated to 150 ℃, the reactor is heated to 220 ℃, the space velocity of the raw material is 0.3g/mL.cat.h, and the raw material air (acetoin: O) 2 ) The reaction is carried out under normal pressure according to the ratio of 1:3, the crude butanedione is obtained, and the reaction yield is used as the activity index of the catalyst.
The reaction liquid is purified by adopting the method unless otherwise specified:
transferring the butanedione crude product into a flask with a water separator, starting heating, distilling water (water generated by acetoin reaction) at normal pressure, and controlling the temperature of an oil bath to be not more than 100 ℃; when the temperature rises to 66 ℃, the fraction is extracted, the turbid fraction is still layered in the water separator, the lower water layer is separated, and the upper light yellow organic phase returns to the system to continue carrying water.
When the temperature is raised to about 75 ℃, the fraction becomes clear, no water layer is separated from the water separator, heating is stopped, and cooling is performed; the organic phase in the water separator was returned to the flask, the water separator was removed, and a 40cm high column and a rectifying device were replaced.
Starting vacuum distillation, controlling vacuum degree to about-0.075 Mpa, controlling oil bath temperature to be no more than 80deg.C, air temperature to be 48 deg.C, starting to color out fraction, controlling reflux ratio to 10:2, and collecting front fraction; with the extraction of the fraction, the gas phase purity was changed to a satisfactory product when the gas phase purity was higher than 99%, and the air temperature was about 55 ℃.
And continuously collecting qualified products, when the materials in the flask are few and the temperature rise is obvious, starting sampling analysis, and stopping rectification when the gas phase purity is lower than 99 percent. The residual materials in the bottle and the collected unqualified front cut fraction are sleeved into the next batch for rectification, the purity of the mixed product sample feeding analysis product is more than 99.5%, and the moisture is less than 0.05%.
Example 1
Weighing 96.5g of ferric trichloride and 6.31g of cerium nitrate hexahydrate, dissolving in deionized water, and stirring to completely dissolve into an iron-cerium salt solution; 45g of sodium carbonate is weighed and dissolved in deionized water, and is properly heated and stirred until the sodium carbonate is completely dissolved to form a precipitant solution; at room temperature, simultaneously dropwise adding an iron cerium salt solution and a precipitator solution, maintaining the pH value between 8 and 9, and completing dropwise adding for about 2 hours; after the coprecipitation dropwise addition is completed, the temperature of the catalyst system is raised to 75 ℃, and the catalyst system is aged for 1 hour; and (3) after the aging is finished, filtering the prepared catalyst precursor, collecting a solid filter cake, washing with deionized water until the pH value is neutral, and drying the catalyst precursor for 12 hours at the temperature of 100 ℃. And (3) placing the dried catalyst precursor into a muffle furnace, and roasting for 3 hours at 550 ℃ to obtain reddish brown solid oxide, namely the iron-cerium composite oxide catalyst with the cerium oxide mass accounting for 5%. The yield of 2, 3-butanedione was 83.38%.
Example 2
91.42g of ferric trichloride and 12.62g of cerium nitrate hexahydrate are weighed and dissolved in deionized water, and stirred to be completely dissolved into an iron-cerium salt solution; weighing 42.5g of sodium carbonate, dissolving in deionized water, and heating and stirring properly until the sodium carbonate is completely dissolved to form a precipitant solution; at room temperature, simultaneously dropwise adding an iron cerium salt solution and a precipitator solution, maintaining the pH value between 8 and 9, and completing dropwise adding for about 2 hours; after the coprecipitation dropwise addition is completed, the temperature of the catalyst system is raised to 75 ℃, and the catalyst system is aged for 1 hour; and (3) after the aging is finished, filtering the prepared catalyst precursor, collecting a solid filter cake, washing with deionized water until the pH value is neutral, and drying the catalyst precursor for 12 hours at the temperature of 100 ℃. And (3) placing the dried catalyst precursor into a muffle furnace, and roasting for 3 hours at 550 ℃ to obtain reddish brown solid oxide, namely the iron-cerium composite oxide catalyst with 10% of cerium oxide by mass. The yield of 2, 3-butanedione was tested to be 91.04%.
Example 3
86.34g of ferric trichloride and 18.92g of cerium nitrate hexahydrate are weighed and dissolved in deionized water, and stirred to be completely dissolved into an iron-cerium salt solution; weighing 41.5g of sodium carbonate, dissolving in deionized water, and heating and stirring properly until the sodium carbonate is completely dissolved to form a precipitant solution; at room temperature, simultaneously dropwise adding an iron cerium salt solution and a precipitator solution, maintaining the pH value between 8 and 9, and completing dropwise adding for about 2 hours; after the coprecipitation dropwise addition is completed, the temperature of the catalyst system is raised to 75 ℃, and the catalyst system is aged for 1 hour; and (3) after the aging is finished, filtering the prepared catalyst precursor, collecting a solid filter cake, washing with deionized water until the pH value is neutral, and drying the catalyst precursor for 12 hours at the temperature of 100 ℃. And (3) placing the dried catalyst precursor into a muffle furnace, and roasting for 3 hours at 550 ℃ to obtain reddish brown solid oxide, namely the iron-cerium composite oxide catalyst with the cerium oxide mass ratio of 15%. The yield of 2, 3-butanedione was 95.68%.
Example 4
81.26g of ferric trichloride and 25.23g of cerium nitrate hexahydrate are weighed and dissolved in deionized water, and stirred to be completely dissolved into an iron-cerium salt solution; weighing 40.5g of sodium carbonate, dissolving in deionized water, and heating and stirring properly until the sodium carbonate is completely dissolved to form a precipitant solution; at room temperature, simultaneously dropwise adding an iron cerium salt solution and a precipitator solution, maintaining the pH value between 8 and 9, and completing dropwise adding for about 2 hours; after the coprecipitation dropwise addition is completed, the temperature of the catalyst system is raised to 75 ℃, and the catalyst system is aged for 1 hour; and (3) after the aging is finished, filtering the prepared catalyst precursor, collecting a solid filter cake, washing with deionized water until the pH value is neutral, and drying the catalyst precursor for 12 hours at the temperature of 100 ℃. And (3) placing the dried catalyst precursor into a muffle furnace, and roasting for 3 hours at 550 ℃ to obtain reddish brown solid oxide, namely the iron-cerium composite oxide catalyst with the cerium oxide mass accounting for 20%. The yield of 2, 3-butanedione was 94.34%.
Example 5
With the catalyst prepared in example 3, the activity of the catalyst was tested at different feed molar ratios, the other reaction conditions were unchanged, and the results are shown in table 1.
TABLE 1 Activity of the catalysts at different raw material molar ratios
Example 6
The catalyst prepared in example 3 was tested for activity at different reaction temperatures, with the other reaction conditions unchanged, and the results are shown in table 2.
TABLE 2 Activity of the catalysts at different reaction temperatures
Example 7
With the catalyst prepared in example 3, the activity of the catalyst was tested at different feed liquid space velocities, and the other reaction test conditions were unchanged, with the results shown in table 3.
TABLE 3 Activity of the catalysts at different feed space velocities
Acetoin liquid space velocity (g/mL. Cat.h) Acetoin conversion (%) Acetoin yield (%)
0.1 100 90.39
0.2 100 93.52
0.3 100 95.68
0.4 99.3 92.18
Example 8
Catalytic reaction was carried out with the catalyst prepared in example 3, and when the reaction yield was reduced, the feed was stopped, cooled to 100 ℃, and air was switched to nitrogen; when the temperature of the preheater and the reaction furnace is reduced to 100 ℃, starting to feed an absolute ethyl alcohol cleaning pipeline and a reactor, cleaning until the ethyl alcohol is colorless or light yellow, closing a feed pump, and continuously purging the pipeline for 30min by using nitrogen;
switching the air path to air, and starting programmed heating passivation: raising the temperature to 300 ℃ at 100 ℃ for 200min and keeping for 60min; raising the temperature to 450 ℃ at 300 ℃ for 150min and keeping for 60min; heating to 550deg.C for 100min, and roasting at 550deg.C for 3 hr;
and after the roasting is finished, the temperature is reduced to the reaction temperature, the air speed is adjusted to the air speed of the reaction condition, the preheater is set to the required condition, and the feeding is started.
The reaction is carried out for about 23 days, the reaction liquid is taken, the gas phase detection is carried out, the acetoin content of the reaction liquid exceeds 1%, the yield is reduced to about 93%, the reaction is stopped, and the catalyst is regenerated. As shown in Table 4, the activity of the regenerated catalyst is basically recovered, the yield after three operations can also reach more than 95%, the operation duration is slightly reduced, and the catalyst can be estimated to be recycled for 15-20 times.
TABLE 4 comparison of catalyst run lengths and yields
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The catalytic synthesis method of 2, 3-butanedione is characterized by comprising the following steps:
pressing, crushing and sieving the iron-cerium composite oxide catalyst by a tablet press, filling the iron-cerium composite oxide catalyst into a miniature fixed bed reactor, heating, introducing acetoin and air for reaction to obtain a butanedione crude product, and purifying the butanedione crude product to obtain 2, 3-butanedione;
the mass ratio of cerium oxide in the iron-cerium composite oxide catalyst is 5-20%.
2. The catalytic synthesis process according to claim 1, wherein the temperature is increased to 180-250℃and the acetoin space velocity is 0.1-0.4. 0.4g/mL.cat.h, acetoin and O in air 2 The molar ratio of (2) is 1:2.5-5.
3. The catalytic synthesis process according to claim 1, further comprising a catalyst regeneration process:
stopping feeding when the reaction yield is reduced, cooling to 100 ℃, and simultaneously switching air to nitrogen; when the temperature of the preheater and the reaction furnace is reduced to 100 ℃, starting to feed an absolute ethyl alcohol cleaning pipeline and a reactor, cleaning until the ethyl alcohol is colorless or light yellow, closing a feed pump, and continuously purging the pipeline for 30min by using nitrogen;
switching the air path to air, and performing programmed temperature rising calcination by the reaction furnace;
and after the roasting is finished, the temperature is reduced to the reaction temperature, the air speed is adjusted to the air speed of the reaction condition, the preheater is set to the required condition, and the feeding is started.
4. The catalytic synthesis process according to claim 3, wherein the temperature-programmed calcination is specifically:
raising the temperature from 100 ℃ to 300 ℃ for 200min and keeping for 60min; then the temperature of the reaction furnace is increased from 300 ℃ to 450 ℃ for 150min and kept for 60min; the temperature of the reaction furnace is increased from 450 ℃ to 550 ℃ for 100min, and the reaction furnace is baked for 3h at 550 ℃.
5. The catalytic synthesis process according to claim 1, wherein the process for preparing the iron-cerium composite oxide catalyst comprises the steps of:
s1, dissolving ferric salt and cerium salt in water to form an iron-cerium salt solution; dissolving a precipitant in water to form a precipitant aqueous solution;
s2, simultaneously dropwise adding an iron-cerium salt solution and a precipitant aqueous solution, and heating and aging the mixed solution after the dropwise adding is completed;
s3, filtering the aged mixed solution, collecting a solid filter cake, washing and drying to obtain a catalyst precursor;
and S4, roasting the catalyst precursor to obtain the reddish brown catalyst.
6. The catalytic synthesis process according to claim 5, wherein the precipitant comprises sodium hydroxide, sodium carbonate, sodium bicarbonate, aqueous ammonia, the iron salt comprises one or more of ferric trichloride, ferric acetate, ferric sulfate, and ferric nitrate, the cerium salt comprises one or more of cerium chloride, cerium nitrate, cerium sulfate, and cerium acetate, and the molar ratio of iron element to cerium element in the iron salt and cerium salt is 8.6-41:1.
7. The catalytic synthesis process according to claim 5, wherein in step S2, the dropping temperature is room temperature, and the pH of the mixed solution is controlled to be 8 to 9; the aging temperature is 65-80 ℃ and the aging time is 1-2h.
8. The catalytic synthesis process according to claim 5, wherein the washing in step S3 is carried out with deionized water to a neutral pH, a drying temperature of 80-110 ℃ and a drying time of 12-24h.
9. The catalytic synthesis process according to claim 5, wherein in step S4, the calcination temperature is 450-550 ℃, the calcination time is 3-5h, and the calcination atmosphere is air.
CN202310351621.3A 2023-04-04 2023-04-04 Catalytic synthesis method of 2, 3-butanedione, catalyst and preparation method Active CN116375566B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310351621.3A CN116375566B (en) 2023-04-04 2023-04-04 Catalytic synthesis method of 2, 3-butanedione, catalyst and preparation method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310351621.3A CN116375566B (en) 2023-04-04 2023-04-04 Catalytic synthesis method of 2, 3-butanedione, catalyst and preparation method

Publications (2)

Publication Number Publication Date
CN116375566A CN116375566A (en) 2023-07-04
CN116375566B true CN116375566B (en) 2023-08-29

Family

ID=86976425

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310351621.3A Active CN116375566B (en) 2023-04-04 2023-04-04 Catalytic synthesis method of 2, 3-butanedione, catalyst and preparation method

Country Status (1)

Country Link
CN (1) CN116375566B (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1686992A (en) * 2005-03-24 2005-10-26 大连来克精化有限公司 Method for preparing butanedione through oxidating acetylmethylcarbinol
CN105541588A (en) * 2016-02-25 2016-05-04 济南悟通化学科技有限公司 Synthesis method of butanedione
CA3024051A1 (en) * 2017-11-14 2019-05-14 China Petroleum And Chemical Corporation Cu-based catalyst, its preparation process and use thereof
WO2022142709A1 (en) * 2020-12-29 2022-07-07 上海华谊新材料有限公司 Supported composite oxide catalyst and preparation and use thereof
WO2022142708A1 (en) * 2020-12-29 2022-07-07 上海华谊新材料有限公司 Composite oxide catalyst, preparation method therefor, and use thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1686992A (en) * 2005-03-24 2005-10-26 大连来克精化有限公司 Method for preparing butanedione through oxidating acetylmethylcarbinol
CN105541588A (en) * 2016-02-25 2016-05-04 济南悟通化学科技有限公司 Synthesis method of butanedione
CA3024051A1 (en) * 2017-11-14 2019-05-14 China Petroleum And Chemical Corporation Cu-based catalyst, its preparation process and use thereof
WO2022142709A1 (en) * 2020-12-29 2022-07-07 上海华谊新材料有限公司 Supported composite oxide catalyst and preparation and use thereof
WO2022142708A1 (en) * 2020-12-29 2022-07-07 上海华谊新材料有限公司 Composite oxide catalyst, preparation method therefor, and use thereof

Also Published As

Publication number Publication date
CN116375566A (en) 2023-07-04

Similar Documents

Publication Publication Date Title
DK2823900T3 (en) Process for the preparation of solid nitrosyl ruthenium nitrate using a waste catalyst containing ruthenium
CN102432565B (en) Method for preparing 2-hydroxyethylpiperazine
CN107721821B (en) Method for preparing 1, 3-propylene glycol
CN116375566B (en) Catalytic synthesis method of 2, 3-butanedione, catalyst and preparation method
CN113058638A (en) Catalyst for synthesizing 2, 5-dimethylpyrazine and preparation method and application thereof
CN103288626A (en) Method for co-producing adipic acid and nitrocyclohexane
CN110229058B (en) Method for preparing propionic acid by catalytic conversion of lactic acid
CN114950545B (en) Oxazolium catalyst for acetaldehyde acyloin condensation reaction, and preparation method and application thereof
CN1150164C (en) Process for preparing dimethyl sulfone
CN113072461B (en) Preparation method of butanone oxime
CN106831405B (en) Preparation method of 2, 2-difluoroacetyl fluoride and derivatives thereof
CN101966465B (en) Molecular sieve catalyst for use in preparation of isopulegol
CN114011457A (en) Preparation method of p-ethoxyphenol
CN110294672B (en) Method for directly preparing lactate from 1, 2-propylene glycol and short-chain alkyl alcohol
CN108640829B (en) Method for preparing pyruvic acid by catalyzing and oxidizing lactic acid in water phase
CN104689824A (en) Preparation method of Fe/Mo-Al2O3 catalyst and method of synthesizing leaf alcohol by virtue of piperylene
CN110981691A (en) Method for synthesizing 1, 6-hexanediol by using monosaccharide
WO2007073240A1 (en) Catalyst, a method for the production thereof and a dihydroxyalkane production method
CN1122016C (en) Resin catalysis to synthesize folic acetate
CN101343261A (en) Method for preparing epoxy cyclohexane
CN113582860B (en) Preparation method of N-methyl monoethanolamine
CN114192142B (en) Catalyst for dinonyl phenol hydrogenation and preparation method thereof
CN102452923A (en) Method for catalytically oxidizing lactone
CN118047672A (en) New process for producing isooctanoic acid and matched catalyst
CN102432572A (en) Method for synthetizing D-gluconic acid-delta-lactone

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant