CN116371338A - Interfacial agent reaction device capable of continuous emulsification operation - Google Patents
Interfacial agent reaction device capable of continuous emulsification operation Download PDFInfo
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- CN116371338A CN116371338A CN202310493952.0A CN202310493952A CN116371338A CN 116371338 A CN116371338 A CN 116371338A CN 202310493952 A CN202310493952 A CN 202310493952A CN 116371338 A CN116371338 A CN 116371338A
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- air inlet
- pipeline
- stirring barrel
- stirring
- interfacial agent
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- 238000004945 emulsification Methods 0.000 title claims abstract description 63
- 238000003756 stirring Methods 0.000 claims abstract description 153
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 63
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 43
- 238000007790 scraping Methods 0.000 claims description 94
- 239000007788 liquid Substances 0.000 claims description 47
- 238000007664 blowing Methods 0.000 claims description 32
- 238000003825 pressing Methods 0.000 claims description 23
- 238000004140 cleaning Methods 0.000 claims description 21
- 230000001804 emulsifying effect Effects 0.000 claims description 7
- 238000004804 winding Methods 0.000 claims description 5
- 238000001125 extrusion Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 239000003814 drug Substances 0.000 abstract description 39
- 238000000034 method Methods 0.000 abstract description 16
- 230000000739 chaotic effect Effects 0.000 abstract description 3
- 239000000843 powder Substances 0.000 description 12
- 229940079593 drug Drugs 0.000 description 10
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000002518 antifoaming agent Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000007667 floating Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000013530 defoamer Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/02—Foam dispersion or prevention
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/02—Foam dispersion or prevention
- B01D19/04—Foam dispersion or prevention by addition of chemical substances
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/41—Emulsifying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/40—Mixing liquids with liquids; Emulsifying
- B01F23/43—Mixing liquids with liquids; Emulsifying using driven stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/40—Mixers using gas or liquid agitation, e.g. with air supply tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J4/00—Feed or outlet devices; Feed or outlet control devices
- B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
Abstract
The invention relates to the field of interfacial agent processing, in particular to an interfacial agent reaction device capable of continuous emulsification operation. Technical problems: the medicine is accumulated on the surface of the interfacial agent and cannot be fully mixed, the quality of the finished interfacial agent product is affected by bubbles, the accumulated bubbles cannot be treated, and the interfacial agent remains in the container. The technical scheme is as follows: an interfacial agent reaction device capable of continuous emulsification operation comprises a mounting seat, a stirring barrel, a stirring assembly and the like; two stirring barrels are arranged on the mounting seat and used for primary emulsification and secondary emulsification of the interfacial agent respectively, the stirring barrel used for primary emulsification is positioned at the left upper part of the stirring barrel used for secondary emulsification, and an observation window is arranged at the right part of each stirring barrel; and each of the two stirring barrels is internally provided with a stirring component. According to the invention, the flow of water in the stirring barrel is more chaotic in the rotating process of the scrapers distributed in a staggered way, and the water and the medicine are better mixed when the medicine is added later.
Description
Technical Field
The invention relates to the field of interfacial agent processing, in particular to an interfacial agent reaction device capable of continuous emulsification operation.
Background
In the process of emulsifying the interfacial agent, when the interfacial agent is stirred, the drug is required to be added into the interfacial agent for reaction, and is usually directly poured into a stirring container for reaction, the drug is accumulated on the surface of the interfacial agent, and cannot be fully mixed with the interfacial agent in the stirring process.
In the process of interfacial agent emulsification, when the interfacial agent is stirred, the medicine is required to be added into the interfacial agent for reaction, and in the process of reaction, the stirring leads the surface of the interfacial agent to generate bubbles, the bubbles can influence the quality of the finished product of the interfacial agent, and the interfacial agent is required to be treated.
When bubbles generated on the surface of the interface agent are treated, the general treatment mode is to pour the defoaming agent into the interface agent in stirring directly, wait for the defoaming agent to eliminate the bubbles on the surface of the interface agent, but the bubbles have a stacking phenomenon, and the bubbles stacked together cannot be treated quickly in the mode, so that the bubbles still remain on the surface of the interface agent, and the quality of the finished product of the interface agent is affected.
After the production of a batch of interfacial agent is completed, the processed interfacial agent remains in the production device container, and in the subsequent production process, the remaining interfacial agent is mixed with new liquid, so that the production quality of the new interfacial agent is affected.
Disclosure of Invention
The invention provides an interfacial agent reaction device capable of continuous emulsification operation, which aims to overcome the defects that medicines are accumulated on the surface of an interfacial agent and cannot be fully mixed, bubbles can affect the quality of an interfacial agent finished product, the accumulated bubbles cannot be treated, and interfacial agent residues exist in a container.
The technical scheme is as follows: an interfacial agent reaction device capable of continuous emulsification operation comprises a mounting seat, a connecting pipeline, a stirring barrel and a first feeding pipeline; two stirring barrels are arranged on the mounting seat and used for primary emulsification and secondary emulsification of the interfacial agent respectively, the stirring barrel used for primary emulsification is positioned at the left upper part of the stirring barrel used for secondary emulsification, and an observation window is arranged at the right part of each stirring barrel; the two stirring barrels are respectively provided with a connecting pipeline, the connecting pipeline arranged on the primary emulsifying stirring barrel is connected with the secondary emulsifying stirring barrel, and an electric control valve is arranged in the connecting pipeline; the left part of the stirring barrel above is communicated with a first feeding pipeline; the device also comprises a second feeding pipeline, an air blowing pipeline, a filter screen, a shielding cover, a stirring assembly, a cleaning assembly and a liquid feeding assembly; the upper part of each stirring barrel is respectively communicated with a second feeding pipeline, the upper part of the second feeding pipeline is provided with two cabins, the cabin positioned at the left side is an air inlet cabin, and the cabin positioned at the right side is a feeding cabin; two second feeding pipelines are respectively communicated with an air blowing pipeline; the bottoms of the two second feeding pipelines are fixedly connected with a filter screen respectively; a shielding cover is inserted on each of the two second feeding pipelines; a stirring component is arranged in each of the two stirring barrels; a cleaning component is arranged in each of the two stirring barrels, and the cleaning component is connected with the corresponding stirring component; two stirring barrels are respectively provided with a liquid feeding component, and the liquid feeding components are connected with corresponding cleaning components.
Optionally, the second feed conduit is of a J-design.
Optionally, the stirring assembly comprises a driving motor, a push rod, a first air inlet pipeline, an air inlet piece, a second air inlet pipeline, a scraping strip, a pressing plate, a scraping plate and an air blowing strip; a driving motor is fixedly connected on the stirring barrel; the output shaft of the driving motor penetrates through the upper part of the stirring barrel, a first air inlet pipeline is fixedly connected with the output shaft of the driving motor, and the first air inlet pipeline is positioned in the stirring barrel; the upper part of the inner part of the first air inlet pipeline is fixedly connected with a push rod, the first air inlet pipeline is divided into an upper part and a lower part, the upper part and the lower part of the first air inlet pipeline are movably connected, the upper part of the first air inlet pipeline is fixedly connected with a push rod fixing part, the lower part of the first air inlet pipeline is fixedly connected with a push rod telescopic part, and the first air inlet pipeline is connected with a cleaning assembly; the first air inlet pipeline is rotationally connected with an air inlet piece, the first air inlet pipeline is communicated with the air inlet piece, the air inlet piece consists of a circular ring and a hose, and the upper part of the hose of the air inlet piece penetrates through the stirring barrel and is communicated with the outside; the bottom of the first air inlet pipeline is communicated with a plurality of second air inlet pipelines which are distributed in an annular shape; each second air inlet pipeline is fixedly connected with a scraping strip, and each scraping strip is provided with a triangular part; each scraping strip is rotationally connected with two pressing plates, torsion springs are arranged at the joints of each scraping strip and each pressing plate, and each scraping strip and two adjacent pressing plates are arranged in a triangle; each scraping strip is connected with a plurality of scraping plates in a sliding way; the scrapers on the same scraper are respectively connected with one blowing strip, each blowing strip is communicated with a corresponding second air inlet pipeline through a hose, and a spring is arranged between the blowing strip and the scraper.
Optionally, the inner wall of the stirring barrel and the surface of the first air inlet pipeline are smooth.
Optionally, the upper part of the second air inlet pipeline is designed to be a pointed cone.
Optionally, the scraping strips with the scraping plates with the odd number in sliding connection and the scraping strips with the scraping plates with the even number in sliding connection are distributed in a staggered manner.
Optionally, the cleaning component comprises a wire winding device, a rope, a water bag and a scraping piece; the upper part of the stirring barrel is fixedly connected with a wire collector; the wire winding device is wound with a rope which penetrates into the stirring barrel; the upper part of the inner surface of the stirring barrel is fixedly connected with a water bag, and an extrusion space is arranged at the joint of the stirring barrel and the water bag; the first air inlet pipeline is connected with a scraping part in a sliding manner, the scraping part consists of an upper circular ring, a lower circular ring and a middle interception net, and the rope is fixedly connected with the circular ring of the scraping part which is connected with the liquid feeding component.
Optionally, the rope is a bungee cord.
Optionally, the opposite sides of the two circular rings of the scraping piece are provided with chamfers, and the two chamfers are displayed in an inverted splayed shape.
Optionally, the liquid feeding component comprises a fixed bracket, a wind-up roll, a conveying pipeline and a spring; a fixed bracket is fixedly connected to the stirring barrel and is positioned behind the second feeding pipeline; the fixed bracket is rotationally connected with a wind-up roll; the wind-up roll is wound with a conveying pipeline, one end of the conveying pipeline is fixed on the fixed bracket, and the other end of the conveying pipeline penetrates through the stirring barrel to be fixed on the scraping piece ring; two springs are connected between the fixed support and the wind-up roller, the inner ends of the springs are fixedly connected with the fixed support, and the outer ends of the springs are fixedly connected with the wind-up roller.
The beneficial effects are that: according to the invention, the air guide part is obliquely designed to guide part of air, so that the part of air is transferred into the feeding cabin of the second feeding pipeline to turn over, when air flow contacts with the powdery medicine in the second feeding pipeline, the powdery medicine intercepted by the filter screen at the bottom of the second feeding pipeline is sprayed to two ends of the second feeding pipeline at the same time, the powdery medicine sprayed in the direction of the filter screen passes through the filter screen to be transferred into the stirring barrel in an atomized state, and the powdery medicine sprayed in the direction of the shielding cover is transferred into the stirring barrel in an atomized state.
According to the invention, the flow of water in the stirring barrel is more disordered in the rotating process of the scrapers distributed in a staggered manner, and when medicines are added later, the water and the medicines are better mixed, meanwhile, in the stirring operation process, air conveyed by the air pump is blown out from the air inlet piece, the first air inlet pipeline, the second air inlet pipeline and the air blowing strip in sequence, and then the air is transferred to the stirring barrel from the joint of the scrapers and the pressing plate, so that the disorder degree of the flow of the water in the stirring barrel is increased again, and the mixing of the water and the medicines is promoted again.
According to the invention, the interception net on the scraping piece is contacted with bubbles and is intercepted on the interception net of the scraping piece, when water flow is contacted with the bubbles intercepted on the interception net of the scraping piece again, the accumulated bubbles are separated, the bubbles are impacted by the water flow to be broken, the larger bubbles in the stirring barrel are cleaned in the mode, then the defoaming agent is conveyed into the stirring barrel through the conveying pipeline, the residual bubbles are treated, and the phenomenon that excessive bubbles in the stirring barrel affect the quality of a finished product of the interface agent is avoided.
Drawings
FIG. 1 is a schematic diagram of a first structure of a interfacial agent reaction apparatus according to the present invention that is capable of continuous emulsification operation;
FIG. 2 is a schematic diagram showing a second structure of the interfacial agent reaction apparatus capable of continuous emulsification operation according to the present invention;
FIG. 3 is a sectional view showing a first partial structure of the interfacial agent reaction apparatus capable of continuous emulsification operation according to the present invention;
FIG. 4 is a sectional view showing a second partial structure of the interfacial agent reaction apparatus capable of continuous emulsification operation according to the present invention;
FIG. 5 is a schematic view showing a partial structure of a stirring assembly disclosed in the interfacial agent reaction apparatus capable of continuous emulsification operation of the present invention;
FIG. 6 is a schematic view showing the structure of a second feed pipe, a blowing pipe, a screen and a shielding cover disclosed in the interfacial agent reaction apparatus capable of continuous emulsification operation of the present invention;
FIG. 7 is a schematic view showing the structure of a liquid feed assembly disclosed in the interfacial agent reaction apparatus capable of continuous emulsification operation of the present invention.
The reference symbols in the drawings: 1-mount, 2-connecting pipe, 3-agitator, 4-first feed pipe, 101-driving motor, 102-push rod, 103-first air inlet pipe, 104-air inlet piece, 105-second air inlet pipe, 106-scraping strip, 107-pressing plate, 108-scraping plate, 109-blowing strip, 201-wire collector, 202-rope, 203-water sac, 204-scraping piece, 301-second feed pipe, 302-blowing pipe, 303-filter screen, 304-shielding cover, 310-fixed bracket, 311-wind-up roll, 312-conveying pipe, 313-spring, 3 a-observation window, 106 a-triangle, 301 a-wind guide.
Detailed Description
The invention is described in detail below with reference to the drawings and the specific embodiments.
Example 1
An interfacial agent reaction device capable of continuous emulsification operation, as shown in figures 1-3 and 6, comprises a mounting seat 1, a connecting pipeline 2, a stirring barrel 3 and a first feeding pipeline 4; two stirring barrels 3 are arranged on the mounting seat 1 and are respectively used for primary emulsification and secondary emulsification of the interfacial agent, the stirring barrels 3 used for the primary emulsification are positioned at the left upper part of the stirring barrel 3 for the secondary emulsification, and an observation window 3a is arranged at the right upper part of each stirring barrel 3; a connecting pipeline 2 is arranged at the bottom of each of the two stirring barrels 3, the connecting pipeline 2 arranged on the primary emulsifying stirring barrel 3 is connected with the upper part of the secondary emulsifying stirring barrel 3, and an electric control valve is arranged in the connecting pipeline 2; the left part of the stirring barrel 3 above is communicated with a first feeding pipeline 4;
the device also comprises a second feeding pipeline 301, a blowing pipeline 302, a filter screen 303, a shielding cover 304, a stirring assembly, a cleaning assembly and a liquid feeding assembly; the upper part of each stirring barrel 3 is respectively communicated with a second feeding pipeline 301, two cabins are arranged at the upper part of each second feeding pipeline 301, the cabin at the left side is an air inlet cabin, and the cabin at the right side is a feeding cabin; two second feeding pipelines 301 are respectively communicated with an air blowing pipeline 302; a filter screen 303 is fixedly connected to the bottoms of the two second feeding pipelines 301 respectively; a shielding cover 304 is inserted on each of the two second feeding pipelines 301; a stirring component is arranged in each of the two stirring barrels 3; a cleaning component is respectively arranged in the two stirring barrels 3 and is connected with the corresponding stirring component; two stirring barrels 3 are respectively provided with a liquid feeding component, and the liquid feeding components are connected with corresponding cleaning components.
The second feeding pipe 301 is J-shaped, and after the powder is poured, the powder medicine stays in the curved part, so that the powder medicine can be conveniently diffused out.
The invention specifically works, the first feeding pipeline 4 is respectively connected with an external water source and an emulsion conveyor, the stirring assembly is connected with an external air pump, the air cannon is arranged outside the air blowing pipeline 302, the liquid feeding assembly is connected with the external liquid conveyor and the external air pump, water is filled into the stirring barrel 3 through the first feeding pipeline 4, the water level in the stirring barrel 3 is determined from the observation window 3a, after the water level in the stirring barrel 3 reaches a specified height, the water filling into the stirring barrel 3 is stopped, the water level is at the same time level as the upper part of the cleaning assembly, the stirring assembly is started to start stirring operation, primary emulsification operation is carried out, when powdery medicine is required to be added into the stirring barrel 3, the shielding cover 304 is firstly taken away from the second feeding pipeline 301 to be aside, then a sufficient amount of powdery medicine is poured into the feeding cabin of the second feeding pipeline 301, and the powdery medicine is intercepted by the filter screen 303 at the bottom of the second feeding pipeline 301.
When the air cannon is regulated to a specified parameter, the shielding cover 304 is reinserted on the second feeding pipeline 301, the air cannon is started to convey gas to enter the second feeding pipeline 301 from the blowing pipeline 302, when a part of the gas passes through the air inlet chamber of the second feeding pipeline 301, and when the gas contacts with the air guide part 301a, the part of the gas is guided by the chute on the air guide part 301a, so that the part of the gas is transferred to the feeding chamber of the second feeding pipeline 301, and simultaneously, when the other part of the gas flows downwards to contact with the powder medicine in the second feeding pipeline 301, the powder medicine intercepted by the filter screen 303 at the bottom of the second feeding pipeline 301 is impacted by the downward airflow, one part of the powder medicine is sprayed into the two chambers at the upper part of the second feeding pipeline 301, the other part of the powder medicine is sprayed into the filter screen 303, the powder medicine is sprayed into the stirring barrel 3 in a dust floating state, and passes through the filter screen 303 in a stirring barrel 3, and when the part of the gas meets the gas entering the feeding chamber from the air inlet chamber of the second feeding pipeline 301a, the part of the gas is guided by the air guide part 301a, and flows downwards, and the powder medicine entering the feeding chamber is prevented from flowing downwards under the guide of the air guide part 301a, so that the powder medicine is sprayed into the stirring barrel, and the powder medicine is sprayed into the stirring barrel 3 in a dust floating state in a liquid state more than the dust floating state, and can well, and the powder medicine can be sprayed into the stirring barrel 3 in a liquid state more than the stirring barrel.
Example 2
3-5, the stirring assembly comprises a driving motor 101, a push rod 102, a first air inlet pipeline 103, an air inlet piece 104, a second air inlet pipeline 105, a scraping strip 106, a pressing plate 107, a scraping plate 108 and an air blowing strip 109; the stirring barrel 3 is connected with a driving motor 101 through bolts; an output shaft of the driving motor 101 penetrates through the upper part of the stirring barrel 3, a first air inlet pipeline 103 is fixedly connected to the output shaft of the driving motor 101, and the first air inlet pipeline 103 is positioned in the stirring barrel 3; the inner upper part of the first air inlet pipeline 103 is fixedly connected with a push rod 102, the first air inlet pipeline 103 is divided into an upper part and a lower part, the upper part and the lower part of the first air inlet pipeline 103 are movably connected, the upper part of the first air inlet pipeline 103 is fixedly connected with a fixing part of the push rod 102, the lower part of the first air inlet pipeline 103 is fixedly connected with a telescopic part of the push rod 102, and the first air inlet pipeline 103 is connected with a cleaning assembly; the first air inlet pipeline 103 is rotatably connected with an air inlet piece 104, the first air inlet pipeline 103 is communicated with the air inlet piece 104, the air inlet piece 104 consists of a circular ring and a hose, and the upper part of the hose of the air inlet piece 104 penetrates through the stirring barrel 3 and is communicated with the outside; at least eight second air inlet pipelines 105 distributed in a ring shape are communicated with the bottom of the first air inlet pipeline 103; each second air inlet pipeline 105 is fixedly connected with a scraping strip 106, and each scraping strip 106 is provided with a triangular part 106a; two pressing plates 107 which are symmetrical in front-back direction are respectively and rotatably connected to each scraping strip 106, torsion springs are arranged at the connection positions of each scraping strip 106 and each pressing plate 107, and each scraping strip 106 and two adjacent pressing plates 107 are arranged in a triangle shape; each scraper 106 is connected with a plurality of scrapers 108 in a sliding way, each scraper 106 is connected with three scrapers 108 in a sliding way, and each scraper 106 is connected with four scrapers 108 in a sliding way; the scrapers 108 on the same scraper 106 are respectively and commonly connected with one air blowing strip 109, each air blowing strip 109 is respectively communicated with a corresponding second air inlet pipeline 105 through a hose, and at least two springs are arranged between the air blowing strip 109 and the scraper 106.
The inner wall of the stirring barrel 3 and the surface of the first air inlet pipeline 103 are smooth, and when the scraping piece 204 scrapes the inner wall of the stirring barrel 3 and the surface of the first air inlet pipeline 103, a better scraping effect is achieved.
The upper part of the second air inlet pipeline 105 is designed to be a pointed cone, so that when the air flow is used for cleaning the residual interfacial agent on the second air inlet pipeline 105, the interfacial agent is prevented from being remained on the surface of the second air inlet pipeline 105, and a better cleaning effect is achieved.
The scraping strips 106 which are connected with the scraping plates 108 in an odd number in a sliding manner and the scraping strips 106 which are connected with the scraping plates 108 in an even number in a sliding manner are distributed in a staggered manner, the flow of water in the stirring barrel 3 is more disordered in the rotating process of the scraping plates 108 distributed in a staggered manner, and the water and the medicine are better mixed when the medicine is added subsequently.
As shown in fig. 3, the cleaning assembly comprises a wire collector 201, a rope 202, a water bag 203 and a scraping piece 204; the upper surface of the stirring barrel 3 is fixedly connected with a wire collector 201; the wire winder 201 is wound with a rope 202, and the rope 202 penetrates into the stirring barrel 3; the upper part of the inner surface of the stirring barrel 3 is fixedly connected with a water sac 203, and an extrusion space is arranged at the joint of the stirring barrel 3 and the water sac 203; the first air inlet pipeline 103 is connected with a scraping piece 204 in a sliding manner, the scraping piece 204 consists of an upper circular ring, a lower circular ring and a middle interception net, the rope 202 is fixedly connected with the circular ring of the scraping piece 204, and the scraping piece 204 is connected with the liquid feeding component.
The cord 202 is a bungee cord that prevents breakage from affecting part operation when excessively pulled.
The opposite sides of the two rings of the scraping element 204 are provided with chamfers, and the two chamfers are inverted splayed, so that liquid is not easy to adhere to the rings of the scraping element 204.
The water bladder 203 of the present invention can hold the scraping member 204 to stay at a height without the influence of external force.
In the preliminary emulsification stirring barrel 3, before the preliminary emulsification operation starts, the driving motor 101 is started to drive the push rod 102 to rotate, namely, the first air inlet pipeline 103, the air inlet piece 104, the second air inlet pipeline 105, the scraping strips 106, the pressing plate 107, the scraping strips 108 and the air blowing strips 109 are driven to rotate, stirring operation starts to be carried out, the preliminary emulsification operation is carried out, the water in the stirring barrel 3 flows more chaotic through the scraping strips 108 which are distributed in a staggered manner in the rotating process, when medicines are added later, the water and the medicines are mixed more fully, meanwhile, in the stirring operation process, air is conveyed by the air pump to be blown out from the air inlet piece 104, the first air inlet pipeline 103, the second air inlet pipeline 105 and the air blowing strips 109 in sequence, and then the stirring barrel 3 is shifted from the connecting position of the scraping strips 106 and the pressing plate 107, so that the chaotic degree of the water flowing in the stirring barrel 3 is increased again, and the mixing degree of the water and the medicines is lifted again.
After the medicine is added in the stirring barrel 3, air bubbles can be generated in the stirring process, the air bubbles float on the surface of liquid in the stirring barrel 3, the quality of finished interface agent products is affected, the air bubbles need to be cleaned, the scraping piece 204 is leveled with the water level, in the stirring process, the air bubbles rotate along with the liquid in the stirring barrel 3, the intercepting net on the scraping piece 204 contacts with the air bubbles, the air bubbles are intercepted on the intercepting net of the scraping piece 204, when water flow contacts with the air bubbles intercepted on the intercepting net of the scraping piece 204 again, the accumulated air bubbles are separated, the air bubbles are broken by the impact of the water flow, the larger air bubbles in the stirring barrel 3 are cleaned in the mode, then the defoamer is conveyed into the stirring barrel 3 through the conveying pipeline 312, and the residual air bubbles are defoamed, so that the quality of finished interface agent products is prevented from being affected by excessive air bubbles in the stirring barrel 3.
After the preliminary emulsification is completed, an electric control valve in a connecting pipeline 2 connected with the preliminary emulsification stirring barrel 3 is opened, the liquid after the preliminary emulsification flows into the secondary emulsification stirring barrel 3, and after the liquid after the preliminary emulsification flows into the secondary emulsification stirring barrel 3, the liquid after the preliminary emulsification is completed still remained on the inner wall of the stirring barrel 3 in the preliminary emulsification stirring barrel 3, the first feeding pipeline 4, the driving motor 101, the push rod 102, the first feeding pipeline 103, the air inlet piece 104, the second feeding pipeline 105, the scraping strip 106, the pressing plate 107 and the scraping plate 108, in order to avoid that the quality of the interfacial agent is influenced by the mixture of the liquid after the preliminary emulsification and the new liquid, the liquid attached to the stirring barrel 3, the first feeding pipeline 4, the first feeding pipeline 103, the air inlet piece 104, the second feeding pipeline 105, the scraping strip 106, the pressing plate 107, the scraping plate 108 and the water bag 203 are transferred into the secondary emulsification stirring barrel 3 together, starting cleaning operation, closing the driving motor 101, stopping the stirring assembly, pushing out the push rod 102 to drive the first air inlet pipeline 103 to move downwards, namely driving the air inlet piece 104, the second air inlet pipeline 105, the scraping strip 106, the pressing plate 107, the scraping plate 108, the blowing strip 109 and the water sac 203 to move downwards, in the process of moving downwards the first air inlet pipeline 103, pushing the scraping piece 204 to move downwards to squeeze the water sac 203, extruding the water sac 203, transferring to an extrusion space at the joint of the stirring barrel 3 and the water sac 203, after the scraping piece 204 passes over the water sac 203, starting to quickly drop the scraping piece 204, recovering the water sac 203 to an initial state, scraping residual liquid on the water sac 203 after primary emulsification operation is completed in the process of extruding the water sac 203 by the scraping piece 204, in the process of quickly dropping the scraping piece 204, the scraping part 204 is used for scraping residual liquid which is on the inner wall of the stirring barrel 3 and the surface of the first air inlet pipeline 103 and is used for completing the primary emulsification operation, pushing the residual liquid which is on the inner wall of the stirring barrel 3 and the surface of the first air inlet pipeline 103 and is used for completing the primary emulsification operation into the connecting pipeline 2, and transferring the liquid into the secondary emulsification stirring barrel 3.
In the process that the scraping piece 204 falls down, the scraping plate 108 starts to push the blowing strip 109 to move upwards, the blowing strip 109 pushes the pressing plate 107 to move upwards, a spring between the blowing strip 109 and the scraping strip 106 starts to stretch, after the scraping strip 106 is attached to the inner wall of the stirring barrel 3, as shown in fig. 5, the scraping strip 106, the pressing plate 107, the scraping plate 108 and the blowing strip 109 are in an expanded state, at the moment, the air blown out from the blowing strip 109 flows onto the second air inlet pipeline 105, the scraping strip 106 and the pressing plate 107, the liquid for completing the primary emulsification operation is blown off on the second air inlet pipeline 105, the scraping strip 106 and the pressing plate 107, when the scraping piece 204 falls down and collides with the triangular part 106a, the residual liquid for completing the primary emulsification operation on the scraping piece 204 is influenced by vibration, the residual liquid for completing the primary emulsification operation falls into the connecting pipeline 2 to transfer to the secondary emulsification stirring barrel 3, the driving motor 101 is started to drive the push rod 102 to rotate, namely, the corresponding parts are driven to follow the rotation, the residual liquid for completing the primary emulsification operation is transferred into the connecting pipeline 2, the wire collector 201 is started to drive the position for repeating the operation on the wire collector 204 to the initial position, the liquid is repeatedly moved to the position, and the liquid for completing the primary emulsification operation is mixed with the liquid, and then the primary emulsification operation is finished, and the surface is completely finished.
Example 3
On the basis of the embodiment 2, as shown in fig. 7, the liquid feeding assembly comprises a fixed bracket 310, a wind-up roller 311, a conveying pipeline 312 and a spring 313; a fixed bracket 310 is fixedly connected to the stirring barrel 3, and the fixed bracket 310 is positioned behind the second feeding pipeline 301; the fixed bracket 310 is rotatably connected with a wind-up roller 311; the wind-up roller 311 is wound with a conveying pipeline 312, one end of the conveying pipeline 312 is fixed on the fixed bracket 310, and the other end of the conveying pipeline 312 passes through the stirring barrel 3 to be fixed on the circular ring of the scraping piece 204; two springs 313 are connected between the fixed support 310 and the wind-up roller 311, the inner ends of the springs 313 are fixedly connected with the fixed support 310, and the outer ends of the springs 313 are fixedly connected with the wind-up roller 311.
When liquid medicine is required to be added into the stirring barrel 3, the liquid conveyer is started to convey the required liquid medicine into the stirring barrel 3 through the conveying pipeline 312, and meanwhile, after the liquid medicine is conveyed, the air pump is started to transfer the residual liquid medicine in the conveying pipeline 312 into the stirring barrel 3, so that the mixing with different liquid medicines is avoided, the reaction with the interfacial agent is influenced, and the waste is caused.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Claims (10)
1. An interfacial agent reaction device capable of continuous emulsification operation comprises a mounting seat (1), a connecting pipeline (2), a stirring barrel (3) and a first feeding pipeline (4); two stirring barrels (3) are arranged on the mounting seat (1) and are respectively used for primary emulsification and secondary emulsification of the interfacial agent, the stirring barrels (3) used for the primary emulsification are positioned at the left upper part of the stirring barrels (3) used for the secondary emulsification, and an observation window (3 a) is arranged at the right part of each stirring barrel (3); the two stirring barrels (3) are respectively provided with a connecting pipeline (2), the connecting pipeline (2) arranged on the primary emulsifying stirring barrel (3) is connected with the secondary emulsifying stirring barrel (3), and an electric control valve is arranged in the connecting pipeline (2); the left part of the stirring barrel (3) above is communicated with a first feeding pipeline (4); the device is characterized by further comprising a second feeding pipeline (301), an air blowing pipeline (302), a filter screen (303), a shielding cover (304), a stirring assembly, a cleaning assembly and a liquid feeding assembly; the upper part of each stirring barrel (3) is respectively communicated with a second feeding pipeline (301), two cabins are arranged at the upper part of each second feeding pipeline (301), the cabin at the left side is an air inlet cabin, and the cabin at the right side is a feeding cabin; two second feeding pipelines (301) are respectively communicated with an air blowing pipeline (302); the bottoms of the two second feeding pipelines (301) are fixedly connected with a filter screen (303) respectively; a shielding cover (304) is inserted on each of the two second feeding pipelines (301); a stirring component is arranged in each of the two stirring barrels (3); a cleaning component is respectively arranged in the two stirring barrels (3), and the cleaning component is connected with the corresponding stirring component; two stirring barrels (3) are respectively provided with a liquid feeding component, and the liquid feeding components are connected with corresponding cleaning components.
2. The interfacial agent reactor apparatus for continuous emulsification operation as claimed in claim 1 wherein the second feed conduit (301) is of J-type design.
3. The interfacial agent reaction apparatus capable of continuous emulsification operation according to claim 1, wherein the stirring assembly comprises a driving motor (101), a push rod (102), a first air inlet pipe (103), an air inlet piece (104), a second air inlet pipe (105), a scraping strip (106), a pressing plate (107), a scraping plate (108) and an air blowing strip (109); a driving motor (101) is fixedly connected on the stirring barrel (3); an output shaft of the driving motor (101) penetrates through the upper part of the stirring barrel (3), a first air inlet pipeline (103) is fixedly connected with the output shaft of the driving motor (101), and the first air inlet pipeline (103) is positioned in the stirring barrel (3); the inner upper part of the first air inlet pipeline (103) is fixedly connected with a push rod (102), the first air inlet pipeline (103) is divided into an upper part and a lower part, the upper part and the lower part of the first air inlet pipeline (103) are movably connected, the upper part of the first air inlet pipeline (103) is fixedly connected with the fixing part of the push rod (102), the lower part of the first air inlet pipeline (103) is fixedly connected with the telescopic part of the push rod (102), and the first air inlet pipeline (103) is connected with the cleaning assembly; an air inlet piece (104) is rotationally connected to the first air inlet pipeline (103), the first air inlet pipeline (103) is communicated with the air inlet piece (104), the air inlet piece (104) consists of a circular ring and a hose, and the upper part of the hose of the air inlet piece (104) penetrates through the stirring barrel (3) to be communicated with the outside; the bottom of the first air inlet pipeline (103) is communicated with a plurality of second air inlet pipelines (105) which are distributed in a ring shape; each second air inlet pipeline (105) is fixedly connected with a scraping strip (106), and each scraping strip (106) is provided with a triangular part (106 a); each scraping strip (106) is respectively and rotatably connected with two pressing plates (107), torsion springs are arranged at the connection positions of each scraping strip (106) and each pressing plate (107), and each scraping strip (106) and two adjacent pressing plates (107) are arranged in a triangle shape; each scraping strip (106) is connected with a plurality of scraping plates (108) in a sliding way; the scrapers (108) on the same scraper (106) are respectively connected with one blowing strip (109), each blowing strip (109) is communicated with a corresponding second air inlet pipeline (105) through a hose, and a spring is arranged between the blowing strip (109) and the scraper (106).
4. A continuously emulsifiable interfacial agent reaction apparatus as claimed in claim 3 wherein the inner wall of the mixing tank (3) and the first air inlet conduit (103) are smooth.
5. A continuously emulsifiable interfacial agent reaction apparatus as claimed in claim 3 wherein the upper portion of the second air intake conduit (105) is of a pointed cone design.
6. A continuously emulsifiable interfacial agent reaction apparatus as claimed in claim 3 wherein the wiper strips (106) slidingly connected with the odd number of wiper strips (108) and the wiper strips (106) slidingly connected with the even number of wiper strips (108) are in staggered arrangement.
7. A continuously emulsifiable interfacial agent reaction apparatus as claimed in claim 3 wherein the cleaning assembly comprises a wire takeup (201), a rope (202), a water bladder (203) and a scraper (204); the upper part of the stirring barrel (3) is fixedly connected with a wire collector (201); the wire winding device (201) is wound with a rope (202), and the rope (202) penetrates into the stirring barrel (3); the upper part of the inner surface of the stirring barrel (3) is fixedly connected with a water bag (203), and an extrusion space is arranged at the joint of the stirring barrel (3) and the water bag (203); the first air inlet pipeline (103) is connected with a scraping part (204) in a sliding manner, the scraping part (204) is composed of an upper circular ring, a lower circular ring and a middle interception net, a rope (202) is fixedly connected with the circular ring of the scraping part (204), and the scraping part (204) is connected with the liquid feeding component.
8. The interfacial agent reaction apparatus for continuous emulsification operation as recited in claim 7 wherein the rope (202) is a bungee cord.
9. The interfacial agent reaction apparatus for continuous emulsification operation as recited in claim 7 wherein the scraper (204) is provided with chamfers on opposite sides of both rings, and wherein both chamfers are inverted splayed.
10. The interfacial agent reactor apparatus for continuous emulsification operation as recited in claim 7 wherein the liquid feed assembly comprises a stationary support (310), a wind-up roll (311), a delivery conduit (312), and a spring (313); a fixed bracket (310) is fixedly connected on the stirring barrel (3), and the fixed bracket (310) is positioned behind the second feeding pipeline (301); a wind-up roll (311) is rotatably connected to the fixed bracket (310); a conveying pipeline (312) is wound on the wind-up roller (311), one end of the conveying pipeline (312) is fixed on the fixed bracket (310), and the other end of the conveying pipeline (312) passes through the stirring barrel (3) to be fixed on the circular ring of the scraping piece (204); two springs (313) are connected between the fixed support (310) and the winding roller (311), the inner ends of the springs (313) are fixedly connected with the fixed support (310), and the outer ends of the springs (313) are fixedly connected with the winding roller (311).
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