CN116356236A - Mechanical electromagnetic type zinc slag fixed-point driving device for hot galvanizing and application method thereof - Google Patents

Mechanical electromagnetic type zinc slag fixed-point driving device for hot galvanizing and application method thereof Download PDF

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Publication number
CN116356236A
CN116356236A CN202111611164.4A CN202111611164A CN116356236A CN 116356236 A CN116356236 A CN 116356236A CN 202111611164 A CN202111611164 A CN 202111611164A CN 116356236 A CN116356236 A CN 116356236A
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China
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zinc
driving device
side driving
liquid
electromagnet
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王勇
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SHANGHAI DONGXIN METALLURGY TECHNOLOGY ENGINEERING CO LTD
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SHANGHAI DONGXIN METALLURGY TECHNOLOGY ENGINEERING CO LTD
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Priority to CN202111611164.4A priority Critical patent/CN116356236A/en
Publication of CN116356236A publication Critical patent/CN116356236A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/14Removing excess of molten coatings; Controlling or regulating the coating thickness
    • C23C2/16Removing excess of molten coatings; Controlling or regulating the coating thickness using fluids under pressure, e.g. air knives
    • C23C2/18Removing excess of molten coatings from elongated material
    • C23C2/20Strips; Plates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating With Molten Metal (AREA)

Abstract

The invention relates to the field of hot dip plating processes using molten coating materials without affecting the shape, in particular to a mechanical electromagnetic zinc dross fixed-point driving device for hot dip galvanizing and a use method thereof. A mechanical electromagnetic type zinc dross fixed-point driving device for hot galvanizing comprises an annealing furnace (1) and a zinc pot (2), and is characterized in that: the zinc liquid level control device is characterized by further comprising a first side fixing device (51), a second side driving device (52), a first side driving device (53), a second side driving device (54) and an electric cabinet (6), wherein the first side fixing device (51), the second side driving device (52), the first side driving device (53) and the second side driving device (54) are arranged above the liquid level of the zinc liquid (21). The application method of the mechanical electromagnetic zinc dross fixed-point driving device for hot galvanizing is characterized by comprising the following steps of: the method comprises the following steps of: (1) conveying steel; (2) and (5) removing slag. The invention has stable slag accumulation and improves the operation environment.

Description

Mechanical electromagnetic type zinc slag fixed-point driving device for hot galvanizing and application method thereof
Technical Field
The invention relates to the field of hot dip plating processes using molten coating materials without affecting the shape, in particular to a mechanical electromagnetic zinc dross fixed-point driving device for hot dip galvanizing and a use method thereof.
Background
Steel is one of the most widely used metals in the world at present, but steel materials are easily corroded in air, water or soil. The method of coating the protective layer on the surface of the steel is a commonly used method for preventing corrosion of steel materials, and hot galvanizing is currently the most widely used method for preventing rust of steel.
In order to improve the ductility of a galvanized steel sheet, annealing is required before strip steel enters a zinc pot for hot galvanizing, the strip steel directly goes deep into the zinc pot from an annealing furnace through a furnace nose and turns upwards through a sink roll, the zinc pot is pulled out through two stabilizing rolls, a pair of symmetrical air knives are arranged above the zinc pot, compressed air is blown to the strip steel by the air knives to scrape off redundant zinc liquid, the required thickness of a galvanized layer is obtained, and the strip steel continues to move upwards after passing through the air knives and then enters a rear procedure through cooling to complete the galvanization process.
The temperature of the zinc pot is up to 450 ℃, and the main component in the zinc liquid is zinc, and trace elements such as aluminum, silicon, magnesium, iron and the like are also included. Because of the continuous production of the strip steel, iron can be continuously brought into a zinc pot, the solubility of the zinc liquid to the iron is certain, and the iron in the zinc liquid can react with zinc and aluminum to generate zinc slag beyond the solubility. In a zinc pot with the aluminum content of more than 0.13%, zinc slag has a specific gravity smaller than that of zinc liquid, can float to the surface of the zinc liquid, and the zinc slag floating on the surface must be fished out at regular time, otherwise, can adhere to the surface of strip steel to form zinc slag marks.
The strip steel is positioned between the two air knives at the position of the zinc outlet pot, and zinc slag on two sides of the strip steel can be blown away from the strip steel for a certain distance (about 200 mm-300 mm) under the action of compressed air flow sprayed by the air knives. At present, a manual slag stirring mode is commonly adopted for hot galvanizing, an operator uses a tool with a spoon or a scraping plate, which is 4-5 m long, to penetrate into the middle of a zinc pot to stir the zinc slag floating above the zinc liquid to two sides of the zinc pot, and then dials to the rear of a nose of the zinc pot to drag out the zinc slag. In the process of slag stirring, because some zinc slag can float on the strip steel to affect the quality of the strip steel, a roll of transition roll (usually a color-pattern substrate, a packaging material and the like with low requirements on surface quality) is required to be arranged when slag is pulled manually, so that when high-grade hot-dip galvanized sheets such as automobiles and household appliance sheets are produced, a roll of transition roll is required to be inserted when 3-4 rolls are produced, and the production efficiency is seriously affected. In addition, the manual slag pulling is high in risk, high in labor intensity and low in production efficiency in a high-temperature zinc pot environment.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a hot dip plating process which is stable in slag aggregation, improves the efficiency, improves the working environment, is safe and reliable, and discloses a mechanical electromagnetic zinc slag fixed-point driving device for hot dip galvanizing and a use method thereof.
The invention achieves the aim through the following technical scheme:
a mechanical electromagnetic type zinc slag fixed-point driving device for hot galvanizing comprises an annealing furnace and a zinc pot, wherein the annealing furnace is arranged above the zinc pot, zinc liquid is contained in the zinc pot, zinc slag floats on the surface of the zinc liquid, one end of a furnace nose is connected with the annealing furnace and penetrates through an inner cavity of the annealing furnace, the other end of the furnace nose stretches into the liquid level of the zinc liquid, a steering roller is rotatably arranged in the annealing furnace, a sink roller is rotatably arranged below the liquid level of the zinc liquid and at the outlet end of the furnace nose, two stabilizing rollers are oppositely arranged below the liquid level of the zinc liquid and above the sink roller, central axes of the steering roller, the sink roller and the stabilizing rollers are mutually parallel, two air knives are mutually parallel and are mutually arranged above the liquid level of the zinc liquid, each air knife is respectively arranged right above one sink roller, air blowing openings of the two air knives are mutually opposite, and central axes of the air knives and the sink rollers are mutually parallel, and the mechanical electromagnetic type zinc slag fixed-point driving device is characterized in that: also comprises a first side fixing device, a second side driving device, a first side driving device, a second side driving device and an electric cabinet,
a first side fixing device, a second side driving device, a first side driving device and a second side driving device are arranged above the liquid level of the zinc liquid,
the first side fixing device comprises a base and an electromagnet, and the electromagnet is fixed on the base;
the second side driving device, the first side driving device and the second side driving device are all composed of a guide rail, an insulating base, an electric cylinder and an electromagnet, wherein the insulating base is movably arranged on the guide rail through rollers at the bottom, the moving end of a piston rod of the electric cylinder is connected with the insulating base, and the electromagnet is fixed on the insulating base;
the electromagnet is a linear motor for generating a traveling wave magnetic field;
the first side fixing device is arranged at the outer side of one air knife, and the second side driving device is arranged at the outer side of the other air knife;
the two first side driving devices are sequentially arranged on the outer sides of the end faces of the same side of the two air knives, the central axes of the two first side driving devices are mutually superposed, the electromagnets of the two first side driving devices are opposite to each other with opposite magnetic poles, the two second side driving devices are sequentially arranged on the outer sides of the end faces of the other same side of the two air knives, the central axes of the two second side driving devices are mutually superposed, and the electromagnets of the two second side driving devices are opposite to each other with opposite magnetic poles;
the central axes of the first side fixing device and the second side driving device are parallel to each other, and the central axes of the first side driving device and the second side driving device are perpendicular to each other;
the electric control box is arranged on one side of the zinc pot, a controller and a power supply are arranged in the electric control box, the controller is respectively connected with the electric cylinders of the second side driving device, the first side driving device and the second side driving device through signal wires, and the power supply is respectively connected with the controller and the electromagnets of the first side fixing device, the second side driving device, the first side driving device and the second side driving device through wires.
The mechanical electromagnetic zinc slag fixed-point driving device for hot galvanizing is characterized in that: the air outlet of the air delivery hose is opposite to the electromagnets of the first side fixing device, the second side driving device, the first side driving device and the second side driving device respectively.
The mechanical electromagnetic zinc slag fixed-point driving device for hot galvanizing is characterized in that: the height of the electromagnets of the first side fixing device, the second side driving device, the first side driving device and the second side driving device from the liquid level of the zinc liquid is equal and is 50-100 mm, the length of the electromagnet of the first side fixing device is 1.5-2 m, and the length of the electromagnet of the second side driving device, the first side driving device and the second side driving device is equal and is 0.4-0.6 m.
When the invention is used, the method is implemented according to the following steps:
(1) steel conveying: the strip steel enters the furnace nose downwards after being turned by the turning roller from the annealing furnace, the strip steel passes through the space between the two stabilizing rollers upwards after being output by the furnace nose and immersed in zinc liquid, the strip steel passes through the space between the two air knives after passing through the liquid level of the zinc liquid, and the air blowing ports of the air knives blow air to the two side surfaces of the strip steel to blow off the redundant zinc liquid;
(2) slag removal: the electromagnet of the first side fixing device drives the zinc liquid to one side or the other side of the zinc pot by electromagnetic force, and the insulating base of the second side driving device drives the zinc liquid to one side of the zinc pot along the guide rail under the drive of the electric cylinder so that the electromagnet of the second side driving device drives the zinc liquid to one side of the zinc pot;
then the insulating bases of the two first side driving devices are driven by the electric cylinder along the guide rail to a zinc slag gathering area positioned at one corner of the zinc pot, so that the electromagnet of the first side driving device drives zinc liquid to one corner of the zinc pot, and likewise, the insulating bases of the two second side driving devices are driven by the electric cylinder along the guide rail to a zinc slag gathering area positioned at the other corner of the zinc pot, so that the electromagnet of the second side driving device drives zinc liquid to the other corner of the zinc pot;
when the zinc liquid is driven to the zinc slag aggregation area, the zinc slag floating on the surface of the zinc liquid is correspondingly aggregated to the zinc slag aggregation area and is removed at fixed time.
If be equipped with fan and defeated wind hose, still include when then using:
(3) and (3) cooling: and starting the fan, and blowing the air output by the fan to the electromagnets of the first side fixing device, the second side driving device, the first side driving device and the second side driving device respectively through the air conveying hose so as to cool the electromagnets.
The invention adopts two kinds of fixed electromagnets and movable electromagnets, wherein a fixed first side fixing device is arranged between the air knife and the furnace nose, a movable second side driving device is arranged at the rear part of the stabilizing roller, and a movable first side driving device and a movable second side driving device are respectively arranged at two sides of the zinc pot.
The length of the electromagnet of the first side fixing device is longer, m-m is taken out, the length of the electromagnet is basically consistent with the moving stroke of the zinc slag after being driven, the length of the electromagnet of the second side driving device, the length of the electromagnet of the first side driving device and the length of the electromagnet of the second side driving device are shorter, m-m is taken out, the electromagnet of the second side driving device, the electromagnet of the first side driving device and the electromagnet of the second side driving device can move along the guide rail, the zinc slag floating on the surfaces of zinc liquid near the two sides of the air knife is pushed to the two sides of the zinc pot through the first side fixing device and the second side driving device on the two sides of the air knife, and meanwhile, the first side driving device and the second side driving device on the two sides of the zinc pot further push the zinc slag on the two sides of the pushed zinc pot to a zinc slag gathering area, so that operators can concentrate on one place or two places to carry out slag fishing operation. The automatic slag dragging robot is matched with the automatic slag dragging robot, so that manual slag dragging and dragging can be completely replaced, and the production efficiency is greatly improved.
The invention is different from the prior art adopting a fixed electromagnet, but combines a movable electromagnet, and the movable electromagnet has the following advantages: 1. the occupied space of the equipment is small, and the cost is reduced; 2. the electromagnet is short, small in heating, small in power supply, small in cooling air quantity, more energy-saving and only has fixed 1/3-1/2 of energy consumption; 3. the fixed electromagnet is longer in length, the electromagnet can be manually processed only when the electromagnet is stopped and removed after the fixed electromagnet is installed if the zinc pot edge is found to be sticky, and the movable electromagnet is short in size and can move, so that the fixed electromagnet can be manually processed at any time without stopping when the zinc pot edge is found to be sticky, and great convenience is provided for the site.
The invention has the following beneficial effects: can stably and effectively slowly gather zinc slag floating on the surface of a zinc pot to one or two places of the zinc pot, has convenient and thorough slag removal, improves the quality of galvanized steel sheets, improves the production efficiency, reduces the labor intensity, has low cost and energy consumption and is convenient to overhaul.
Drawings
Figure 1 is a schematic view of the invention in a front view,
figure 2 is a schematic top view of the present invention,
figure 3 is a schematic view of the structure of the first side fixing device of the present invention,
fig. 4 is a schematic structural view of the third side driving device, the first side driving device and the second side driving device in the present invention.
Detailed Description
The invention is further illustrated by the following specific examples.
Example 1
The mechanical electromagnetic zinc dross fixed-point driving device for hot galvanizing comprises an annealing furnace 1, a zinc pot 2, a first side fixing device 51, a second side driving device 52, a first side driving device 53, a second side driving device 54 and an electric cabinet 6, wherein the specific structure is as shown in fig. 1-4:
the annealing furnace 1 is arranged above the zinc pot 2, zinc liquid 21 is contained in the zinc pot 2, zinc slag 22 floats on the surface of the zinc liquid 21, one end of a furnace nose 11 is connected with the annealing furnace 1 and penetrates through the inner cavity of the annealing furnace 1, the other end of the furnace nose 11 stretches into the liquid surface of the zinc liquid 21, a steering roller 31 is rotatably arranged in the annealing furnace 1, a sink roller 32 is rotatably arranged below the liquid surface of the zinc liquid 21 and is positioned at the outlet end of the furnace nose 11, two stabilizing rollers 33 are oppositely arranged below the liquid surface of the zinc liquid 21 and are positioned above the sink roller 32, the central axes of the steering roller 31, the sink roller 32 and the stabilizing rollers 33 are parallel to each other, two air knives 4 are mutually parallel and are mutually arranged above the liquid surface of the zinc liquid 21, each air knife 4 is respectively arranged right above one sink roller 32, the blowing ports of the two air knives 4 are mutually opposite, and the central axes of the air knives 4 and the sink roller 32 are mutually parallel;
a first side fixing device 51, a second side driving device 52, a first side driving device 53 and a second side driving device 54 are arranged above the liquid level of the zinc liquid 21,
the first side fixture 51 is shown in fig. 3: the first side fixing device 51 comprises a base 101 and an electromagnet 102, and the electromagnet 102 is fixed on the base 101;
the second side driving device 52, the first side driving device 53, and the second side driving device 54 are all as shown in fig. 4: the second side driving device 52, the first side driving device 53 and the second side driving device 54 are all composed of a guide rail 111, an insulating base 112, an electric cylinder 113 and an electromagnet 102, wherein the insulating base 112 is movably arranged on the guide rail 111 through rollers at the bottom, the moving end of a piston rod of the electric cylinder 113 is connected with the insulating base 112, and the electromagnet 102 is fixed on the insulating base 112;
the electromagnet 102 is a linear motor for generating a traveling wave magnetic field;
the first side fixing device 51 is arranged on the outer side of one air knife 4, and the second side driving device 52 is arranged on the outer side of the other air knife 4;
the two first side driving devices 53 are sequentially arranged on the outer sides of the end faces of the same side of the two air knives 4, the central axes of the two first side driving devices 53 are mutually superposed, the electromagnets of the two first side driving devices 53 are opposite to each other with opposite magnetic poles, the two second side driving devices 54 are sequentially arranged on the outer sides of the end faces of the other same side of the two air knives 4, the central axes of the two second side driving devices 54 are mutually superposed, and the electromagnets of the two second side driving devices 54 are opposite to each other with opposite magnetic poles;
the central axes of the first side fixing device 51 and the second side driving device 52 are parallel to each other and the air knife 4, and the central axes of the first side driving device 53 and the second side driving device 54 are perpendicular to each other and the air knife 4;
the electric cabinet 6 is arranged on one side of the zinc pot 2, a controller 61 and a power supply 62 are arranged in the electric cabinet 6, the controller 61 is respectively connected with the electric cylinders 113 of the second side driving device 52, the first side driving device 53 and the second side driving device 54 through signal wires 63, and the power supply 62 is respectively connected with the controller 61 and the electromagnets 102 of the first side fixing device 51, the second side driving device 52, the first side driving device 53 and the second side driving device 54 through wires.
The embodiment further comprises a fan 71 and an air delivery hose 72, wherein the fan 71 is connected with the power supply 62 through a wire, an air outlet of the fan 71 is connected with an air inlet end of the air delivery hose 72, and an air outlet end of the air delivery hose 72 is respectively opposite to electromagnets of the first side fixing device 51, the second side driving device 52, the first side driving device 53 and the second side driving device 54.
In this embodiment: the height of the electromagnets 102 of the first side fixing device 51, the second side driving device 52, the first side driving device 53 and the second side driving device 54 from the liquid surface of the zinc liquid 21 is equal and is 50-100 mm, the length of the electromagnets 102 of the first side fixing device 51 is 1.5-2 m, and the length of the electromagnets 102 of the second side driving device 52, the first side driving device 53 and the second side driving device 54 is equal and is 0.4-0.6 m.
When the embodiment is used, the following steps are sequentially implemented:
(1) steel conveying: the strip steel 8 enters the furnace nose 11 downwards after being turned by the turning roller 31 from the annealing furnace 1, the strip steel 8 passes through the space between the two stabilizing rollers 33 after being output from the furnace nose 11 and immersed in the zinc liquid 21, passes through the sinking roller 32 upwards after passing through the liquid surface of the zinc liquid 21, passes through the space between the two air knives 4 after passing through the liquid surface of the zinc liquid 21, and the traction direction of the strip steel 8 is shown by an arrow a in fig. 1, and the air blowing ports of the air knives 4 blow air to the two side surfaces of the strip steel 8 to blow off the redundant zinc liquid 21;
(2) slag removal: the electromagnet 102 of the first side fixing device 51 drives the zinc liquid 21 to one side or the other side of the zinc pot 2 by electromagnetic force, the driving direction is shown by arrows b1 and b2 in fig. 2, and the insulating base 112 of the second side driving device 52 is driven to one side of the zinc pot 2 along the guide rail 111 by the driving of the electric cylinder 113, so that the electromagnet 102 of the second side driving device 52 drives the zinc liquid 21 to one side of the zinc pot 2, and the driving direction is shown by arrow b3 in fig. 2;
the insulating bases 112 of the two first side driving devices 53 are then driven by the electric cylinders 113 along the guide rails 111 towards the zinc slag collecting area 23 located at one corner of the zinc pot 2, so that the electromagnets 102 of the first side driving devices 53 drive the zinc liquid 21 towards one corner of the zinc pot 2 in the directions indicated by arrows c1 and c2 in fig. 2, and likewise, the insulating bases 112 of the two second side driving devices 54 are driven by the electric cylinders 113 along the guide rails 111 towards the zinc slag collecting area 23 located at the other corner of the zinc pot 2, so that the electromagnets 102 of the second side driving devices 54 drive the zinc liquid 21 towards the other corner of the zinc pot 2 in the directions indicated by arrows d1 and d2 in fig. 2;
when the zinc liquid 21 is driven to the zinc slag aggregation area 23, the zinc slag 22 floating on the surface of the zinc liquid 21 is correspondingly aggregated to the zinc slag aggregation area 23 and is removed at fixed time;
(3) and (3) cooling: the blower 71 is started, and the wind outputted from the blower 71 is blown to the electromagnets 102 of the first side fixing device 51, the second side driving device 52, the first side driving device 53 and the second side driving device 54 through the wind hose 72, respectively, to cool the electromagnets 102.

Claims (5)

1. A mechanical electromagnetic type zinc slag fixed-point driving device for hot galvanizing comprises an annealing furnace (1) and a zinc pot (2), wherein the annealing furnace (1) is arranged above the zinc pot (2), zinc liquid (21) is contained in the zinc pot (2), zinc slag (22) floats on the surface of the zinc liquid (21), one end of a furnace nose (11) is connected with the annealing furnace (1) and penetrates through an inner cavity of the annealing furnace (1), the other end of the furnace nose (11) stretches into the lower part of the liquid surface of the zinc liquid (21), a steering roller (31) is rotatably arranged in the annealing furnace (1), a sink roller (32) is rotatably arranged below the liquid surface of the zinc liquid (21) and is positioned at the outlet end of the furnace nose (11), the two stabilizing rollers (33) are oppositely arranged below the liquid level of the zinc liquid (21) and are positioned above the sinking roller (32), the central axes of the steering roller (31), the sinking roller (32) and the stabilizing roller (33) are parallel to each other, the two air knives (4) are mutually parallel and are arranged above the liquid level of the zinc liquid (21), each air knife (4) is respectively arranged right above one sinking roller (32), the air blowing ports of the two air knives (4) are mutually opposite, and the central axes of the air knives (4) and the sinking roller (32) are mutually parallel, and the device is characterized in that: also comprises a first side fixing device (51), a second side driving device (52), a first side driving device (53), a second side driving device (54) and an electric cabinet (6),
a first side fixing device (51), a second side driving device (52), a first side driving device (53) and a second side driving device (54) are arranged above the liquid level of the zinc liquid (21),
the first side fixing device (51) comprises a base (101) and an electromagnet (102), and the electromagnet (102) is fixed on the base (101);
the second side driving device (52), the first side driving device (53) and the second side driving device (54) are all composed of a guide rail (111), an insulating base (112), an electric cylinder (113) and an electromagnet (102), wherein the insulating base (112) is movably arranged on the guide rail (111) through rollers at the bottom, the moving end of a piston rod of the electric cylinder (113) is connected with the insulating base (112), and the electromagnet (102) is fixed on the insulating base (112);
the electromagnet (102) is a linear motor for generating a traveling wave magnetic field;
the first side fixing device (51) is arranged at the outer side of one air knife (4), and the second side driving device (52) is arranged at the outer side of the other air knife (4);
the two first side driving devices (53) are sequentially arranged on the outer sides of the end faces of the same side of the two air knives (4), the central axes of the two first side driving devices (53) are mutually superposed, electromagnets of the two first side driving devices (53) are opposite to each other in terms of opposite magnetic poles, the two second side driving devices (54) are sequentially arranged on the outer sides of the end faces of the other same side of the two air knives (4), the central axes of the two second side driving devices (54) are mutually superposed, and electromagnets of the two second side driving devices (54) are opposite to each other in terms of opposite magnetic poles;
the central axes of the first side fixing device (51) and the second side driving device (52) are parallel to each other and the air knife (4), and the central axes of the first side driving device (53) and the second side driving device (54) are perpendicular to each other and the air knife (4);
one side of zinc pot (2) is located in electric cabinet (6), is equipped with controller (61) and power (62) in electric cabinet (6), and second side drive arrangement (52), first limit drive arrangement (53) and second limit drive arrangement (54) are connected respectively through signal line (63) in controller (61), and electric cylinder (113) of these three are connected respectively through wire in power (62) are connected respectively controller (61) and first side fixing device (51), second side drive arrangement (52), electro-magnet (102) of these four of first limit drive arrangement (53) and second limit drive arrangement (54).
2. A mechanical electromagnetic zinc dross fixed-point driving mechanism for hot dip galvanizing as claimed in claim 1, wherein: the air conditioner further comprises a fan (71) and an air delivery hose (72), wherein the fan (71) is connected with a power supply (62) through a wire, an air outlet of the fan (71) is connected with an air inlet end of the air delivery hose (72), and an air outlet end of the air delivery hose (72) is opposite to electromagnets of the first side fixing device (51), the second side driving device (52), the first side driving device (53) and the second side driving device (54) respectively.
3. A mechanical electromagnetic zinc dross fixed-point driving mechanism for hot galvanizing according to claim 1 or 2, characterized in that: the height of the electromagnets (102) of the first side fixing device (51), the second side driving device (52), the first side driving device (53) and the second side driving device (54) from the liquid level of the zinc liquid (21) is equal and is 50-100 mm, the length of the electromagnet (102) of the first side fixing device (51) is 1.5-2 m, and the length of the electromagnet (102) of the second side driving device (52), the first side driving device (53) and the second side driving device (54) is equal and is 0.4-0.6 m.
4. A method of using the mechanical electromagnetic zinc dross fixed-point drive for hot dip galvanizing as claimed in claim 1 or 3, characterized in that: the method comprises the following steps of:
(1) steel conveying: the strip steel (8) enters the furnace nose (11) downwards after being turned by the turning roll (31) from the annealing furnace (1), the strip steel (8) passes through the space between the two stabilizing rolls (33) after being output by the furnace nose (11) and immersed in the zinc liquid (21) and is turned upwards by the sinking roll (32), the strip steel (8) passes through the liquid level of the zinc liquid (21) and then passes through the space between the two air knives (4), and the air blowing openings of the air knives (4) blow air to the two side surfaces of the strip steel (8) to blow off the redundant zinc liquid (21);
(2) slag removal: the electromagnet (102) of the first side fixing device (51) drives the zinc liquid (21) to one side or the other side of the zinc pot (2) by electromagnetic force, and the insulating base (112) of the second side driving device (52) is driven to one side of the zinc pot (2) along the guide rail (111) by the driving of the electric cylinder (113), so that the electromagnet (102) of the second side driving device (52) drives the zinc liquid (21) to one side of the zinc pot (2);
the insulating bases (112) of the two first side driving devices (53) are driven by the electric cylinders (113) along the guide rails (111) to a zinc slag gathering area (23) positioned at one corner of the zinc pot (2), so that the electromagnet (102) of the first side driving devices (53) drives the zinc liquid (21) to one corner of the zinc pot (2), and likewise, the insulating bases (112) of the two second side driving devices (54) are driven by the electric cylinders (113) along the guide rails (111) to a zinc slag gathering area (23) positioned at the other corner of the zinc pot (2), so that the electromagnet (102) of the second side driving devices (54) drives the zinc liquid (21) to the other corner of the zinc pot (2);
when the zinc liquid (21) is driven to the zinc slag aggregation area (23), the zinc slag (22) floating on the surface of the zinc liquid (21) is correspondingly aggregated to the zinc slag aggregation area (23) and is removed at fixed time.
5. A method of using the mechanical electromagnetic zinc dross fixed-point drive for hot dip galvanizing as claimed in claim 2 or 3, characterized in that: the method comprises the following steps of:
(1) steel conveying: the strip steel (8) enters the furnace nose (11) downwards after being turned by the turning roll (31) from the annealing furnace (1), the strip steel (8) passes through the space between the two stabilizing rolls (33) after being output by the furnace nose (11) and immersed in the zinc liquid (21) and is turned upwards by the sinking roll (32), the strip steel (8) passes through the liquid level of the zinc liquid (21) and then passes through the space between the two air knives (4), and the air blowing openings of the air knives (4) blow air to the two side surfaces of the strip steel (8) to blow off the redundant zinc liquid (21);
(2) slag removal: the electromagnet (102) of the first side fixing device (51) drives the zinc liquid (21) to one side or the other side of the zinc pot (2) by electromagnetic force, and the insulating base (112) of the second side driving device (52) is driven to one side of the zinc pot (2) along the guide rail (111) by the driving of the electric cylinder (113), so that the electromagnet (102) of the second side driving device (52) drives the zinc liquid (21) to one side of the zinc pot (2);
the insulating bases (112) of the two first side driving devices (53) are driven by the electric cylinders (113) along the guide rails (111) to a zinc slag gathering area (23) positioned at one corner of the zinc pot (2), so that the electromagnet (102) of the first side driving devices (53) drives the zinc liquid (21) to one corner of the zinc pot (2), and likewise, the insulating bases (112) of the two second side driving devices (54) are driven by the electric cylinders (113) along the guide rails (111) to a zinc slag gathering area (23) positioned at the other corner of the zinc pot (2), so that the electromagnet (102) of the second side driving devices (54) drives the zinc liquid (21) to the other corner of the zinc pot (2);
when the zinc liquid (21) is driven to the zinc slag aggregation area (23), the zinc slag (22) floating on the surface of the zinc liquid (21) is correspondingly aggregated to the zinc slag aggregation area (23) and is removed at fixed time;
(3) and (3) cooling: the blower (71) is started, and the wind output by the blower (71) is blown to electromagnets (102) of the first side fixing device (51), the second side driving device (52), the first side driving device (53) and the second side driving device (54) through a wind conveying hose (72) respectively, so as to cool the electromagnets (102).
CN202111611164.4A 2021-12-27 2021-12-27 Mechanical electromagnetic type zinc slag fixed-point driving device for hot galvanizing and application method thereof Pending CN116356236A (en)

Priority Applications (1)

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CN202111611164.4A CN116356236A (en) 2021-12-27 2021-12-27 Mechanical electromagnetic type zinc slag fixed-point driving device for hot galvanizing and application method thereof

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Application Number Priority Date Filing Date Title
CN202111611164.4A CN116356236A (en) 2021-12-27 2021-12-27 Mechanical electromagnetic type zinc slag fixed-point driving device for hot galvanizing and application method thereof

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CN116356236A true CN116356236A (en) 2023-06-30

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