CN116335413A - Assembled prefabricated shear wall installation detection equipment and construction method thereof - Google Patents
Assembled prefabricated shear wall installation detection equipment and construction method thereof Download PDFInfo
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- CN116335413A CN116335413A CN202310279928.7A CN202310279928A CN116335413A CN 116335413 A CN116335413 A CN 116335413A CN 202310279928 A CN202310279928 A CN 202310279928A CN 116335413 A CN116335413 A CN 116335413A
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- 238000001514 detection method Methods 0.000 title claims description 37
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/162—Handles to carry construction blocks
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
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- E04G21/1841—Means for positioning building parts or elements
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Abstract
The embodiment of the application provides an assembled prefabricated shear wall installation check out test set and construction method thereof, assembled prefabricated shear wall installation check out test set includes: base, height-adjusting device, mounting panel, levelling device and clamping device. The base is provided with a running mechanism, the height adjusting device is arranged on the base, the mounting plate is connected with the height adjusting device, the leveling device is movably arranged on the mounting plate, and the leveling device can move in a pitching mode around the mounting plate. The clamping device is arranged on the leveling device. The prefabricated shear wall installation check out test set of assembled of this application can adjust the height of prefabricated shear wall, can adjust the straightness that hangs down of prefabricated shear wall according to construction parameter, reaches the purpose that promotes construction quality, can also be fixed to prefabricated shear wall centre gripping, avoids prefabricated shear wall to appear empting the condition, has reached the purpose that promotes construction quality, is showing and has improved the efficiency of construction.
Description
Technical Field
The invention relates to the technical field of prefabricated shear walls, in particular to an installation and detection device for an assembled prefabricated shear wall and a construction method thereof.
Background
At present, the prefabricated assembled concrete shear wall mainly adopts a connection mode of grouting connection of a reinforced sleeve, namely, an embedded grouting sleeve is arranged in the prefabricated concrete shear wall, embedded reinforced bars on the lower shear wall are inserted into the grouting sleeve, and then grouting materials are filled into the grouting sleeve to realize connection and installation of two shear walls. When the grouting sleeve is used for connection, the installation accuracy of the upper shear wall and the lower shear wall is required to be high, and the installation is laborious.
The fabricated shear wall is a type of fabricated concrete structure, and due to the convenience and reliability of the fabricated shear wall, more prefabricated fabricated shear walls are generally used in the building construction process. In the process of assembling the assembled shear wall, the prefabricated wall body needs to be hung to a preset position through suspension equipment, so that the positioning holes of the prefabricated wall body are embedded with positioning steel bars on the ground, then the prefabricated wall body is subjected to perpendicularity detection, the prefabricated wall body is perpendicular to the ground, and then the inclined support structure is installed to further strengthen the prefabricated wall body. When the verticality of the prefabricated wall body is detected and the inclined support structure is installed, the general process is complex, and the preset installation position needs to be determined on the prefabricated wall body and the ground. At present, the assembly engineering quantity of the shear wall is large, workers are required to manually adjust the position of the shear wall during hoisting, large manpower and material resources are consumed, safety accidents are easy to cause if the shear wall is unhooked, and meanwhile, the perpendicularity and elevation of the shear wall are inconvenient to adjust, so that the time consumed by the installation and construction of the shear wall is long, and the working efficiency is influenced.
In view of this, the present invention has been made.
Disclosure of Invention
The invention provides an assembly type prefabricated shear wall installation detection device.
The invention adopts the following technical scheme:
a first object of the present application is to provide an assembled prefabricated shear wall installation detection device, comprising:
the base is provided with a travelling mechanism;
the height adjusting device is arranged on the base;
the mounting plate is connected to the height adjusting device;
the leveling device is movably arranged on the mounting plate and can perform pitching motion around the mounting plate;
the clamping device is arranged on the leveling device and used for clamping or releasing the prefabricated shear wall.
Optionally, the prefabricated shear wall installation detection device comprises a fixing frame, wherein the fixing frame is fixed on the base, a guide groove is formed in the fixing frame, and the guide groove extends along a direction perpendicular to the base;
the height adjusting device and the mounting plate are respectively arranged at two sides of the fixing frame;
the mounting plate is provided with a connecting plate, the connecting plate slidably penetrates through the guide groove, and the connecting plate is connected to the height adjusting device.
Optionally, the height-adjusting device comprises a lifting oil cylinder, wherein the lifting oil cylinder is vertically connected with the base, and the connecting plate is connected with the top end of the lifting oil cylinder.
Optionally, the leveling device comprises a loading plate and two side structures, wherein both side structures comprise a mounting seat, a first connecting rod and a driving mechanism;
the mounting seat is connected with the mounting plate, one end of the first connecting rod is hinged with the mounting seat, the loading plates are respectively connected to the first connecting rods of the two side structures, and the clamping devices are arranged on the loading plates;
the driving mechanism is in transmission connection with the first connecting rod so as to drive the first connecting rod to rotate around the mounting seat.
Optionally, the prefabricated shear wall installation detection device comprises a terminal, wherein the first connecting rod is connected with the loading plate through a fixed block;
and the fixed block is provided with a perpendicularity sensor, and the perpendicularity sensor and the driving mechanism are both in communication connection with the terminal.
Optionally, the driving mechanism comprises a motor, a screw rod, a movable block and a second connecting rod;
the screw rod is connected with the mounting seat, the sliding block is in threaded connection with the movable block, the sliding block is slidably connected with the mounting seat, one end of the second connecting rod is hinged with the movable block, and the other end of the second connecting rod is hinged with the first connecting rod;
the motor is in transmission connection with the screw rod so as to drive the screw rod to rotate and drive the movable block to move up and down, so that the leveling device moves in a pitching mode.
Optionally, the leveling device comprises two loading plates, and the two loading plates are sequentially arranged at intervals along the length direction of the first connecting rod;
the two ends of the loading plate are respectively provided with the clamping devices.
Optionally, the clamping device comprises a movable seat, a baffle, a transmission plate, an air cylinder and two clamping pieces;
the baffle is connected with the loading plate, the air cylinder is connected with the baffle, the air cylinder is provided with a telescopic rod, the movable seat is connected with the telescopic rod, and the two clamping pieces are respectively and slidably connected with the baffle;
two ends of the transmission plate are respectively hinged with the movable seat and the corresponding clamping piece;
the cylinder drives the movable seat to move along the direction vertical to the baffle plate so as to drive the two clamping pieces to approach or depart from each other in opposite directions.
Optionally, two sides of the baffle are respectively provided with a matching plate, and the matching plates are provided with strip grooves;
the clamping piece laminating in the cooperation board, the connecting piece runs through clamping piece and the rectangular groove setting of cooperation board, so as to with the cooperation board with the clamping piece is connected, the clamping piece can follow rectangular groove removes.
Optionally, the clamping piece has the grip slipper, and the grip slipper opposite to one side of two clamping pieces of clamping device all is provided with anti-skidding groove.
The second object of the present application is to provide a construction method of an installation and detection device for an assembled prefabricated shear wall, comprising the following steps:
step S1, driving the assembled prefabricated shear wall installation detection equipment to move to a working area through a travelling mechanism;
s2, controlling a clamping device to clamp the prefabricated shear wall;
s3, controlling the pitching motion of the leveling device to adjust the verticality of the prefabricated shear wall;
and S4, controlling the height adjusting device to adjust the height of the prefabricated shear wall, and moving the prefabricated shear wall to the installation position.
Optionally, the device comprises a terminal, wherein the terminal is respectively in control connection with the travelling mechanism, the clamping device, the leveling device and the height adjusting device;
the terminal is used for sending control instructions to the travelling mechanism, the clamping device, the leveling device and the height adjusting device.
Optionally, a first position sensor is arranged on the base, and a second position sensor is arranged on the height adjusting device or the mounting plate;
in step S4, the height of the prefabricated shear wall is adjusted by the height adjusting device, so that the lower edge of the prefabricated shear wall is aligned with the first position sensor, then the height of the prefabricated shear wall is lifted by the height adjusting device, the height of the prefabricated shear wall is determined by the terminal according to the detection data of the second position sensor, and the prefabricated shear wall is adjusted to the target height by the terminal control height adjusting device.
By adopting the technical scheme, the invention has the following beneficial effects:
the utility model provides an assembled precast shear wall installation check out test set has height-adjusting device, levelling device and clamping device, and height-adjusting device can adjust precast shear wall's height, and levelling device can adjust precast shear wall's straightness that hangs down according to construction parameter, reaches the purpose that promotes construction quality, and clamping device can be fixed precast shear wall centre gripping, avoids precast shear wall to appear empting the condition. The assembly type prefabricated shear wall installation and detection equipment not only can be used for rapidly installing the prefabricated shear wall, but also has the advantages of controlling verticality, adjusting elevation parameters and the like, achieves the purpose of improving construction quality, and remarkably improves construction efficiency.
The following describes the embodiments of the present invention in further detail with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and together with the description serve to explain the invention, without limitation to the invention. It is evident that the drawings in the following description are only examples, from which other drawings can be obtained by a person skilled in the art without the inventive effort. In the drawings:
FIG. 1 is a schematic perspective view of an assembled prefabricated shear wall installation detection device according to an embodiment of the present disclosure;
FIG. 2 is a schematic perspective view of another view angle of an assembled prefabricated shear wall installation detection device according to an embodiment of the present disclosure;
FIG. 3 is a schematic structural view (with a partial cut-away) of a leveling device of an assembled prefabricated shear wall installation and detection apparatus according to an embodiment of the present application;
FIG. 4 is an enlarged view of portion A of FIG. 3;
fig. 5 is a schematic perspective view of a clamping device of an assembled prefabricated shear wall installation detection device according to an embodiment of the present application;
fig. 6 is an exploded view of a clamping device of an assembled prefabricated shear wall installation detection device according to an embodiment of the present application.
In the figure: 1. a base; 11. a walking mechanism; 12. an assembly groove; 121. a first position sensor; 2. a height adjusting device; 21. a lifting oil cylinder; 22. a connecting plate; 3. a mounting plate; 31. a second position sensor; 4. leveling means; 41. a loading plate; 42. a side structure; 421. a mounting base; 4211. a chute; 422, a part of the material; a first link; 423. a driving mechanism; 4231. a motor; 4232. a screw rod; 4233. a movable block; 42331. a slide block; 4234. a second link; 5. a clamping device; 51. a movable seat; 52. a baffle; 521. matching plates; 5211. a long strip groove; 53. a drive plate; 54. a cylinder; 541. a telescopic rod; 55. a clamping member; 551. a clamping seat; 5511. an anti-skid groove; 552. a through hole; 56. a connecting piece; 6. a fixing frame; 61. a guide groove; 7. a reinforcing plate; 8. a fixed block; 81. and a perpendicularity sensor.
It should be noted that these drawings and the written description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept to those skilled in the art by referring to the specific embodiments.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions in the embodiments will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention, and the following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted", "connected" and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1 to 6, an embodiment of the present application provides a prefabricated shear wall installation detection apparatus, including: base 1, height-adjusting device 2, mounting panel 3, levelling device 4 and clamping device 5. The base 1 is provided with a traveling mechanism 11, the traveling mechanism can comprise wheels, the traveling mechanism can travel by self, for example, the traveling mechanism is provided with a driving device which can drive the wheels to rotate, or the traveling mechanism can travel passively, namely, the driving device is not arranged, and the traveling mechanism needs to travel by manual pushing. The height adjusting device 2 is arranged on the base 1. The mounting plate 3 is connected to the height adjusting device 2. The leveling device 4 is movably arranged on the mounting plate 3, and the leveling device 4 can perform pitching motion around the mounting plate 3. The clamping device 5 is arranged on the leveling device 4, and the clamping device 5 is used for clamping or releasing the prefabricated shear wall. The travelling mechanism 11 of the base 1 can move the prefabricated shear wall installation detection device to a working area. The height that the mounting panel 3 can be adjusted to the height that increases device 2, adjusts the height of prefabricated shear force wall promptly, and levelling device 4 can adjust the straightness that hangs down of prefabricated shear force wall according to construction parameter, reaches the purpose that promotes construction quality, and clamping device 5 can be fixed to prefabricated shear force wall centre gripping, avoids the condition that prefabricated shear force wall appears empting. The assembly type precast shear wall installation and detection equipment not only can be used for rapidly installing the precast shear wall, but also has the advantage of controlling verticality and elevation parameters.
Referring to fig. 2, the prefabricated shear wall installation and detection device comprises a fixing frame 6, wherein the fixing frame 6 is fixed on the base 1, a guide groove 61 is formed in the fixing frame 6, and the guide groove 61 extends along a direction perpendicular to the base 1. The height adjusting device 2 and the mounting plate 3 are respectively arranged on two sides of the fixing frame 6. The mounting plate 3 is provided with a connecting plate 22, the connecting plate 22 slidably penetrates through the guide groove 61, and the connecting plate 22 is connected to the height adjusting device 2. The fixing frame 6 may include two fixing frames, which may be symmetrically disposed on two sides of the base 1 along the length direction. The connection plate 22 may slide up and down along the extending direction of the guide groove 61 to adjust the height of the height-adjusting device 2. The guide grooves 61 have a guiding function when the connection plate 22 slides up and down, and prevent the connection plate 22 from tilting to both sides when sliding up and down.
Referring to fig. 2, the height adjusting device 2 includes a lift cylinder 21, the lift cylinder 21 is vertically connected to the base 1, and the connection plate 22 is connected to the top end of the lift cylinder 21. The expansion and contraction of the lifting oil cylinder 21 enables the connecting plate 22 to slide up and down along the extending direction of the guide groove 61, and the connecting plate 22 can drive the mounting plate 3 to move up and down due to the fixed connection of the connecting plate 22 and the mounting plate 3, so that the purpose of adjusting the height of the prefabricated shear wall is achieved.
Referring to fig. 1, the leveling device 4 includes a loading plate 41 and two side structures 42, and each of the side structures 42 includes a mounting seat 421, a first link 422, and a driving mechanism 423. The mounting seat 421 is connected to the mounting plate 3, one end of the first link 422 is hinged to the mounting seat 421, the loading plates 41 are respectively connected to the first links 422 of the two side structures 42, and the clamping device 5 is disposed on the loading plates 41. The driving mechanism 423 is in transmission connection with the first link 422, so as to drive the first link 422 to rotate around the mounting seat 421, thereby adjusting the verticality of the shear wall.
In one possible embodiment, referring to fig. 1 and 2, the fabricated precast shear wall mount detection apparatus includes a terminal end, and the first link 422 is connected to the loading plate 41 through a fixing block 8. The fixed block 8 is provided with a perpendicularity sensor 81, and the perpendicularity sensor 81 and the driving mechanism 423 are both in communication connection with the terminal. When the shear wall is assembled, the perpendicularity of the prefabricated shear wall can be detected by the perpendicularity sensor 81, and the detected perpendicularity information is transmitted to the terminal. If the verticality of the prefabricated shear wall needs to be adjusted, the terminal can send an instruction to start the driving mechanism 423, and the driving mechanism 423 drives the first connecting rod 422 to rotate around the mounting seat 421 so as to adjust the verticality of the prefabricated shear wall. The terminal may be a mobile phone.
In one possible embodiment, referring to fig. 1 and 4, the driving mechanism 423 includes a motor 4231, a screw 4232, a movable block 4233, and a second link 4234. The screw 4232 is connected to the mounting block 421. The movable block 4233 has the sliding block 42331, the sliding block 42331 is screwed to the movable block 4233, the sliding block 42331 is slidably connected to the mounting seat 421, and the second connecting rod 4234 has one end hinged to the movable block 4233 and the other end hinged to the first connecting rod 422. The motor 4231 is in transmission connection with the screw 4232, so as to drive the screw 4232 to rotate, and drive the movable block 4233 to move up and down, so that the leveling device 4 moves in a pitching mode. The mounting seat 421 is in a strip shape, the surface of the mounting seat is provided with a sliding groove 4211, and the sliding groove 4211 extends along the length direction of the mounting seat 421. The cross section of the sliding block 42331 is in a T shape, the cross section of the sliding groove 4211 is also in a T shape, and the sliding block 42331 can slide along the sliding groove 4211 of the mounting seat 421. When the movable block 4233 moves up and down, the sliding block 42331 slides along the sliding groove 4211, and the sliding groove 4211 has guiding and limiting functions on the sliding block 42331.
The leveling device 4 is arranged, so that the perpendicularity of the prefabricated shear wall can be adjusted according to construction parameters, and the purpose of improving construction quality is achieved. For example, when the prefabricated shear wall is assembled, the perpendicularity of the prefabricated shear wall is detected by the perpendicularity sensor 81, and the detected perpendicularity information is transmitted to the terminal. If the perpendicularity of the prefabricated shear wall needs to be adjusted, the terminal sends an instruction to start the motor 4231, an output shaft of the motor 4231 drives the screw 4232 to rotate, and as the movable block 4233 is in threaded connection with the screw 4232, the movable block 4233 moves up and down along the surface of the screw 4232, the movable block 4233 drives the second connecting rod 4234 to move, the second connecting rod 4234 drives the first connecting rod 422 to rotate around the mounting seat 421, and the loading plate 41 is driven to move through the fixed block 8 while the first connecting rod 422 moves, so that the aim of adjusting the perpendicularity of the prefabricated shear wall can be achieved.
Referring to fig. 1, the leveling device 4 includes two loading plates 41, and the two loading plates 41 are sequentially spaced apart along the length direction of the first link 422. The two ends of the loading plate 41 are respectively provided with the clamping devices 5. The clamping devices 5 jointly clamp the prefabricated shear wall, so that the prefabricated shear wall is prevented from tilting during lifting or pitching.
In one possible embodiment, see fig. 5 and 6, the clamping device 5 comprises a movable seat 51, a baffle 52, a driving plate 53, a cylinder 54 and two clamping members 55. The baffle plate 52 is connected to the loading plate 41, the air cylinder 54 is connected to the baffle plate 52, the air cylinder 54 is provided with a telescopic rod 541, the telescopic rod 541 is movably arranged through the baffle plate 52, the movable seat 51 is connected to the telescopic rod 541, and the two clamping pieces 55 are respectively slidably connected to the baffle plate 52. The two ends of the driving plate 53 are respectively hinged to the movable seat 51 and the corresponding clamping member 55. The cylinder 54 drives the movable seat 51 to move along a direction perpendicular to the baffle plate 52, so as to drive the two clamping members 55 to approach each other or to separate from each other in opposite directions. The telescopic rod 541 of the air cylinder 54 extends to drive the movable seat 51 to be away from the baffle plate 52, and the driving plate 53 pushes the two clamping members 55 to be away from each other reversely. The telescopic rod 541 of the air cylinder 54 is retracted to drive the movable seat 51 to approach the baffle plate 52, and the driving plate 53 drives the two clamping members 55 to approach each other.
Referring to fig. 6, two sides of the baffle plate 52 are respectively provided with a matching plate 521, and the matching plate 521 is provided with a long groove 5211. The clamping member 55 is attached to the mating plate 521, and the connecting member 56 is disposed through the clamping member 55 and the elongated groove 5211 of the mating plate 521 to connect the mating plate 521 and the clamping member 55, and the clamping member 55 can move along the elongated groove 5211. The surface of the clamping member 55 may be provided with a through hole 552, and one end of the connecting member 56 is located inside the elongated slot 5211 and slidably connected to the inner wall of the elongated slot 5211. The through hole 552, the elongated groove 5211 and the connecting member 56 may provide guiding function for the movement of the holding member 55, so as to prevent the movement track of the holding member 55 from being deviated.
For example, when the prefabricated shear wall needs to be assembled, the telescopic rod 541 of the air cylinder 54 is controlled to extend, the movable seat 51 is driven to be away from the baffle plate 52, then the driving plate 53 pushes the clamping piece 55 to move, the clamping piece 55 drives the connecting piece 56 to slide along the inner wall of the long strip groove 5211, so that the driving plate 53 drives the clamping pieces 55 on two sides to gradually move away, the gap between the clamping pieces 55 is increased, the prefabricated shear wall is arranged between the clamping pieces 55, then the telescopic rod 541 of the air cylinder 54 is controlled to shrink, and the clamping pieces 55 can be driven to move in opposite directions, so that the clamping pieces 55 can clamp and fix the prefabricated shear wall.
As shown in fig. 6, the clamping members 55 have clamping seats 551, and anti-slip grooves 5511 are provided on opposite sides of the clamping seats 551 of the two clamping members 55 of the clamping device 5. The clamping seat 551 increases the contact area between the clamping piece 55 and the prefabricated shear wall, and facilitates the clamping and fixing of the clamping piece 55 to the prefabricated shear wall. Due to the design of the anti-slip grooves 5511, friction force between the clamping seat 551 and the prefabricated shear wall is increased, clamping and fixing of the clamping seat 551 to the prefabricated shear wall are facilitated, and the situation that the prefabricated shear wall falls down is avoided.
Referring to fig. 3, two sides of the fixing frame 6 are respectively and fixedly connected with a reinforcing plate 7, the bottom of the reinforcing plate 7 is fixedly connected with the base 1, and the connection stability of the fixing frame 6 can be increased through the arrangement of the reinforcing plate 7, so that the effect of improving the structural strength of the installation and detection device is achieved.
The assembly type prefabricated shear wall installation detection equipment comprises a terminal, wherein the terminal is respectively in control connection with the travelling mechanism, the clamping device, the leveling device and the height adjusting device.
Referring to fig. 1, an assembly groove 12 is formed in a side surface of the base 1, a first position sensor 121 is fixedly connected to a middle position of the assembly groove 12, a second position sensor is arranged on the height adjusting device or the mounting plate, and two measuring sensors are both in communication connection with the terminal. The first position sensor 121 and the second position sensor 31 may be infrared sensors, where the first position sensor 121 emits horizontally for alignment, and the second position sensor 31 may detect the elevation of the mounting plate 3 relative to the base 1, for example, the emitting end of the second position sensor 31 faces vertically downward and toward the base. In step S4, the height of the prefabricated shear wall is adjusted by the height adjusting device, so that the lower edge of the prefabricated shear wall is aligned with the first position sensor, then the height of the prefabricated shear wall is lifted by the height adjusting device, the height of the prefabricated shear wall is determined by the terminal according to the detection data of the second position sensor, and the prefabricated shear wall is adjusted to the target height by the terminal control height adjusting device.
The elevation of the prefabricated shear wall can be detected through the first position sensor 121 and the second position sensor 31, so that accurate data can be provided for the assembly of the prefabricated shear wall, and the assembly error is avoided, so that the engineering quality is reduced. When the prefabricated shear wall is assembled, the perpendicularity of the prefabricated shear wall is adjusted through the leveling device 4, then the mounting plate 3 is driven to move up and down through the expansion and contraction of the lifting oil cylinder 21, so that the lower edge of the prefabricated shear wall is aligned with the first position sensor 121, when the mounting plate 3 ascends, the second position sensor 31 can detect the ascending height of the mounting plate 3 in real time, the height of the prefabricated shear wall relative to the supporting surface can be obtained through the arrangement of the two position sensors, the height can be displayed on the terminal, and a worker or the terminal can conveniently control the driving mechanism 423 to rotate so as to adjust the height of the prefabricated shear wall.
The terminal is used for sending control instructions to the travelling mechanism, the clamping device, the leveling device and the height adjusting device
The construction method of the assembly type prefabricated shear wall installation detection equipment comprises the following steps:
step S1, driving the assembled prefabricated shear wall installation detection equipment to move to a working area through a travelling mechanism;
s2, controlling a clamping device to clamp the prefabricated shear wall;
when the prefabricated shear wall installation detection device is used, firstly, the prefabricated shear wall installation detection device is moved to a working area through a travelling mechanism, the telescopic rod 541 of the air cylinder 54 is controlled to stretch to drive the movable seat 51 to be far away from the baffle plate 52, then the transmission plate 53 pushes the clamping piece 55 to move, the clamping piece 55 drives the connecting piece 56 to slide along the inner wall of the long strip groove 5211, the transmission plate 53 drives the clamping pieces 55 on two sides to gradually move away from each other, gaps between the clamping pieces 55 are increased, the prefabricated shear wall is placed between the clamping pieces 55, and then the telescopic rod 541 of the air cylinder 54 is controlled to shrink to drive the clamping pieces 55 to move in opposite directions, so that the clamping pieces 55 can clamp and fix the prefabricated shear wall.
S3, controlling the pitching motion of the leveling device to adjust the verticality of the prefabricated shear wall;
when the prefabricated shear wall is assembled, the perpendicularity of the prefabricated shear wall is detected through the perpendicularity sensor 81, and the detected perpendicularity information is transmitted to the terminal. If the verticality of the fabricated prefabricated shear wall needs to be adjusted, the terminal sends an instruction to start the motor 4231, an output shaft of the motor 4231 drives the screw 4232 to rotate, and because the movable block 4233 is in threaded connection with the screw 4232, the movable block 4233 moves up and down along the surface of the screw 4232, the movable block 4233 drives the second connecting rod 4234 to move, the second connecting rod 4234 drives the first connecting rod 422 to rotate around the mounting seat 421, and the first connecting rod 422 drives the loading plate 41 to move through the fixed block 8 while moving, and because the baffle plate 52 is fixedly connected with the loading plate 41, the clamping piece 55 and the prefabricated shear wall move in a pitching mode at the moment, so that the purpose of adjusting the verticality of the prefabricated shear wall can be achieved.
And S4, controlling the height adjusting device to adjust the height of the prefabricated shear wall, and moving the prefabricated shear wall to the installation position.
The elevation of the shear wall is detected by the first position sensor 121 and the second position sensor 31, when the height of the shear wall needs to be adjusted, the lifting oil cylinder 21 is controlled to extend, the lifting oil cylinder 21 drives the connecting plate 22 to slide along the inner wall of the guide groove 61 and lift, and one end, away from the lifting oil cylinder 21, of the connecting plate 22 drives the mounting plate 3 to lift, so that the height of the prefabricated shear wall rises. And the height of the prefabricated shear wall can be reduced by controlling the lifting oil cylinder 21 to shorten in the same way.
And S5, repeating the steps, namely installing the prefabricated shear walls one by one, detecting the perpendicularity and elevation of the prefabricated shear walls, binding steel bars and supporting the templates after the prefabricated shear walls are assembled, and finally pouring concrete, wherein the templates can be removed after the concrete is finally set.
The foregoing description is only illustrative of the preferred embodiment of the present invention, and is not to be construed as limiting the invention, but is to be construed as limiting the invention to any simple modification, equivalent variation and variation of the above embodiments according to the technical matter of the present invention without departing from the scope of the invention.
Claims (10)
1. An assembled prefabricated shear wall installation check out test set, characterized in that includes:
the base is provided with a travelling mechanism;
the height adjusting device is arranged on the base;
the mounting plate is connected to the height adjusting device;
the leveling device is movably arranged on the mounting plate and can perform pitching motion around the mounting plate;
the clamping device is arranged on the leveling device and used for clamping or releasing the prefabricated shear wall.
2. The prefabricated shear wall installation detection device according to claim 1, comprising a fixing frame fixed to the base, wherein a guide groove is formed in the fixing frame, and the guide groove extends in a direction perpendicular to the base;
the height adjusting device and the mounting plate are respectively arranged at two sides of the fixing frame;
the mounting plate is provided with a connecting plate, the connecting plate slidably penetrates through the guide groove, and the connecting plate is connected to the height adjusting device.
3. The prefabricated shear wall installation detection device according to claim 2, wherein the height adjusting device comprises a lifting cylinder vertically connected to the base, and the connecting plate is connected to the top end of the lifting cylinder.
4. The fabricated precast shear wall installation detection device of claim 2, wherein the leveling device comprises a loading plate and two side structures, both side structures comprising a mounting base, a first link, and a drive mechanism;
the mounting seat is connected with the mounting plate, one end of the first connecting rod is hinged with the mounting seat, the loading plates are respectively connected to the first connecting rods of the two side structures, and the clamping devices are arranged on the loading plates;
the driving mechanism is in transmission connection with the first connecting rod so as to drive the first connecting rod to rotate around the mounting seat.
5. The fabricated precast shear wall installation detection device of claim 4, comprising a terminal, the first link being connected to the loading plate by a fixed block;
and the fixed block is provided with a perpendicularity sensor, and the perpendicularity sensor and the driving mechanism are both in communication connection with the terminal.
6. The fabricated precast shear wall installation detection device of claim 5, wherein the drive mechanism comprises a motor, a lead screw, a movable block, and a second link;
the screw rod is connected with the mounting seat, the sliding block is in threaded connection with the movable block, the sliding block is slidably connected with the mounting seat, one end of the second connecting rod is hinged with the movable block, and the other end of the second connecting rod is hinged with the first connecting rod;
the motor is in transmission connection with the screw rod so as to drive the screw rod to rotate and drive the movable block to move up and down, so that the leveling device moves in a pitching mode.
7. The prefabricated shear wall installation detection device according to claim 6, wherein the leveling device comprises two loading plates, and the two loading plates are sequentially arranged at intervals along the length direction of the first connecting rod;
the two ends of the loading plate are respectively provided with the clamping devices.
8. A method of constructing an assembled precast shear wall installation test apparatus as claimed in any one of claims 1 to 7, including the steps of:
step S1, driving the assembled prefabricated shear wall installation detection equipment to move to a working area through a travelling mechanism;
s2, controlling a clamping device to clamp the prefabricated shear wall;
s3, controlling the pitching motion of the leveling device to adjust the verticality of the prefabricated shear wall;
and S4, controlling the height adjusting device to adjust the height of the prefabricated shear wall, and moving the prefabricated shear wall to the installation position.
9. The construction method according to claim 8, comprising a terminal in control connection with the running gear, the clamping device, the leveling device and the height adjusting device, respectively;
the terminal is used for sending control instructions to the travelling mechanism, the clamping device, the leveling device and the height adjusting device.
10. The construction method according to claim 9, wherein a first position sensor is provided on the base, and a second position sensor is provided on the height adjusting device or the mounting plate;
in step S4, the height of the prefabricated shear wall is adjusted by the height adjusting device, so that the lower edge of the prefabricated shear wall is aligned with the first position sensor, then the height of the prefabricated shear wall is lifted by the height adjusting device, the height of the prefabricated shear wall is determined by the terminal according to the detection data of the second position sensor, and the prefabricated shear wall is adjusted to the target height by the terminal control height adjusting device.
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| CN202310279928.7A CN116335413A (en) | 2023-03-22 | 2023-03-22 | Assembled prefabricated shear wall installation detection equipment and construction method thereof |
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| CN202310279928.7A CN116335413A (en) | 2023-03-22 | 2023-03-22 | Assembled prefabricated shear wall installation detection equipment and construction method thereof |
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