CN116332509A - Lanthanide rare earth antibacterial blue light self-cleaning glaze and preparation method thereof - Google Patents

Lanthanide rare earth antibacterial blue light self-cleaning glaze and preparation method thereof Download PDF

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Publication number
CN116332509A
CN116332509A CN202211652638.4A CN202211652638A CN116332509A CN 116332509 A CN116332509 A CN 116332509A CN 202211652638 A CN202211652638 A CN 202211652638A CN 116332509 A CN116332509 A CN 116332509A
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glaze
rare earth
blue light
lanthanide rare
light self
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CN116332509B (en
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赵晓娜
牟丽萍
肖波
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Dezhou Lehua Ceramic Sanitary Ware Co ltd
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Dezhou Lehua Ceramic Sanitary Ware Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/14Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/009After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention provides a lanthanide rare earth antibacterial blue light self-cleaning glaze and a preparation method thereof, and relates to the technical field of antibacterial ceramics. The lanthanide rare earth antibacterial blue light self-cleaning glaze comprises the following raw materials in percentage by mass: 45-55% of frit, 8-13% of quartz powder, 7-10% of calcined clay, 1-3% of alumina, 8-10% of calcite, 2-4% of wollastonite, 10-15% of albite, 3-5% of potassium feldspar, 1-3% of zinc oxide and 3-5% of modified material, wherein the modified material comprises a light rare earth of a billow system, the modified material is introduced by taking quartz powder as a carrier, and the calcined clay is high-purity superfine calcined white corundum. The material of the modified material contains the light rare earth of the billow system, can release the ultra-far infrared THz electromagnetic wave, is between the microwave and the infrared radiation, and has good antibacterial function and long-term effectiveness because the cell membrane of bacteria is rough, and the ultra-far infrared THz wave can penetrate and destroy the cell membrane.

Description

Lanthanide rare earth antibacterial blue light self-cleaning glaze and preparation method thereof
Technical Field
The invention relates to the technical field of antibacterial ceramics, in particular to a lanthanide rare earth antibacterial blue light self-cleaning glaze and a preparation method thereof.
Background
Glazed tiles are accepted by people because of the advantages of easy cleaning, rich decoration and the like, and at present, ceramic glazed tiles become mainstream ceramic tile products in the market, and along with the continuous improvement of the requirements of people on living environment, functional ceramic tiles are moved into the field of vision of consumers, in particular to antibacterial functional ceramic tiles. The antibacterial ceramic is mainly realized by virtue of an antibacterial glaze, at present, a silver system, a zinc system, a copper system and other metal ion antibacterial agents are mainly used in the glaze, the copper system is not applicable to the ceramic glaze because of the influence of coloring, and the cost of silver is relatively high, so that the antibacterial agent of the zinc system is more suitable for the antibacterial agent of the ceramic glaze, and the antibacterial effect of zinc is lower than that of copper and silver.
Along with the wide use of ceramics in modern daily life, the requirements of people on sanitary ware are also higher and higher, and people pay more attention to environmental sanitation and physical health, so that the antibacterial ceramics are also receiving more and more attention.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides the lanthanide rare earth antibacterial blue light self-cleaning glaze and the preparation method thereof, wherein the self-cleaning glaze contains the lanthanide light rare earth, has good antibacterial function, is effective for a long time and improves the antibacterial performance of ceramics.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the lanthanide rare earth antibacterial blue light self-cleaning glaze comprises the following raw materials in percentage by mass: 45-55% of frit, 8-13% of quartz powder, 7-10% of calcined clay, 1-3% of alumina, 8-10% of calcite, 2-4% of wollastonite, 10-15% of albite, 3-5% of potassium feldspar, 1-3% of zinc oxide and 3-5% of modified material.
Preferably, the modified material comprises a light rare earth of the lan system.
Preferably, the modified material is introduced by taking quartz powder as a carrier.
Preferably, the calcined clay is high-purity superfine calcined white corundum.
Preferably, the preparation method of the lanthanide rare earth antibacterial blue light self-cleaning glaze comprises the following steps:
s1, taking quartz powder and a modified material according to a specified mass percentage, adding the raw materials into a stirring device, stirring, and uniformly mixing to obtain a raw material A;
s2, taking the frit, calcined soil, aluminum oxide, calcite, wollastonite, albite, potassium feldspar and zinc oxide according to the specified mass percentage, adding the raw materials and the raw material A into a stirring device, and uniformly mixing to obtain a raw material B;
s3, adding the obtained raw material B into a ball mill for wet ball milling to obtain glaze slip;
s4, spraying the obtained glaze slip on the surface of a glaze blank in a glaze spraying mode;
s5, putting the glazed green body into a kiln for roasting.
Preferably, the stirring time in the step S1 is 30-50min.
Preferably, the stirring time in the step S2 is 2-5h.
Preferably, the ball milling time in the step S3 is 8-12h, and the diameter of the ball stone is phi 25-phi 50mm.
Preferably, in the glazing process described in step S4, the glaze is uniformly sprayed around the surface of the glaze blank.
Preferably, the thickness of the self-cleaning glaze after roasting and firing in the step S5 is controlled to be 0.15-0.20mm.
The invention provides a lanthanide rare earth antibacterial blue light self-cleaning glaze and a preparation method thereof. The beneficial effects are as follows:
1. the formula of the invention totally uses barren materials and calcined materials, reduces various gases and structural water decomposed by raw materials at high temperature, reduces air hole impact on the glaze, increases the thickness of a compact layer on the glaze surface, and enhances the surface compactness and smoothness of the glaze layer.
2. The material of the modified material contains the light rare earth of the billow series, can release the ultra-far infrared THz electromagnetic wave, is between the microwave and the infrared radiation, and has good antibacterial function due to the fact that the cell membrane of bacteria is rough and the ultra-far infrared THz wave can penetrate and destroy the cell membrane, and is effective for a long time.
3. According to the invention, the high-purity superfine calcined white corundum is used as the glaze crystal nucleus instead of kaolin, the crystal nucleus distribution is more uniform and finer, the particle spacing is smaller in the sintering process, the activation energy of the particle surface is larger, the number of closed pores is more, the crystal density and strength are higher, and the glaze layer after sintering is harder and denser, and crystal clear.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
the embodiment of the invention provides a lanthanide rare earth antibacterial blue light self-cleaning glaze, which comprises the following raw materials in percentage by mass: 45-55% of frit, 8-13% of quartz powder, 7-10% of calcined clay, 1-3% of alumina, 8-10% of calcite, 2-4% of wollastonite, 10-15% of albite, 3-5% of potassium feldspar, 1-3% of zinc oxide and 3-5% of modified material. Wherein, the formula uses barren materials and calcined materials completely, reduces various gases and structural water decomposed by raw materials at high temperature, reduces air hole impact on the glaze, increases the thickness of a compact layer on the glaze surface, and enhances the surface compactness and smoothness of the glaze layer.
The modified material comprises a light rare earth of a billow system. Wherein, the material of the modified material contains the light rare earth of the billow system, which can release the ultra far infrared THz electromagnetic wave between the microwave and the infrared radiation. Compared with infrared light, the ultra-far infrared THz wave has strong transmissivity and better penetrability. The ultra-far infrared THz photon energy is low, and the biocompatibility is good; the ultra-far infrared THz wave can change oxygen molecules (O2) in the air into an excited state, so that C-H and N-H bonds in main pollutants such as formaldehyde, toluene, ammonia, TVOC and the like in the air are effectively broken up, and harmful substances are continuously decomposed and converted into air (CO 2) and water (H2O), and the formaldehyde, benzene, ammonia and the like are effectively removed; as the cell membrane of the bacteria is rough, the ultra-far infrared THZ wave can penetrate and destroy the cell membrane, thereby having good antibacterial function and being effective for a long time.
The modified material is introduced by taking quartz powder as a carrier.
The calcined soil is high-purity superfine calcined white corundum. The high-purity superfine calcined white corundum is used for replacing kaolin to serve as glazed crystal nucleus, the crystal nucleus distribution is more uniform and finer, the inter-particle distance is smaller in the sintering process, the activation energy of the particle surface is larger, the number of closed pores is more, the crystal density and strength are higher, and the sintered glaze layer is harder and denser and crystal clear.
Embodiment two:
the embodiment provides a preparation method of lanthanide rare earth antibacterial blue light self-cleaning glaze, which comprises the following steps:
s1, taking quartz powder and a modified material according to a specified mass percentage, adding the raw materials into a stirring device, stirring, and uniformly mixing to obtain a raw material A; wherein the stirring speed is 300-500rpm, and the stirring time is 30-50min.
S2, taking the frit, calcined soil, aluminum oxide, calcite, wollastonite, albite, potassium feldspar and zinc oxide according to the specified mass percentage, adding the raw materials and the raw material A into a stirring device, and uniformly mixing to obtain a raw material B; wherein the stirring speed is 300-500rpm, and the stirring time is 2-5h.
S3, adding the obtained raw material B into a ball mill for wet ball milling to obtain glaze slip; wherein, adding water, ball milling time is 8-12h, and the diameter of the ball stone is phi 25-phi 50mm.
S4, spraying the obtained glaze slip on the surface of a glaze blank in a glaze spraying mode; wherein, in the glaze spraying process, glaze is uniformly sprayed around the surface of the glaze blank for one time;
the reference glaze spraying parameters are as follows: single cabinet and assembly line, air pressure is 0.35-0.55MPA, glaze pressure is 0.28-0.35. The distance between the spray gun and the glazing surface of the product is 0.3-0.4 meter, the angle is 60-90 degrees, and the speed of the spray gun is 15 cm/s;
reference frit parameters: specific gravity 1.50-1.55, flow rate: 100-150 seconds; adjusting according to the glaze outlet amount of the spray gun;
reference spray gun: it is recommended to use a new lance with a bore diameter of 1.2 mm.
S5, putting the glazed green body into a kiln for roasting. Wherein, the thickness of the self-cleaning glaze after roasting and firing in the step S5 is controlled to be 0.15-0.20mm. Each intelligent product is attached with wet glaze and weighs about 120 g.
Embodiment III:
the preparation method comprises the following raw materials in percentage by mass: 50% of frit, 10% of quartz powder, 8% of calcined clay, 2% of alumina, 10% of calcite, 2% of wollastonite, 10% of albite, 3% of potassium feldspar, 2% of zinc oxide and 3% of modified material.
The self-cleaning glaze I is prepared by the preparation method of the second embodiment.
Embodiment four:
the preparation method comprises the following raw materials in percentage by mass: 47% of frit, 12% of quartz powder, 8% of calcined clay, 3% of alumina, 8% of calcite, 3% of wollastonite, 10% of albite, 4% of potassium feldspar, 2% of zinc oxide and 3% of modified material.
The self-cleaning glaze II is prepared by the preparation method of the second embodiment.
Fifth embodiment:
the preparation method comprises the following raw materials in percentage by mass: 53% of frit, 8% of quartz powder, 7% of calcined clay, 2% of alumina, 9% of calcite, 2% of wollastonite, 11% of albite, 3% of potassium feldspar, 2% of zinc oxide and 3% of modified material.
The self-cleaning glaze III is prepared by the preparation method of the second embodiment.
Example six:
lan Guangyou one, two and three are compared with the white glaze abrasion test results produced by each base:
the comparative results are shown in Table 1;
Figure BDA0004011206830000051
Figure BDA0004011206830000061
TABLE 1
As can be seen from Table 1, the lanthanide rare earth antibacterial blue light self-cleaning glaze provided by the invention has good wear resistance.
Embodiment seven:
the embodiment provides a chemical corrosion resistance experiment of the lanthanide rare earth antibacterial blue light self-cleaning glaze prepared by the invention, and the experiment is specifically shown in table 2;
Figure BDA0004011206830000062
Figure BDA0004011206830000071
TABLE 2
Remarks: mr. Wei packaging notes the main chemical components: and (3) inorganic acid. The practical formula is a mixture of medical grade hydrochloric acid and sulfuric acid hydrofluoric acid, and a surfactant is added. The contact time with the surface of the sanitary appliance is short, the glaze is not corroded, and the scale can be removed.
The lanthanide rare earth antibacterial blue light self-cleaning glaze provided by the invention has better corrosion resistance as shown in Table 2.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The lanthanide rare earth antibacterial blue light self-cleaning glaze is characterized in that: comprises the following raw materials in percentage by mass: 45-55% of frit, 8-13% of quartz powder, 7-10% of calcined clay, 1-3% of alumina, 8-10% of calcite, 2-4% of wollastonite, 10-15% of albite, 3-5% of potassium feldspar, 1-3% of zinc oxide and 3-5% of modified material.
2. The lanthanide rare earth antibacterial blue light self-cleaning glaze according to claim 1, which is characterized in that: the modified material comprises a light rare earth of a billow system.
3. The lanthanide rare earth antibacterial blue light self-cleaning glaze according to claim 2, which is characterized in that: the modified material is introduced by taking quartz powder as a carrier.
4. The lanthanide rare earth antibacterial blue light self-cleaning glaze according to claim 1, which is characterized in that: the calcined soil is high-purity superfine calcined white corundum.
5. The method for preparing the lanthanide rare earth antibacterial blue light self-cleaning glaze according to claim 1, comprising the following steps:
s1, taking quartz powder and a modified material according to a specified mass percentage, adding the raw materials into a stirring device, stirring, and uniformly mixing to obtain a raw material A;
s2, taking the frit, calcined soil, aluminum oxide, calcite, wollastonite, albite, potassium feldspar and zinc oxide according to the specified mass percentage, adding the raw materials and the raw material A into a stirring device, and uniformly mixing to obtain a raw material B;
s3, adding the obtained raw material B into a ball mill for wet ball milling to obtain glaze slip;
s4, spraying the obtained glaze slip on the surface of a glaze blank in a glaze spraying mode;
s5, putting the glazed green body into a kiln for roasting.
6. The method for preparing the lanthanide rare earth antibacterial blue light self-cleaning glaze is characterized by comprising the following steps of: the stirring time in the step S1 is 30-50min.
7. The method for preparing the lanthanide rare earth antibacterial blue light self-cleaning glaze is characterized by comprising the following steps of: and (2) stirring for 2-5h.
8. The method for preparing the lanthanide rare earth antibacterial blue light self-cleaning glaze is characterized by comprising the following steps of: the ball milling time in the step S3 is 8-12h, and the diameter of the ball stone is phi 25-phi 50mm.
9. The method for preparing the lanthanide rare earth antibacterial blue light self-cleaning glaze is characterized by comprising the following steps of: and in the glaze spraying process of the step S4, uniformly spraying glaze around the surface of the glaze blank for one time.
10. The method for preparing the lanthanide rare earth antibacterial blue light self-cleaning glaze is characterized by comprising the following steps of: and (5) controlling the thickness of the self-cleaning glaze after roasting and firing in the step (S5) to be 0.15-0.20mm.
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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101093933B1 (en) * 2011-10-24 2011-12-13 대동산업 주식회사 A method for producing antibiotic and antifungal tile and the product
CN106673441A (en) * 2016-12-09 2017-05-17 中材江西电瓷电气有限公司 Ultra-high hardness brown glaze for insulator and preparation method thereof
CN106986541A (en) * 2017-05-04 2017-07-28 山东省无棣海洋贝瓷有限公司 A kind of easy clean antibacterial functions shellfish glaze and preparation method thereof
CN107043249A (en) * 2017-03-06 2017-08-15 山东统陶瓷科技有限公司 Antibacterial ceramic tile of releasing negative oxygen ion and preparation method thereof
CN112110651A (en) * 2020-09-14 2020-12-22 九牧厨卫股份有限公司 Preparation method of ultra-smooth sanitary ceramic antibacterial glaze
CN112239372A (en) * 2020-09-10 2021-01-19 佛山市陶莹新型材料有限公司 Antibacterial glaze, antibacterial brick and preparation method thereof
CN112876291A (en) * 2021-02-02 2021-06-01 山东电盾科技股份有限公司 Preparation method of self-cleaning antibacterial ceramic plate
CN114276019A (en) * 2022-01-20 2022-04-05 广东永航新材料实业股份有限公司 Glaze-polishing glaze material suitable for low-temperature fast-firing porcelain glazed brick and preparation method thereof
CN114873916A (en) * 2022-04-12 2022-08-09 东莞市唯美陶瓷工业园有限公司 Color-stabilizing protective glaze, ceramic tile and preparation method thereof

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101093933B1 (en) * 2011-10-24 2011-12-13 대동산업 주식회사 A method for producing antibiotic and antifungal tile and the product
CN106673441A (en) * 2016-12-09 2017-05-17 中材江西电瓷电气有限公司 Ultra-high hardness brown glaze for insulator and preparation method thereof
CN107043249A (en) * 2017-03-06 2017-08-15 山东统陶瓷科技有限公司 Antibacterial ceramic tile of releasing negative oxygen ion and preparation method thereof
CN106986541A (en) * 2017-05-04 2017-07-28 山东省无棣海洋贝瓷有限公司 A kind of easy clean antibacterial functions shellfish glaze and preparation method thereof
CN112239372A (en) * 2020-09-10 2021-01-19 佛山市陶莹新型材料有限公司 Antibacterial glaze, antibacterial brick and preparation method thereof
CN112110651A (en) * 2020-09-14 2020-12-22 九牧厨卫股份有限公司 Preparation method of ultra-smooth sanitary ceramic antibacterial glaze
CN112876291A (en) * 2021-02-02 2021-06-01 山东电盾科技股份有限公司 Preparation method of self-cleaning antibacterial ceramic plate
CN114276019A (en) * 2022-01-20 2022-04-05 广东永航新材料实业股份有限公司 Glaze-polishing glaze material suitable for low-temperature fast-firing porcelain glazed brick and preparation method thereof
CN114873916A (en) * 2022-04-12 2022-08-09 东莞市唯美陶瓷工业园有限公司 Color-stabilizing protective glaze, ceramic tile and preparation method thereof

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