CN116307359A - Production process management method, device, equipment and storage medium - Google Patents
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Abstract
The application relates to a production process management method, a device, equipment and a storage medium, which are applied to the field of production management, wherein for a manufacturing enterprise, the manufacturing flow of a product mainly creates order information for a sales department, a production planning part makes a production plan according to the content of the order information, and after the product is manufactured, the production planning part can submit the order information to a quality part for quality spot check. The method comprises the following steps: and detecting the sampled products by using a quality detection platform to obtain detection results, comparing the detection results with a preset inspection standard, if the detection results do not reach the inspection standard, judging the sampled products as unqualified, acquiring the total number of samples and the number of defective products corresponding to the unqualified sampled products, calculating the standard reaching rate of the samples according to the number of defective products and the total number of samples, and if the standard reaching rate of the samples does not reach the preset standard threshold, storing the product numbers corresponding to the sampled products in an isolation database. The technical effect that this application had is: the possibility of production confusion of manufacturing enterprises is reduced.
Description
Technical Field
The present disclosure relates to the field of production management, and in particular, to a method, an apparatus, a device, and a storage medium for managing a production process.
Background
How to utilize information technology to reform and promote traditional industry, promote popularization and application of information technology in manufacturing process, promote design research and development informatization, production equipment informatization, production process intellectualization and operation management networking are important challenges facing modern enterprises, and are also important tasks and targets for future informatization development of enterprises.
In carrying out the present application, the inventors have found that at least the following problems exist in this technology: the order circulation mode of the traditional manufacturing enterprises is basically performed in Excel in a manual mode. The Excel table can only record and modify basic data in one way, cannot cooperate with multiple lines and quickly strain, and once the traffic is increased or multiple lines are parallel, the Excel table is not only functional to meet the requirements, but also is very inconvenient to operate. And because more people participate in making and using the form, the form making level is uneven, and the production plan and the management of the follow-up links are very easy to be confused.
Disclosure of Invention
In order to reduce the possibility of production confusion of manufacturing enterprises, the application provides a production process management method, a device, equipment and a storage medium.
In a first aspect, the present application provides a method for managing a production process, which adopts the following technical scheme: the method comprises the following steps: detecting the sampled product by using a quality detection platform to obtain a detection result;
comparing the detection result with a preset inspection standard;
if the detection result does not reach the inspection standard, judging the sampled product as unqualified;
obtaining the total number of samples and the number of defective products corresponding to the sampling products judged to be unqualified;
calculating the sample standard rate according to the number of the defective products and the total number of the samples;
and if the sample standard reaching rate does not reach the preset qualification threshold, storing the product number corresponding to the sampled product into an isolation database.
According to the technical scheme, after the production process management system finishes the production of the product, part of the products are sampled from the manufactured products according to the preset sampling proportion and are sent to the quality detection platform as sampling products to carry out quality detection, then the obtained detection results are compared with the detection standards corresponding to the sampling products, the quality detection of the products is realized, if the proportion of qualified products in the sampling products does not reach the preset qualified threshold value, the production process management system can judge that the batch of products need to be subjected to isolation treatment, the effect of automatically detecting the quality of the produced products is realized, and the possibility of quality problems of the manufactured products is small.
In a specific embodiment, the detection result further includes a product number corresponding to the sampled product, and the comparing the detection result with a preset inspection standard specifically includes:
inquiring a corresponding product number from the detection result;
inquiring a corresponding inspection standard of the product number from a preset quality inspection standard database according to the product number;
and comparing the detection result with the found detection standard.
By the technical scheme, the produced products are nonstandard products, so that the corresponding production standards among the products are different. Therefore, the quality inspection standard database is preset in the production process management system and is used for storing inspection standards corresponding to different products, and when the inspection results corresponding to the sampled products are inspected, the production process management system can inquire the inspection standards corresponding to the products according to the product numbers, so that the production process management system can inspect the inspection results of the products of different types in a targeted manner.
In a specific embodiment, after storing the product number corresponding to the sampled product in the isolation database, the method further includes:
scanning a label code corresponding to the sampling product to obtain tracing information;
acquiring historical quality inspection data, wherein the historical quality inspection data comprises historical product numbers and historical problem factors;
searching whether a historical product number consistent with the product number corresponding to the sampling product exists in the historical quality inspection data;
and if the historical quality inspection data contains the historical product numbers consistent with the product numbers corresponding to the sampled products, performing traceability inspection on the sampled products according to the historical problem factors corresponding to the historical product numbers.
Through the technical scheme, when the quality qualification rate of the sampled product is low, the production process management system scans the label code positioned on the surface of the product, inquires the traceability information corresponding to the product, acquires the item of traceability inspection corresponding to the product type according to the historical quality inspection data corresponding to the product type, performs traceability inspection on the product according to the acquired traceability inspection item and the Su Yuan information corresponding to the product, obtains the specific reason that the quality of the product does not reach the standard, and is beneficial to reducing the possibility that the quality of the subsequent product does not reach the standard.
In a specific embodiment, the tracing inspection of the sampled product according to the historical problem factor corresponding to the historical product number specifically includes:
counting the occurrence times of the historical problem factors corresponding to the historical product numbers;
calculating the occupation ratios corresponding to different historical problem factors according to the occurrence times;
setting the priority of the historical problem factors according to the numerical value of the occupation ratio, wherein the occupation ratio and the priority are in a direct proportion relation;
and tracing and checking the sampled products according to the priority corresponding to the historical problem factors to obtain the problem factors.
According to the technical scheme, the production process management system can sort the historical problem factors corresponding to the product types according to the historical quality inspection data, and set priority according to the sorting result, the higher the corresponding proportion of the historical problem factors is, the higher the priority is, the production process management system can arrange the sequence of the traceable inspection items according to the sequence of the priority, the higher the proportion of the historical problem factors is, which indicates that the possibility of causing the product quality problem by the problem factors is higher, so that the inspection according to the priority of the problem factors is helpful for improving the speed of searching the reasons for obtaining the product quality problem.
In a specific embodiment, the traceability information includes material information, personnel information and manufacturing process information, the problem factors include material factors, personnel factors and manufacturing process factors, and after the obtaining of the problem factors, the method further includes:
if the problem factors are material factors, inquiring state information corresponding to materials in a preset material database according to material information corresponding to the sampled products, wherein the state information comprises unused, used and in-use;
if the state information corresponding to the material number is in use, inquiring the corresponding production line number according to the material number;
and controlling the production line corresponding to the production line number to stop running, and generating an alarm signal.
According to the technical scheme, the production process management system inquires that the quality of the batch of products is not up to standard because the quality of the batch of products is the material factor, then the production process management system inquires the state information of the corresponding materials according to the material information of the batch of products, if the batch of problem materials are in use, then the production process management system controls the production line using the batch of problem materials to carry out production to stop running, so that more products with the quality not up to standard are produced, and the possibility of wasting material resources and productivity is reduced.
In a specific implementation manner, after the inquiring the state information corresponding to the materials in the preset materials database according to the material information corresponding to the sampled products, the method further includes:
if the queried state information is used, querying a corresponding product number according to the material number;
inquiring corresponding product states in a preset product database according to the searched product numbers, wherein the product states comprise factory leaving and not growing;
and if the queried product state is not delivered, storing the product number into an isolation database.
Through the technical scheme, if the production process management system inquires that the state information corresponding to the batch of problem materials is used, the production process management system inquires the product state corresponding to the product produced by using the batch of problem materials, if the inquired product state is not factory leaving, the production process management system isolates the batch of products, so that the batch of products cannot be delivered to customers or sold in factory leaving, and the possibility of quality problems of the factory leaving products is further reduced.
In a specific embodiment, the method further comprises:
acquiring material data, wherein the material data comprises material names, purchasing time, purchasing quantity, purchasing merchant information and purchasing personnel information;
inquiring whether a partner name consistent with the purchasing merchant information exists in a preset partner database;
if the partner name consistent with the purchasing merchant information exists, inquiring a history purchasing record corresponding to the partner name, wherein the history purchasing record at least comprises a history material name and a corresponding history purchasing quantity;
if the historical material names consistent with the material names exist, comparing the purchase quantity with the historical purchase quantity corresponding to the historical material names;
and if the purchase quantity exceeds the historical purchase quantity, generating a popup instruction.
According to the technical scheme, when the purchasing personnel uploads the material data corresponding to the material in the warehouse to the production process management system, the production process management system can inquire the historical purchasing record corresponding to the material according to purchasing merchant information in the material information, and the material information of the purchasing personnel is checked according to the historical purchasing record, so that the problem that the material data transferred in the production process management system is wrong due to personal care of the purchasing personnel is reduced, and further the subsequent production is influenced.
In a second aspect, the present application provides a production process management apparatus, which adopts the following technical scheme: the device comprises:
the detection result acquisition module is used for detecting the sampled product by using the quality detection platform to obtain a detection result;
the detection result comparison module is used for comparing the detection result with a preset detection standard;
the detection result judging module judges the sampled product as unqualified if the detection result does not reach the detection standard;
the defective product quantity acquisition module is used for acquiring the total number of samples and the quantity of defective products corresponding to the sampling products judged to be unqualified;
the sample standard-reaching calculation module is used for calculating the sample standard-reaching rate according to the number of the defective products and the total number of the samples;
and the sample standard-reaching comparison module is used for storing the product number corresponding to the sampled product into the isolation database if the sample standard-reaching rate does not reach the preset qualification threshold value.
In a third aspect, the present application provides a computer device, which adopts the following technical scheme: comprising a memory and a processor, said memory having stored thereon a computer program capable of being loaded by the processor and performing any one of the production process management methods described above.
In a fourth aspect, the present application provides a computer readable storage medium, which adopts the following technical solutions: a computer program capable of being loaded by a processor and executing any one of the production process management methods described above is stored.
In summary, the present application includes at least one of the following beneficial technical effects:
1. after the production process management system finishes the production of the products, sampling part of the products from the manufactured products according to the preset sampling proportion, sending the sampled products to a quality detection platform for quality detection, comparing the obtained detection result with a detection standard corresponding to the sampled products, and realizing the quality detection of the products, wherein if the occupation rate of qualified products in the sampled products does not reach a preset qualified threshold value, the production process management system judges that the batch of products need to be subjected to isolation treatment, thereby realizing the effect of automatically detecting the quality of the produced products and leading the possibility of quality problems of the products leaving the factory to be smaller;
2. the production process management system can sort the historical problem factors corresponding to the product types according to the historical quality inspection data, and set priority for the historical problem factors according to the sorting result, the higher the corresponding proportion of the historical problem factors is, the higher the priority is, the production process management system can arrange the sequence of the traceable inspection items according to the sequence of the priority, the higher the proportion of the historical problem factors is, which indicates that the higher the possibility of the product quality problem caused by the problem factors is, so that the inspection according to the priority of the problem factors is helpful for improving the speed of searching the reason for the product quality problem.
Drawings
FIG. 1 is an overall design of a production process management system in an embodiment of the present application.
Fig. 2 is an overall structural diagram of a production process management method in an embodiment of the present application.
FIG. 3 is a flow chart of a method of manufacturing process management in an embodiment of the present application.
Fig. 4 is a block diagram of a production process management apparatus in an embodiment of the present application.
Reference numerals: 301. the detection result acquisition module; 302. comparing the detection results with a module; 303. a detection result judging module; 304. a defective product quantity acquisition module; 305. a sample standard reaching calculation module; 306. sample standard comparison module.
Detailed Description
The present application is described in further detail below in conjunction with figures 1-4.
The embodiment of the application discloses a production process management method. The method is applied to a production process management system, an instruction corresponding to the method is stored in a control center of the production process management system in advance, the control center is deployed on a server of the production process management system, the production process management system comprises a quality detection platform for detecting the quality of a product and an image scanning device for scanning a label code image on the surface of the product, in the process of circulating the product on a production line, each time after the product finishes one production step, a worker records related parameters in the production process and uses the related parameters as corresponding traceability information of the product, so that when the quality of the subsequent product is in a problem, the production process management system can quickly find out reasons, and the occurrence rate of the quality problem of the subsequent product is reduced. As shown in fig. 1 and 2, the specific flow is as follows: creating an order by a sales part, automatically distributing a product batch number and generating a two-dimensional code by a system after the order is generated, after the order flows to a production planning part, designing a corresponding production plan by a worker of the production planning part according to order data, then designing a BOM drawing by a worker of a design and process department according to product content in the order data, producing a structural device in a product by a structural part workshop after the BOM drawing of the product is obtained by the production part, and then delivering the structural device to a manufacturing workshop, a polishing workshop and an assembly workshop for manufacturing, polishing and assembling, wherein the manufacturing, polishing and checking workers can finish information updating according to the two-dimensional code scanning, and the system automatically pushes reminding information after the order is finished; after the assembly is completed, warehousing the products, and sampling and quality inspection are carried out on the products in the warehouse by a quality part; in the production process of the product, staff in the purchasing part needs to monitor the materials in the raw material warehouse. The production process management system acquires data by using the acquisition unit, processes the data by using the data processing and analyzing unit, and the generated instruction is sent by the distribution unit and the instruction needing to be displayed is displayed by the data display unit.
As shown in fig. 3, the method comprises the steps of:
s10, detecting the sampled products by using a quality detection platform.
Specifically, when a batch of products is manufactured, a worker extracts part of the products from the batch of products according to a specified sampling proportion, the production process management system sets the extracted part of the products as sampled products, the worker sends the sampled products to the quality detection platform, and the production process management system controls the quality detection platform to carry out quality detection on the sampled products to obtain detection results corresponding to the sampled products.
S20, comparing the detection result with a preset detection standard.
Specifically, after the production process management system obtains the detection result corresponding to the sampling sample, wherein the detection result comprises a product number corresponding to the sampling sample, the product number comprises a product type, a product name and a production batch, the production process management system queries corresponding inspection standards from a preset quality inspection standard database according to the product number in the detection result, in this embodiment, the produced product is a non-standard product, so the inspection standards corresponding to the product are not unique, different inspection standards corresponding to different types of products, and it is required to be noted that the inspection standards in the quality inspection standard database are inspection standards corresponding to products once produced by an enterprise, and whenever the enterprise produces a brand-new product, quality inspection personnel store the inspection standards corresponding to the product in the quality inspection standard database. The production process management system then compares the test results to the queried inspection criteria.
And S30, if the detection result does not reach the detection standard, judging the sampled product as unqualified.
Specifically, the detection result includes various parameters of the sampled product, where the parameters may be specification parameters corresponding to the sampled product or operation parameters corresponding to the sampled product, and the production process management system compares various parameters in the detection result with various parameters in the inspection standard in sequence, and if a certain parameter does not reach the inspection standard, the production process management system determines that the sampled product is unqualified.
S40, obtaining the number of defective products and the total number of samples corresponding to the sampling products judged to be unqualified.
Specifically, after the quality detection platform completes detection on all the sampled products, the number of the sampled products which are judged to be unqualified in the sampled products in the batch is counted and is marked as the number of defective products, and meanwhile, the total number of the sampled products which participate in quality detection is counted and is marked as the total number of samples by the production process management system.
S50, calculating the standard rate of the samples according to the number of the defective products and the total number of the samples.
Specifically, the production process management system calculates the sample standard rate corresponding to the batch of sampled products according to the counted number of defective products and the total number of samples.
And S60, if the standard reaching rate of the sample does not reach the preset qualification threshold, storing the product number corresponding to the sampled product into an isolation database.
Specifically, after the sample standard-reaching rate of the batch of sampled products is calculated, the production process management system compares the sample standard-reaching rate with a preset qualification threshold, and if the sample standard-reaching rate fails to reach the preset qualification threshold, the production process management system stores the product numbers corresponding to the products of the same batch of production of the sampled products into an isolation database, wherein the product numbers corresponding to the problematic products are stored in the isolation database. The production process management system detects the quality of the produced products according to the specified quality inspection requirements and judges whether the batch of products meet the production standard according to the detection results, so that the possibility of quality problems of the delivered products is low, and the possibility of production confusion of enterprises is further reduced.
In one embodiment, to reduce the possibility of lower quality of subsequent products, after storing the product numbers corresponding to the same lot of products in which the sampled products are located in the isolation database, the following steps may be further performed:
the production process management system can scan the tag codes positioned on the surface of the sampled product by using the image scanning device to obtain tracing information; the traceability information comprises material information, personnel information and manufacturing flow processes, wherein the manufacturing flow processes comprise processing processes of key procedures, tool selection, operation rules and related process parameters; in the manufacturing process of the product, the production process management system records data in the product traceability information. Then the production process management system acquires historical quality inspection data from a historical database; the historical quality inspection data comprises a historical product number, a historical problem factor and corresponding occurrence times, the historical problem factor is matched with the traceability information, and the historical problem factor comprises a material factor, a personnel factor and a manufacturing flow factor.
Then, the production process management system searches whether a historical product number consistent with the product number corresponding to the sampled product exists in the historical quality inspection data, and it is worth mentioning that, because the product number contains production batch information corresponding to the product, when the production process management system compares the historical product number with the sampled product number, whether the product names between the historical product number and the sampled product number are consistent is mainly compared; if the historical quality inspection data contains a historical product number consistent with the product number corresponding to the sampled product, the production process management system performs traceability inspection on the sampled product according to the historical problem factor corresponding to the searched historical product number, for example, the searched historical problem factor corresponding to the historical product number has a material factor and a manufacturing flow factor, and when the sampled product is subjected to traceability inspection, the production process management system firstly inspects the material information and the manufacturing flow information corresponding to the sampled product. The production process management system checks the high-incidence problem factors corresponding to the products according to the historical quality inspection data, and then the production process management system performs traceability inspection on the sampled products based on the high-incidence problem factors, so that the reasons of unqualified sampled products can be obtained quickly, and the possibility of lower quality of subsequent products is reduced.
In one embodiment, in order to further increase the speed of searching for the reason that the quality of the sampled product does not reach, the sampled product is subjected to traceability inspection according to the historical problem factor corresponding to the historical product number, which may specifically be performed as the following steps:
the production process management system firstly counts the occurrence times of the historical problem factors corresponding to the historical product numbers which are consistent with the product numbers corresponding to the sampled products according to the historical quality inspection data, and the total occurrence times of the historical problem factors corresponding to the historical product numbers, and takes the ratio between the occurrence times and the total occurrence times corresponding to different historical problem factors as the occupation ratio corresponding to the historical problem factors; the production process management system sets the priority of the corresponding historical problem factors according to the calculated value of the occupation ratio, and the occupation ratio corresponding to the historical problem factors and the priority of the corresponding historical problem factors are in a proportional relation, that is, the higher the occupation ratio corresponding to the historical problem factors is, the higher the priority of the historical problem factors is.
Then, the production process management system performs traceability inspection on the sampled product according to the priority corresponding to the historical problem factor to obtain the problem factor, based on the previous example, the found historical problem factor corresponding to the historical product number has the material factor and the manufacturing flow factor, the ratio corresponding to the material factor is 65%, and the ratio corresponding to the manufacturing flow factor is 35%, so that the priority corresponding to the logistics factor is higher than the priority corresponding to the manufacturing flow factor, and then the production process management system performs traceability inspection on the sampled product, firstly inspects the material information corresponding to the sampled product, and then inspects the manufacturing flow information. The priority is set for the historical problem factors according to the proportion of the historical problem factors, and the higher the priority is, the higher the possibility that the corresponding historical problem factors lead to unqualified product quality is indicated, and when the sampled products with quality problems are subjected to traceability inspection, the inspection sequence is arranged according to the priority of the historical problem factors, so that the production process management system is facilitated to further improve the speed of searching for reasons for which the quality of the sampled products does not reach.
In one embodiment, to improve the applicability of the production process management system, after obtaining the problem factors, the following steps may be further performed:
if the production process management system performs traceability inspection on the sampled product, and ascertains that the problem factor is a material factor, the production process management system queries state information corresponding to the material in a preset material database according to the material number in the material information corresponding to the sampled product, wherein the state information corresponding to the physical state information comprises unused, used and in use, if the state information corresponding to the material number is in use, the production process management system queries a corresponding production line number according to the material number, and after a batch of materials are transported to the corresponding production line, the production process management system stores the production line number corresponding to the production line in the material database and establishes a mapping relation between the material number and the production line number.
After the production process management system searches the corresponding production line number, the production process management system can send a shutdown instruction to a master controller of the production line, so that the production line stops running, and at the same time, an alarm signal is generated and sent to an intelligent terminal of a worker.
If the state information corresponding to the materials is queried to be used, the production process management system immediately queries the corresponding problem product number according to the material number corresponding to the logistics, and it is required to say that each time a batch of materials are transported to the corresponding production line, after a complete product is produced, the production process management system stores the product number corresponding to the produced product in the material database, and establishes a mapping relationship between the product number and the material number. Then, the production process management system queries corresponding product states in a preset product database according to the searched product numbers, wherein the product states comprise factory leaving and not growing. If the queried product state is not delivered, the production process management system can immediately store the product number into the isolation database and send an alarm signal to the intelligent terminal of the staff for reminding the staff not to deliver the product possibly having problems to a customer or deliver the product to sell. The production process management system can track the material after inquiring that the reasons for unqualified quality of the sampled product are material factors, and can isolate the product once the material is found to be used for manufacturing other products, so that workers can find out problem products without sending the products to a quality detection platform for quality detection, the product detection efficiency is improved, and the applicability of the production process management system is enhanced.
In one embodiment, to further enhance the applicability of the production process management system, the method comprises the steps of:
when a purchasing person inputs material data into a production process management system, wherein the material data comprises a material name, purchasing time, purchasing quantity, purchasing merchant information and purchasing person information; after receiving the material data, the production process management system firstly inquires whether a partner name consistent with purchasing merchant information in the purchasing data exists in a preset partner database, if so, the production process management system continuously inquires a historical purchasing record corresponding to the partner name, wherein the historical purchasing record at least comprises a historical material name and a corresponding historical purchasing quantity;
then, the production process management system inquires whether a historical material name consistent with the material name exists in the historical purchasing record, and if so, the production process management system compares the purchasing quantity in the obtained material data with the historical purchasing quantity corresponding to the historical material name; if the purchase quantity exceeds the historical purchase quantity corresponding to all the materials under the name of the merchant, the production process management system generates a popup window instruction and displays the popup window instruction on a production process management system interface. Because the purchasing quantity input by the purchasing personnel exceeds the purchasing quantity in any cooperation of the enterprise and the merchant, the possibility of incorrect input of the purchasing personnel exists, and the production process management system is helpful for checking the acquired material data to reduce the possibility of subsequent production problems caused by incorrect input of the purchasing personnel.
FIG. 3 is a flow chart of a method of managing a manufacturing process in one embodiment. It should be understood that, although the steps in the flowchart of fig. 3 are shown in sequence as indicated by the arrows, the steps are not necessarily performed in sequence as indicated by the arrows; the steps are not strictly limited to the order of execution unless explicitly recited herein, and the steps may be executed in other orders; and at least some of the steps in fig. 3 may include multiple sub-steps or stages that are not necessarily performed at the same time, but may be performed at different times, nor do the order in which the sub-steps or stages are performed necessarily performed in sequence, but may be performed alternately or alternately with at least a portion of the other steps or sub-steps of other steps.
Based on the method, the embodiment of the application also discloses a production process management device.
As shown in fig. 4, the apparatus includes the following modules:
the detection result acquisition module 301 detects the sampled product by using a quality detection platform to obtain a detection result;
the detection result comparison module 302 is configured to compare the detection result with a preset inspection standard;
the detection result judging module 303 judges the sampled product as unqualified if the detection result does not reach the inspection standard;
a defective product number acquisition module 304, configured to acquire a total number of samples and a number of defective products corresponding to the sampled products determined to be defective;
the sample standard reaching calculation module 305 is configured to calculate a sample standard reaching rate according to the number of defective products and the total number of samples;
and the sample standard-reaching comparison module 306 is configured to store the product number corresponding to the sampled product into the isolation database if the sample standard-reaching rate does not reach the preset qualification threshold.
In one embodiment, the detection result comparison module 302 is further configured to query a corresponding product number from the detection result;
inquiring a corresponding inspection standard of the product number from a preset quality inspection standard database according to the product number;
and comparing the detection result with the found detection standard.
In one embodiment, the sample standard reaching comparison module 306 is further configured to scan a tag code corresponding to the sampled product to obtain tracing information;
acquiring historical quality inspection data, wherein the historical quality inspection data comprises historical product numbers and historical problem factors;
searching whether a historical product number consistent with the product number corresponding to the sampled product exists in the historical quality inspection data;
if the historical quality inspection data contains the historical product numbers consistent with the product numbers corresponding to the sampled products, tracing inspection is carried out on the sampled products according to the historical problem factors corresponding to the historical product numbers.
In one embodiment, the sample standard reaching comparison module 306 is further configured to count the occurrence times of the historical problem factors corresponding to the historical product numbers;
calculating the occupation ratios corresponding to different historical problem factors according to the occurrence times;
setting the priority of the historical problem factors according to the value of the occupation ratio, wherein the occupation ratio and the priority are in a direct proportion relation;
and tracing and checking the sampled products according to the priority corresponding to the historical problem factors to obtain the problem factors.
In one embodiment, the sample standard-reaching comparison module 306 is further configured to query, if the problem factor is a material factor, state information corresponding to the material in a preset material database according to material information corresponding to the sampled product, where the state information includes unused, used and in use;
if the state information corresponding to the material number is in use, inquiring the corresponding production line number according to the material number;
and controlling the production line corresponding to the production line number to stop running, and generating an alarm signal.
In one embodiment, the sample standard reaching comparison module 306 is further configured to query a corresponding product number according to the material number if the queried status information is used;
inquiring corresponding product states in a preset product database according to the searched product numbers, wherein the product states comprise factory leaving and not long;
if the queried product state is not factory leaving, storing the product number into an isolation database.
In one embodiment, the sample standard reaching comparison module 306 is further configured to obtain material data, where the material data includes a material name, a purchase time, a purchase quantity, purchase merchant information, and purchasing personnel information;
inquiring whether a partner name consistent with the information of the purchasing merchant exists in a preset partner database;
if the partner name consistent with the purchasing merchant information exists, querying a historical purchasing record corresponding to the partner name, wherein the historical purchasing record at least comprises a historical material name and a corresponding historical purchasing quantity;
if the historical material names consistent with the material names exist, comparing the purchase quantity with the historical purchase quantity corresponding to the historical material names;
and if the purchase quantity exceeds the historical purchase quantity, generating a popup command.
The embodiment of the application also discloses a computer device.
Specifically, the computer device includes a memory and a processor, and the memory stores thereon a computer program that can be loaded by the processor and execute the above-described production process management method.
The embodiment of the application also discloses a computer readable storage medium.
Specifically, the computer-readable storage medium storing a computer program capable of being loaded by a processor and executing the production process management method as described above, for example, includes: a U-disk, a removable hard disk, a Read-only memory (ROM), a random access memory (RandomAccessMemory, RAM), a magnetic disk, an optical disk, or other various media capable of storing program codes.
The present embodiment is only for explanation of the present invention and is not to be construed as limiting the present invention, and modifications to the present embodiment, which may not creatively contribute to the present invention as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present invention.
Claims (10)
1. A production process management method, wherein the method is applied to a production process management system, the production process management system comprising a quality detection platform for quality detection of a product, the method comprising:
detecting the sampled product by using a quality detection platform to obtain a detection result;
comparing the detection result with a preset inspection standard;
if the detection result does not reach the inspection standard, judging the sampled product as unqualified;
obtaining the total number of samples and the number of defective products corresponding to the sampling products judged to be unqualified;
calculating the sample standard rate according to the number of the defective products and the total number of the samples;
and if the sample standard reaching rate does not reach the preset qualification threshold, storing the product number corresponding to the sampled product into an isolation database.
2. The method according to claim 1, wherein the detection result further includes a product number corresponding to the sampled product, and the comparing the detection result with a preset inspection standard specifically includes:
inquiring a corresponding product number from the detection result;
inquiring a corresponding inspection standard of the product number from a preset quality inspection standard database according to the product number;
and comparing the detection result with the found detection standard.
3. The method of claim 1, further comprising, after storing the product number corresponding to the sampled product in the isolation database:
scanning a label code corresponding to the sampling product to obtain tracing information;
acquiring historical quality inspection data, wherein the historical quality inspection data comprises historical product numbers and historical problem factors;
searching whether a historical product number consistent with the product number corresponding to the sampling product exists in the historical quality inspection data;
and if the historical quality inspection data contains the historical product numbers consistent with the product numbers corresponding to the sampled products, performing traceability inspection on the sampled products according to the historical problem factors corresponding to the historical product numbers.
4. The method of claim 3, wherein the performing a traceability check on the sampled product according to the historical problem factor corresponding to the historical product number specifically includes:
counting the occurrence times of the historical problem factors corresponding to the historical product numbers;
calculating the occupation ratios corresponding to different historical problem factors according to the occurrence times;
setting the priority of the historical problem factors according to the numerical value of the occupation ratio, wherein the occupation ratio and the priority are in a direct proportion relation;
and tracing and checking the sampled products according to the priority corresponding to the historical problem factors to obtain the problem factors.
5. The method of claim 1, wherein the traceability information includes material information, personnel information, and manufacturing process information, the problem factors include material factors, personnel factors, and manufacturing process factors, and further comprising, after the obtaining the problem factors:
if the problem factors are material factors, inquiring state information corresponding to materials in a preset material database according to material information corresponding to the sampled products, wherein the state information comprises unused, used and in-use;
if the state information corresponding to the material number is in use, inquiring the corresponding production line number according to the material number;
and controlling the production line corresponding to the production line number to stop running, and generating an alarm signal.
6. The method according to claim 5, further comprising, after the querying, in a preset material database, status information corresponding to the material according to the material information corresponding to the sampled product:
if the queried state information is used, querying a corresponding product number according to the material number;
inquiring corresponding product states in a preset product database according to the searched product numbers, wherein the product states comprise factory leaving and not growing;
and if the queried product state is not delivered, storing the product number into an isolation database.
7. The method according to claim 1, wherein the method further comprises:
acquiring material data, wherein the material data comprises material names, purchasing time, purchasing quantity, purchasing merchant information and purchasing personnel information;
inquiring whether a partner name consistent with the purchasing merchant information exists in a preset partner database;
if the partner name consistent with the purchasing merchant information exists, inquiring a history purchasing record corresponding to the partner name, wherein the history purchasing record at least comprises a history material name and a corresponding history purchasing quantity;
if the historical material names consistent with the material names exist, comparing the purchase quantity with the historical purchase quantity corresponding to the historical material names;
and if the purchase quantity exceeds the historical purchase quantity, generating a popup instruction.
8. A production process management apparatus, the apparatus comprising:
the detection result acquisition module (301) is used for detecting the sampled product by using the quality detection platform to obtain a detection result;
the detection result comparison module (302) is used for comparing the detection result with a preset detection standard;
a detection result determination module (303) configured to determine that the sampled product is not acceptable if the detection result does not reach the inspection standard;
a defective product number acquisition module (304) for acquiring the total number of samples and the number of defective products corresponding to the sampled products determined to be defective;
a sample standard-reaching calculation module (305) for calculating a sample standard-reaching rate according to the number of defective products and the total number of samples;
and the sample standard-reaching comparison module (306) is used for storing the product number corresponding to the sampled product into the isolation database if the sample standard-reaching rate does not reach the preset qualification threshold.
9. A computer device comprising a memory and a processor, the memory having stored thereon a computer program capable of being loaded by the processor and performing the method according to any of claims 1 to 7.
10. A computer readable storage medium, characterized in that a computer program is stored which can be loaded by a processor and which performs the method according to any one of claims 1 to 7.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117236972A (en) * | 2023-11-13 | 2023-12-15 | 浪潮(山东)农业互联网有限公司 | Agricultural product traceability management method and system based on blockchain technology |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117236972A (en) * | 2023-11-13 | 2023-12-15 | 浪潮(山东)农业互联网有限公司 | Agricultural product traceability management method and system based on blockchain technology |
| CN117236972B (en) * | 2023-11-13 | 2024-02-09 | 浪潮(山东)农业互联网有限公司 | Agricultural product traceability management method and system based on blockchain technology |
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