CN116288787A - Preparation method of chinlon large biological fiber containing bioactive components - Google Patents

Preparation method of chinlon large biological fiber containing bioactive components Download PDF

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Publication number
CN116288787A
CN116288787A CN202310053690.6A CN202310053690A CN116288787A CN 116288787 A CN116288787 A CN 116288787A CN 202310053690 A CN202310053690 A CN 202310053690A CN 116288787 A CN116288787 A CN 116288787A
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bioactive
polyvinyl alcohol
nylon
preparation
stirring
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CN116288787B (en
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刘彦明
黄元龙
池姗
刘翠
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Qingdao Baicao New Material Co ltd
Zhongke Textile Research Institute Qingdao Co ltd
Bestee Material Tsingtao Co Ltd
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Qingdao Baicao New Material Co ltd
Zhongke Textile Research Institute Qingdao Co ltd
Bestee Material Tsingtao Co Ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/88Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/90Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyamides
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/10Other agents for modifying properties
    • D01F1/103Agents inhibiting growth of microorganisms

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)

Abstract

The invention provides a preparation method of chinlon large biological fiber containing bioactive components, which is characterized by comprising the steps of inclusion, stabilization, preparation of modified polyvinyl alcohol, crosslinking, emulsification, blending, granulation and spinning. The chinlon large biological fiber prepared by the invention has good antibacterial effect, lasting antibacterial performance, natural and pollution-free performance, the antibacterial rate of staphylococcus aureus after washing for 50 times is 99-99.6%, the antibacterial rate of candida albicans is 97.9-98.5%, and the antibacterial rate of escherichia coli is 99.2-99.7%. According to the invention, the polyvinyl alcohol is subjected to grafting modification, and after the modifier is added for grafting, the thermal stability is stronger; the bioactive component inclusion compound is activated in alkaline solution, and then is crosslinked and polymerized with modified polyvinyl alcohol and epichlorohydrin to form a network structure, so that the antibacterial effect is more durable. The bioactive components are prepared into the bioactive agent, so that not only is a great loss of a high-temperature melting environment avoided, but also the bioactive agent has good compatibility with nylon slices, and the mechanical property of the fiber is prevented from being reduced.

Description

Preparation method of chinlon large biological fiber containing bioactive components
Technical Field
The invention belongs to the technical field of fibers, and particularly relates to a preparation method of nylon large biological fibers containing bioactive components.
Background
Nylon, also known as nylon fiber, polyamide fiber, is the first synthetic fiber in the world, known as its excellent wear resistance, and can be blended or pure spun into various medical and textile products, such as various wear-resistant nylon socks, nylon garments, etc. or blended into various wear-resistant clothing materials. With the enhancement of health care consciousness of people, antibacterial demands are also put forward on textiles, and the adhesion of germs on human bodies is reduced. Therefore, people often add a bacteriostatic agent into the fiber to obtain a PP product with a bacteriostatic function, and most of the added bacteriostatic agents at present are mainly inorganic bacteriostatic agents, for example, the patent number of CN201810145868.9 is named as a preparation method of a color-change-resistant antibacterial nylon fiber, and the antibacterial nylon fiber is provided with nano silver as the antibacterial agent, but the nano silver is harmful to human bodies and causes certain environmental pollution.
The bioactive components with antibacterial function are added into the nylon fiber, so that the natural antibacterial property of the nylon fiber can be endowed, and the nylon fiber is safe and environment-friendly and is beneficial to the human body. The bioactive components are added to the nylon fibers by adopting an after-finishing method, the antibacterial components only exist on the surfaces of the fibers, the antibacterial effect is greatly reduced after washing or friction, and the antibacterial property is not durable; the bioactive components are added in the fiber preparation process, so that the preparation environment temperature of the nylon fiber is high, a large amount of bioactive components are easy to run off, meanwhile, the bioactive components are easy to agglomerate, and the mechanical properties of the fiber are also affected to a certain extent.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a preparation method of a nylon large biological fiber containing bioactive components, which realizes the aims of reducing the loss of a large amount of bioactive components in the preparation process of the nylon large biological fiber and avoiding the decline of the mechanical properties of the fiber.
In order to solve the technical problems, the invention adopts the following technical scheme:
a preparation method of nylon large biological fiber containing bioactive components comprises the following steps:
s1, inclusion
Adding the bioactive components into 10-15 times deionized water, stirring for 10-15min, adding beta-cyclodextrin, performing ultrasonic treatment at 50-60deg.C for 1-2 hr at ultrasonic frequency of 120-150KHz, wherein the beta-cyclodextrin has slightly conical hollow cylindrical solid ring structure, and the cavity is shielded by C-H bond to form a hydrophobic region, so that bioactive components can be embedded into the cavity to form clathrate; concentrating under reduced pressure at 80-90deg.C after reaction, cooling to room temperature, and placing into cooling chamber to separate out crystal to obtain precipitate; washing the precipitate for 3-5 times, and drying in 70-80deg.C drying oven for 2-3 hr to obtain clathrate of bioactive components.
Preferably, the mass ratio of the bioactive component to the beta-cyclodextrin is 1:2-4.
Preferably, the bioactive component is one or more of tea extract, seaweed extract, ganoderma extract, folium Artemisiae Argyi extract, flos Lonicerae extract, orange extract, herba Menthae extract, bamboo extract, cherry extract, and Yucca extract.
Preferably, the cooling chamber temperature is 5-10 ℃.
S2, stability
Adding stabilizer into the bioactive ingredient clathrate, stirring for 20-25min, and lyophilizing with lyophilizing machine to obtain stable bioactive ingredient clathrate.
Preferably, the freeze-drying is carried out by treating for 16-20h at-50 to-60 ℃ and then vacuum drying for 20-24h at 30-35 ℃.
Preferably, the stabilizer is added in an amount of 3-6wt% of the bioactive ingredient clathrate; the stabilizer comprises hydroxypropyl-beta-cyclodextrin, polyethylene glycol, mannitol and cationic starch, wherein the mass ratio of the hydroxypropyl-beta-cyclodextrin to the polyethylene glycol to the mannitol to the cationic starch is 5-8:10-12:1-3:0.5-1.
S3, preparation of modified polyvinyl alcohol
Adding polyvinyl alcohol into deionized water, stirring at 85-90 ℃ for 60-70min, and obtaining polyvinyl alcohol solution after the solution is uniform and stable; adding 1-3mol/L hydrochloric acid to adjust pH to 4-5, adding modifier, performing ultrasonic treatment at 70-80deg.C for 40-50min at ultrasonic frequency of 220-260kHz, adding glutaraldehyde and lauroyl peroxide, stirring at 70-80deg.C for 30-40min, suction filtering, washing for 3-5 times, and drying to obtain modified polyvinyl alcohol with better thermal stability.
Preferably, the mass fraction of the polyvinyl alcohol solution is 5-10%.
Preferably, the modifier is acrylic acid, N-vinyl pyrrolidone, methyl methacrylate or ethylene glycol dimethacrylate, and the mass ratio of the acrylic acid to the N-vinyl pyrrolidone to the methyl methacrylate to the ethylene glycol dimethacrylate is 5-10:3-6:10-15:2-5; the addition amount of the modifier is 10-15wt% of the polyvinyl alcohol.
Preferably, the glutaraldehyde is added in an amount of 5-7wt% of the polyvinyl alcohol, and the lauroyl peroxide is added in an amount of 1-2wt% of the glutaraldehyde.
S4, cross-linking
Adding the stable bioactive component clathrate into NaOH solution, and stirring at 40-45deg.C for 8-12min to obtain mixed solution;
adding modified polyvinyl alcohol into the mixed solution, adding graphene, stirring for 15-25min at 40-50 ℃, cooling to room temperature, then adding epichlorohydrin dropwise, stirring for 60-80min, wherein the stirring speed is 500-600r/min, thus obtaining polymer solution, and crosslinking polymerization forms a network structure on the surface of the inclusion compound, so that the inclusion effect of beta-cyclodextrin is maintained, and meanwhile, the performance and the structure are more stable.
Preferably, the addition amount of the modified polyvinyl alcohol is 20-30wt% of the stable bioactive ingredient inclusion compound; the addition amount of the epichlorohydrin is 10-15wt% of the stable bioactive ingredient inclusion compound, and the dripping rate is 1-3ml/min; the addition amount of the graphene is 0.5-1.5wt% of the stable bioactive ingredient inclusion compound.
S5, emulsifying
Adding methyl silicone oil and an emulsifier into the polymer solution, stirring for 18-25min, emulsifying and dispersing, and stirring at a speed of 300-400r/min; heating to 55-65deg.C in water bath, sealing, reacting for 3-4 hr, concentrating at 60-80deg.C under reduced pressure, repeatedly washing with acetone and deionized water for 3-4 times, and vacuum drying at 70-80deg.C for 2-4 hr to obtain bioactive agent.
The bioactive agent is microsphere, uniform in particle size, round in shape, and 90-100 μm in particle size, and has good thermal stability.
Preferably, the mass ratio of the methyl silicone oil to the polymer solution is 5-6:1-2.
Further, the addition amount of the emulsifier is 4-6wt% of the methyl silicone oil; the components of the emulsifier are sodium laurylsulfate and Tween 60, and the mass ratio of the sodium laurylsulfate to the Tween 60 is 1:5-6.
S6, blending
8-10 parts of bioactive agent, 90-100 parts of chinlon slices, 0.3-0.5 part of tris (2, 4-di-tert-butylphenyl) phosphite ester and 0.4-0.6 part of EBS are added into a high-speed mixer for blending for 5-10min to obtain a blend.
S7, granulating
The blend was fed into a twin screw extruder and the temperature of the various zones of the host set to: melting and granulating at 290-300 deg.C, 285-295 deg.C, 295-305 deg.C, 300-310 deg.C, 295-305 deg.C, 285-295 deg.C and host rotation speed of 240-360rpm to obtain bioactive master batch.
S8, spinning
Placing the bioactive master batch and the nylon slices into a spinning machine for melt spinning to obtain fiber tows; and cooling, oiling, stretching and shaping the fiber tows to obtain the nylon large biological fibers.
Preferably, the mass ratio of the bioactive master batch to the chinlon slices is 5-7:93-95.
By adopting the technical scheme, the invention has the following technical effects:
1. the chinlon large biological fiber prepared by the invention has lasting antibacterial effect, the antibacterial rate of the chinlon large biological fiber to staphylococcus aureus is 99-99.6% after 50 times of water washing, the antibacterial rate of candida albicans is 97.9-98.5%, and the antibacterial rate of escherichia coli is 99.2-99.7% (measured according to GB/T20944.3-2007).
2. The invention modifies bioactive components, which not only avoids a great deal of loss in high-temperature fusion environment, but also has good compatibility with nylon slices, thereby avoiding the decrease of mechanical properties of fibers. Through detection, the loss rate of the bioactive components is 2.3-3.1% in the process of melting granulation; the breaking strength of the nylon large biological fiber is 4.2-4.6cN/dtex, the breaking elongation is 47-51%, and the mechanical property is excellent.
3. The stabilizing agent is added into the inclusion compound of the bioactive components, so that the inclusion supporting effect of the beta-cyclodextrin is ensured, meanwhile, the dispersibility of the inclusion compound is improved, and the phenomenon of agglomeration is avoided to influence the performance of the fiber.
4. The polyvinyl alcohol is grafted and modified, and the thermal stability is stronger after the modifier is added for grafting; activating the inclusion compound of the bioactive component in an alkaline solution, and then cross-linking and polymerizing the inclusion compound of the bioactive component with modified polyvinyl alcohol and epichlorohydrin to form a network structure, so that the inclusion compound of the bioactive component has a certain slow-release effect on the bioactive component, and the antibacterial effect is more durable; adding methyl silicone oil and an emulsifier to form composite microspheres, namely a bioactive agent; the bioactive agent has uniform particle diameter, round shape, and particle diameter of 90-100 μm, and has high stability under high temperature environment, and can prevent the damage to bioactive components due to high temperature during extrusion granulation.
5. The nylon large biological fiber prepared by the invention has good antibacterial effect, lasting antibacterial performance, natural and pollution-free performance, no harm to human body and a certain development prospect in the fiber field.
Detailed Description
The invention will be further illustrated with reference to specific examples.
Example 1 a preparation method of a chinlon macrobiological fiber containing bioactive components, comprising the following steps:
s1, inclusion
Adding the bioactive component into deionized water with a volume of 12 times, stirring for 15min, adding beta-cyclodextrin, performing ultrasonic treatment at 55deg.C for 1.5H at an ultrasonic frequency of 130KHz, wherein the beta-cyclodextrin has a slightly conical hollow cylindrical solid ring structure, and the cavity is shielded by C-H bond to form a hydrophobic region, so that bioactive component can be embedded into the hydrophobic region to form clathrate; concentrating under reduced pressure at 80deg.C after the reaction is finished, cooling to room temperature, and placing into a cooling chamber to precipitate crystals to obtain precipitate; washing the precipitate for 5 times, and drying in a drying oven at 80deg.C for 2 hr to obtain bioactive component clathrate.
The mass ratio of the bioactive component to the beta-cyclodextrin is 1:3.
the bioactive components comprise tea extract, seaweed extract, mugwort extract and honeysuckle extract in a mass ratio of 1:1:1:1; the cooling chamber temperature was 8 ℃.
S2, stability
Adding stabilizer into the bioactive ingredient clathrate, stirring for 25min, and lyophilizing with a lyophilizer to obtain stable bioactive ingredient clathrate.
The freeze-drying is carried out for 18 hours at the temperature of minus 55 ℃ and then is carried out for 22 hours under the vacuum drying at the temperature of 35 ℃.
The addition amount of the stabilizer is 5wt% of the bioactive ingredient inclusion compound; the stabilizer comprises hydroxypropyl-beta-cyclodextrin, polyethylene glycol, mannitol and cationic starch, wherein the mass ratio of the hydroxypropyl-beta-cyclodextrin to the polyethylene glycol to the mannitol to the cationic starch is 6:11:2:0.7.
s3, preparation of modified polyvinyl alcohol
Adding polyvinyl alcohol into deionized water, stirring for 65min at 85 ℃ until the solution is uniform and stable to obtain a polyvinyl alcohol solution; adding 2mol/L hydrochloric acid to adjust pH to 4.5, adding modifier, performing ultrasonic treatment at 75deg.C for 45min, performing ultrasonic frequency of 240kHz, adding glutaraldehyde and lauroyl peroxide, stirring at 75deg.C for 35min, vacuum filtering, washing for 5 times, and drying to obtain modified polyvinyl alcohol with better thermal stability.
The mass fraction of the polyvinyl alcohol solution is 8%.
The modifier is acrylic acid, N-vinyl pyrrolidone, methyl methacrylate and ethylene glycol dimethacrylate, and the mass ratio of the acrylic acid to the N-vinyl pyrrolidone to the methyl methacrylate to the ethylene glycol dimethacrylate is 7:5:12:3; the addition amount of the modifier is 13wt% of the polyvinyl alcohol.
The addition amount of glutaraldehyde is 6wt% of the polyvinyl alcohol, and the addition amount of lauroyl peroxide is 1.5wt% of glutaraldehyde.
S4, cross-linking
Adding the stable bioactive component clathrate into NaOH solution, and stirring at 45deg.C for 10min to obtain mixed solution;
adding modified polyvinyl alcohol into the mixed solution, adding graphene, stirring for 20min at 45 ℃, cooling to room temperature, dropwise adding epichlorohydrin, stirring for 70min at the stirring rate of 500r/min to obtain a polymer solution, and performing cross-linking polymerization on the surface of an inclusion compound to form a network structure, so that the inclusion effect of beta-cyclodextrin is reserved, and meanwhile, the performance and the structure are more stable.
The addition amount of the modified polyvinyl alcohol is 25wt% of the stable bioactive ingredient inclusion compound; the addition amount of the epichlorohydrin is 13wt% of the stable bioactive ingredient inclusion compound, and the dripping rate is 2ml/min; the addition amount of the graphene is 1wt% of the stable bioactive ingredient inclusion compound.
S5, emulsifying
Adding methyl silicone oil and an emulsifier into the polymer solution, stirring for 20min, emulsifying and dispersing, and stirring at the speed of 350r/min; heating to 60 ℃ in water bath, hermetically reacting for 3.5h, concentrating at 70 ℃ under reduced pressure after the reaction is finished, repeatedly washing for 4 times by using acetone and deionized water, and drying at 80 ℃ in vacuum for 3h to obtain the bioactive agent.
The mass ratio of the methyl silicone oil to the polymer solution is 5:1.
The addition amount of the emulsifier is 5wt% of the methyl silicone oil; the components of the emulsifier are sodium laurylsulfate and Tween 60, and the mass ratio of the sodium laurylsulfate to the Tween 60 is 1:5.
S6, blending
9 parts of a bioactive agent, 95 parts of chinlon slices, 0.4 part of tris (2, 4-di-tert-butylphenyl) phosphite ester and 0.5 part of EBS are added into a high-speed mixer to blend for 8 minutes according to parts by weight, so as to obtain a blend.
S7, granulating
The blend was fed into a twin screw extruder and the temperature of the various zones of the host set to: 295 ℃, 290 ℃, 300 ℃, 305 ℃, 300 ℃, 290 ℃ and the rotation speed of a host machine of 300rpm, and obtaining bioactive master batch.
S8, spinning
Placing the bioactive master batch and the nylon slices into a spinning machine for melt spinning to obtain fiber tows; and cooling, oiling, stretching and shaping the fiber tows to obtain the nylon large biological fibers.
The mass ratio of the bioactive master batch to the chinlon slices is 6:94.
The chinlon large biological fiber prepared in the embodiment 1 has lasting antibacterial effect, the antibacterial rate of staphylococcus aureus is 99.5% after 50 times of water washing, the antibacterial rate of candida albicans is 98.2%, and the antibacterial rate of escherichia coli is 99.5%; the breaking strength is 4.6cN/dtex, the breaking elongation is 47%, and the mechanical property is excellent; in the melt granulation process, the loss rate of the bioactive ingredient was 2.3%.
Example 2 a preparation method of a chinlon macrobiological fiber containing bioactive components, comprising the following steps:
s1, inclusion
Adding the bioactive components into 10 times deionized water, stirring for 10min, adding beta-cyclodextrin, performing ultrasonic treatment at 50deg.C for 1 hr at ultrasonic frequency of 120KHz, wherein the beta-cyclodextrin has slightly conical hollow cylindrical solid ring structure, and the cavity is shielded by C-H bond to form a hydrophobic region, so that bioactive components can be embedded into the cavity to form clathrate; concentrating under reduced pressure at 80deg.C after the reaction is finished, cooling to room temperature, and placing into a cooling chamber to precipitate crystals to obtain precipitate; washing the precipitate for 3 times, and drying in a 70 ℃ drying oven for 3 hours to obtain the bioactive ingredient clathrate.
The mass ratio of the bioactive component to the beta-cyclodextrin is 1:2.
the bioactive components comprise folium Camelliae sinensis extract, sargassum extract, ganoderma extract, and folium Artemisiae Argyi extract at a mass ratio of 1:1:1:1.
The cooling chamber temperature was 5 ℃.
S2, stability
Adding stabilizer into the bioactive ingredient clathrate, stirring for 20min, and lyophilizing with a lyophilizer to obtain stable bioactive ingredient clathrate.
The freeze-drying is carried out by treating for 16 hours at-50 ℃ and then vacuum drying for 20 hours at 30 ℃.
The addition amount of the stabilizer is 3wt% of the bioactive ingredient inclusion compound; the stabilizer comprises hydroxypropyl-beta-cyclodextrin, polyethylene glycol, mannitol and cationic starch, wherein the mass ratio of the hydroxypropyl-beta-cyclodextrin to the polyethylene glycol to the mannitol to the cationic starch is 5:10:1:0.5.
s3, preparation of modified polyvinyl alcohol
Adding polyvinyl alcohol into deionized water, stirring for 60min at 85 ℃ until the solution is uniform and stable to obtain a polyvinyl alcohol solution; adding 1mol/L hydrochloric acid to adjust pH to 4, adding modifier, performing ultrasonic treatment at 70deg.C for 40min at ultrasonic frequency of 220kHz, adding glutaraldehyde and lauroyl peroxide, stirring at 70deg.C for 30min, vacuum filtering, washing for 3 times, and drying to obtain modified polyvinyl alcohol with better thermal stability.
The mass fraction of the polyvinyl alcohol solution is 5%.
The modifier is acrylic acid, N-vinyl pyrrolidone, methyl methacrylate and ethylene glycol dimethacrylate, and the mass ratio of the acrylic acid to the N-vinyl pyrrolidone to the methyl methacrylate to the ethylene glycol dimethacrylate is 5:3:10:2; the addition amount of the modifier is 10wt% of the polyvinyl alcohol.
The addition amount of glutaraldehyde is 5wt% of the polyvinyl alcohol, and the addition amount of lauroyl peroxide is 1wt% of glutaraldehyde.
S4, cross-linking
Adding the stable bioactive component clathrate into NaOH solution, and stirring at 40deg.C for 8min to obtain mixed solution;
adding modified polyvinyl alcohol into the mixed solution, adding graphene, stirring for 15min at 40 ℃, cooling to room temperature, dropwise adding epichlorohydrin, stirring for 60min at the stirring rate of 500r/min to obtain a polymer solution, and performing cross-linking polymerization on the surface of an inclusion compound to form a network structure, so that the inclusion effect of beta-cyclodextrin is reserved, and meanwhile, the performance and the structure are more stable.
The addition amount of the modified polyvinyl alcohol is 20wt% of the stable bioactive ingredient inclusion compound; the addition amount of the epichlorohydrin is 10wt% of the stable bioactive ingredient inclusion compound, and the dripping rate is 1ml/min; the addition amount of the graphene is 0.5wt% of the stable bioactive ingredient inclusion compound.
S5, emulsifying
Adding methyl silicone oil and an emulsifier into the polymer solution, stirring for 18min, emulsifying and dispersing, and stirring at the speed of 300r/min; heating to 55 ℃ in water bath, hermetically reacting for 3 hours, concentrating under reduced pressure at 60 ℃ after the reaction is finished, repeatedly washing with acetone and deionized water for 3-4 times, and drying in vacuum at 70 ℃ for 4 hours to obtain the bioactive agent.
The mass ratio of the methyl silicone oil to the polymer solution is 6:1.
The addition amount of the emulsifier is 4wt% of the methyl silicone oil; the components of the emulsifier are sodium laurylsulfate and Tween 60, and the mass ratio of the sodium laurylsulfate to the Tween 60 is 1:5.
S6, blending
8 parts of a bioactive agent, 100 parts of chinlon slices, 0.3 part of tris (2, 4-di-tert-butylphenyl) phosphite ester and 0.4 part of EBS are added into a high-speed mixer for blending for 5min to obtain a blend.
S7, granulating
The blend was fed into a twin screw extruder and the temperature of the various zones of the host set to: melting and granulating at 290 ℃, 285 ℃, 295 ℃, 300 ℃, 295 ℃, 285 ℃ and a host rotation speed of 240rpm to obtain bioactive master batch.
S8, spinning
Placing the bioactive master batch and the nylon slices into a spinning machine for melt spinning to obtain fiber tows; and cooling, oiling, stretching and shaping the fiber tows to obtain the nylon large biological fibers.
The mass ratio of the bioactive master batch to the chinlon slices is 5:95.
The chinlon large biological fiber prepared in the example 2 has lasting antibacterial effect, the antibacterial rate of staphylococcus aureus is 99% after 50 times of water washing, the antibacterial rate of candida albicans is 97.9%, and the antibacterial rate of escherichia coli is 99.2%; the breaking strength is 4.45cN/dtex, the breaking elongation is 50%, and the mechanical property is excellent; in the melt granulation process, the loss rate of the bioactive ingredient was 3.1%.
Example 3 a preparation method of a chinlon macrobiose containing bioactive components, comprising the following steps:
s1, inclusion
Adding the bioactive components into 15 times deionized water, stirring for 15min, adding beta-cyclodextrin, performing ultrasonic treatment at 60deg.C for 2H at ultrasonic frequency of 150KHz, wherein the beta-cyclodextrin has slightly conical hollow cylindrical solid ring structure, and the cavity is shielded by C-H bond to form a hydrophobic region, so that bioactive components can be embedded into the hydrophobic region to form clathrate; concentrating at 85deg.C under reduced pressure after reaction, cooling to room temperature, and placing into a cooling chamber to separate out crystals to obtain precipitate; washing the precipitate for 5 times, and drying in a drying oven at 80deg.C for 3 hr to obtain bioactive component clathrate.
The mass ratio of the bioactive component to the beta-cyclodextrin is 1:4.
the bioactive components comprise tea leaf extract, seaweed extract, ganoderma lucidum extract, wormwood extract and honeysuckle extract in a mass ratio of 1:1:1:1.
The cooling chamber temperature was 10 ℃.
S2, stability
Adding stabilizer into the bioactive ingredient clathrate, stirring for 25min, and lyophilizing with a lyophilizer to obtain stable bioactive ingredient clathrate.
The freeze-drying is carried out by treating for 20 hours at-60 ℃ and then vacuum drying for 24 hours at 35 ℃.
The addition amount of the stabilizer is 6wt% of the bioactive ingredient inclusion compound; the stabilizer comprises hydroxypropyl-beta-cyclodextrin, polyethylene glycol, mannitol and cationic starch, wherein the mass ratio of the hydroxypropyl-beta-cyclodextrin to the polyethylene glycol to the mannitol to the cationic starch is 8:12:3:1.
s3, preparation of modified polyvinyl alcohol
Adding polyvinyl alcohol into deionized water, stirring for 70min at 90 ℃ until the solution is uniform and stable to obtain a polyvinyl alcohol solution; adding 3mol/L hydrochloric acid to adjust pH to 5, adding modifier, performing ultrasonic treatment at 80deg.C for 50min at ultrasonic frequency of 260kHz, adding glutaraldehyde and lauroyl peroxide, stirring at 80deg.C for 40min, vacuum filtering, washing for 5 times, and drying to obtain modified polyvinyl alcohol with better thermal stability.
The mass fraction of the polyvinyl alcohol solution is 10%.
The modifier is acrylic acid, N-vinyl pyrrolidone, methyl methacrylate and ethylene glycol dimethacrylate, and the mass ratio of the acrylic acid to the N-vinyl pyrrolidone to the methyl methacrylate to the ethylene glycol dimethacrylate is 10:6:15:5; the addition amount of the modifier is 15wt% of the polyvinyl alcohol.
The addition amount of glutaraldehyde is 7wt% of the polyvinyl alcohol, and the addition amount of lauroyl peroxide is 2wt% of glutaraldehyde.
S4, cross-linking
Adding the stable bioactive component clathrate into NaOH solution, and stirring at 45deg.C for 12min to obtain mixed solution;
adding modified polyvinyl alcohol into the mixed solution, adding graphene, stirring for 25min at 50 ℃, cooling to room temperature, dropwise adding epichlorohydrin, stirring for 80min at the stirring rate of 600r/min to obtain a polymer solution, and performing cross-linking polymerization on the surface of an inclusion compound to form a network structure, so that the inclusion effect of beta-cyclodextrin is reserved, and meanwhile, the performance and the structure are more stable.
The addition amount of the modified polyvinyl alcohol is 30wt% of the stable bioactive ingredient inclusion compound; the addition amount of the epichlorohydrin is 15wt% of the stable bioactive ingredient inclusion compound, and the dripping rate is 3ml/min; the addition amount of the graphene is 1.5wt% of the stable bioactive ingredient inclusion compound.
S5, emulsifying
Adding methyl silicone oil and an emulsifier into the polymer solution, stirring for 25min, emulsifying and dispersing at a stirring speed of 400r/min; heating to 65 ℃ in water bath, hermetically reacting for 4 hours, concentrating at 80 ℃ under reduced pressure after the reaction is finished, repeatedly washing for 4 times by using acetone and deionized water, and drying for 4 hours at 80 ℃ in vacuum to obtain the bioactive agent.
The mass ratio of the methyl silicone oil to the polymer solution is 5.5:1.3.
The addition amount of the emulsifier is 5wt% of the methyl silicone oil; the components of the emulsifier are sodium laurylsulfate and Tween 60, and the mass ratio of the sodium laurylsulfate to the Tween 60 is 1:5.
S6, blending
10 parts of a bioactive agent, 90 parts of chinlon slices, 0.5 part of tris (2, 4-di-tert-butylphenyl) phosphite ester and 0.6 part of EBS are added into a high-speed mixer for blending for 10 minutes to obtain a blend.
S7, granulating
The blend was fed into a twin screw extruder and the temperature of the various zones of the host set to: melting and granulating at 300 ℃, 295 ℃, 305 ℃, 310 ℃, 305 ℃ and 295 ℃ with the rotation speed of a host machine of 360rpm to obtain bioactive master batch.
S8, spinning
Placing the bioactive master batch and the nylon slices into a spinning machine for melt spinning to obtain fiber tows; and cooling, oiling, stretching and shaping the fiber tows to obtain the nylon large biological fibers.
The mass ratio of the bioactive master batch to the chinlon slices is 7:93.
The chinlon large biological fiber prepared in the embodiment 1 has lasting antibacterial effect, the antibacterial rate of staphylococcus aureus is 99.6 percent after 50 times of water washing, the antibacterial rate of candida albicans is 98.5 percent, and the antibacterial rate of escherichia coli is 99.7 percent; the breaking strength is 4.2cN/dtex, the breaking elongation is 51%, and the mechanical property is excellent; the loss rate of the bioactive component during the melt granulation process was 2.6%.
Comparative example 1
Representative example 1 was selected, the bioactive agent was removed, an equal proportion of the bioactive ingredient was directly added, and the rest was identical to example 1, as comparative example 1, since the bioactive ingredient was lost in a large amount by pyrolysis due to the high temperature environment of granulation, the loss rate was 80% or more, and the mechanical properties of the fiber were greatly lowered, the breaking strength was 2.1cN/dtex, and the elongation at break was 20%.
Comparative example 2
Representative example 1 is selected, modified polyvinyl alcohol is removed, equal proportion of polyvinyl alcohol is directly added in the step S4, the rest is the same as the example 1, as comparative example 2, the nylon fiber prepared in comparative example 2 has breaking strength of 3.2cN/dtex and elongation at break of 37 percent, the loss rate of bioactive components in the melting granulation process is 34 percent, the mechanical property is reduced compared with the example 1, the bioactive components are easier to lose, the thermal stability of the modified polyvinyl alcohol is better, and the modified polyvinyl alcohol is more resistant to high temperature and is not easy to decompose in a melting environment.
Comparative example 3
The representative example 1 is selected, the stabilizer is removed, the bioactive component inclusion compound is directly reacted with the modified polyvinyl alcohol, the rest is the same as the example 1, as comparative example 3, the loss rate of the bioactive component of the nylon fiber prepared in comparative example 3 is 2.7%, compared with the example 1, the fiber is basically unchanged, but the breaking strength of the fiber is 2.9cN/dtex, the breaking elongation is 30%, the mechanical property is greatly reduced, the addition of the stabilizer is proved to improve the dispersibility of the inclusion compound, and the phenomenon of agglomeration is avoided to influence the mechanical property of the fiber.
The proportions are mass proportions, and the percentages are mass percentages, unless otherwise specified; the raw materials are all commercially available.
Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, but although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the technical solutions described in the foregoing embodiments, or equivalents may be substituted for some of the technical features thereof. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The preparation method of the nylon large biological fiber containing the bioactive components is characterized by comprising the steps of inclusion, stabilization, preparation of modified polyvinyl alcohol, crosslinking, emulsification, blending, granulation and spinning.
2. The preparation method of the nylon macrobiological fiber containing the bioactive components, which is characterized in that the inclusion is carried out, the bioactive components are added into deionized water which is 10 to 15 times of the bioactive components, the mixture is stirred for 10 to 15 minutes, then beta-cyclodextrin is added, the ultrasonic treatment is carried out for 1 to 2 hours at 50 to 60 ℃, the ultrasonic frequency is 120 to 150KHz, the concentration is carried out at 80 to 90 ℃ under reduced pressure after the reaction is finished, the mixture is cooled to room temperature, and the mixture is placed into a cooling chamber to be separated out for crystallization, thus obtaining precipitate; washing the precipitate for 3-5 times, and drying in 70-80deg.C drying oven for 2-3 hr to obtain clathrate of bioactive components.
3. The preparation method of the nylon macrobiological fiber containing the bioactive components, as claimed in claim 1, wherein the stabilizing agent is added into the bioactive component inclusion compound, stirred for 20-25min, and freeze-dried by a freeze dryer to obtain the stabilized bioactive component inclusion compound.
4. The method for preparing nylon macrobiological fiber containing bioactive ingredient according to claim 3, wherein the stabilizer is added in an amount of 3-6wt% of the bioactive ingredient clathrate; the stabilizer comprises hydroxypropyl-beta-cyclodextrin, polyethylene glycol, mannitol and cationic starch, wherein the mass ratio of the hydroxypropyl-beta-cyclodextrin to the polyethylene glycol to the mannitol to the cationic starch is 5-8:10-12:1-3:0.5-1.
5. The preparation method of the nylon macrobiological fiber containing the bioactive components, as claimed in claim 1, is characterized in that the preparation of the modified polyvinyl alcohol comprises the steps of adding the polyvinyl alcohol into deionized water, stirring for 60-70min at 85-90 ℃ until the solution is uniform and stable, and obtaining a polyvinyl alcohol solution; adding 1-3mol/L hydrochloric acid to adjust pH to 4-5, adding modifier, performing ultrasonic treatment at 70-80deg.C for 40-50min, performing ultrasonic frequency of 220-260kHz, adding glutaraldehyde and lauroyl peroxide, stirring at 70-80deg.C for 30-40min, suction filtering, washing for 3-5 times, and drying to obtain modified polyvinyl alcohol.
6. The preparation method of the nylon macrobiological fiber containing the bioactive component as claimed in claim 5, wherein the mass fraction of the polyvinyl alcohol solution is 5-10%;
the modifier is acrylic acid, N-vinyl pyrrolidone, methyl methacrylate and ethylene glycol dimethacrylate, and the mass ratio of the acrylic acid to the N-vinyl pyrrolidone to the methyl methacrylate to the ethylene glycol dimethacrylate is 5-10:3-6:10-15:2-5; the addition amount of the modifier is 10-15wt% of the polyvinyl alcohol;
the addition amount of glutaraldehyde is 5-7wt% of polyvinyl alcohol, and the addition amount of lauroyl peroxide is 1-2wt% of glutaraldehyde.
7. The preparation method of the nylon macrobiological fiber containing the bioactive components, as claimed in claim 1, is characterized in that the crosslinking is carried out, the stable bioactive component inclusion compound is added into NaOH solution, and the mixture is stirred for 8-12min at 40-45 ℃ to obtain mixed solution;
adding modified polyvinyl alcohol into the mixed solution, adding graphene, stirring for 15-25min at 40-50 ℃, cooling to room temperature, adding epichlorohydrin dropwise, stirring for 60-80min, and stirring at a speed of 500-600r/min to obtain a polymer solution;
the addition amount of the modified polyvinyl alcohol is 20-30wt% of the stable bioactive ingredient inclusion compound; the addition amount of the epichlorohydrin is 10-15wt% of the stable bioactive ingredient inclusion compound, and the dripping rate is 1-3ml/min; the addition amount of the graphene is 0.5-1.5wt% of the stable bioactive ingredient inclusion compound.
8. The preparation method of the nylon macrobiological fiber containing the bioactive components, which is characterized in that the emulsifying is carried out, the methyl silicone oil and the emulsifying agent are added into the polymer solution for stirring for 18-25min for emulsification and dispersion, and the stirring speed is 300-400r/min; heating to 55-65deg.C in water bath, sealing, reacting for 3-4 hr, concentrating at 60-80deg.C under reduced pressure, repeatedly washing with acetone and deionized water for 3-4 times, and vacuum drying at 70-80deg.C for 2-4 hr to obtain bioactive agent;
the mass ratio of the methyl silicone oil to the polymer solution is 5-6:1-2;
the addition amount of the emulsifier is 4-6wt% of methyl silicone oil; the components of the emulsifier are sodium laurylsulfate and Tween 60, and the mass ratio of the sodium laurylsulfate to the Tween 60 is 1:5-6.
9. The preparation method of the nylon macrobiological fiber containing the bioactive component, according to the claim 1, is characterized in that 8-10 parts of the bioactive agent, 90-100 parts of nylon slices, 0.3-0.5 part of tris (2, 4-di-tert-butylphenyl) phosphite ester and 0.4-0.6 part of EBS are added into a high-speed mixer for 5-10min to obtain the blend.
10. The preparation method of the nylon large biological fiber containing the bioactive components, which is characterized in that the spinning is carried out by placing bioactive master batch and nylon slices into a spinning machine for melt spinning to obtain fiber tows; cooling, oiling, stretching and shaping fiber tows to obtain nylon large biological fibers;
the mass ratio of the bioactive master batch to the chinlon slices is 5-7:93-95.
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