CN116288387A - Alkaline zinc-manganese battery nickel-pre-plating steel shell cleaning agent and preparation method and application thereof - Google Patents

Alkaline zinc-manganese battery nickel-pre-plating steel shell cleaning agent and preparation method and application thereof Download PDF

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Publication number
CN116288387A
CN116288387A CN202211447587.1A CN202211447587A CN116288387A CN 116288387 A CN116288387 A CN 116288387A CN 202211447587 A CN202211447587 A CN 202211447587A CN 116288387 A CN116288387 A CN 116288387A
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steel shell
nickel
cleaning agent
plated steel
surfactant
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卢奕彤
汪刚耀
莫照熙
钟耀棠
李伟善
黄建琴
王艳
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Lianzhou Lingli Battery Parts Co ltd
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Lianzhou Lingli Battery Parts Co ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
    • C23G1/19Iron or steel
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23GCLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
    • C23G1/00Cleaning or pickling metallic material with solutions or molten salts
    • C23G1/14Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions
    • C23G1/16Cleaning or pickling metallic material with solutions or molten salts with alkaline solutions using inhibitors
    • C23G1/18Organic inhibitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
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  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

The invention relates to the technical field of cleaning agents, in particular to a nickel-plated steel shell cleaning agent for alkaline zinc-manganese batteries, and a preparation method and application thereof, and the nickel-plated steel shell cleaning agent comprises the following components: potassium hydroxide and a complex surfactant; the composite surfactant consists of an anionic surfactant and a zwitterionic surfactant. The cleaning agent disclosed by the invention takes strong alkaline potassium hydroxide as a main component, is matched with a composite surfactant, and can synergistically and effectively clean oil stains remained on the surface of a steel shell through saponification reaction of strong alkali and emulsification of the composite surfactant, and meanwhile, the corrosion resistance of the steel shell can be improved, so that the electrochemical performance and the storage stability of the produced alkaline zinc-manganese battery are improved; compared with the commercial cleaning agent commonly used at present, the cleaning agent has the advantages of abundant raw materials, low cost, cleanness and high efficiency, can improve the corrosion resistance and the surface dyne value of the steel shell, and improves the production benefit of the battery.

Description

Alkaline zinc-manganese battery nickel-pre-plating steel shell cleaning agent and preparation method and application thereof
Technical Field
The invention relates to the technical field of cleaning agents, in particular to a nickel-plated steel shell cleaning agent for alkaline zinc-manganese batteries, a preparation method and application thereof.
Background
Alkaline zinc-manganese dioxide batteries are developed on the basis of carbon zinc-manganese dioxide batteries in the middle of 20 th century, and are now an important portable power source in life and social production of people. The steel shell is used as a packaging container and a positive electrode current collector of the alkaline zinc-manganese battery, and has great influence on the electrochemical performance, storage and operation stability of the battery. In the production process of the steel shell, the nickel-plated steel strip is subjected to stretching and stamping forming through specific machinery, and dirt such as stretching liquid (oil-water mixture) is often remained on the surface of the formed steel shell, so that the surface is required to be cleaned, and then the treatment processes such as rust protection, graphite spraying and the like are performed, so that the corrosion resistance and the electronic conductivity of the steel shell are improved.
The early steel shell cleaning agent mainly comprises alkaline inorganic salts such as sodium carbonate, sodium silicate and the like, and has low price. However, the components of the cleaning agent are single, the cleaning capability is low, and the cleaning agent has a large limitation. The current commercial steel shell cleaning agent mainly comprises an anionic surfactant and a nonionic surfactant, various cleaning aids (including phosphate builder, corrosion inhibitor, defoamer, bactericide and the like) are combined, the price is relatively high, and the waste liquid of the phosphorus-containing cleaning agent can cause eutrophication of aquatic plants and pollute the environment. In addition, even if the surface of the steel shell cleaned by the commercial steel shell cleaning agent is subjected to sealing treatment, the rust-proof effect is still not ideal; meanwhile, the dyne value (the measurement of the estimated surface tension) of the surface of the steel shell after cleaning is low, which is unfavorable for the subsequent graphite spraying. Therefore, how to construct a low-cost and effective cleaning agent system, which can remove residual dirt on the surface of the steel shell and improve the corrosion resistance and the surface tension of the steel shell, is still needed to be further explored and developed.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention aims to provide the alkaline zinc-manganese battery nickel-plated steel shell cleaning agent, which takes strong alkaline potassium hydroxide as a main component, is matched with a compound surfactant, can synergistically and effectively clean oil stains remained on the surface of a steel shell through saponification reaction of strong alkali and emulsification of the compound surfactant, and can also improve the corrosion resistance of the steel shell, so that the electrochemical performance and the storage stability of the produced alkaline zinc-manganese battery are improved; compared with the commercial cleaning agent commonly used at present, the cleaning agent has the advantages of abundant raw materials, low cost, cleanness and high efficiency, can improve the corrosion resistance and the surface dyne value of the steel shell, and improves the production benefit of the battery.
The invention further aims to provide a preparation method of the alkaline zinc-manganese battery nickel-plated steel shell cleaning agent, which is simple in preparation method, convenient to operate and control, high in quality of produced products, low in cost, beneficial to industrial production and capable of effectively overcoming the defects existing in the preparation process of the cleaning agent.
The invention further aims to provide an application of the alkaline zinc-manganese battery nickel-plated steel shell cleaning agent, the nickel-plated steel shell is cleaned by the cleaning agent, the dyne value of the inner surface of the nickel-plated steel shell is improved to a certain extent, the adhesion of the graphite sprayed on the inner surface of the subsequent steel shell is facilitated, and compared with the conventional commercial cleaning agent, the corrosion resistance and the surface dyne value of the steel shell can be improved, and the production benefit of the battery is improved.
The aim of the invention is achieved by the following technical scheme: the alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent comprises the following components: potassium hydroxide and a complex surfactant; the composite surfactant consists of an anionic surfactant and a zwitterionic surfactant.
More preferably, the cleaning agent comprises the following components in percentage by mass: 90-99% of potassium hydroxide and 1-10% of compound surfactant.
Preferably, the composite surfactant consists of anionic surfactant and double-ion surfactant in the mass ratio of 1:2-2:1.
Preferably, the anionic surfactant is at least one of Sodium Dodecyl Benzene Sulfonate (SDBS) and sodium laureth sulfate (SLES).
Preferably, the zwitterionic surfactant is at least one of cocamidopropyl betaine (CAB) and Cocamidopropyl Hydroxysulfobetaine (CHSB).
The cleaning agent of the present invention adopts water as a solvent, and uses strong alkaline potassium hydroxide as a main component, and preferably an anionic surfactant and a zwitterionic surfactant are blended. Through saponification reaction of strong alkali and emulsification of the composite surfactant, residual greasy dirt on the surface of the steel shell can be cleaned synergistically and effectively, and meanwhile, the corrosion resistance of the steel shell can be improved, so that the electrochemical performance and storage stability of the produced alkaline zinc-manganese battery are improved. In addition, after the nickel-plated steel shell is cleaned by the cleaning agent, the dyne value of the inner surface of the nickel-plated steel shell is also improved to a certain extent, and the adhesion of graphite sprayed on the inner surface of the subsequent steel shell is facilitated. Compared with the commercial cleaning agent commonly used at present, the cleaning agent has the advantages of abundant raw materials, low cost, cleanness and high efficiency, can improve the corrosion resistance and the surface dyne value of the steel shell, and improves the production benefit of the battery.
The alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent is prepared through the following steps:
s1, taking potassium hydroxide, an anionic surfactant and a double-ion surfactant for standby;
s2, mixing and stirring the potassium hydroxide, the anionic surfactant and the double-ion surfactant uniformly according to the mass percentage to obtain the cleaning agent.
The cleaning agent is prepared by the method, and the preparation method is simple, convenient to operate and control, high in quality of the produced product, low in cost and beneficial to industrial production, and meanwhile, the defects existing in the preparation process of the cleaning agent can be effectively overcome.
The invention also provides application of the alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent, which comprises the following steps:
1) Diluting the cleaning agent with deionized water, adding a sealing agent, heating to 60-80 ℃, immersing the nickel-plated steel shell, stirring and cleaning for 5-10min, and taking out the nickel-plated steel shell;
2) Diluting the cleaning agent with deionized water, adding a sealing agent, heating to 60-80 ℃, immersing the nickel-plated steel shell treated in the step 1), stirring and cleaning for 5-10min, and taking out the nickel-plated steel shell;
3) Cleaning the residual cleaning agent on the surface of the nickel-plated steel shell subjected to the treatment in the step 2) by using deionized water with the temperature of 60-80 ℃;
4) Immersing the nickel-plated steel shell cleaned in the step 3) into a sealing treatment liquid containing a sealing agent at 60-80 ℃ for sealing treatment;
5) And (3) placing the nickel-plated steel shell treated in the step (4) in a condition of 150-200 ℃ and baking for 15-30min to obtain the cleaned steel shell.
The concentration, the cleaning mode, the cleaning times, the cleaning time and the temperature of the cleaning agent can be selected according to the actual production conditions.
Preferably, in the step 1), the dosage ratio of the potassium hydroxide to the composite surfactant in the cleaning agent is 100:1-3.
Preferably, in the step 2), the dosage ratio of the potassium hydroxide to the composite surfactant in the cleaning agent is 10-30:1.
Preferably, the blocking agent is an aqueous blocking agent.
After the nickel-plated steel shell is cleaned by the cleaning agent, the dyne value of the inner surface of the nickel-plated steel shell is improved to a certain extent, the adhesion of graphite sprayed on the inner surface of the subsequent steel shell is facilitated, and compared with the commercial cleaning agent commonly used at present, the corrosion resistance and the surface dyne value of the steel shell can be improved, and the production benefit of a battery is improved.
The mechanism of the invention is as follows: under alkaline condition, the potassium hydroxide and the oil stain remained on the surface of the steel shell are subjected to saponification reaction, and meanwhile, the surfactant has an emulsifying effect, so that the oil stain on the surface of the steel shell is cooperatively and effectively cleaned. The higher cleaning environment temperature is favorable for saponification reaction between strong alkali and grease macromolecules, promotes the grease on the surface of the steel shell to be decomposed into micromolecular substances, ensures that the surfactant is easier to adsorb and remove pollutants on the surface of the steel shell, enhances the cleaning effect and ensures that the surface of the steel shell is cleaner. Meanwhile, the composite surfactant can be adsorbed on the surface of the steel shell to form a protective layer, so that the reattachment of pollutants is prevented, and the corrosion of the steel shell can be slowed down to a certain extent. The formed clean steel shell surface is more favorable for the adhesion of the sealing agent, so that the sealing effect is better, and the rust resistance of the steel shell is improved. In addition, the passivation effect of alkali on metal can also effectively inhibit corrosion of the steel shell.
In the aspect of the synergistic effect of the composite surfactant, the double-ion surfactant has solubilization effect on the anionic surfactant, so that the concentration of the surfactant in the water phase can be increased, and the cleaning effect can be further improved. The cationic groups in the double-ionic surfactant and the anionic groups in the anionic surfactant have stronger interaction, so that the active agent components are caused to be closely arranged on the surface of the steel shell, the adsorption quantity is increased, the interfacial activity is increased, and the surface tension is enhanced, thereby improving the dyne value.
The invention has the beneficial effects that: the cleaning agent disclosed by the invention takes strong alkaline potassium hydroxide as a main component, is matched with a composite surfactant, and can synergistically and effectively clean oil stains remained on the surface of a steel shell through saponification reaction of strong alkali and emulsification of the composite surfactant, and meanwhile, the corrosion resistance of the steel shell can be improved, so that the electrochemical performance and the storage stability of the produced alkaline zinc-manganese battery are improved; compared with the commercial cleaning agent commonly used at present, the cleaning agent has the advantages of abundant raw materials, low cost, cleanness and high efficiency, can improve the corrosion resistance and the surface dyne value of the steel shell, and improves the production benefit of the battery.
The nickel-plated steel shell cleaning agent for the alkaline zinc-manganese battery is applied, the dyne value of the inner surface of the nickel-plated steel shell is improved to a certain extent after the nickel-plated steel shell is cleaned by the cleaning agent, the adhesion of graphite sprayed on the inner surface of the subsequent steel shell is facilitated, and compared with the commercial cleaning agent commonly used at present, the corrosion resistance and the surface dyne value of the steel shell can be improved, and the production benefit of the battery is improved.
Drawings
FIG. 1 is a scanning electron microscope image of an unpunched nickel plated steel strip (a), an unpunched steel shell (b), a comparative steel shell (c) and a steel shell (d) of example 1;
FIG. 2 is an atomic force microscope scan and three-dimensional reconstruction of unwashed steel shells (a, d) after stamping, comparative steel shells (b, e) and example 1 steel shells (c, f);
FIG. 3 is a view showing rust on the inner surface (a) and the outer surface (d) of two sets of steel shells after salt spray testing; rust patterns of the inner surface (b) and the outer surface (e) of the comparative example steel shell; example 1 rust patterns of the inner surface (c) and the outer surface (f) of the steel shell;
FIG. 4 shows the polarization curves (a) of the comparative and example 1 steel shells in 3.5wt% NaCl solution and the reaction of the comparative and example 1 steel shells (b) and (c) during the test;
FIG. 5 is an electrochemical impedance diagram and its equivalent circuit diagram of the steel shell of comparative example and example 1 in 3.5wt% NaCl solution at-1.0V;
FIG. 6 is the contact angle of unwashed steel shell (a), comparative steel shell (b) and example 1 steel shell (c) after stamping;
fig. 7 is a graph showing the dyne value test of the comparative example steel shell (a) and the example 1 steel shell (b).
Detailed Description
The present invention is further described below with reference to examples and figures 1-7, which are not intended to be limiting, for the purpose of facilitating understanding of those skilled in the art.
Example 1
The alkaline zinc-manganese battery pre-nickel plating steel shell cleaning agent comprises the following components in percentage by mass: 90% of potassium hydroxide and 1% of a compound surfactant; the composite surfactant consists of an anionic surfactant and a double-ion surfactant according to the mass ratio of 1:2.
The anionic surfactant is SDBS.
The zwitterionic surfactant is CAB.
The alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent is prepared through the following steps:
s1, taking potassium hydroxide, an anionic surfactant and a double-ion surfactant for standby;
s2, mixing and stirring the potassium hydroxide, the anionic surfactant and the double-ion surfactant uniformly according to the mass percentage to obtain the cleaning agent.
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Diluting the cleaning agent with deionized water, adding a sealing agent, heating to 60 ℃, immersing the nickel-plated steel shell, stirring and cleaning for 5min, and taking out the nickel-plated steel shell;
2) Diluting the cleaning agent with deionized water, adding a sealing agent, heating to 60 ℃, immersing the nickel-plated steel shell treated in the step 1), stirring and cleaning for 5min, and taking out the nickel-plated steel shell;
3) Cleaning the residual cleaning agent on the surface of the nickel-plated steel shell subjected to the treatment in the step 2) by using deionized water with the temperature of 60 ℃;
4) Immersing the nickel-plated steel shell cleaned in the step 3) into a sealing treatment liquid containing a sealing agent at the temperature of 60 ℃ for sealing treatment;
5) And (3) placing the nickel-plated steel shell treated in the step (4) in a condition of 150 ℃ and baking for 15min to obtain the cleaned steel shell.
In the step 1), the dosage ratio of the potassium hydroxide to the composite surfactant in the cleaning agent is 100:1.
In the step 2), the dosage ratio of the potassium hydroxide to the composite surfactant in the cleaning agent is 10:1.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Example 2
The alkaline zinc-manganese battery pre-nickel plating steel shell cleaning agent comprises the following components in percentage by mass: 95% of potassium hydroxide and 5% of a compound surfactant; the composite surfactant consists of an anionic surfactant and a double-ion surfactant according to the mass ratio of 1:1.5.
The anionic surfactant consists of SDBS and SLES according to the mass ratio of 1:1.
The double-ion surfactant consists of CAB and CHSB according to the mass ratio of 1:1.
The alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent is prepared through the following steps:
s1, taking potassium hydroxide, an anionic surfactant and a double-ion surfactant for standby;
s2, mixing and stirring the potassium hydroxide, the anionic surfactant and the double-ion surfactant uniformly according to the mass percentage to obtain the cleaning agent.
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Diluting the cleaning agent with deionized water, adding a sealing agent, heating to 70 ℃, immersing the nickel-plated steel shell, stirring and cleaning for 7min, and taking out the nickel-plated steel shell;
2) Diluting the cleaning agent with deionized water, adding a sealing agent, heating to 70 ℃, immersing the nickel-plated steel shell treated in the step 1), stirring and cleaning for 7min, and taking out the nickel-plated steel shell;
3) Washing the residual cleaning agent on the surface of the nickel-plated steel shell subjected to the treatment in the step 2) by using deionized water with the temperature of 70 ℃;
4) Immersing the nickel-plated steel shell cleaned in the step 3) into a sealing treatment liquid containing a sealing agent at the temperature of 70 ℃ for sealing treatment;
5) And (3) placing the nickel-plated steel shell treated in the step (4) in a condition of 170 ℃ and baking for 23min to obtain the cleaned steel shell.
In the step 1), the dosage ratio of the potassium hydroxide to the composite surfactant in the cleaning agent is 100:2.
In the step 2), the dosage ratio of the potassium hydroxide to the composite surfactant in the cleaning agent is 20:1.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Example 3
The alkaline zinc-manganese battery pre-nickel plating steel shell cleaning agent comprises the following components in percentage by mass: 99% of potassium hydroxide and 10% of a compound surfactant; the composite surfactant consists of an anionic surfactant and a double-ion surfactant according to a mass ratio of 2:1.
The anionic surfactant is SLES.
The double-ion surfactant is CHSB.
The alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent is prepared through the following steps:
s1, taking potassium hydroxide, an anionic surfactant and a double-ion surfactant for standby;
s2, mixing and stirring the potassium hydroxide, the anionic surfactant and the double-ion surfactant uniformly according to the mass percentage to obtain the cleaning agent.
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Diluting the cleaning agent with deionized water, adding a sealing agent, heating to 80 ℃, immersing the nickel-plated steel shell, stirring and cleaning for 10min, and taking out the nickel-plated steel shell;
2) Diluting the cleaning agent with deionized water, adding a sealing agent, heating to 80 ℃, immersing the nickel-plated steel shell treated in the step 1), stirring and cleaning for 10min, and taking out the nickel-plated steel shell;
3) Washing the residual cleaning agent on the surface of the nickel-plated steel shell subjected to the treatment in the step 2) by using deionized water with the temperature of 80 ℃;
4) Immersing the nickel-plated steel shell cleaned in the step 3) into a sealing treatment liquid containing a sealing agent at 80 ℃ for sealing treatment;
5) And (3) placing the nickel-plated steel shell treated in the step (4) in a condition of 200 ℃ and baking for 30min to obtain the cleaned steel shell.
In the step 1), the dosage ratio of the potassium hydroxide to the composite surfactant in the cleaning agent is 100:3.
In the step 2), the dosage ratio of the potassium hydroxide to the composite surfactant in the cleaning agent is 30:1.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Example 4
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Mixing 10.00g of potassium hydroxide, 0.05g of CAB and 0.05g of SDBS, dissolving into 100mL of deionized water, adding 0.20g of a sealing agent, diluting the solution to 1000mL, heating to 60 ℃, immersing into a pre-nickel plated steel shell, stirring for 5min, and taking out;
2) Mixing 3.00g of potassium hydroxide, 0.05g of CAB and 0.05g of SDBS, dissolving into 100mL of deionized water, adding 0.20g of a sealing agent, diluting the solution to 1000mL, heating to 60 ℃, immersing the steel shell treated by the step 1) into the nickel-plated steel shell, stirring for 5min, and fishing out;
3) Cleaning the residual cleaning agent of the nickel-plated steel shell by using deionized water heated to 60 ℃;
4) Adding 0.50g of sealing agent into 1000mL of deionized water, heating to 75 ℃, immersing and stirring the cleaned nickel-plated steel shell for 5min, and then fishing out;
5) The nickel-plated steel shell is dried in an oven at 175 ℃ for 20min.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Example 5
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Mixing 10.00g of potassium hydroxide, 0.05g of CAB and 0.05g of SLES, dissolving into 100mL of deionized water, adding 0.20g of a blocking agent, diluting the solution to 1000mL, heating to 60 ℃, immersing into a pre-nickel plated steel shell, stirring for 5min, and taking out;
2) Mixing 3.00g of potassium hydroxide, 0.05g of CAB and 0.05g of SLES, dissolving in 100mL of deionized water, adding 0.20g of a sealing agent, diluting the solution to 1000mL, heating to 60 ℃, immersing the steel shell treated by the step 1) into the nickel-plated steel shell, stirring for 5min, and fishing out;
3) Cleaning the residual cleaning agent of the nickel-plated steel shell by using deionized water heated to 60 ℃;
4) Adding 0.50g of sealing agent into 1000mL of deionized water, heating to 75 ℃, immersing and stirring the cleaned nickel-plated steel shell for 5min, and then fishing out;
5) The nickel-plated steel shell is dried in an oven at 175 ℃ for 20min.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Example 6
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Mixing 10.00g of potassium hydroxide, 0.05g of CHSB and 0.05g of SDBS, dissolving into 100mL of deionized water, adding 0.20g of sealing agent, diluting the solution to 1000mL, heating to 60 ℃, immersing into a pre-nickel plated steel shell, stirring for 5min, and taking out;
2) Mixing 3.00g of potassium hydroxide, 0.05g of CHSB and 0.05g of SDBS, dissolving into 100mL of deionized water, adding 0.20g of sealing agent, diluting the solution to 1000mL, heating to 60 ℃, immersing the steel shell treated by the step 1) into the nickel-plated steel shell, stirring for 5min, and fishing out;
3) Cleaning the residual cleaning agent of the nickel-plated steel shell by using deionized water heated to 60 ℃;
4) Adding 0.50g of sealing agent into 1000mL of deionized water, heating to 75 ℃, immersing and stirring the cleaned nickel-plated steel shell for 5min, and then fishing out;
5) The nickel-plated steel shell is dried in an oven at 175 ℃ for 20min.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Example 7
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Mixing 10.00g of potassium hydroxide, 0.05g of CHSB and 0.05g of SLES, dissolving into 100mL of deionized water, adding 0.20g of a blocking agent, diluting the solution to 1000mL, heating to 60 ℃, immersing into a pre-nickel plated steel shell, stirring for 5min, and taking out;
2) Mixing 3.00g of potassium hydroxide, 0.05g of CHSB and 0.05g of SLES, dissolving in 100mL of deionized water, adding 0.20g of a sealing agent, diluting the solution to 1000mL, heating to 60 ℃, immersing the steel shell treated by the step 1) into the nickel-plated steel shell, stirring for 5min, and fishing out;
3) Cleaning the residual cleaning agent of the nickel-plated steel shell by using deionized water heated to 60 ℃;
4) Adding 0.50g of sealing agent into 1000mL of deionized water, heating to 75 ℃, immersing and stirring the cleaned nickel-plated steel shell for 5min, and then fishing out;
5) The nickel-plated steel shell is dried in an oven at 175 ℃ for 20min.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Example 8
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Mixing 10.00g of potassium hydroxide, 0.1g of CAB and 0.05g of SDBS, dissolving into 100mL of deionized water, adding 0.20g of a sealing agent, diluting the solution to 1000mL, heating to 70 ℃, immersing into a pre-nickel plated steel shell, stirring for 5min, and taking out;
2) Mixing 3.00g of potassium hydroxide, 0.1g of CAB and 0.05g of SDBS, dissolving into 100mL of deionized water, adding 0.20g of a sealing agent, diluting the solution to 1000mL, heating to 70 ℃, immersing the steel shell treated by the step 1) into the nickel-plated steel shell, stirring for 5min, and fishing out;
3) Cleaning the residual cleaning agent of the nickel-plated steel shell by using deionized water heated to 70 ℃;
4) Adding 0.50g of sealing agent into 1000mL of deionized water, heating to 75 ℃, immersing and stirring the cleaned nickel-plated steel shell for 5min, and then fishing out;
5) The nickel-plated steel shell is dried in an oven at 175 ℃ for 20min.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Example 9
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Mixing 10.00g of potassium hydroxide, 0.05g of CAB and 0.1g of SLES, dissolving into 100mL of deionized water, adding 0.20g of a blocking agent, diluting the solution to 1000mL, heating to 60 ℃, immersing into a pre-nickel plated steel shell, stirring for 5min, and taking out;
2) Mixing 3.00g of potassium hydroxide, 0.05g of CAB and 0.1g of SLES, dissolving in 100mL of deionized water, adding 0.20g of a sealing agent, diluting the solution to 1000mL, heating to 60 ℃, immersing the steel shell treated by the step 1) into the nickel-plated steel shell, stirring for 5min, and fishing out;
3) Cleaning the residual cleaning agent of the nickel-plated steel shell by using deionized water heated to 60 ℃;
4) Adding 0.50g of sealing agent into 1000mL of deionized water, heating to 75 ℃, immersing and stirring the cleaned nickel-plated steel shell for 5min, and then fishing out;
5) The nickel-plated steel shell is dried in an oven at 175 ℃ for 20min.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Example 10
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Mixing 10.00g of potassium hydroxide, 0.05g of CHSB and 0.1g of SDBS, dissolving into 100mL of deionized water, adding 0.20g of sealing agent, diluting the solution to 1000mL, heating to 60 ℃, immersing into a pre-nickel plated steel shell, stirring for 5min, and taking out;
2) Mixing 3.00g of potassium hydroxide, 0.05g of CHSB and 0.1g of SDBS, dissolving into 100mL of deionized water, adding 0.20g of sealing agent, diluting the solution to 1000mL, heating to 60 ℃, immersing the steel shell treated by the step 1) into the nickel-plated steel shell, stirring for 5min, and fishing out;
3) Cleaning the residual cleaning agent of the nickel-plated steel shell by using deionized water heated to 60 ℃;
4) Adding 0.50g of sealing agent into 1000mL of deionized water, heating to 75 ℃, immersing and stirring the cleaned nickel-plated steel shell for 5min, and then fishing out;
5) The nickel-plated steel shell is dried in an oven at 175 ℃ for 20min.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Comparative example 1
The application of the alkaline zinc-manganese battery nickel pre-plating steel shell cleaning agent comprises the following steps:
1) Dissolving 10.10g of commercial cleaning agent into 100mL of deionized water, adding 0.20g of sealing agent, diluting the solution to 1000mL, heating to 60 ℃, immersing the steel shell into the nickel pre-plating, stirring for 5min, and taking out;
2) 3.10g of commercial cleaning agent is dissolved in 100mL of deionized water, 0.20g of sealing agent is added, then the solution is diluted to 1000mL, heated to 60 ℃, immersed in the nickel-plated steel shell treated by the step 1), stirred for 5min and fished out;
3) Cleaning the residual cleaning agent of the nickel-plated steel shell by using deionized water heated to 60 ℃;
4) Adding 0.50g of sealing agent into 1000mL of deionized water, heating to 75 ℃, immersing and stirring the cleaned nickel-plated steel shell for 5min, and then fishing out;
5) The nickel-plated steel shell is dried in an oven at 175 ℃ for 20min.
The blocking agent is an aqueous blocking agent, and the aqueous blocking agent is a blocking agent A20-189 manufactured by Shaoget Mimevinki chemical industry Co.
Test case
(1) Salt spray test: taking 5 pre-nickel plated steel shells after cleaning, shearing and unfolding the steel shells from the side, carrying out salt spray experiment for 4 hours at 35 ℃ by adopting 5.0wt% NaCl solution, and taking out and observing the rust condition of the steel shells.
(2) And (3) assembling a three-electrode system: will beCutting steel shell into small pieces, flattening, and sticking the surface with insulating tape to expose 1×1cm 2 The inner surface of (2) is used as a working electrode, a platinum electrode and a calomel electrode are respectively used as a counter electrode and a reference electrode, and 3.5wt% NaCl solution is prepared as electrolyte to assemble a three-electrode system.
(3) Polarization curve test: the steel shells of comparative example 1 and example 4 were assembled into a step three electrode system and polarization curves were recorded by electrochemical workstation (Shanghai Chenhua CHI760E, china) test, scanning forward from-1.2V to-0.8V at a scan rate of 1.0mV s -1 And its corrosion current density and corrosion potential were calculated from the polarization curve.
(4) Corrosion resistance test: the steel shells of comparative example 1 and example 4 were assembled into a three-electrode system, a voltage of-1.0V was applied by an electrochemical workstation (Shanghai Chenhua CHI760E, china) and tested to record their electrochemical impedance, and their corrosion resistance was calculated according to an equivalent circuit diagram fit.
FIG. 1 is a scanning electron microscope image of an unpressed nickel plated steel strip (a), an unwashed steel shell (b) after stamping, a comparative example 1 steel shell (c) and an example 4 steel shell (d). From the figure it can be seen that the unwashed steel shell surface after stamping has more oil and fine contaminants, comparative example 1 has most of the dirt washed away, but has little residue, whereas the dirt of example 4 has almost all been washed away.
Fig. 2 is an atomic force microscope scan and three-dimensional reconstruction of unwashed steel shells (a, d) after stamping, comparative example 1 steel shells (b, e) and example 4 steel shells (c, f). The figure shows that the unslotted steel shell has larger concave-convex fluctuation, which indicates that more pollutant exists on the surface of the unslotted steel shell, the surface of the steel shell is obviously flattened after being washed, and the flatness of the steel shell of the example 4 is higher than that of the steel shell of the comparative example 1, which further indicates that the cleaning agent has cleaning capability superior to that of a commercial cleaning agent.
Fig. 3 shows the rust on the inner and outer surfaces of two sets of steel shells after salt spray testing. The inner and outer surfaces of the steel shell of comparative example 1 are obviously rusted, while the inner and outer surfaces of the steel shell of example 4 are hardly rusted, and the steel shell has excellent corrosion resistance.
FIG. 4 is the polarization curves and the polarization curves of the steel shells of comparative example 1 and example 4Testing the reaction condition of the process. From the polarization curve, the corrosion current of the steel shell of example 4 was 0.075mA cm -2 Less than comparative example 1 (0.083 mA cm -2 ) Indicating that the corrosion resistance is stronger. In addition, example 4, which has a corrosion potential of-1.011V and more negative than that of comparative example 1 (-0.996V), shows that example 4 mainly suppresses cathodic polarization, i.e., suppresses hydrogen evolution corrosion, and the difference in the number of bubbles generated in the reaction profile is also indicative.
FIG. 5 shows that the electrochemical impedance profiles of the steel shells of comparative example 1 and example 4 at an applied voltage of-1.0V can be matched to the results of the fit of the equivalent circuit in the inset, and that the corrosion resistance of the steel shells of example 4 is calculated to be 109.90 Ω (where the ohmic resistance R w =7.14Ω, membrane resistance R f =98.71 Ω, mass transfer impedance R ct =4.05Ω), whereas the corrosion resistance of the comparative steel can was only 69.63 Ω (R w =7.78Ω,R f =24.32Ω,R ct =37.53 Ω), which indicates that the steel shell of example 4 is more corrosion resistant.
Fig. 6 shows contact angles of unwashed steel shell (a), comparative example 1 steel shell (b) and example 4 steel shell (c) after stamping. The steel shell stamped by the water-based drawing liquid has more hydrophilic pollutants remained on the surface, so the contact angle is smaller, the contact angle of the steel shell after cleaning is obviously increased, but the surface tension of the inner surface of the steel shell in example 4 is larger and the contact angle is smaller compared with that of the steel shell in comparative example 1.
Fig. 7 is a graph showing the dyne value test of comparative example 1 steel shell (a) and example 4 steel shell (b). The results of the dyne test also showed that the surface tension of the inner surface of the steel shell of example 4 was greater, the dyne value was 35, and the dyne value of the comparative example was only 33.
It can be known from the above that the cleaning agent prepared from potassium hydroxide, sodium Dodecyl Benzene Sulfonate (SDBS) serving as an anionic surfactant and cocamidopropyl betaine (CAB) serving as a dual-ionic surfactant is a steel shell cleaning agent with the functions of cleaning effectively, improving corrosion resistance and increasing dyne value, and can be well applied to cleaning of nickel-plated steel shells of alkaline zinc-manganese batteries.
The above embodiments are preferred embodiments of the present invention, and besides, the present invention may be implemented in other ways, and any obvious substitution is within the scope of the present invention without departing from the concept of the present invention.

Claims (10)

1. The alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent is characterized in that: comprises the following components: potassium hydroxide and a complex surfactant; the composite surfactant consists of an anionic surfactant and a zwitterionic surfactant.
2. The alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent according to claim 1, which is characterized in that: comprises the following components in percentage by mass: 90-99% of potassium hydroxide and 1-10% of compound surfactant.
3. The alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent according to claim 2, which is characterized in that: the composite surfactant consists of anionic surfactant and double-ion surfactant in the mass ratio of 1:2-2:1.
4. The alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent according to claim 3, which is characterized in that: the anionic surfactant is at least one of Sodium Dodecyl Benzene Sulfonate (SDBS) and sodium laureth sulfate (SLES).
5. The alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent according to claim 3, which is characterized in that: the double-ion surfactant is at least one of cocamidopropyl betaine (CAB) and Cocamidopropyl Hydroxysulfobetaine (CHSB).
6. A method for preparing the alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent as claimed in any one of claims 3 to 5, which is characterized in that: the preparation method comprises the following steps:
s1, taking potassium hydroxide, an anionic surfactant and a double-ion surfactant for standby;
s2, mixing and stirring the potassium hydroxide, the anionic surfactant and the double-ion surfactant uniformly according to the mass percentage to obtain the cleaning agent.
7. Use of the alkaline zinc-manganese cell nickel-plated steel shell pre-plating cleaning agent according to any one of claims 1 to 5, characterized in that: the method comprises the following steps:
1) Diluting the cleaning agent with deionized water, adding a sealing agent, heating to 60-80 ℃, immersing the nickel-plated steel shell, stirring and cleaning for 5-10min, and taking out the nickel-plated steel shell;
2) Diluting the cleaning agent with deionized water, adding a sealing agent, heating to 60-80 ℃, immersing the nickel-plated steel shell treated in the step 1), stirring and cleaning for 5-10min, and taking out the nickel-plated steel shell;
3) Cleaning the residual cleaning agent on the surface of the nickel-plated steel shell subjected to the treatment in the step 2) by using deionized water with the temperature of 60-80 ℃;
4) Immersing the nickel-plated steel shell cleaned in the step 3) into a sealing treatment liquid containing a sealing agent at 60-80 ℃ for sealing treatment;
5) And (3) placing the nickel-plated steel shell treated in the step (4) in a condition of 150-200 ℃ and baking for 15-30min to obtain the cleaned steel shell.
8. The application of the alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent as claimed in claim 7, which is characterized in that: in the step 1), the dosage ratio of the potassium hydroxide to the composite surfactant in the cleaning agent is 100:1-3.
9. The application of the alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent as claimed in claim 7, which is characterized in that: in the step 2), the dosage ratio of the potassium hydroxide to the composite surfactant in the cleaning agent is 10-30:1.
10. The application of the alkaline zinc-manganese battery nickel-plated steel shell pre-plating cleaning agent as claimed in claim 7, which is characterized in that: the blocking agent is an aqueous blocking agent.
CN202211447587.1A 2022-11-18 2022-11-18 Alkaline zinc-manganese battery nickel-pre-plating steel shell cleaning agent and preparation method and application thereof Pending CN116288387A (en)

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* Cited by examiner, † Cited by third party
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CN102002698A (en) * 2010-11-29 2011-04-06 湘潭大学 Anti-rust treating agent for nickel-plated battery steel shell and using method thereof
KR20160062410A (en) * 2014-11-25 2016-06-02 이호규 Battery cleaner composition
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