CN116287552A - Safe and environment-friendly micro-particle barium-containing nodulizer and processing technology - Google Patents

Safe and environment-friendly micro-particle barium-containing nodulizer and processing technology Download PDF

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Publication number
CN116287552A
CN116287552A CN202310359272.XA CN202310359272A CN116287552A CN 116287552 A CN116287552 A CN 116287552A CN 202310359272 A CN202310359272 A CN 202310359272A CN 116287552 A CN116287552 A CN 116287552A
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Prior art keywords
parts
nodulizer
environment
safe
antimony
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CN202310359272.XA
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Inventor
陈明
何赛洲
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Yafeng Alloy Material Co ltd
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Yafeng Alloy Material Co ltd
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Priority to CN202310359272.XA priority Critical patent/CN116287552A/en
Publication of CN116287552A publication Critical patent/CN116287552A/en
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D35/00Equipment for conveying molten metal into beds or moulds
    • B22D35/04Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0006Adding metallic additives
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/04Making ferrous alloys by melting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Steel In Its Molten State (AREA)

Abstract

The invention discloses a safe and environment-friendly micro-particle barium-containing nodulizer, which belongs to the field of preparation of nodulizers, and is prepared from the following components in parts by mass: pig iron: 60-75 parts; calcium: 2-4 parts; silicon: 10-15 parts; titanium: 0.5 to 0.7 part; bismuth: 0.5 to 1 part; antimony: 0.5 to 1 part; ultrafine silica: 4-6 parts; magnesium aluminum alloy: 3-5 parts; magnesium oxide: 1-2 parts; the grain diameter of the nodulizer is 0.2 mm-0.5 mm. According to the invention, the graphite state can be improved by adding bismuth and antimony elements, the variation phenomenon of the core part of the iron casting is reduced or even eliminated, and the ductile iron performance is improved. The addition of ultrafine silicon dioxide can directly mix and adsorb the ultrafine silicon dioxide in the nodulizer particles of the microparticles to play a role in protecting, and in addition, all the components in the invention have less magnesia light and dense smoke in the casting process and play a role in protecting the environment.

Description

Safe and environment-friendly micro-particle barium-containing nodulizer and processing technology
Technical Field
Background
It will be apparent to those skilled in the art that spheroidizing agents are commonly employed in the casting of cast iron. During casting, various spheroidizing agents with different functions are added into molten iron, so that graphite in the casting process is precipitated into balls. Therefore, the type of nodulizer, and the choice of nodulizer, is particularly important for the overall process of the cast iron process.
In addition, since the fluctuation range of the density of the spheroidizing agent during the casting process is relatively large, some spheroidizing agents even react too strongly, and thus the safety performance for the casting process cannot be ensured. Those skilled in the art can also prevent the problems of large fluctuation range of density and too intense reaction of the nodulizer by changing the components of the nodulizer and adding various functional components, but the potential problems are that magnesium light and dense smoke in the reaction process are not less and the environmental protection problem is also extended.
Disclosure of Invention
Aiming at the problems in the prior art, the invention discloses a safe and environment-friendly micro-particle barium-containing nodulizer and a processing technology, which can relieve the defects of large density fluctuation range and intense reaction of the nodulizer in the casting process, can achieve magnesium light and less dense smoke, ensures the safety problem, and can solve the environment-friendly problem.
The invention is realized in the following way:
the safe and environment-friendly micro-particle barium-containing nodulizer is characterized by comprising the following components in parts by mass:
pig iron: 60-75 parts;
calcium: 2-4 parts;
silicon: 10-15 parts;
titanium: 0.5 to 0.7 part;
bismuth: 0.5 to 1 part;
antimony: 0.5 to 1 part;
ultrafine silica: 4-6 parts;
magnesium aluminum alloy: 3-5 parts;
magnesium oxide: 1-2 parts;
the grain diameter of the nodulizer is 0.2 mm-0.5 mm.
Further, the mass parts of bismuth and antimony are equal.
Further, the particle size of the ultrafine silica is 50 to 60 μm.
Further, the calcium component is provided by calcium carbonate.
The invention discloses a processing technology of a safe and environment-friendly micro-particle barium-containing nodulizer, which is characterized by comprising the following processing technology steps:
step one, melting: pig iron: 60-75 parts; calcium: 2-4 parts; silicon: 10-15 parts; titanium: 0.5 to 0.7 part; bismuth: 0.5 to 1 part; antimony: 0.5 to 1 part; magnesium aluminum alloy: 3-5 parts; magnesium oxide: 1-2 parts of each component is added into an intermediate frequency electric furnace and smelted to a molten state;
step two, after casting and cooling, crushing the mixture into a block-shaped nodulizer;
and step three, mixing the nodulizer in the step two with 4-6 parts of superfine silicon dioxide again, raising the temperature to 1300-1350 ℃ for fusion, rapidly cooling after fusion, crushing the cooled mixture, and enabling the particle size of the crushed nodulizer to be 0.2-0.5 mm.
Further, the smelting to a molten state in the first step is performed under a vacuum condition or under a nitrogen protection condition.
Further, the casting temperature is 1250-1300 ℃.
Compared with the prior art, the invention has the beneficial effects that:
1. compared with the high temperature in the prior art, the casting temperature is controlled between 1250 ℃ and 1300 ℃, and the phenomenon of graphite floating can be avoided by reducing the casting temperature, so that the fluctuation range in the casting process is reduced, and the safe production is ensured.
2. The silicon content is controlled to be between 10 and 15 parts, which is different from the prior silicon content in the market, and although the silicon component can promote graphitization, more silicon content can generate spheroidization recession.
3. According to the invention, the graphite state can be improved by adding bismuth and antimony elements, the variation phenomenon of the core part of the iron casting is reduced or even eliminated, and the ductile iron performance is improved.
4. In the invention, the superfine silicon dioxide is added, so that the superfine silicon dioxide can be directly mixed and adsorbed in the nodulizer particles of the microparticles to play a role in protecting, and in addition, all the components disclosed by the invention have less magnesia light and dense smoke in the casting process and play a role in protecting the environment.
Detailed Description
The present invention will be described in further detail with reference to the following examples, for the purpose of making the objects, technical solutions, and effects of the present invention more apparent. It should be noted that the detailed description herein is for purposes of illustration only and is not intended to limit the invention.
Example 1
Step one, melting: pig iron: 66 parts; calcium: 4 parts; silicon: 12 parts; titanium: 0.6 parts; bismuth: 0.5 parts; antimony: 0.5 parts (the parts by mass of bismuth and antimony are equal); magnesium aluminum alloy: 4 parts; magnesium oxide: adding 2 parts of each component into a medium frequency electric furnace, and smelting to a molten state; the smelting to a molten state is carried out under the condition of vacuum or under the protection of nitrogen. The calcium component is provided by calcium carbonate.
Step two, after casting and cooling, crushing the mixture into a block-shaped nodulizer; the casting temperature is 1250-1300 ℃.
And step three, mixing the nodulizer in the step two with 6 parts of superfine silicon dioxide (the particle size of the superfine silicon dioxide is 50-60 mu m), raising the temperature to 1300-1350 ℃, fusing, rapidly cooling after fusing, crushing the cooled mixture, and ensuring that the particle size of the crushed nodulizer particles is 0.2-0.5 mm.
Example 2
Step one, melting: pig iron: 75 parts; calcium: 4 parts; silicon: 15 parts; titanium: 0.7 parts; bismuth: 1 part; antimony: 1 part (the mass parts of bismuth and antimony are equal); magnesium aluminum alloy: 5 parts; magnesium oxide: adding 2 parts of each component into a medium frequency electric furnace, and smelting to a molten state; the smelting to a molten state is carried out under the condition of vacuum or under the protection of nitrogen. The calcium component is provided by calcium carbonate.
Step two, after casting and cooling, crushing the mixture into a block-shaped nodulizer; the casting temperature is 1250-1300 ℃.
And step three, mixing the nodulizer in the step two with 6 parts of superfine silicon dioxide (the particle size of the superfine silicon dioxide is 50-60 mu m), raising the temperature to 1300-1350 ℃, fusing, rapidly cooling after fusing, crushing the cooled mixture, and ensuring that the particle size of the crushed nodulizer particles is 0.2-0.5 mm.
Example 3
Step one, melting: pig iron: 60 parts; calcium: 2 parts; silicon: 10 parts; titanium: 0.5 parts; bismuth: 0.5 parts; antimony: 0.5 parts (the parts by mass of bismuth and antimony are equal); magnesium aluminum alloy: 3 parts; magnesium oxide: 1 part of each component is added into a medium frequency electric furnace and smelted to a molten state; the smelting to a molten state is carried out under the condition of vacuum or under the protection of nitrogen. The calcium component is provided by calcium carbonate.
Step two, after casting and cooling, crushing the mixture into a block-shaped nodulizer; the casting temperature is 1250-1300 ℃.
And step three, mixing the nodulizer in the step two with 4 parts of superfine silicon dioxide (the particle size of the superfine silicon dioxide is 50-60 mu m), raising the temperature to 1300-1350 ℃, fusing, rapidly cooling after fusing, crushing the cooled mixture, and ensuring that the particle size of the crushed nodulizer particles is 0.2-0.5 mm.
Example 3
Step one, melting: pig iron: 67 parts; calcium: 2 parts; silicon: 14 parts; titanium: 0.6 parts; bismuth: 0.7 parts; antimony: 0.7 parts (the mass parts of bismuth and antimony are equal); magnesium aluminum alloy: 4 parts; magnesium oxide: adding 2 parts of each component into a medium frequency electric furnace, and smelting to a molten state; the smelting to a molten state is carried out under the condition of vacuum or under the protection of nitrogen. The calcium component is provided by calcium carbonate.
Step two, after casting and cooling, crushing the mixture into a block-shaped nodulizer; the casting temperature is 1250-1300 ℃.
And step three, mixing the nodulizer in the step two with 5 parts of superfine silicon dioxide (the particle size of the superfine silicon dioxide is 50-60 mu m), raising the temperature to 1300-1350 ℃, fusing, rapidly cooling after fusing, crushing the cooled mixture, and ensuring that the particle size of the crushed nodulizer particles is 0.2-0.5 mm.
Example 4
Step one, melting: pig iron: 70 parts; calcium: 3 parts; silicon: 12 parts; titanium: 0.6 parts; bismuth: 0.6 parts; antimony: 0.6 parts (the mass parts of bismuth and antimony are equal); magnesium aluminum alloy: 4 parts; magnesium oxide: adding 2 parts of each component into a medium frequency electric furnace, and smelting to a molten state; the smelting to a molten state is carried out under the condition of vacuum or under the protection of nitrogen. The calcium component is provided by calcium carbonate.
Step two, after casting and cooling, crushing the mixture into a block-shaped nodulizer; the casting temperature is 1250-1300 ℃.
And step three, mixing the nodulizer in the step two with 5 parts of superfine silicon dioxide (the particle size of the superfine silicon dioxide is 50-60 mu m), raising the temperature to 1300-1350 ℃, fusing, rapidly cooling after fusing, crushing the cooled mixture, and ensuring that the particle size of the crushed nodulizer particles is 0.2-0.5 mm.
Example 5
Step one, melting: pig iron: 71 parts; calcium: 3 parts; silicon: 11 parts; titanium: 0.7 parts; bismuth: 0.9 parts; antimony: 0.9 parts (the mass parts of bismuth and antimony are equal); magnesium aluminum alloy: 4 parts; magnesium oxide: adding 2 parts of each component into a medium frequency electric furnace, and smelting to a molten state; the smelting to a molten state is carried out under the condition of vacuum or under the protection of nitrogen. The calcium component is provided by calcium carbonate.
Step two, after casting and cooling, crushing the mixture into a block-shaped nodulizer; the casting temperature is 1250-1300 ℃.
And step three, mixing the nodulizer in the step two with 4 parts of superfine silicon dioxide (the particle size of the superfine silicon dioxide is 50-60 mu m), raising the temperature to 1300-1350 ℃, fusing, rapidly cooling after fusing, crushing the cooled mixture, and ensuring that the particle size of the crushed nodulizer particles is 0.2-0.5 mm.
Example 6
Step one, melting: pig iron: 62 parts; calcium: 2 parts; silicon: 11 parts; titanium: 0.6 parts; bismuth: 0.7 parts; antimony: 0.7 parts (the mass parts of bismuth and antimony are equal); magnesium aluminum alloy: 3 parts; magnesium oxide: 1 part of each component is added into a medium frequency electric furnace and smelted to a molten state; the smelting to a molten state is carried out under the condition of vacuum or under the protection of nitrogen. The calcium component is provided by calcium carbonate.
Step two, after casting and cooling, crushing the mixture into a block-shaped nodulizer; the casting temperature is 1250-1300 ℃.
And step three, mixing the nodulizer in the step two with 5 parts of superfine silicon dioxide (the particle size of the superfine silicon dioxide is 50-60 mu m), raising the temperature to 1300-1350 ℃, fusing, rapidly cooling after fusing, crushing the cooled mixture, and ensuring that the particle size of the crushed nodulizer particles is 0.2-0.5 mm.
Example 7
Step one, melting: pig iron: 71 parts; calcium: 3.5 parts; silicon: 14 parts; titanium: 0.7 parts; bismuth: 0.5 parts; antimony: 0.5 parts (the parts by mass of bismuth and antimony are equal); magnesium aluminum alloy: 4 parts; magnesium oxide: 1.5 parts of each component is added into a medium frequency electric furnace and smelted to a molten state; the smelting to a molten state is carried out under the condition of vacuum or under the protection of nitrogen. The calcium component is provided by calcium carbonate.
Step two, after casting and cooling, crushing the mixture into a block-shaped nodulizer; the casting temperature is 1250-1300 ℃.
And step three, mixing the nodulizer in the step two with 4 parts of superfine silicon dioxide (the particle size of the superfine silicon dioxide is 50-60 mu m), raising the temperature to 1300-1350 ℃, fusing, rapidly cooling after fusing, crushing the cooled mixture, and ensuring that the particle size of the crushed nodulizer particles is 0.2-0.5 mm.
The foregoing is merely a preferred embodiment of the invention, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the invention, which modifications would also be considered to be within the scope of the invention.

Claims (7)

1. The safe and environment-friendly micro-particle barium-containing nodulizer is characterized by comprising the following components in parts by mass:
pig iron: 60-75 parts;
calcium: 2-4 parts;
silicon: 10-15 parts;
titanium: 0.5 to 0.7 part;
bismuth: 0.5 to 1 part;
antimony: 0.5 to 1 part;
ultrafine silica: 4-6 parts;
magnesium aluminum alloy: 3-5 parts;
magnesium oxide: 1-2 parts;
the grain diameter of the nodulizer is 0.2 mm-0.5 mm.
2. The safe and environment-friendly micro-particle barium-containing nodulizer according to claim 1, wherein the mass parts of bismuth and antimony are equal.
3. The safe and environment-friendly micro-particle barium-containing nodulizer according to claim 1, wherein the particle size of the superfine silicon dioxide is 50-60 μm.
4. The safe and environment-friendly micro-particle barium-containing nodulizer according to claim 1, wherein the calcium component is provided by calcium carbonate.
5. The process for preparing the safe and environment-friendly micro-particle barium-containing nodulizer according to any one of claims 1 to 4, which is characterized in that the process comprises the following steps:
step one, melting: pig iron: 60-75 parts; calcium: 2-4 parts; silicon: 10-15 parts; titanium: 0.5 to 0.7 part; bismuth: 0.5 to 1 part; antimony: 0.5 to 1 part; magnesium aluminum alloy: 3-5 parts; magnesium oxide: 1-2 parts of each component is added into an intermediate frequency electric furnace and smelted to a molten state;
step two, after casting and cooling, crushing the mixture into a block-shaped nodulizer;
and step three, mixing the nodulizer in the step two with 4-6 parts of superfine silicon dioxide again, raising the temperature to 1300-1350 ℃ for fusion, rapidly cooling after fusion, crushing the cooled mixture, and enabling the particle size of the crushed nodulizer to be 0.2-0.5 mm.
6. The process of claim 5, wherein the melting to the molten state in the first step is performed under vacuum or nitrogen protection.
7. The process for preparing the safe and environment-friendly micro-particle barium-containing nodulizer according to claim 5, wherein the casting temperature is 1250-1300 ℃.
CN202310359272.XA 2023-04-06 2023-04-06 Safe and environment-friendly micro-particle barium-containing nodulizer and processing technology Withdrawn CN116287552A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5943843A (en) * 1982-09-06 1984-03-12 Kusaka Reametaru Kenkyusho:Kk Additive alloy
US5733502A (en) * 1996-06-25 1998-03-31 Pechiney Electrometallurgie Ferroalloy for inoculation of spherulitic graphite irons
CN102041341A (en) * 2009-10-09 2011-05-04 韦加伟 Components and preparation process of spheroidizing agent
CN104561743A (en) * 2014-12-31 2015-04-29 芜湖国鼎机械制造有限公司 Nodulizing agent of ductile iron as well as preparation method and application thereof
CN104774990A (en) * 2014-01-15 2015-07-15 天津中联金属制品有限公司 Low silicon composite nodulizer for nodular cast iron production
CN114854926A (en) * 2022-03-24 2022-08-05 江苏亚峰合金材料有限公司 Environment-friendly nodulizer for low-silicon nodular cast iron

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5943843A (en) * 1982-09-06 1984-03-12 Kusaka Reametaru Kenkyusho:Kk Additive alloy
US5733502A (en) * 1996-06-25 1998-03-31 Pechiney Electrometallurgie Ferroalloy for inoculation of spherulitic graphite irons
CN102041341A (en) * 2009-10-09 2011-05-04 韦加伟 Components and preparation process of spheroidizing agent
CN104774990A (en) * 2014-01-15 2015-07-15 天津中联金属制品有限公司 Low silicon composite nodulizer for nodular cast iron production
CN104561743A (en) * 2014-12-31 2015-04-29 芜湖国鼎机械制造有限公司 Nodulizing agent of ductile iron as well as preparation method and application thereof
CN114854926A (en) * 2022-03-24 2022-08-05 江苏亚峰合金材料有限公司 Environment-friendly nodulizer for low-silicon nodular cast iron

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
万修根: "低硅球化剂在硅钼球铁中的应用", 《铸造设备与工艺》, no. 4, 31 August 2019 (2019-08-31), pages 36 - 37 *

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