Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a polyolefin photovoltaic adhesive film. The polyolefin photovoltaic adhesive film adopts polyolefin elastomer POE with two different melt indexes and octene contents, and components such as modified resin, silane oligomer, silane end capping agent, auxiliary agent and the like in a certain proportion, so that all the components are matched in a synergistic way, and the polyolefin adhesive film with improved anti-skid and ageing resistance is obtained.
The technical scheme of the invention is as follows:
a polyolefin photovoltaic adhesive film comprises the following components:
polyolefin elastomer, modified resin, silane oligomer coupling agent, silane end capping agent and auxiliary agent;
wherein the modified resin comprises a thermoplastic elastomer selected from one or more of SBS, SEBS, SEPS, POE, POP, EAA, EVA, TPU, TPV;
the silane oligomer coupling agent is at least two of vinyl silane, amino silane and methacryloxy silane;
the silane end capping agent is aminopropyl silane or mercaptopropyl silane;
the surface friction coefficient of the polyolefin photovoltaic adhesive film is more than or equal to 0.5;
when the polyolefin photovoltaic film is used, vacuum lamination operation is needed, after vacuum lamination, the peel strength of the polyolefin photovoltaic film and the embossed glass is more than or equal to 120N/cm, and after aging for 1000 hours at 85 ℃ and in a high-humidity environment with 85 percent, the peel strength is more than or equal to 80N/cm, and 120kWh/m 2 The peeling strength after ultraviolet aging is more than or equal to 80N/cm, the light transmittance is more than or equal to 90.5%, and the crosslinking degree is more than or equal to 75%.
Further, the polyolefin photovoltaic film comprises, by weight, 100 parts of the polyolefin elastomer, 5-30 parts of the modified resin, 0.1-3 parts of the silane oligomer coupling agent, 0.1-3 parts of the silane blocking agent and 0.35-14 parts of the auxiliary agent.
Further, the polyolefin elastomer comprises either one or both of polyolefin elastomer POE a and polyolefin elastomer POE b. Preferably, the polyolefin elastomer consists of a polyolefin elastomer POE a and a polyolefin elastomer POE B. The melt index of the polyolefin elastomer POE A is between 2 and 10g/10min, the octene content is between 30 and 40 percent, the melt index of the polyolefin elastomer POE B is between 8 and 20g/10min, and the octene content is between 20 and 30 percent.
Further, the modified resin is composed of a thermoplastic elastomer and a tackifying resin.
Further, the tackifying resin in the modified resin is one or more of rosin resin, terpene resin, petroleum resin and alkyl phenolic resin.
Further, in the modified resin, the thermoplastic elastomer is 60 to 90 parts by mass, and the tackifying resin is 10 to 40 parts by mass.
Further, the thermoplastic elastomer is a mixture of SEBS and EVA, and the weight ratio is between 1-4 and 6-9.
Further, the silane oligomer coupling agent is at least two of vinyl trimethoxy silane, vinyl triethoxy silane, vinyl tri (beta-methoxyethoxy) silane, vinyl tri-tert-butoxy silane, N- (beta-aminoethyl) -gamma-aminopropyl methyl dimethoxy silane, methacryloxy oligomer and gamma-methacryloxy propyl trimethoxy silane.
Further, the silane end capping agent is one or more of 3-aminopropyl triethoxysilane, 3-aminopropyl trimethoxysilane, 3-mercaptopropyl triethoxysilane, N- (beta-aminoethyl) -gamma-aminopropyl trimethoxysilane, N- (beta-aminoethyl) -gamma-aminopropyl methyl dimethoxy silane, N-N-butyl-3-aminopropyl trimethoxysilane or N-phenyl-3-aminopropyl trimethoxysilane.
Further, the auxiliary agent comprises one or more of peroxide cross-linking agent, auxiliary cross-linking agent, antioxidant, light stabilizer and ultraviolet absorber.
Further, based on the mass of the polyolefin photovoltaic film, the peroxide-based crosslinking agent is 0.1 to 3 parts by weight, the auxiliary crosslinking agent is 0.1 to 5 parts by weight, the antioxidant is 0.05 to 2 parts by weight, the light stabilizer is 0.05 to 2 parts by weight, and the ultraviolet absorber is 0.05 to 2 parts by weight.
Further, the peroxide cross-linking agent is one or more of tert-butyl peroxy-2-ethylhexyl carbonate, tert-amyl peroxy (2-ethylhexyl) carbonate, tert-butyl peroxybenzoate, tert-butyl peroxyacetate, tert-amyl peroxy-2-ethylhexanoate, tert-butyl peroxy-2-ethylhexanoate and dicumyl peroxide.
Further, the auxiliary cross-linking agent is one or more of triallyl cyanurate, trimethylolpropane trimethacrylate, triallyl isocyanurate, ethoxylated pentaerythritol tetraacrylate, 3 (ethoxy) trimethylolpropane triacrylate, dipropylene glycol diacrylate, propoxylated neopentyl glycol diacrylate and pentaerythritol triacrylate. Further, the antioxidant comprises a main antioxidant and an auxiliary antioxidant, and the weight ratio is 2:1; the main antioxidant group is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate; the auxiliary antioxidant is tris (4-nonylphenol) phosphite and/or tris (2, 4-di-tert-butylphenyl) phosphite.
Further, the method comprises the steps of, the light stabilizer is cyanuric chloride polymer, bis (2, 6-tetramethyl-4-piperidyl) sebacate bis (1-octyloxy-2, 6-tetramethyl-4-piperidinyl) sebacate, poly (4-hydroxy-2, 6-tetramethyl-1-piperidylethanol) succinate one or more of bis (1, 2, 6-pentamethyl-4-piperidinyl) sebacate, 2- (2-hydroxy-3-tert-butyl-5-methylphenyl) -5-chlorobenzotriazole, 2, 4-dichloro-6- (4-morpholinyl) -1,3, 5-triazine, 2, 6-tetramethyl-4-piperidinestearate.
Further, the ultraviolet absorber is one or more of 2-hydroxy-4-n-octoxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2, 4-dihydroxybenzophenone, 2- (2-hydroxy-3, 5-di-tert-butylphenyl) -5-chlorobenzotriazole, 2- (2-hydroxy-5-methylphenyl) benzotriazole, 2- (2-hydroxy-5-tert-octylphenyl) benzotriazole, 2- (4, 6-bis (2, 4-dimethylphenyl) -1,3, 5-triazin-2-yl) -5-octoxyphenol, and n-sixteen 3, 5-di-tert-butyl-4-hydroxybenzoate.
Further, the vacuum lamination condition is that the lamination temperature is 142-155 ℃, the vacuumizing time is 5-10 minutes, and the lamination time is 12-18 minutes.
Further, the polyolefin photovoltaic adhesive film prepared from the materials has a structure including, but not limited to, single-layer POE, two-layer or multi-layer POE, POE/EVA, EVA/POE/EVA, POE/TPO, POE/POP and the like.
The invention also provides a preparation method of the polyolefin photovoltaic adhesive film, which comprises the following steps:
step 1: adding the polyolefin elastomer and the modified resin into a mixer according to a proportion, and physically mixing and stirring for 10-30min;
step 2: adding peroxide cross-linking agent into the resin mixture, and stirring for 30-60min;
step 3: dispersing the auxiliary crosslinking agent, the silane oligomer coupling agent, the silane end capping agent, the antioxidant, the light stabilizer and the ultraviolet absorbent for 30-60min by a high-speed dispersing machine;
step 4: adding the auxiliary agent uniformly mixed in the step 3 into the resin mixture in the step 2, and continuously stirring for 6-12 h until the auxiliary agent is completely absorbed;
step 5: and (3) feeding the materials completely absorbed in the step (4) into a screw extruder or a calender through a feeding system, and carrying out tape casting extrusion or calendaring at 80-120 ℃ to form a film.
In the method, in the step 3, in the crosslinking reaction, the peroxide crosslinking agent is decomposed at high temperature to provide free radicals, the free radicals initiate crosslinking reactions such as chain growth and the like, and the reaction formula is shown as the formula (I):
the silane oligomer coupling agent is subjected to melt grafting reaction with polyolefin under the reaction, as shown in the following reaction formula (II):
further, the method further comprises a step 6 of drawing the polyolefin photovoltaic adhesive film formed in the step 5 into a space between the adhesive roll and the embossing roll for lamination to form patterns.
Further, the method also comprises a step 7 of cooling and shaping the polyolefin photovoltaic adhesive film obtained in the step 6, cutting and rolling the polyolefin photovoltaic adhesive film, and packaging the polyolefin photovoltaic adhesive film into a finished product according to requirements.
Further, the thickness of the polyolefin photovoltaic film is 0.1-1 mm, and the gram weight is 100-800g/m 2 。
The invention also provides application of the polyolefin photovoltaic film in packaging photovoltaic cells.
The invention has the following beneficial effects:
1. according to the polyolefin photovoltaic adhesive film formula, the modified resin is introduced, so that the physical adhesiveness of the polyolefin elastomer POE matrix is improved, and the problems of adhesive film slippage, battery sheet doubling and the like are prevented when the polyolefin elastomer POE matrix is laminated with a battery sheet.
2. According to the invention, by using a resin modification technology and adding the modified resin, on one hand, the physical adhesiveness of the polyolefin elastomer POE matrix is improved, because components such as SEBS, EVA and the like in the modified resin increase the viscoelasticity of the photovoltaic adhesive film system, and further enhance the anti-skid performance of the photovoltaic adhesive film system; on the other hand, polar groups in EVA and tackifying resin promote the compatibility of auxiliary monomers (peroxide cross-linking agent, silane end-capping agent, auxiliary cross-linking agent and the like) and polyolefin elastomer POE, provide sites for the mutual entanglement and cross-linking of molecular chains, fully react auxiliary, reduce the possibility of auxiliary precipitation, and further improve the slippage problem caused by auxiliary precipitation.
3. The silane oligomer coupling agent contains a functional group which is subjected to gradual condensation reaction and a potential double bond which can be subjected to addition polymerization reaction, so that the silane end capping agent can be effectively bonded to a macromolecular chain segment to prevent precipitation. The silane end capping agent has the functions similar to that of a crosslinking assistant, can prevent chain growth from continuing, can realize crosslinking faster, improves the crosslinking speed and crosslinking degree of the polymer, and improves the heat resistance and weather resistance.
4. The formula of the polyolefin photovoltaic adhesive film can be applied to structures including but not limited to single-layer POE, two-layer or multi-layer POE, POE/EVA, EVA/POE/EVA, POE/TPO, POE/POP and the like, and solves the problems of slippage, sheet combination and aging intolerance corresponding to the single-layer or composite adhesive film.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
The photovoltaic adhesive film comprises the following components in parts by mass based on the mass of the polyolefin photovoltaic adhesive film:
30 parts of polyolefin elastomer POEA, wherein the MI content of the polyolefin elastomer POEA is 5g/10min;
70 parts of polyolefin elastomer POEB, wherein the MI content of the polyolefin elastomer POEB is 18g/10min;
10 parts of modified resin, wherein the thermoplastic elastomer is SEBS and EVA, accounting for 80 percent of the total mass of the modified resin, and the mass ratio of SEBS to EVA is 4:6; terpene resin is used as tackifying resin, and accounts for 20% of the total mass of the modified resin;
the peroxide cross-linking agent is tert-butyl peroxy-2-ethylhexyl carbonate, 1.2 parts;
the auxiliary cross-linking agent is triallyl cyanurate, 0.8 part;
the silane oligomer coupling agent is vinyl tri (beta-methoxyethoxy) silane and N- (beta-aminoethyl) -gamma-aminopropyl trimethoxy silane, 0.4 part,
wherein, the mass ratio of the vinyl tri (beta-methoxyethoxy) silane to the N- (beta-aminoethyl) -gamma-aminopropyl trimethoxy silane is 1:2; the method comprises the steps of carrying out a first treatment on the surface of the
The silane end-capping agent is 3-aminopropyl triethoxysilane, 0.5 part;
0.4 part of antioxidant, wherein the main antioxidant is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate; the auxiliary antioxidant is tris (4-nonylphenol) phosphite ester, and the mass ratio of the main antioxidant to the auxiliary antioxidant is 2:1, a step of;
the light stabilizer is bis (2, 6-tetramethyl-4-piperidinyl) sebacate, 0.4 part;
the ultraviolet absorbent is 2-hydroxy-4-n-octoxybenzophenone, 0.3 part;
when the polyolefin photovoltaic film is used, vacuum lamination operation is needed, after vacuum lamination, the peel strength of the polyolefin photovoltaic film and the embossed glass is 190N/cm, and after 1000 hours of aging in a high-temperature and 85% high-humidity environment at 85 ℃, the peel strength is 121N/cm,120kWh/m 2 The peel strength after ultraviolet aging was 115N/cm, the light transmittance was 90.5%, and the crosslinking degree was 86%.
The preparation method comprises the following steps:
step 1: adding the polyolefin elastomer and the modified resin into a mixer according to a proportion, and physically mixing and stirring for 10-30min;
step 2: adding the cross-linking agent into the resin mixture, and stirring for 30-60min;
step 3: dispersing the auxiliary crosslinking agent, the silane oligomer coupling agent, the silane end capping agent, the antioxidant, the light stabilizer and the ultraviolet absorbent for 30-60min by a high-speed dispersing machine;
step 4: adding the auxiliary agent uniformly mixed in the step 3 into the resin mixture in the step 2, and continuously stirring for 6-12 h until the auxiliary agent is completely absorbed;
step 5: and (3) feeding the materials completely absorbed in the step (4) into a screw extruder or a calender through a feeding system, and carrying out tape casting extrusion or calendaring at 80-120 ℃ to form a film.
Example 2
The photovoltaic adhesive film comprises the following components in parts by mass based on the mass of the polyolefin photovoltaic adhesive film:
30 parts of polyolefin elastomer POEA, wherein the MI content of the polyolefin elastomer POEA is 5g/10min;
70 parts of polyolefin elastomer POEB, wherein the MI content of the polyolefin elastomer POEB is 18g/10min;
10 parts of modified resin, wherein the thermoplastic elastomer is SEBS and EVA, the weight ratio of the SEBS to the EVA is 80 percent, and the mass ratio of the SEBS to the EVA is 6:4; terpene resin is used as tackifying resin, and the proportion is 20%.
The peroxide cross-linking agent is tert-butyl peroxy-2-ethylhexyl carbonate, 1.2 parts;
the auxiliary cross-linking agent is triallyl cyanurate, 0.8 part;
the silane oligomer coupling agent is N- (beta-aminoethyl) -gamma-aminopropyl trimethoxy silane and gamma-methacryloxypropyl trimethoxy silane in 0.4 weight portions,
wherein the mass ratio of the vinyl tri (beta-methoxyethoxy) silane to the gamma-methacryloxypropyl trimethoxy silane is 1:2;
the silane end-capping agent is 3-aminopropyl triethoxysilane, 0.5 part;
0.4 part of antioxidant, wherein the main antioxidant is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate; the auxiliary antioxidant is tris (4-nonylphenol) phosphite ester, and the mass ratio of the main antioxidant to the auxiliary antioxidant is 2:1, a step of;
the light stabilizer is bis (2, 6-tetramethyl-4-piperidinyl) sebacate, 0.4 part;
the ultraviolet absorbent is 2-hydroxy-4-n-octoxybenzophenone, 0.3 part;
when the polyolefin photovoltaic film is used, vacuum lamination operation is needed, after vacuum lamination, the peel strength of the polyolefin photovoltaic film and the embossed glass is 184N/cm, and after aging in a high-temperature 85% high-humidity environment at 85 ℃, the peel strength is 108N/cm,120kWh/m 2 The peel strength after ultraviolet aging was 129N/cm, the light transmittance was 90.5%, and the crosslinking degree was 82%.
The preparation method comprises the following steps:
step 1: adding the polyolefin elastomer and the modified resin into a mixer according to a proportion, and physically mixing and stirring for 10-30min;
step 2: adding peroxide cross-linking agent into the resin mixture, and stirring for 30-60min;
step 3: dispersing the auxiliary crosslinking agent, the silane oligomer coupling agent, the silane end capping agent, the antioxidant, the light stabilizer and the ultraviolet absorbent for 30-60min by a high-speed dispersing machine;
step 4: adding the auxiliary agent uniformly mixed in the step 3 into the resin mixture in the step 2, and continuously stirring for 6-12 h until the auxiliary agent is completely absorbed;
step 5: and (3) feeding the materials completely absorbed in the step (4) into a screw extruder or a calender through a feeding system, and carrying out tape casting extrusion or calendaring at 80-120 ℃ to form a film.
Example 3
The photovoltaic adhesive film comprises the following components in parts by mass based on the mass of the polyolefin photovoltaic adhesive film:
30 parts of polyolefin elastomer POEA, wherein the MI content of the polyolefin elastomer POEA is 5g/10min;
70 parts of polyolefin elastomer POEB, wherein the MI content of the polyolefin elastomer POEB is 18g/10min;
10 parts of modified resin, wherein the thermoplastic elastomer is SEBS and EVA, the ratio of the SEBS to the EVA is 4:6; terpene resin is used as tackifying resin, accounting for 20 percent;
the peroxide cross-linking agent is tert-butyl peroxy-2-ethylhexyl carbonate, 1.2 parts;
the auxiliary cross-linking agent is triallyl cyanurate, 0.8 part;
the silane oligomer coupling agent is vinyl tri (beta-methoxyethoxy) silane and gamma-methacryloxypropyl trimethoxy silane, 0.4 part,
wherein, the mass ratio of the vinyl tri (beta-methoxyethoxy) silane to the gamma-methacryloxypropyl trimethoxy silane is 1:2;
the silane end-capping agent is 3-aminopropyl triethoxysilane, 0.5 part;
0.4 part of antioxidant, wherein the main antioxidant is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate; the auxiliary antioxidant is tris (4-nonylphenol) phosphite ester, and the mass ratio of the main antioxidant to the auxiliary antioxidant is 2:1, a step of;
the light stabilizer is bis (2, 6-tetramethyl-4-piperidinyl) sebacate, 0.4 part;
the ultraviolet absorbent is 2-hydroxy-4-n-octoxybenzophenone, 0.3 part;
when the polyolefin photovoltaic film is used, vacuum lamination operation is needed, after vacuum lamination, the peel strength of the polyolefin photovoltaic film and the embossed glass is 225N/cm, and after aging in a high-temperature 85% high-humidity environment at 85 ℃, the peel strength is 160N/cm and 120kWh/m 2 The peel strength after ultraviolet aging was 178N/cm, the light transmittance was 91.6%, and the crosslinking degree was 88%.
The preparation method comprises the following steps:
step 1: adding the polyolefin elastomer and the modified resin into a mixer according to a proportion, and physically mixing and stirring for 10-30min;
step 2: adding peroxide cross-linking agent into the resin mixture, and stirring for 30-60min;
step 3: dispersing the auxiliary crosslinking agent, the silane oligomer coupling agent, the silane end capping agent, the antioxidant, the light stabilizer and the ultraviolet absorbent for 30-60min by a high-speed dispersing machine;
step 4: adding the auxiliary agent uniformly mixed in the step 3 into the resin mixture in the step 2, and continuously stirring for 6-12 h until the auxiliary agent is completely absorbed;
step 5: and (3) feeding the materials completely absorbed in the step (4) into a screw extruder or a calender through a feeding system, and carrying out tape casting extrusion or calendaring at 80-120 ℃ to form a film.
Example 4
The photovoltaic adhesive film comprises the following components in parts by mass based on the mass of the polyolefin photovoltaic adhesive film:
100 parts of polyolefin elastomer POEA, wherein the MI content of the polyolefin elastomer POEA is 5g/10min;
10 parts of modified resin, wherein the thermoplastic elastomer is SEBS and EVA, the ratio of the SEBS to the EVA is 4:6; terpene resin is used as tackifying resin, accounting for 20 percent;
the peroxide cross-linking agent is tert-butyl peroxy-2-ethylhexyl carbonate, 1.2 parts;
the auxiliary cross-linking agent is triallyl cyanurate, 0.8 part;
the silane oligomer coupling agent is vinyl tri (beta-methoxyethoxy) silane and gamma-methacryloxypropyl trimethoxy silane, 0.4 part,
wherein, the mass ratio of the vinyl tri (beta-methoxyethoxy) silane to the gamma-methacryloxypropyl trimethoxy silane is 1:2;
the silane end-capping agent is 3-aminopropyl triethoxysilane, 0.5 part;
0.4 part of antioxidant, wherein the main antioxidant is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate; the auxiliary antioxidant is tris (4-nonylphenol) phosphite ester, and the mass ratio of the main antioxidant to the auxiliary antioxidant is 2:1, a step of;
the light stabilizer is bis (2, 6-tetramethyl-4-piperidinyl) sebacate, 0.4 part;
the ultraviolet absorbent is 2-hydroxy-4-n-octoxybenzophenone, 0.3 part;
when the polyolefin photovoltaic film is used, vacuum lamination operation is needed, after vacuum lamination, the peel strength of the polyolefin photovoltaic film and the embossed glass is 176N/cm, and after aging in a high-temperature and 85% high-humidity environment at 85 ℃, the peel strength is 109N/cm and 120kWh/m 2 The peel strength after ultraviolet aging was 156N/cm, the light transmittance was 90.5%, and the crosslinking degree was 76%.
The preparation method comprises the following steps:
step 1: adding the polyolefin elastomer and the modified resin into a mixer according to a proportion, and physically mixing and stirring for 10-30min;
step 2: adding peroxide cross-linking agent into the resin mixture, and stirring for 30-60min;
step 3: dispersing the auxiliary crosslinking agent, the silane oligomer coupling agent, the silane end capping agent, the antioxidant, the light stabilizer and the ultraviolet absorbent for 30-60min by a high-speed dispersing machine;
step 4: adding the auxiliary agent uniformly mixed in the step 3 into the resin mixture in the step 2, and continuously stirring for 6-12 h until the auxiliary agent is completely absorbed;
step 5: and (3) feeding the materials completely absorbed in the step (4) into a screw extruder or a calender through a feeding system, and carrying out tape casting extrusion or calendaring at 80-120 ℃ to form a film.
Example 5
The photovoltaic adhesive film comprises the following components in parts by mass based on the mass of the polyolefin photovoltaic adhesive film:
100 parts of polyolefin elastomer POE B, wherein the MI content of the polyolefin elastomer POE B is 5g/10min;
10 parts of modified resin, wherein the thermoplastic elastomer is SEBS and EVA, the ratio of the SEBS to the EVA is 4:6; terpene resin is used as tackifying resin, accounting for 20 percent;
the peroxide cross-linking agent is tert-butyl peroxy-2-ethylhexyl carbonate, 1.2 parts;
the auxiliary cross-linking agent is triallyl cyanurate, 0.8 part;
the silane oligomer coupling agent is vinyl tri (beta-methoxyethoxy) silane and gamma-methacryloxypropyl trimethoxy silane, 0.4 part,
wherein, the mass ratio of the vinyl tri (beta-methoxyethoxy) silane to the gamma-methacryloxypropyl trimethoxy silane is 1:2;
the silane end-capping agent is 3-aminopropyl triethoxysilane, 0.5 part;
0.4 part of antioxidant, wherein the main antioxidant is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate; the auxiliary antioxidant is tris (4-nonylphenol) phosphite ester, and the mass ratio of the main antioxidant to the auxiliary antioxidant is 2:1, a step of;
the light stabilizer is bis (2, 6-tetramethyl-4-piperidinyl) sebacate, 0.4 part;
the ultraviolet absorbent is 2-hydroxy-4-n-octoxybenzophenone, 0.3 part;
when the polyolefin photovoltaic film is used, vacuum lamination operation is needed, after vacuum lamination, the peel strength of the polyolefin photovoltaic film and the embossed glass is 206N/cm, and after aging in a high-temperature and 85% high-humidity environment at 85 ℃, the peel strength is 96N/cm and 120kWh/m 2 The peel strength after ultraviolet aging was 174N/cm, the light transmittance was 90.8%, and the crosslinking degree was 82%.
The preparation method comprises the following steps:
step 1: adding the polyolefin elastomer and the modified resin into a mixer according to a proportion, and physically mixing and stirring for 10-30min;
step 2: adding peroxide cross-linking agent into the resin mixture, and stirring for 30-60min;
step 3: dispersing the auxiliary crosslinking agent, the silane oligomer coupling agent, the silane end capping agent, the antioxidant, the light stabilizer and the ultraviolet absorbent for 30-60min by a high-speed dispersing machine;
step 4: adding the auxiliary agent uniformly mixed in the step 3 into the resin mixture in the step 2, and continuously stirring for 6-12 h until the auxiliary agent is completely absorbed;
step 5: and (3) feeding the materials completely absorbed in the step (4) into a screw extruder or a calender through a feeding system, and carrying out tape casting extrusion or calendaring at 80-120 ℃ to form a film.
Comparative example 1
The photovoltaic adhesive film comprises the following components in parts by mass based on the mass of the polyolefin photovoltaic adhesive film:
30 parts of polyolefin elastomer POE A, wherein the MI content of the polyolefin elastomer POE A is 5g/10min;
70 parts of polyolefin elastomer POEB, wherein the MI content of the polyolefin elastomer POEB is 18g/10min;
the peroxide cross-linking agent is tert-butyl peroxy-2-ethylhexyl carbonate, 1.2 parts;
the auxiliary cross-linking agent is triallyl cyanurate, 0.8 part;
the coupling agent is vinyl tri (beta-methoxyethoxy) silane, 0.4 part;
the end-capping agent is 3-aminopropyl triethoxysilane, 0.5 part;
0.4 part of antioxidant, wherein the main antioxidant is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate; the auxiliary antioxidant is tris (4-nonylphenol) phosphite ester, and the mass ratio of the main antioxidant to the auxiliary antioxidant is 2:1, a step of;
the light stabilizer is bis (2, 6-tetramethyl-4-piperidinyl) sebacate, 0.4 part;
the ultraviolet absorbent is 2-hydroxy-4-n-octoxybenzophenone, 0.3 part.
The preparation procedure is as in example 1.
Comparative example 2
The photovoltaic adhesive film comprises the following components in parts by mass based on the mass of the polyolefin photovoltaic adhesive film:
30 parts of polyolefin elastomer POE A, wherein the MI content of the polyolefin elastomer POE A is 5g/10min;
70 parts of polyolefin elastomer POEB, wherein the MI content of the polyolefin elastomer POEB is 18g/10min;
10 parts of modified resin, wherein the thermoplastic elastomer is SEBS and EVA, the weight ratio of the SEBS to the EVA is 80 percent, and the mass ratio of the SEBS to the EVA is 4:6; terpene resin is used as tackifying resin, accounting for 20 percent;
the peroxide cross-linking agent is tert-butyl peroxy-2-ethylhexyl carbonate, 1.2 parts;
the auxiliary cross-linking agent is triallyl cyanurate, 0.8 part;
the coupling agent is vinyl tri (beta-methoxyethoxy) silane, 0.4 part;
0.4 part of antioxidant, wherein the main antioxidant is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate; the auxiliary antioxidant is tris (4-nonylphenol) phosphite ester, and the mass ratio of the main antioxidant to the auxiliary antioxidant is 2:1, a step of;
the light stabilizer is bis (2, 6-tetramethyl-4-piperidinyl) sebacate, 0.4 part;
the ultraviolet absorbent is 2-hydroxy-4-n-octoxybenzophenone, 0.3 part.
The preparation procedure is as in example 1.
Comparative example 3
The photovoltaic adhesive film comprises the following components in parts by mass based on the mass of the polyolefin photovoltaic adhesive film:
30 parts of polyolefin elastomer POE A, wherein the MI content of the polyolefin elastomer POE A is 5g/10min;
70 parts of polyolefin elastomer POEB, wherein the MI content of the polyolefin elastomer POEB is 18g/10min;
the peroxide cross-linking agent is tert-butyl peroxy-2-ethylhexyl carbonate, 1.2 parts;
the auxiliary cross-linking agent is triallyl cyanurate, 0.8 part;
the coupling agent is vinyl tri (beta-methoxyethoxy) silane, 0.4 part;
0.4 part of antioxidant, wherein the main antioxidant is beta- (3, 5-di-tert-butyl-4-hydroxyphenyl) octadecyl propionate; the auxiliary antioxidant is tris (4-nonylphenol) phosphite ester, and the mass ratio of the main antioxidant to the auxiliary antioxidant is 2:1, a step of;
the light stabilizer is bis (2, 6-tetramethyl-4-piperidinyl) sebacate, 0.4 part;
the ultraviolet absorbent is 2-hydroxy-4-n-octoxybenzophenone, 0.3 part.
The preparation procedure is as in example 1.
Test case
The polyolefin photovoltaic films prepared in examples and comparative examples were tested for anti-slip properties, such as surface friction coefficient, and other characteristic indexes of the photovoltaic films, such as light transmittance, crosslinking degree, peel strength, aging resistance, etc. Surface friction coefficient reference standard GB10006-1988 method for measuring friction coefficient of plastic film and sheet, and other characteristic index reference standard T/CPIA0006-2017 copolymerized olefin adhesive film for packaging photovoltaic modules.
Table 1 shows the results of the test of the coefficient of friction, light transmittance, peel strength before and after aging, etc. of the polyolefin photovoltaic films produced in examples and comparative examples after lamination with a glass plate and a back sheet.
As can be seen by comparing examples 1,2 and 3 with comparative examples 1,2 and 3, the adhesive films added with the modified resin, the silane oligomer coupling agent and the end capping agent have obviously improved friction coefficients on the surfaces of the films, and have small peeling strength attenuation under the high-temperature high-humidity aging condition.
As can be seen from comparative example 1, the adhesive film without the modified resin has a significantly smaller surface friction coefficient and a greater decrease in peel strength under high temperature and high humidity aging.
As can be seen from comparative example 2, the adhesive film without the silane end-capping agent has a smaller surface friction coefficient and a greater peel strength decay under high temperature and humidity aging resistance.
As can be seen from comparative example 3, the adhesive film without the modified resin and the adhesive film with the silane end-capping agent had the smallest surface friction coefficient, the peel strength decreased linearly at high temperature and high humidity and under ultraviolet aging, and the decay was fastest after aging.
The SEBS and EVA in the modified resin increase the viscoelasticity of the system, improve the surface adhesion, and polar groups in the EVA and the terpene resin promote the compatibility of the auxiliary agent and the resin, thereby preventing the auxiliary agent from being separated out in the lamination process. The silane oligomer coupling agent and the silane end capping agent can improve the crosslinking speed of the polymer, increase the crosslinking degree and improve the heat resistance and weather resistance.
The above description is only of the preferred embodiment of the present invention, and is not intended to limit the present invention in any other way, but is intended to cover any modifications or equivalent variations according to the technical spirit of the present invention, which fall within the scope of the present invention as defined by the appended claims.