CN116281746A - Butt joint device and method for pipeline equipment - Google Patents

Butt joint device and method for pipeline equipment Download PDF

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Publication number
CN116281746A
CN116281746A CN202310215731.7A CN202310215731A CN116281746A CN 116281746 A CN116281746 A CN 116281746A CN 202310215731 A CN202310215731 A CN 202310215731A CN 116281746 A CN116281746 A CN 116281746A
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CN
China
Prior art keywords
pipeline
device frame
butt joint
fork
docking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310215731.7A
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Chinese (zh)
Inventor
张涛
李振军
刘朋飞
李博强
贾传鹏
朱一帆
雷强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China XD Electric Co Ltd
Xian XD Switchgear Electric Co Ltd
Original Assignee
China XD Electric Co Ltd
Xian XD Switchgear Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by China XD Electric Co Ltd, Xian XD Switchgear Electric Co Ltd filed Critical China XD Electric Co Ltd
Priority to CN202310215731.7A priority Critical patent/CN116281746A/en
Publication of CN116281746A publication Critical patent/CN116281746A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/12Platforms; Forks; Other load supporting or gripping members
    • B66F9/122Platforms; Forks; Other load supporting or gripping members longitudinally movable
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/075Constructional features or details
    • B66F9/12Platforms; Forks; Other load supporting or gripping members
    • B66F9/14Platforms; Forks; Other load supporting or gripping members laterally movable, e.g. swingable, for slewing or transverse movements

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Forklifts And Lifting Vehicles (AREA)

Abstract

The invention discloses a butt joint device of pipeline equipment, which is characterized by comprising a device frame, a fork and a lifting trolley, wherein the device frame is arranged on the fork of a fork truck, the device frame and the fork are connected, a transmission structure is arranged at the top of the device frame, the lifting trolley is connected with the device frame through the transmission structure, a plurality of support structures are arranged on the device frame, and pipelines are arranged on the support rollers. The butt joint method comprises the following steps: a plurality of butting devices are arranged along the axis direction of the pipeline; the butt joint device lifts the multi-section pipeline and adjusts the connection part of the multi-section pipeline to be coaxial; and connecting and fastening two adjacent pipelines in an axial moving way to finish butt joint. The installation butt joint of the pipeline equipment in the narrow pipe gallery can be stably and reliably realized, the preparation work is greatly saved, the assembly method is greatly simplified, and the assembly operation is safer and smoother.

Description

Butt joint device and method for pipeline equipment
Technical Field
The invention relates to the field of pipeline butt joint, in particular to a butt joint device and method of pipeline equipment.
Background
The gas insulated power transmission line equipment (GIL) is used as a novel power transmission equipment capable of replacing high-voltage overhead lines, is widely used for high-voltage and ultra-high voltage power transmission in urban pipe lanes and tunnels, the GIL equipment can be arranged for tens of kilometers, the GIL line is usually formed by splicing a certain number of standard pipe sections, the length of the standard pipe sections can reach 18 meters, flange butt joint is adopted among the pipe sections, and a bolt fastening connection mode is adopted.
GIL pipe rack is mostly the tunnel of level or slight slope of capping structure, and GIL divides into three-phase vertical arrangement and installs and fix on the pipe rack lateral wall. The interior space of the pipe gallery is narrow, and large hoisting equipment such as an automobile crane cannot be used. As shown in fig. 1 and 2, it is common practice to punch and install two fixed hanging points on the top wall near the butt joint position of each GIL pipe section, lift the GIL pipe section by using a chain hoist and a hanging rope, manually control the position and posture of the pipe section by using a traction rope, lift the pipe section to a proper height, approach the mounting bracket and align the pipe section with the axis of the mounted GIL flange, manually pull the two butt joint flanges to close together, rotate and finely adjust the lifted pipe section, control the bolt hole of the two flanges to be penetrated by each other by using a positioning pin, install bolts and fasten the flange connection surface, fix the butt-jointed bus pipe section on the equipment bracket, and then start the next butt joint mounting cycle.
There are a number of inconveniences in the above-described operation, specifically: the installation of each hoisting unit requires that two fixed hoisting points are additionally arranged at the top of the pipe gallery; the pipe section is lifted slowly and synchronously by manpower through a chain hoist; the hoisting process requires manpower to continuously traction and control the position and the posture of the hoisting pipe section; the flanges are butted and close by manual traction, and when the upper layer is hoisted, the length of a lifting rope is very short, so that the traction force required by the flanges to close can be obviously increased, and the stable butting of equipment is seriously affected; because the hoisting pipe section is bound and lifted by the hoisting rope, the circumferential rotation cannot be realized, the position of the bolt hole needs to be controlled accurately during rope binding, and the bolt hole on the butt flange needs to be penetrated by means of reasonable matching adjustment of the locating pin and the chain hoist during butt joint.
Above adopts to install a plurality of fixed lifting hooks additional at pipe gallery top, with the manual hoist of chain hoist + lifting rope, but utilize the wobbling characteristics of lifting rope, carries out butt joint installation through the pipeline section that the manpower adjustment chain hoist was lifted, has following problem:
(1) Two fixed hooks are additionally arranged at the top of the pipe rack at each hoisting position, so that the preparation time is long and the operation is complex;
(2) The hoisting path during operation needs to bypass the butt joint position, and the path is continuously adjusted by manpower through the traction rope in the process, so that collision with the installed equipment is avoided, and the hoisting path can be smoothly butt-jointed after hoisting;
(3) The fixed lifting hook can only be arranged near the butt joint path, the position and the posture of the pipe section are continuously adjusted by manpower through the traction rope during the butt joint operation, and the operation stability is poor;
(4) The hoisting method can be smoothly carried out only under the condition that the height of the GIL equipment is larger than the distance from the top of the pipe gallery, and part of the environment does not have the operation capability.
Meanwhile, through related patent retrieval, through combined retrieval of the retrieval words of GIL, installation and butt joint, the following approximate patents are consulted, and the specific differences are as follows:
application number: CN201810147551.9 is a GIL installation tool, control system and method, and the patent device is an independent special device with full-function design, but has the problems of large volume, complex structure, high cost and very limited market prospect.
Application number: CN201910242521.0, a cylinder butt-joint vehicle for GIL field, in this patent device structure, the pipeline is adjusted to rotate from axial movement, need to jack up the pipeline with rotating roller, make it break away from the big gyro wheel that can axial movement, can lead to can not axial movement and unable two flanges of gathering after the pipeline bolt hole aligns, need fall back to rotate the roller, let the pipeline fall on big gyro wheel again, lead to the bolt hole no longer to wear, need readjusting fork height again. Therefore, the use is troublesome, and the frame and the track are different from the invention.
By retrieving the term "piping lane, piping, installation, docking, GIL" the following approximate patents were reviewed, with specific differences being shown in the following figures:
application number: CN 202122410752, a municipal pipe rack and pipeline laying device, the device of this patent possesses the function of fine setting the interval about and through rack and pinion transmission and centre gripping, can not realize the rotation of pipeline section circumferencial direction, and its structure and function are different from the invention.
Application number: the patent is mainly used for hoisting the pipeline in the pipe gallery, and the basic method is to install a hoisting point at the top of the pipe gallery and hoist and mount the pipeline by a hoisting rope, which has great difference with the patent.
Disclosure of Invention
Aiming at the problems that in the prior art, GIL and other large-volume rigid pipeline equipment are installed in a small space of a tunnel and a pipe gallery with a small gradient, and large equipment is limited in use and the hoisting and the butt joint of pipelines are difficult, the invention provides the butt joint device and the butt joint method for the pipeline equipment, which can stably and reliably realize the installation and the butt joint of the pipeline equipment in the narrow pipe gallery, greatly save preparation work, greatly simplify the assembly method and ensure safer and smoother assembly operation.
The invention is realized by the following technical scheme: the utility model provides a interfacing apparatus of pipeline class equipment, includes device frame, fork and lifts the dolly, device frame sets up on the fork of piling up high car, device frame and fork are connected and are set up, the top of device frame sets up transmission structure, lift the dolly and pass through transmission structure and device frame coupling, set up bearing structure on the device frame, bearing structure is provided with a plurality ofly, set up the pipeline on the backing roller.
Further, the support structure is configured to support the roller.
Further, the device frame comprises a guiding and positioning structure and a driving system, a transmission interface is arranged on the lifting trolley, the driving system is electrically connected with the lifting trolley, the guiding and positioning structure is arranged at the top of the device frame, the driving device is connected with the device frame, and the lifting trolley is connected with the transmission interface.
Further, the guide positioning structure comprises a V-shaped track and a guide rod, the guide rod is arranged at the top of the device frame, the V-shaped track is arranged on one side of the guide rod, the V-shaped track and the guide rod are arranged in pairs, and the guide positioning structure is provided with a plurality of pairs.
Further, the V-shaped section of the V-shaped track and the pipeline are mutually perpendicular, and the lifting trolley is clamped and arranged on the V-shaped surface of the V-shaped track.
Further, the device frame comprises a base and a fastening structure, wherein the base is arranged at the bottom of the device frame and is connected with the fork, and the base is connected with the fork through the fastening structure.
Further, the device frame comprises a limiting structure, the limiting structure comprises a limiting bolt, and the limiting structure is used for adjusting and limiting the position of the docking device on the fork.
Further, the transmission interface arranged on the lifting trolley is a plurality of casters.
A method of docking a pipe-like apparatus, the method comprising the steps of:
a plurality of butting devices are arranged along the axis direction of the pipeline;
the butt joint device lifts the multi-section pipeline and adjusts the connection part of the multi-section pipeline to be coaxial;
and connecting and fastening two adjacent pipelines in an axial moving way to finish butt joint.
Further, the fastening butt joint between the multi-section pipelines is realized through the flange for connecting the multi-section pipelines.
Compared with the prior art, the invention has the following beneficial technical effects:
the invention provides a butt joint device of pipeline equipment, which mainly solves the problems that when GIL or other large-volume rigid pipeline equipment is installed in small spaces such as tunnels and pipe galleries with small gradients, large-scale machines are limited in use, and the pipeline is hoisted and butted by a manual tool, so that the operation is difficult, the reliability is poor, the operation time is long and the like.
Furthermore, the butt joint device realizes the stable and reliable installation and butt joint of the pipeline equipment in the narrow pipe gallery by means of smaller machines such as a fork truck and the like, thereby greatly saving preparation work, greatly simplifying the assembly method and ensuring safer and smoother assembly operation.
Further, circumferential rotation of the pipeline is realized through the structure of the supporting roller; the lifting trolley is axially moved along the pipeline through the V-shaped track, limiting of the axial movement of the lifting trolley is realized through the guide rod, control of the axial movement of the lifting trolley is realized through the driving system, and the axial fine adjustment movement and circumferential rotation of the pipeline are realized.
Furthermore, the butt joint structure provided by the invention can be fixed on a fork of mature engineering mechanical equipment such as a fork truck and the like, and can realize the adjustment requirements on various butt joint installation postures of pipelines by means of the back-and-forth and up-and-down movement of the equipment.
According to the butt joint method of the pipeline equipment, aiming at a narrow pipe gallery installation environment which cannot be hoisted by using a large-scale machine, a medium-and small-sized universal machine which is proper in size, mature in technology and widely applied is selected as a basic platform, and the design device complements the missing operation function of the selected machine, so that the design and manufacture cost and period of the whole machine special equipment can be effectively reduced, and the universality of construction machines is improved; the butt joint device is arranged on the stacking vehicle for common use, so that various adjustment actions required by butt joint installation of the pipeline can be conveniently and quickly realized, and the problem that a lifting hook is punched at the top of a pipe gallery during each lifting is solved; the lifting and extending actions are completed by the fork lift truck, so that the fork lift truck is stable and reliable, the loop chain hoist is not required to be slowly lifted by manpower, and the lifting position and the lifting gesture are not required to be controlled by personnel traction; the left-right movement fine adjustment function of the butt joint device ensures stable and safe action, and improves the method of completing the butt joint and approaching actions of the flanges by means of manual pushing and pulling; the supporting roller is a pipe section support, the pipe section can be easily rotated under manual control, the convenience of butt-joint bolts for threading is improved, and the problem that bolt hole sites are inaccurate due to binding of lifting ropes and adjustment is difficult after lifting is solved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the technical descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 illustrates a prior art manner of operation of pipe segment docking;
FIG. 2 is a schematic view of a prior art arrangement of hanging point structures used in the docking of pipe sections;
FIG. 3 is a schematic diagram of the overall structure of a docking device for a pipeline-type device according to the present invention;
fig. 4 is a schematic structural view of a device frame of a docking device of a pipeline device according to the present invention;
fig. 5 is a schematic structural view of a lifting trolley of a docking device of a pipeline equipment;
fig. 6 is a schematic diagram of caster setting of a lifting trolley of a docking device of a pipeline equipment;
FIG. 7 is a schematic view illustrating the operation of a docking mechanism for a pipeline-type device according to the present invention;
FIG. 8 is a schematic diagram illustrating the operation of a docking device for a pipeline-type apparatus according to the present invention;
in the figure: a device frame 1; lifting the trolley 2; a base 11; a limit bolt 12; locking the fixing bolt 13; a V-shaped track 14; a guide rod 15; a drive system 16; a speed reducing motor 161; a lead screw nut 162; casters 21; a support roller 22; a vehicle body 23; a drive interface 24; a hanging point 30; chain hoist 31; fork 100.
Detailed Description
Hereinafter, only certain exemplary embodiments are briefly described. As will be recognized by those of skill in the pertinent art, the described embodiments may be modified in various different ways without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the simplified description of the present invention, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; the device can be mechanically connected, electrically connected and communicated; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example 1:
in the preferred embodiment, the invention provides a butt joint device of pipeline equipment, firstly, a proper machine tool which can be used for the internal operation of a pipeline corridor, such as a stacker, is selected and determined according to the known section size of the pipeline corridor, the pipe corridor can be turned around, the height of a fork and the appearance of a vehicle body are required to meet the requirements of equipment installation height and the top height of the pipeline corridor, and the reliable movement of 2 dimensions of front and back and up and down can be realized in the section direction of the pipeline corridor.
The specific implementation device comprises: the device comprises a device frame 1 and a lifting trolley 2, wherein the device frame 1 is provided with a fastening structure and a limiting structure, and the device frame 1 is connected to a fork 100 of a fork lift truck through a limiting bolt 12 and a locking fixing bolt 13;
in this embodiment, the device frame 1 is provided with a guiding and positioning structure, the guiding and positioning structure includes two V-shaped rails 14 and two guiding rods 15, the V-shaped rails 14 are used for carrying the lifting trolley 2, and the guiding rods 15 are used for limiting the lifting trolley 2 on the V-shaped rails 14;
the device frame 1 is also provided with a driving system 16 of the lifting trolley 2, which can be driven by adopting a hydraulic or screw transmission system, and in the embodiment, the device frame is arranged by adopting the screw transmission system and is used for controlling the lifting trolley 2 to move left and right on the V-shaped track 14;
the lifting trolley 2 is provided with 4 casters 21 with V-shaped grooves, the casters 21 are respectively arranged on two V-shaped rails 14 of the device frame 1, the stable movement of the device is effectively ensured through the arrangement of the V-shaped grooves, two guide rods 15 are positioned in the V-shaped grooves above the casters 21, two ends of the guide rods 15 are arranged on the device frame 1, and the casters 21 are limited together with the V-shaped rails 14, so that the casters 21 are prevented from being separated from the rails;
the lifting trolley 2 is further provided with a transmission interface, and the transmission interface is in butt joint with a driving system 16 of the device frame 1 and is used for realizing left-right movement adjustment of the lifting trolley 2;
the lifting trolley 2 is further provided with two supporting rollers 22, the supporting rollers 22 are perpendicular to the direction of the casters 21, and the supporting rollers 22 are used for lifting rigid pipelines and can realize circumferential rotation of the pipelines.
The butt joint method of the pipeline equipment comprises the following steps:
the rigid pipelines are sequentially transported to the vicinity of the butt joint installation position in the tunnel or the pipe gallery through the V-shaped transport vehicle; two piling cars are arranged in the pipe gallery along the length direction and can move and travel along the inner section direction of the pipe gallery; and a docking device is respectively arranged and fixed on the forks of the two fork trucks and is used for lifting the rigid pipeline.
During butt joint, the fork 100 is extended into the lower part of the pipe section at the position of about 1-2 m inwards at the two ends of the lifted pipe section respectively, the pipe section is lifted by the supporting rollers 22 of the lifting trolley 2, the lifting pipe section synchronously moves forwards and upwards to the position basically coaxial with the flange of the butt joint pipe section, and a certain distance is reserved between the butt joint surfaces of the two pipe sections;
after finishing the two pipe section installing and cleaning operations, operating the lifting trolley 2 to move on the rail of the trundles 21 of the butting device (left and right directions) so that the lifting pipe section is slowly close to the butting flange;
manually fine-tuning the rotary lifting pipe section along the circumferential direction, connecting the two pipe sections through flanges, oppositely penetrating flange butt bolt holes of the two pipe sections by adopting the diagonal positions of two positioning pins, installing bolts in the other bolt holes, and fastening the two flange surfaces; then taking out the positioning pin, replacing the bolt and fastening;
lowering the fork 100 of the fork truck, placing the abutted pipe sections on the product bracket and finishing fixation;
the two fork trucks are retracted to separate the fork 100 and the docking device from the docking tube section;
the piling car turns 90 degrees, drives to the next butt joint lifting position along the pipe gallery, turns back to the cross section direction of the pipe gallery, and starts the installation of the next butt joint pipe section.
Under the butt joint scheme provided by the invention, the GIL hoisting pipe section can realize the fine adjustment actions of front and back, left and right, lifting and 4 dimensions rotating along the circumferential direction of the pipe section at the butt joint position of the pipe gallery section.
Example 2:
the embodiment of the invention provides a butt joint device of pipeline equipment, which comprises a device frame 1 and a lifting trolley 2.
The device frame 1 comprises a base 11, limit bolts 12 at 4 and locking and fixing bolts 13 at 4, wherein the base 11 is used for placing a docking device on a fork of a fork lift truck; the limiting bolt 12 is used for adjusting and limiting the position of the docking device on the fork of the fork truck, and the locking fixing bolt 13 is used for fixing the device frame on the fork truck;
the device frame 1 further comprises two V-shaped rails 14 and two guide rods 15, wherein the V-shaped rails 14 are used for bearing the lifting trolley and providing rails for the lifting trolley to run; both ends of the guide rod 15 are fixed on the frame of the docking device and are used for limiting the lifting trolley to be separated from the V-shaped track;
the device frame 1 further comprises a lifting trolley driving system 16 for controlling the lifting trolley to move left and right on the track; the driving system can be a hydraulic transmission system, a screw nut transmission system, a ball screw transmission system, a gear transmission system or a crank arm connecting rod transmission system and the like;
the lifting trolley driving system 16 is driven by a speed reducing motor 161 and a screw nut 162 in the present case;
the lifting trolley 2 comprises 4 casters 21 with V-shaped grooves, the casters are divided into two groups and are respectively arranged on two V-shaped rails 14 of the device frame 1, and the casters are used for realizing left-right movement of the lifting trolley 2 on the device frame 1; the guide rod 15 passes through the V-shaped groove space above the caster 21 and is fixed on the device frame 1, and the guide rod and the V-shaped rail 14 on the device frame 1 limit the caster 21 together to prevent the caster 21 from being separated from the V-shaped rail 14;
the lifting trolley further comprises 2 supporting rollers 22, wherein the supporting rollers 22 and the 4 casters 21 are mutually and vertically arranged and are used for lifting the rigid pipeline and realizing circumferential rotation of the rigid pipeline, and the roller surfaces of the supporting rollers 22 are made of polyurethane or other soft wear-resistant materials, so that the skid resistance of the supporting rollers 22 is improved, and the outer wall of the rigid pipeline is prevented from being injured by collision and rolling of the rollers 22;
as shown in fig. 6, the lifting trolley further comprises a trolley body 23 and a transmission interface 24, wherein the trolley body 23 is formed by bending and welding steel plates, has a light and firm structure and is used for fixing the 4 casters and the 2 supporting rollers; the steel plate is adopted to bend, weld and form the structure of the lifting trolley, so that the operation complexity can be effectively reduced.
The transmission interface 24 is an interface clamping seat for transmitting a screw nut in the present case, and is fixed at the bottom of the vehicle body, fastened and fixed with the screw nut 162, and used for driving the lifting trolley to move left and right along with the screw nut 162 according to the instruction of the driving system 16.
The technical proposal of the invention relates to a method for installing and abutting pipeline equipment in a narrow pipe gallery by adopting an abutting device,
when the pipe fitting butt joint installation is carried out in the pipe gallery, the rigid pipes are sequentially transported to the vicinity of the butt joint installation position in the tunnel or the pipe gallery through the V-shaped transfer trolley; two piling cars are arranged in the pipe gallery along the length direction and can move back and forth along the inner section direction of the pipe gallery; and a docking device is respectively arranged and fixed on the forks of the two fork trucks and used for lifting the rigid pipeline, as shown in figures 7 and 8.
The butt joint installation steps are as follows:
the two fork and the butt joint device are respectively extended into the lower part of the lifted pipe section at the positions of about 1-2 m inwards at the two ends of the pipe section, the pipe section is lifted by the supporting rollers of the lifting trolley, and the lower V-shaped transfer trolley is removed;
the two piling trucks synchronously move upwards and forwards to a position where the lifting pipe section and the butt joint pipe section are basically coaxial, but a certain distance is reserved between the butt joint surfaces of the two pipe sections;
after finishing the operations of installing and cleaning the two pipe sections, operating the lifting trolley to move on the V-shaped track of the butt joint device (left and right directions) so that the lifting pipe sections are slowly close to the butt joint flanges;
manually fine-tuning the rotary lifting pipe section along the circumferential direction, adopting two positioning pins to oppositely penetrate through flange butt bolt holes of the two pipe sections at opposite angles, installing bolts in the rest bolt holes, fastening two flange surfaces, taking out the two positioning pins, and replacing and fastening the bolts;
lowering fork of the fork truck, placing the pipe section with the butt joint completed on a pipeline equipment bracket and completing fixation;
the two fork trucks are retreated to separate the fork and the docking device from the docking pipe section;
the piling car turns 90 degrees, runs to the next pipeline butt joint lifting position along the pipe gallery, turns back to the cross section direction of the pipe gallery, and starts the installation of the next butt joint pipe section.
While the fundamental and principal features of the invention and advantages of the invention have been shown and described, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art. The above is only for illustrating the technical idea of the present invention, and the protection scope of the present invention is not limited by this, and any modification made on the basis of the technical scheme according to the technical idea of the present invention falls within the protection scope of the claims of the present invention.

Claims (10)

1. The utility model provides a interfacing apparatus of pipeline class equipment, its characterized in that, including device frame (1), fork (100) and lift dolly (2), device frame (1) set up on fork (100) of piling up the high car, device frame (1) and fork (100) are connected and are set up, the top of device frame (1) sets up transmission structure, lift dolly (2) are connected through transmission structure and device frame (1), set up bearing structure on device frame (1), bearing structure is provided with a plurality ofly, set up the pipeline on supporting roller (22).
2. A docking device for a pipe-like apparatus according to claim 1, characterized in that the support structure is arranged as a support roller (22).
3. Docking device for a pipeline-like apparatus according to claim 1, characterized in that the device frame (1) comprises a guiding and positioning structure and a driving system (16), the lifting trolley (2) is provided with a transmission interface, the driving system (16) is electrically connected with the lifting trolley (2), the guiding and positioning structure is arranged at the top of the device frame (1), the driving device is connected with the device frame (1), and the lifting trolley (2) is connected with the transmission interface.
4. A docking device for a pipe-like apparatus according to claim 3, characterized in that the guiding and positioning structure comprises a V-shaped rail (14) and a guiding rod (15), the guiding rod (15) is arranged at the top of the apparatus frame (1), the V-shaped rail (14) is arranged at one side of the guiding rod (15), the V-shaped rail (14) and the guiding rod (15) are arranged in pairs, and the guiding and positioning structure is provided with a plurality of pairs.
5. The butt joint device of pipeline equipment according to claim 4, wherein the V-shaped section of the V-shaped track (14) and the pipeline are mutually perpendicular, and the V-shaped surface of the V-shaped track (14) is clamped with the lifting trolley (2).
6. Docking device for a pipeline-like apparatus according to claim 1, characterized in that the device frame (1) comprises a base (11) and a fastening structure, the base (11) being arranged at the bottom of the device frame (1), the base (11) being connected to a fork, the base (11) being connected to the fork by the fastening structure.
7. A docking device for a pipe-like apparatus according to claim 1, characterized in that the device frame (1) comprises a limit structure comprising a limit bolt (12) for adjusting and limiting the position of the docking device on the fork.
8. The docking device of pipeline equipment according to claim 1, wherein the transmission interface arranged on the lifting trolley (2) is a plurality of casters (21), and the casters (21) are arranged in plurality.
9. A docking method based on a docking device of a pipeline-like apparatus according to any one of claims 1 to 8, characterized in that the docking method comprises the steps of:
a plurality of butting devices are arranged along the axis direction of the pipeline;
the butt joint device lifts the multi-section pipeline and adjusts the connection part of the multi-section pipeline to be coaxial;
and connecting and fastening two adjacent pipelines in an axial moving way to finish butt joint.
10. A method of butt-jointing pipeline-like apparatus according to claim 1, wherein the fastening butt-joint between the plurality of sections of pipeline is achieved by connecting flanges between the plurality of sections of pipeline.
CN202310215731.7A 2023-03-08 2023-03-08 Butt joint device and method for pipeline equipment Pending CN116281746A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310215731.7A CN116281746A (en) 2023-03-08 2023-03-08 Butt joint device and method for pipeline equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310215731.7A CN116281746A (en) 2023-03-08 2023-03-08 Butt joint device and method for pipeline equipment

Publications (1)

Publication Number Publication Date
CN116281746A true CN116281746A (en) 2023-06-23

Family

ID=86800872

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310215731.7A Pending CN116281746A (en) 2023-03-08 2023-03-08 Butt joint device and method for pipeline equipment

Country Status (1)

Country Link
CN (1) CN116281746A (en)

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