CN116281426A - Rolling device for cable production - Google Patents
Rolling device for cable production Download PDFInfo
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- CN116281426A CN116281426A CN202211721892.5A CN202211721892A CN116281426A CN 116281426 A CN116281426 A CN 116281426A CN 202211721892 A CN202211721892 A CN 202211721892A CN 116281426 A CN116281426 A CN 116281426A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000005096 rolling process Methods 0.000 title description 3
- 230000007246 mechanism Effects 0.000 claims abstract description 67
- 238000004804 winding Methods 0.000 claims abstract description 56
- 230000009471 action Effects 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims 9
- 238000000926 separation method Methods 0.000 claims 3
- 230000000694 effects Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/04—Kinds or types
- B65H75/08—Kinds or types of circular or polygonal cross-section
- B65H75/14—Kinds or types of circular or polygonal cross-section with two end flanges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Coiling Of Filamentary Materials In General (AREA)
Abstract
本发明公开了一种电缆生产的成卷装置,包括卷绕机构和卸卷机构,所述卷绕机构包括支座和设在支座上的卷绕组件,所述卸卷机构包括前后驱动机构、转动驱动机构和卸卷组件,所述前后驱动机构上设有转动驱动机构,所述转动驱动机构上设有卸卷组件,所述转动驱动机构在前后驱动机构的作用下带动卸卷组件套设在卷绕组件上或从卷绕组件上脱离,所述卸卷组件包括两个环状挡盘,所述两个环状挡盘之间的卷绕组件用于电缆的卷绕,所述两个环状挡盘能够随着卷绕组件转动,与现有技术相比,能够降低人工工作量,使用方便。
The invention discloses a winding device for cable production, comprising a winding mechanism and an unwinding mechanism, the winding mechanism includes a support and a winding assembly arranged on the support, and the unwinding mechanism includes a front and rear driving mechanism , a rotating drive mechanism and an unloading assembly, the front and rear drive mechanisms are provided with a rotation drive mechanism, the rotation drive mechanism is provided with an unloading assembly, and the rotation drive mechanism drives the unloading assembly sleeve under the action of the front and rear drive mechanisms It is provided on the winding assembly or separated from the winding assembly. The unwinding assembly includes two ring-shaped baffles, and the winding assembly between the two ring-shaped baffles is used for winding the cable. The two annular baffles can rotate with the winding assembly, and compared with the prior art, the manual workload can be reduced and the use is convenient.
Description
【技术领域】【Technical field】
本发明涉及电缆生产的技术领域,特别是一种电缆生产的成卷装置的技术领域。The invention relates to the technical field of cable production, in particular to the technical field of a rolling device for cable production.
【背景技术】【Background technique】
电缆定义:由一根或多根相互绝缘的导体和外包绝缘保护层制成,将电力或信息从一处传输到另一处的导线。Definition of cable: A wire made of one or more mutually insulated conductors and an outer insulating layer that transmits power or information from one place to another.
卷绕机则是电缆生产设备的一种,其主要用于卷绕电缆,从而便于电缆的包装和运输。The winding machine is a kind of cable production equipment, which is mainly used to wind the cable, so as to facilitate the packaging and transportation of the cable.
申请号为:CN201810701168.3的中国发明公开了一种铝合金电缆生产用自动换盘装置,该申请的第一收线电机和第二收线电机输出端相对于转换盘另一侧端均设置有收线轴,收线轴上端套接有线盘,所述线盘上端两侧靠近边缘处均开设有卡线槽,收线轴一端靠近转换盘套接有第一挡板,收线轴远离第一挡板一端套接有第二挡板,线盘位于第一挡板和第二挡板之间,便于将线盘进行固定,使线盘转动稳定,其线盘的拆装均现有人工操作完成,从而增加人工工作量,使用不方便。The Chinese invention with the application number: CN201810701168.3 discloses an automatic disc changer for the production of aluminum alloy cables. In this application, the output ends of the first wire take-up motor and the second wire take-up motor are set relative to the other side of the conversion disk. There is a take-up shaft, and the upper end of the take-up shaft is sleeved with a wire reel, and both sides of the upper end of the reel are provided with clamping grooves near the edge, and one end of the take-up shaft is close to the conversion disc, and a first baffle is sleeved, and the take-up shaft is far away from the first baffle One end is sleeved with a second baffle plate, and the wire reel is located between the first baffle plate and the second baffle plate, which is convenient for fixing the wire reel and making the wire reel rotate stably. Thereby increase manual workload, use inconvenient.
【发明内容】【Content of invention】
本发明的目的就是解决现有技术中的问题,提出一种电缆生产的成卷装置,能够降低人工工作量,使用方便。The purpose of the present invention is to solve the problems in the prior art, and propose a rolling device for cable production, which can reduce the manual workload and is easy to use.
为实现上述目的,本发明提出了一种电缆生产的成卷装置,包括卷绕机构和卸卷机构,所述卷绕机构包括支座和设在支座上的卷绕组件,所述卸卷机构包括前后驱动机构、转动驱动机构和卸卷组件,所述前后驱动机构上设有转动驱动机构,所述转动驱动机构上设有卸卷组件,所述转动驱动机构在前后驱动机构的作用下带动卸卷组件套设在卷绕组件上或从卷绕组件上脱离,所述卸卷组件包括两个环状挡盘,所述两个环状挡盘之间的卷绕组件用于电缆的卷绕,所述两个环状挡盘能够随着卷绕组件转动。In order to achieve the above object, the present invention proposes a winding device for cable production, including a winding mechanism and an unwinding mechanism, the winding mechanism includes a support and a winding assembly arranged on the support, and the unwinding mechanism The mechanism includes a front and rear drive mechanism, a rotation drive mechanism and an unloading assembly. The front and rear drive mechanisms are provided with a rotation drive mechanism, and the rotation drive mechanism is provided with an unloading assembly. Drive the unwinding assembly to be sleeved on the winding assembly or to be separated from the winding assembly. The unwinding assembly includes two ring-shaped baffles. The winding assembly between the two ring-shaped baffles is used for the winding assembly of the cable. Winding, the two annular baffles can rotate with the winding assembly.
作为优选,所述卷绕组件包括调速电机、气胀轴、若干连接体I和若干支撑体,所述调速电机的驱动端与气胀轴的一端传动连接,所述气胀轴具有若干呈圆周状均匀设置的凸键条,所述凸键条的外端均设有连接体I,所述连接体I远离凸键条的一端均设有支撑体。As preferably, the winding assembly includes a speed-regulating motor, an air shaft, several connecting bodies I and several supporting bodies, the driving end of the speed-regulating motor is connected with one end of the air shaft, and the air shaft has several The protruding key strips are evenly arranged in a circumferential shape, and the outer ends of the protruding key strips are provided with connecting bodies I, and the ends of the connecting bodies I away from the protruding key strips are all provided with supporting bodies.
作为优选,所述卸卷组件还包括两个导杆、安装座、电动推杆、固定环座、移动环座和支架,所述安装座上设有导杆,所述导杆的后端设有固定环座,所述安装座的后端设有电动推杆,所述电动推杆的驱动端设有支架,所述支架上设有滑动设在导杆上的移动环座,所述两个环状挡盘分别转动设在固定环座和移动环座的内侧。As a preference, the unloading assembly also includes two guide rods, a mounting seat, an electric push rod, a fixed ring seat, a moving ring seat and a bracket, the mounting seat is provided with a guide rod, and the rear end of the guide rod is provided with a There is a fixed ring seat, the rear end of the mounting seat is provided with an electric push rod, the driving end of the electric push rod is provided with a bracket, and the support is provided with a moving ring seat slidingly arranged on the guide rod. Two annular baffles are respectively rotated on the inner side of the fixed ring seat and the moving ring seat.
作为优选,所述前后驱动机构包括伺服电机和滚珠丝杆滑台,所述伺服电机的驱动端与滚珠丝杆滑台的丝杆传动连接。Preferably, the front and rear drive mechanism includes a servo motor and a ball screw slide, and the drive end of the servo motor is connected to the screw drive of the ball screw slide.
作为优选,所述转动驱动机构包括座体、蜗轮蜗杆传动箱和旋转电机,所述座体上设有蜗轮蜗杆传动箱,所述蜗轮蜗杆传动箱上设有旋转电机,所述旋转电机的驱动端与蜗轮蜗杆传动箱的输入端固定连接。Preferably, the rotation drive mechanism includes a base body, a worm gear box and a rotating motor, the base body is provided with a worm gear box, the worm gear box is provided with a rotating motor, and the drive of the rotating motor The end is fixedly connected with the input end of the worm gear transmission box.
作为优选,还包括输送带和推料机构,所述推料机构位于输送带的后方用于将卸卷组件上的电缆卷推送到输送带上。Preferably, it also includes a conveyor belt and a pushing mechanism, the pushing mechanism is located behind the conveyor belt and is used to push the cable roll on the unwinding assembly onto the conveyor belt.
作为优选,所述推料机构包括电动缸和设在电动缸的驱动端上的推动板。Preferably, the pushing mechanism includes an electric cylinder and a push plate arranged on the driving end of the electric cylinder.
作为优选,还包括电缆固定件用于将电缆的切断端固定在卷绕组件上,所述电缆固定件包括防脱体、固定圈和设在防脱体与固定圈之间的连接体II,所述固定圈能够在外力的作用下变形并保持当前状态。Preferably, it also includes a cable fixing part for fixing the cut end of the cable on the winding assembly, the cable fixing part includes an anti-off body, a fixing ring and a connecting body II arranged between the anti-off body and the fixing ring, The fixing ring can be deformed under the action of external force and maintain the current state.
本发明的有益效果:本发明通过将两个环状挡盘套设在卷绕组件,两个环状挡盘之间的卷绕组件用于电缆的卷绕,待卷绕完成后,转动驱动机构在前后驱动机构的作用下带动卸卷组件从卷绕组件上脱离,并将卷绕组件上卷绕的电缆卸下,卸卷组件上的电缆卷被取走后,卸卷组件重新套设在卷绕组件上继续电缆的卷绕。与现有技术相比,能够降低人工工作量,使用方便。Beneficial effects of the present invention: In the present invention, two ring-shaped baffles are sheathed on the winding assembly, and the winding assembly between the two ring-shaped baffles is used for winding the cable. After the winding is completed, the rotation drive Under the action of the front and rear drive mechanism, the mechanism drives the unwinding assembly to separate from the winding assembly, and unloads the cable wound on the winding assembly. After the cable roll on the unloading assembly is taken away, the unloading assembly is re-set. Continue winding of the cable on the winding assembly. Compared with the prior art, the manual workload can be reduced and the use is convenient.
本发明的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the present invention will be described in detail with reference to the accompanying drawings.
【附图说明】【Description of drawings】
图1是本发明一种电缆生产的成卷装置的结构示意图;Fig. 1 is the structural representation of the coiling device of a kind of cable production of the present invention;
图2是卷绕组件的部分侧视图;Figure 2 is a partial side view of the winding assembly;
图3是卸卷组件的结构示意图。Fig. 3 is a structural schematic diagram of the volume unloading assembly.
图中:1-卷绕机构、2-卸卷机构、3-输送带、4-推料机构、5-电缆固定件、11-支座、12-卷绕组件、21-前后驱动机构、22-转动驱动机构、23-卸卷组件、41-电动缸、42-推动板、51-防脱体、52-固定圈、53-连接体II、121-调速电机、122-气胀轴、123-连接体I、124-支撑体、125-凸键条、231-环状挡盘、232-导杆、233-安装座、234-电动推杆、235-固定环座、236-移动环座、237-支架、211-伺服电机、212-滚珠丝杆滑台、221-座体、222-蜗轮蜗杆传动箱、223-旋转电机。In the figure: 1-winding mechanism, 2-unloading mechanism, 3-conveyor belt, 4-pushing mechanism, 5-cable fixing piece, 11-support, 12-winding assembly, 21-front and rear driving mechanism, 22 -rotation drive mechanism, 23-roll unloading assembly, 41-electric cylinder, 42-push plate, 51-anti-off body, 52-fixed ring, 53-connector II, 121-speed regulating motor, 122-inflatable shaft, 123-Connector I, 124-Support body, 125-Protruding key bar, 231-Annular retainer, 232-Guide rod, 233-Installation seat, 234-Electric push rod, 235-Fixed ring seat, 236-Movement ring Seat, 237-support, 211-servo motor, 212-ball screw slide table, 221-seat body, 222-worm gear transmission box, 223-rotary motor.
【具体实施方式】【Detailed ways】
参阅图1、图2和图3,本发明一种电缆生产的成卷装置,包括卷绕机构1和卸卷机构2,所述卷绕机构1包括支座11和设在支座11上的卷绕组件12,所述卸卷机构2包括前后驱动机构21、转动驱动机构22和卸卷组件23,所述前后驱动机构21上设有转动驱动机构22,所述转动驱动机构22上设有卸卷组件23,所述转动驱动机构22在前后驱动机构21的作用下带动卸卷组件23套设在卷绕组件12上或从卷绕组件12上脱离,所述卸卷组件23包括两个环状挡盘231,所述两个环状挡盘231之间的卷绕组件12用于电缆的卷绕,所述两个环状挡盘231能够随着卷绕组件12转动,所述卷绕组件12包括调速电机121、气胀轴122、若干连接体I123和若干支撑体124,所述调速电机121的驱动端与气胀轴122的一端传动连接,所述气胀轴122具有若干呈圆周状均匀设置的凸键条125,所述凸键条125的外端均设有连接体I123,所述连接体I123远离凸键条125的一端均设有支撑体124,所述卸卷组件23还包括两个导杆232、安装座 233、电动推杆 234、固定环座 235、移动环座236和支架237,所述安装座233上设有导杆 232,所述导杆232的后端设有固定环座 235,所述安装座233的后端设有电动推杆234,所述电动推杆234的驱动端设有支架 237,所述支架237上设有滑动设在导杆232上的移动环座236,所述两个环状挡盘231分别转动设在固定环座235和移动环座236的内侧,所述前后驱动机构21包括伺服电机211和滚珠丝杆滑台212,所述伺服电机211的驱动端与滚珠丝杆滑台212的丝杆传动连接,所述转动驱动机构22包括座体221、蜗轮蜗杆传动箱222和旋转电机223,所述座体221上设有蜗轮蜗杆传动箱222,所述蜗轮蜗杆传动箱222上设有旋转电机223,所述旋转电机223的驱动端与蜗轮蜗杆传动箱222的输入端固定连接,还包括输送带3和推料机构4,所述推料机构4位于输送带3的后方用于将卸卷组件23上的电缆卷推送到输送带3上,所述推料机构4包括电动缸41和设在电动缸41的驱动端上的推动板42,还包括电缆固定件5用于将电缆的切断端固定在卷绕组件12上,所述电缆固定件5包括防脱体51、固定圈52和设在防脱体51与固定圈52之间的连接体II53,所述固定圈52能够在外力的作用下变形并保持当前状态。Referring to Fig. 1, Fig. 2 and Fig. 3, a coiling device for cable production according to the present invention includes a winding mechanism 1 and an unwinding mechanism 2, the winding mechanism 1 includes a
本发明工作过程:Working process of the present invention:
本发明一种电缆生产的成卷装置在工作过程中,将电缆固定件5卡设在相邻两个支撑体124之间,防脱体51位于相邻两个支撑体124的内侧,固定圈52位于该相邻两个支撑体124的外侧,将电缆插入固定圈52,然后用钳子夹持固定圈52使其变形,变形的固定圈52对电缆夹紧固定,然后通过调速电机121带动气胀轴122转动进行电缆卷绕成卷,待卷绕成卷完成后,切断电缆,然后启动电动推杆234通过支架237带动移动环座236向后运动,移动环座236带动其上的环状挡盘231向后运动对电缆卷进行夹紧,然后气胀轴122排气,使支撑体124向气胀轴122靠拢运动,解除对电缆卷的支撑,然后启动伺服电机211带动滚珠丝杆滑台212动作,滚珠丝杆滑台212通过转动驱动机构22带动卸卷组件23向前运动,卸卷组件23将电缆卷从卷绕组件12上取下,然后启动旋转电机223通过蜗轮蜗杆传动箱222带动卸卷组件23顺时针转动90度,然后启动电动推杆234通过支架237带动移动环座236向上运动,移动环座236带动其上的环状挡盘231向上运动解除对电缆卷的夹紧,然后启动电动缸41带动推动板42向前运动,推动板42推动电缆卷从两个环状挡盘231之间进入到输送带3上,输送带3输送电缆卷进入到下道工序,然后启动电动缸41带动推动板42回位,然后启动旋转电机223通过蜗轮蜗杆传动箱222带动卸卷组件23逆时针转动90度,然后启动伺服电机211带动滚珠丝杆滑台212动作,滚珠丝杆滑台212通过转动驱动机构22带动卸卷组件23向后运动,使卸卷组件23重新套设在支撑体124上,然后气胀轴122充气,凸键条125通过连接体I123带动相应的支撑体124远离气胀轴122运动,使支撑体124支撑在环状挡盘231的内圈上,然后即可再次进行卷绕工作。During the working process of a coiling device for cable production in the present invention, the
上述实施例是对本发明的说明,不是对本发明的限定,任何对本发明简单变换后的方案均属于本发明的保护范围。The above-mentioned embodiment is an illustration of the present invention, not a limitation of the present invention, and any solution after a simple transformation of the present invention belongs to the protection scope of the present invention.
Claims (8)
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