CN116277360A - Panel processing production line and processing technology - Google Patents
Panel processing production line and processing technology Download PDFInfo
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- CN116277360A CN116277360A CN202310241497.5A CN202310241497A CN116277360A CN 116277360 A CN116277360 A CN 116277360A CN 202310241497 A CN202310241497 A CN 202310241497A CN 116277360 A CN116277360 A CN 116277360A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 78
- 238000012545 processing Methods 0.000 title claims abstract description 48
- 238000005516 engineering process Methods 0.000 title claims abstract description 12
- 238000003801 milling Methods 0.000 claims abstract description 149
- 239000011265 semifinished product Substances 0.000 claims abstract description 127
- 238000005520 cutting process Methods 0.000 claims abstract description 120
- 239000000463 material Substances 0.000 claims abstract description 92
- 239000002699 waste material Substances 0.000 claims abstract description 54
- 238000000034 method Methods 0.000 claims abstract description 24
- 238000003825 pressing Methods 0.000 claims description 39
- 230000000712 assembly Effects 0.000 claims description 30
- 238000000429 assembly Methods 0.000 claims description 30
- 239000000428 dust Substances 0.000 description 21
- 230000000694 effects Effects 0.000 description 15
- 238000010586 diagram Methods 0.000 description 8
- 238000005056 compaction Methods 0.000 description 7
- 238000010298 pulverizing process Methods 0.000 description 6
- 238000009966 trimming Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 238000000605 extraction Methods 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000011090 solid board Substances 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/182—Disc-shaped knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27L—REMOVING BARK OR VESTIGES OF BRANCHES; SPLITTING WOOD; MANUFACTURE OF VENEER, WOODEN STICKS, WOOD SHAVINGS, WOOD FIBRES OR WOOD POWDER
- B27L11/00—Manufacture of wood shavings, chips, powder, or the like; Tools therefor
- B27L11/06—Manufacture of wood shavings, chips, powder, or the like; Tools therefor of wood powder or sawdust
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Food Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention provides a plate processing production line and a processing technology, wherein the production line comprises a crushing mechanism for crushing waste material areas on two sides of a plate semi-finished product, a surface milling mechanism for milling strip material areas on two sides of the plate semi-finished product and a cutting mechanism for cutting strip materials on two sides of the plate semi-finished product; the crushing mechanism, the face milling mechanism and the cutting mechanism are sequentially arranged on the production line. The invention has the advantages that: after the crushing mechanism, the face milling mechanism and the cutting mechanism are sequentially arranged along the production line, crushing, face milling and cutting operations can be completed on the same production line, the whole cutting processing procedure is continuous and uninterrupted, the production efficiency can be effectively improved, and the production cost is reduced.
Description
[ field of technology ]
The invention relates to the technical field of plate processing, in particular to a plate processing production line and a plate processing technology.
[ background Art ]
The board is a flat rectangular building material board with standard size, applied to the building industry, and commonly used as a member of walls, ceilings, floors and the like. The boards can be divided into solid boards and artificial boards, and the artificial boards are mainly used in the building industry because the solid boards have no unified standard specification.
After the artificial board is pressed and formed, in order to obtain a board with standard specification, the formed artificial board needs to be cut; meanwhile, in order to avoid waste, the cut surplus materials are further processed into strip materials with required specifications, and finally the surplus materials are crushed and recycled to continue to manufacture the plates. Aiming at the cutting processing of the artificial board, the following two methods exist at present:
first kind: cutting edges on two sides of the artificial board by using a cutting saw blade to obtain a board with standard specification, and directly conveying the cut surplus materials to a pulverizer for pulverization; for example, the waste material crushing and recycling structure for the wood board edge cutting machine disclosed in China patent application No. 202020310969.X is used for directly crushing the waste materials from the cutting edges on two sides of the wood board raw material. However, because the artificial board is difficult to compact at the position close to the edge in the press forming process, in order to ensure the quality of the board, the two sides of the artificial board need to be cut with a large width, so that if the cut surplus materials are directly crushed, great waste is caused, and the cost is increased.
Second kind: firstly, cutting edges are formed on two sides of the artificial board by using a cutting saw blade, so that a board with standard specification is obtained; then carrying the cut excess materials to a material strip processing device to process the excess materials into strip materials with required specification; then milling the upper surface and the lower surface of the strip-shaped material by a surface milling device to remove paint on the surface of the strip-shaped material; and finally, conveying the rest waste materials to a pulverizer for pulverizing. This approach, while avoiding wastage, has the following drawbacks: 1. after cutting, the surplus materials are required to be conveyed to a material strip processing device for processing, the material strips are required to be conveyed to a surface milling device for surface milling after processing, and the waste materials are required to be conveyed to a pulverizer for pulverization, so that the whole processing procedure is discontinuous, the production efficiency is low, and the production cost is high; 2. because the strip-shaped material is smaller, the positioning is inconvenient during surface milling, and the surface milling efficiency is low. In view of the above problems, the present inventors have conducted intensive studies on the problems, and have produced the present utility model.
[ invention ]
The invention aims to solve the technical problems of low production efficiency, high production cost and inconvenient positioning of milling surfaces of the existing artificial board cutting processing.
The invention is realized in the following way:
in a first aspect, a plate processing production line includes a crushing mechanism for crushing waste material areas on two sides of a plate semi-finished product, a surface milling mechanism for milling surfaces of strip material areas on two sides of the plate semi-finished product, and a cutting mechanism for cutting strip materials on two sides of the plate semi-finished product; the crushing mechanism, the face milling mechanism and the cutting mechanism are sequentially arranged on the production line.
Further, the production line further comprises a main body frame, and the crushing mechanism, the face milling mechanism and the cutting mechanism are all arranged on the main body frame.
Further, the production line further comprises a first rack, a second rack and a third rack; the crushing mechanism is arranged on the first frame, the face milling mechanism is arranged on the second frame, and the cutting mechanism is arranged on the third frame.
Further, the production line further comprises a first rack and a second rack;
the crushing mechanism and the face milling mechanism are arranged on the first frame, and the cutting mechanism is arranged on the second frame; or the crushing mechanism is arranged on the first frame, and the face milling mechanism and the cutting mechanism are arranged on the second frame.
Further, the crushing mechanism comprises a first plate conveying assembly, a crushing bin and a second plate conveying assembly which are sequentially arranged;
a crushing cutter is arranged in the crushing bin and is connected with a first driving part; the crushing cutter comprises a first shaft body and a second shaft body which are rotatably arranged in the crushing bin, and a plate channel is formed between the first shaft body and the second shaft body; the two sides of the plate channel are respectively provided with a first saw blade group and a second saw blade group, the first saw blade groups are arranged on the first shaft body, and the second saw blade groups are arranged on the second shaft body.
Further, a first baffle is vertically arranged in front of the staggered cutting positions of the first saw blade group and the second saw blade group in the crushing bin.
Further, the first saw blade group comprises at least two first saw blades arranged at intervals, the second saw blade group comprises at least two second saw blades arranged at intervals, the first saw blades and the second saw blades are arranged in a staggered mode, and the adjacent saw blades of the first saw blade and the second saw blade are different in size.
Further, the face milling mechanism comprises a third plate conveying assembly, a plate propping assembly, a plate face milling assembly and an auxiliary pressing assembly; the plate propping assembly is arranged above the third plate conveying assembly; the plate milling surface assemblies are arranged on two sides of the third plate conveying assembly; the auxiliary pressing assemblies are arranged between the outer sides of the two sides of the third plate conveying assembly and the plate milling assemblies, and the strip-shaped material areas of the plate semi-finished products are located outside the auxiliary pressing assemblies;
The plate milling assembly comprises a third shaft body, a first milling blade, a second milling blade and a second driving component; the first surface milling blade and the second surface milling blade are both arranged on the third shaft body, and a plate passageway is formed between the first surface milling blade and the second surface milling blade; the second driving part is connected with the third shaft body.
Further, the cutting mechanism comprises a fourth plate conveying assembly, a cutting blade, a fourth shaft body and a third driving component; a fourth shaft body is arranged above two sides of the fourth plate conveying assembly in a rotating mode, two cutting blades are arranged at the output end of each fourth shaft body, and the distance between the two cutting blades is equal to the width of the strip-shaped material; the third driving part is connected with the fourth shaft body.
In a second aspect, a board processing technology, the processing technology uses the production line, the processing technology includes the following steps:
conveying the formed plate semi-finished product to a crushing mechanism, and controlling the crushing mechanism to crush waste material areas on two sides of the plate semi-finished product;
conveying the plate semi-finished product after the waste material is crushed to a surface milling mechanism, and controlling the surface milling mechanism to position the plate semi-finished product; after the positioning is finished, controlling a surface milling mechanism to mill the surfaces of strip material areas on two sides of the plate semi-finished product;
And conveying the plate semi-finished product with the milled surface to a cutting mechanism, and controlling the cutting mechanism to cut the plate semi-finished product along a cutting line so as to obtain a finished plate and a strip-shaped material with standard specifications.
The invention adopts a brand new processing mode of firstly crushing the waste material areas on two sides of the plate semi-finished product, then milling the strip material areas on two sides of the plate semi-finished product and finally cutting to obtain standard finished plates and strip materials by changing the traditional processing mode of firstly trimming two sides of the plate semi-finished product, then cutting strips and milling the surface of the cut edge residual materials and finally crushing the residual waste materials; therefore, by adopting the technical scheme of the invention, the invention has at least the following beneficial effects:
1. after the crushing mechanism, the face milling mechanism and the cutting mechanism are sequentially arranged along the production line, crushing, face milling and cutting operations can be completed on the same production line, the whole cutting processing procedure is continuous and uninterrupted, the production efficiency can be effectively improved, and the production cost is reduced.
2. Before the plate semi-finished product is cut and separated into a standard finished plate and strip materials, the strip material areas on two sides of the plate semi-finished product are milled, the plate semi-finished product can be conveniently and rapidly positioned due to the fact that the specification of the whole plate semi-finished product is large, and the surface milling mechanism can simultaneously mill the upper surface and the lower surface of the strip material areas on two sides of the plate semi-finished product, so that surface milling efficiency can be effectively improved.
3. Before cutting the plate semi-finished product, directly smashing the waste material areas on two sides of the plate semi-finished product, and then conveying the waste material to a smashing machine for smashing without any more, so that the production efficiency is improved to a certain extent, and the production cost is reduced.
4. The first baffle is arranged in front of the staggered cutting positions of the first saw blade group and the second saw blade group, so that the fine strip materials which are not completely crushed can be reversely rebounded under the blocking of the first baffle in the forward conveying process of the plate semi-finished product, and the fine strip materials which are not completely crushed can be returned to the space between the first saw blade group and the second saw blade group again for cutting and crushing, and the crushing effect of waste materials is effectively ensured.
5. The first saw blades of the first saw blade group and the second saw blades of the second saw blade group are arranged in a staggered mode, and the sizes of the saw blades of the adjacent first saw blades and the adjacent second saw blades are different, so that waste areas on two sides of a plate semi-finished product can be cut and crushed in a staggered mode better, and the crushing effect is improved; meanwhile, the first saw blade group and the second saw blade group are matched with each other, so that the saw blade diameter of the first saw blade group and the saw blade diameter of the second saw blade group can be designed to be smaller, the space of the whole crushing bin can be reduced, the working noise of the whole crushing mechanism can be reduced, the size of the whole crushing mechanism can be reduced, and the structure of the whole crushing mechanism is more compact.
6. Through setting up the second baffle in the place ahead slope of first baffle for usable second baffle plays to smashing the waste material that the in-process produced and blocks and guide the effect, guarantees that the waste material can not be got rid of the corner region who falls smashing the storehouse, makes under dust extraction's suction effect and under crushing cutter's rotation force effect, and the second baffle can guide the waste material to get into first dust absorption mouth and discharge better.
7. The auxiliary pressing component is arranged on the outer side of the third plate conveying component, so that after the plate semi-finished product is conveyed to the plate milling component, the auxiliary supporting seat and the auxiliary pressing wheel of the auxiliary pressing component can be used for clamping the positions, close to the strip-shaped material areas, of the two sides of the plate semi-finished product, and therefore the anti-shake and anti-warping effects can be achieved on the strip-shaped material areas of the two sides of the plate semi-finished product.
8. The output end of the fourth shaft body is designed to be provided with two cutting blades, so that when the cutting is specifically performed, one cutting blade can cut a cutting line between a strip material area and a finished plate, and the other cutting blade can flatten the crushed end face of the edge of the strip material, so that the quality of the strip material can be ensured.
[ description of the drawings ]
The invention will be further described with reference to examples of embodiments with reference to the accompanying drawings.
FIG. 1 is a schematic diagram of a production line according to a first embodiment of the present invention;
FIG. 2 is a schematic diagram of a production line according to a second embodiment of the present invention;
FIG. 3 is a schematic diagram of a production line according to a third embodiment of the present invention;
FIG. 4 is a schematic diagram of a production line according to a fourth embodiment of the present invention;
FIG. 5 is a front view of the comminution mechanism in the production line of the present invention;
FIG. 6 is a perspective view of the comminution mechanism in the production line of the present invention;
FIG. 7 is a side view of the comminution mechanism in the production line of the present invention;
FIG. 8 is a block diagram of a crushing cutter in the production line of the present invention;
FIG. 9 is an elevation view of a face milling mechanism in the production line of the present invention;
FIG. 10 is an enlarged view of the portion A of FIG. 9;
FIG. 11 is a side view of a face milling mechanism in the production line of the present invention;
FIG. 12 is a top view of a face milling mechanism in the production line of the present invention;
FIG. 13 is a block diagram of a plate milling assembly in a production line of the present invention;
FIG. 14 is a block diagram of a cutting mechanism in a production line of the present invention;
fig. 15 is a block diagram of the execution flow of the sheet processing process of the present invention.
Reference numerals illustrate:
A production line 100;
a sheet material semifinished product 200;
the crushing mechanism 1, the first plate conveying assembly 11, the first supporting frame 111, the first conveying roller 112, the first compression roller 113, the first lifting frame 114, the first screw 115, the first spring 116, the first nut 117, the crushing bin 12, the first baffle 121, the second baffle 122, the first dust collection port 123, the second plate conveying assembly 13, the second supporting frame 131, the second conveying roller 132, the second compression roller 133, the second lifting frame 134, the second screw 135, the second spring 136 and the second nut 137;
the face milling mechanism 2, the third plate conveying assembly 21, the third conveying roller 211, the first bearing 212, the supporting structure 213, the face milling bin 214, the first opening 215, the second dust collection opening 216, the plate abutting assembly 22, the telescopic cylinder 221, the mounting frame 222, the abutting pinch roller 223, the plate face milling assembly 23, the third shaft body 231, the first face milling blade 232, the second face milling blade 233, the second driving part 234, the plate passageway 235, the auxiliary pressing assembly 24, the auxiliary supporting seat 241, the auxiliary pinch roller 242, the auxiliary supporting column 243, the pinch roller supporting frame 2431, the third screw 2432, the third nut 244 and the fourth nut 245;
the cutting mechanism 3, the fourth plate conveying assembly 31, the fourth conveying roller 311, the second bearing 312, the cutting blade 32, the fourth shaft body 33, the cutting bin 34 and the second opening 35;
A main body frame 41, a first frame 42, a second frame 43, a third frame 44;
the crushing cutter 5, the first shaft body 51, the second shaft body 52, the plate material channel 53, the first saw blade set 54, the first saw blade 541, the second saw blade set 55 and the second saw blade 551;
the first drive member 6, the first motor assembly 61, the second motor assembly 62.
[ detailed description ] of the invention
In order to better understand the technical scheme of the present invention, the following detailed description will refer to the accompanying drawings and specific embodiments.
It should be noted herein that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. refer to an orientation or positional relationship based on that shown in the drawings, merely for convenience in describing these embodiments and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operate in a specific orientation. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature.
Example 1
Referring to fig. 1 to 14, a panel processing line 100 according to a preferred embodiment of the present invention is shown, wherein the line 100 is used for processing a panel semi-finished product 200 to obtain a panel finished product and a strip; the production line 100 comprises a crushing mechanism 1 for crushing waste material areas on two sides of a plate semi-finished product 200, a surface milling mechanism 2 for milling surfaces of strip material areas on two sides of the plate semi-finished product 200, and a cutting mechanism 3 for cutting strip materials on two sides of the plate semi-finished product 200; the crushing mechanism 1, the face milling mechanism 2 and the cutting mechanism 3 are sequentially arranged on the production line 100; during processing, the plate semi-finished product 200 is firstly conveyed to the crushing mechanism 1, the crushing mechanism 1 crushes waste material areas on two sides of the plate semi-finished product 200, the crushed plate semi-finished product 200 is conveyed to the face milling mechanism 2, the face milling mechanism 2 mills the strip material areas on two sides of the plate semi-finished product 200, so that paint on the surface of the strip material areas is removed, finally, the plate semi-finished product 200 is conveyed to the cutting mechanism 3, and the cutting mechanism 3 cuts the plate semi-finished product 200 along cutting lines, so that finished plates and strip materials with standard specifications are obtained.
The invention adopts a brand new processing mode of firstly crushing waste material areas on two sides of the plate semi-finished product 200, secondly milling surfaces of strip-shaped material areas on two sides of the plate semi-finished product 200 and finally cutting to obtain standard finished plates and strip-shaped materials by changing the traditional processing mode of firstly trimming two sides of the plate semi-finished product 200, secondly cutting strips and milling surfaces of the strip-shaped material areas on two sides of the plate semi-finished product 200; therefore, by adopting the technical scheme of the invention, the invention has at least the following beneficial effects:
1. After the crushing mechanism 1, the face milling mechanism 2 and the cutting mechanism 3 are sequentially arranged along the production line 100, crushing, face milling and cutting operations can be completed on the same production line, the whole cutting processing procedure is continuous and uninterrupted, the production efficiency can be effectively improved, and the production cost is reduced.
2. Before the plate semi-finished product 200 is cut and separated into the standard finished product plate and the strip materials, the strip material areas on two sides of the plate semi-finished product 200 are milled, the plate semi-finished product 200 can be conveniently and rapidly positioned due to the large specification of the whole plate semi-finished product 200, and the surface milling mechanism 2 can simultaneously mill the upper surface and the lower surface of the strip material areas on two sides of the plate semi-finished product 200, so that the surface milling efficiency can be effectively improved.
3. Before cutting the plate semi-finished product 200, the waste material areas on two sides of the plate semi-finished product 200 are directly crushed, and then the waste materials are not required to be conveyed to a crusher for crushing, so that the production efficiency is improved to a certain extent, and the production cost is reduced.
As a first embodiment of the present invention, as shown in fig. 1, the production line 100 further includes a main body frame 41, where the grinding mechanism 1, the face milling mechanism 2 and the cutting mechanism 3 are disposed on the main body frame 41, that is, the grinding mechanism 1, the face milling mechanism 2 and the cutting mechanism 3 are integrated on one main body frame 41 to form a whole, so that the overall structure of the production line 100 obtained in this way is compact, and the occupied space is small, but the production line is inconvenient to move after the installation is completed.
As a second embodiment of the present invention, as shown in fig. 2, the production line 100 further includes a first rack 42, a second rack 43, and a third rack 44; the comminution mechanism 1 is arranged on a first frame 42, the face milling mechanism 2 is arranged on a second frame 43, and the cutting mechanism 3 is arranged on a third frame 44. Through regard as 3 independent devices with crushing apparatus 1, face milling apparatus 2 and cutting apparatus 3, form a complete production line 100 with 3 independent devices again, when the concrete implementation, still can adopt cylinder conveyer (not shown) to link up between two adjacent independent devices, the whole length of production line 100 that this kind of mode obtained is longer, and occupation of land space is bigger, but can very conveniently carry alone to each independent device and remove, and the flexibility is better during the use, and equipment maintenance, maintenance are also more convenient.
As a third embodiment of the present invention, as shown in fig. 3, the production line 100 further includes a first rack 42 and a second rack 43; the comminution mechanism 1 and the face milling mechanism 2 are arranged on a first frame 42 and the cutting mechanism 3 is arranged on a second frame 43. By integrating the crushing mechanism 1 and the face milling mechanism 2 together to form an independent device, and the cutting mechanism 3 forms an independent device independently, the whole production line 100 is composed of 2 independent devices, so that the length of the production line 100 can be reduced to a certain extent, the occupied space is not large, and the moving operation after installation is inconvenient.
As a fourth embodiment of the present invention, as shown in fig. 4, the production line 100 further includes a first rack 42 and a second rack 43; the comminution mechanism 1 is arranged on a first frame 42, and the face milling mechanism 2 and the cutting mechanism 3 are arranged on a second frame 43. By forming the crushing mechanism 1 into an independent device independently, the face milling mechanism 2 and the cutting mechanism 3 are integrated together to form an independent device, so that the whole production line 100 is composed of 2 independent devices, the length of the production line 100 can be reduced to a certain extent, the occupied space is not large, and the moving operation after installation is inconvenient.
It should be noted that, the production line 100 may be obtained by any one of the above four specific embodiments, and the production line 100 obtained by the four specific embodiments may be used to crush the plate semi-finished product 200, mill the surface, and finally perform the cutting operation, so that the production efficiency may be effectively improved, and the production cost may be reduced.
In the preferred embodiment of the present invention, as shown in fig. 5 to 8, the crushing mechanism 1 includes a first board conveying assembly 11, a crushing bin 12, and a second board conveying assembly 13, which are sequentially disposed; wherein the first board conveying assembly 11 is used for conveying the board semi-finished product 200 to the crushing bin 12; the crushing bin 12 is used for crushing areas on two sides of the plate semi-finished product 200; the second board conveying assembly 13 is used for conveying the board semi-finished product 200 after the crushing treatment to the next treatment process.
The crushing bin 12 is internally provided with a crushing cutter 5, the crushing cutter 5 is connected with a first driving part 6, and the crushing cutter 5 is driven to crush crushing areas on two sides of the plate semi-finished product 200 through the first driving part 6 during operation; the crushing cutter 5 comprises a first shaft body and a second shaft body 52 which are rotatably arranged in the crushing bin 12, a plate material channel 53 is formed between the first shaft body 51 and the second shaft body 52, and a plate material semi-finished product 200 can pass through the plate material channel 53; the two sides of the plate channel 53 are respectively provided with a first saw blade set 54 and a second saw blade set 55, so that the crushing areas on two sides of the plate semi-finished product 200 are cut and crushed by utilizing the cooperation of the first saw blade set 54 and the second saw blade set 55, the first saw blade set 54 is arranged on the first shaft body 51, and the second saw blade set 55 is arranged on the second shaft body 52. When the crushing cutter 5 works, the first shaft body 51 and the second shaft body 52 are driven to rotate by the output power of the first driving part 6, the first shaft body 51 drives the first saw blade group 54 arranged on the first shaft body 51 to rotate when rotating, the second shaft body 52 drives the second saw blade group 55 arranged on the second shaft body 52 to rotate when rotating, and therefore the waste material areas on two sides of the plate semi-finished product 200 can be cut and crushed by the first saw blade group 54 and the second saw blade group 55 when passing through the space between the first saw blade group 54 and the second saw blade group 55.
According to the invention, the crushing cutter 5 comprises a first shaft body 51, a second shaft body 52, a first saw blade set 54 and a second saw blade set 55, wherein the first saw blade set 54 and the second saw blade set 55 are arranged on two sides of a plate channel 53 formed between the first shaft body 51 and the second shaft body 52, the first saw blade set 54 on two sides is driven to rotate by the first shaft body 51, and the second saw blade set 55 on two sides is driven to rotate by the second shaft body 52, so that when a plate semi-finished product 200 passes through the plate channel 53, the first saw blade set 54 and the second saw blade set 55 on two sides can cut and crush waste areas on two sides of the plate semi-finished product 200; by adopting the technical scheme of the invention, the crushing of the waste material areas on the two sides before the cutting of the two sides of the plate semi-finished product 200 can be well realized. Meanwhile, the first saw blade group 54 and the second saw blade group 55 are matched with each other, so that the saw blade diameters of the first saw blade group 54 and the second saw blade group 55 can be designed to be smaller, the space of the whole crushing bin 12 can be reduced, the working noise of the whole crushing mechanism 5 can be reduced, the size of the whole crushing mechanism 5 can be reduced, and the structure of the whole crushing mechanism 5 is more compact.
In the preferred embodiment of the present invention, a first fence 121 is vertically disposed within the shredder bin 12 forward of the staggered cutting position of the first and second blade sets 54, 55. Because the first saw blade set 54 and the second saw blade set 55 also have some tiny strips which are not completely crushed when cutting and crushing waste material areas on two sides of the sheet material semi-finished product 200, the invention adopts the first baffle plate 121 arranged in front of the staggered cutting positions of the first saw blade set 54 and the second saw blade set 55, so that the tiny strips which are not completely crushed can be reversely rebounded under the blocking of the first baffle plate 121 in the forward conveying process of the sheet material semi-finished product 200, and the tiny strips which are not completely crushed can be returned between the first saw blade set 54 and the second saw blade set 55 again for cutting and crushing, thereby effectively ensuring the crushing effect of waste materials.
In the preferred embodiment of the present invention, the first blade set 54 includes at least two first blades 541 disposed at a distance, the second blade set 55 includes at least two second blades 551 disposed at a distance, the first blades 541 and the second blades 551 are disposed at a distance, and the adjacent first blades 541 and second blades 551 have different blade sizes, i.e., the adjacent first blades 541 and second blades 551 are designed to have different blade radii, so that the first blade set 54 and the second blade set 55 can better perform the staggered cutting on the waste areas on both sides of the sheet material semi-finished product 200.
According to the invention, the first saw blades 541 of the first saw blade group 54 and the second saw blades 551 of the second saw blade group 55 are arranged in a staggered manner, and the adjacent saw blades 541 and the second saw blades 551 are different in size, so that the waste material areas on two sides of a plate semi-finished product can be cut and crushed in a staggered manner, and the crushing effect is improved.
As a specific embodiment of the present invention, in order to ensure that the scrap areas on both sides of the sheet material semi-finished product 200 can be crushed better, the first blade set 54 includes four first blades 541 spaced apart, and the second blade set 55 includes four first blades 551 spaced apart. Of course, the present invention is not limited thereto, and the number of the first saw blades 541 and 551 may be set according to the size of the waste region actually required to be crushed in practice.
In the preferred embodiment of the present invention, the first shaft body 51 and the second shaft body 52 are disposed in the crushing bin 12 in a vertically aligned manner, so that the first blade set 54 and the second blade set 55 can simultaneously cut and crush the waste regions on both sides of the plate blank 200.
In the preferred embodiment of the present invention, one pulverizing bin 12 is provided on each side of the sheet material passage 53. Because in concrete work, only need cut smash in the waste material region of panel semi-manufactured goods 200 both sides can, consequently through respectively setting up a crushing storehouse 12 in the both sides of panel passageway 53 to install first saw bit group 54 and second saw bit group 55 in crushing storehouse 12, can effectively avoid smashing the in-process waste material and drop to panel semi-manufactured goods 200's upper surface like this, can conveniently collect the waste material after smashing.
As a specific embodiment of the present invention, the number of the first shaft bodies 51 and the second shaft bodies 52 is 1; the first driving part 6 includes a first motor assembly 61 and a second motor assembly 62, and the first motor assembly 61 is connected to the first shaft 51 to drive the first shaft 51 to rotate by the first motor assembly 61; the second motor assembly 62 is coupled to the second shaft 52 to drive the second shaft 52 to rotate via the second motor assembly 62. In this embodiment, first blade sets 54 on both sides of the plate passage 53 are respectively installed on both ends of the first shaft body 51, and second blade sets 55 on both sides of the plate passage 53 are respectively installed on both ends of the second shaft body 52. The first motor assembly 61 may include a first motor fixed above the pulverizing bin 12 and a first belt connected between the first motor and the first shaft 51; similarly, the second motor assembly 62 may include a second motor secured below the shredder bin 12 and a second belt connected between the second motor and the second shaft 52.
As another embodiment of the present invention, the number of the first shaft bodies 51 and the second shaft bodies 52 is 2; the first driving part 6 includes two first motor assemblies 61 and two second motor assemblies 62, each first motor assembly 61 is connected to one first shaft 51, so that each first motor assembly 61 can independently drive one first shaft 51 to rotate; each of the second motor assemblies 62 is coupled to one of the second shaft bodies 52 such that each of the second motor assemblies 62 is capable of independently driving one of the second shaft bodies 52 to rotate. In this alternative embodiment, the first blade sets 54 on either side of the plate passage 53 are each mounted to a first shaft 51, and the second blade sets 55 on either side of the plate passage 53 are each mounted to a second shaft 52, such that each blade set is individually controlled by a motor assembly. Each of the first motor assemblies 61 may include a first motor fixed above the pulverizing bin 12 and a first belt connected between the first motor and the first shaft 51; similarly, each of the second motor assemblies 62 may include a second motor secured below the shredder bin 12 and a second belt connected between the second motor and the second shaft 52.
In the preferred embodiment of the present invention, the second baffle 122 is obliquely disposed in front of the first baffle 121 in the crushing bin 12, and the top and bottom of the crushing bin 12 are both provided with the first dust collection opening 123 on the side close to the second baffle 122, and when the crushing bin is specifically used, the first dust collection opening 123 needs to be connected with a dust collection device (not shown), so that the waste materials generated in the cutting and crushing process are timely sucked by the dust collection device, thereby realizing the uniform collection of the waste materials generated in the cutting and crushing process, ensuring that the crushing bin 12 is not blocked by the waste materials, and further not influencing the cutting and crushing effects of the crushing cutter 5. Because the crushing cutter 5 can throw the crushed waste outwards in the process of rotary cutting and crushing, the second baffle 122 is obliquely arranged in front of the first baffle 121, so that the second baffle 122 can be utilized to block and guide the waste generated in the crushing process in operation, the waste is prevented from being thrown to the corner area of the crushing bin 12, and the second baffle 122 can guide the waste to enter the first dust collection port 123 and be discharged better under the suction effect of the dust collection device and the rotating force of the crushing cutter 5. In addition, for the lower half part where the second saw blade set 55 is located, the waste material can drop down under the action of self gravity, so that only the second baffle 122 is required to be arranged in the upper half part of the crushing bin 12, and the second baffle 122 is not required to be arranged in the lower half part corresponding to the second saw blade set 55.
In the preferred embodiment of the present invention, the first board conveying assembly 11 includes a first supporting frame 111, a plurality of first conveying rollers 112 rotatably disposed on the first supporting frame 111 in sequence along a conveying direction, and a plurality of first compacting rollers 113 rotatably disposed above the first conveying rollers 112, wherein a channel for passing the board semi-finished product 200 is formed between the first conveying rollers 112 and the first compacting rollers 113; wherein, each first conveying roller 112 can be driven by a motor and a chain to rotate; each the both ends of first compaction roller 113 all are provided with first crane 114, be provided with first screw rod 115 on the first crane 114, the outside cover of first screw rod 115 is equipped with first spring 116, just the upper end of first screw rod 115 is paid on first support frame 111 through first nut 117 lock, accessible rotatory first nut 117 realizes carrying out the lift adjustment to first compaction roller 113 when using, guarantees that first compaction roller 113 can compress tightly panel semi-manufactured goods 200 better to can adapt to panel semi-manufactured goods 200 of different thickness.
In the preferred embodiment of the present invention, the second board conveying assembly 13 comprises a second supporting frame 131, a plurality of second conveying rollers 132 rotatably disposed on the first supporting frame 131 in sequence along the conveying direction, and a plurality of second compacting rollers 133 rotatably disposed above the second conveying rollers 132, wherein a channel for the board semi-finished product 200 to pass through is formed between the second conveying rollers 132 and the second compacting rollers 133; wherein, each second conveying roller 132 can be driven by a motor and a chain to rotate; each both ends of second compaction roller 133 all are provided with second crane 134, be provided with second screw rod 135 on the second crane 134, the outside cover of second screw rod 135 is equipped with second spring 136, just the upper end of second screw rod 135 is paid on second support frame 131 through second nut 137 lock, accessible rotation second nut 137 realizes carrying out the lift adjustment to second compaction roller 133 when using, guarantees that second compaction roller 133 can compress tightly panel semi-manufactured goods 200 better to can adapt to panel semi-manufactured goods 200 of different thickness.
In the preferred embodiment of the present invention, as shown in fig. 9-13, the face milling mechanism 2 includes a third plate conveying assembly 21, a plate abutting assembly 22, a plate face milling assembly 23, and an auxiliary pressing assembly 24; wherein the third board conveying assembly 21 is used for conveying the board semi-finished product 200 forwards; the plate propping assembly 22 is used for propping the plate semi-finished product 200 down on the third plate conveying assembly 21, so that the plate semi-finished product 200 is prevented from shaking and shifting in the surface milling process, and the surface milling effect is ensured; the plate milling assembly 23 is used for milling the upper and lower surfaces of strip material areas on two sides of the plate semi-finished product 200; the auxiliary pressing assembly 24 is used for auxiliary pressing of two sides of the plate semi-finished product 200 so as to play an anti-shake and anti-warping role on the two sides of the plate semi-finished product 200;
the plate propping assembly 22 is arranged above the third plate conveying assembly 21, so that the plate propping assembly 22 is utilized to prop up the plate semi-finished product 200 on the third plate conveying assembly 21; the plate milling surface assemblies 23 are arranged on two sides of the third plate conveying assembly 21 so as to realize simultaneous surface milling of strip material areas on two sides of the plate semi-finished product 200; the auxiliary pressing assemblies 24 are arranged between the outer sides of the two sides of the third plate conveying assembly 21 and the plate milling assemblies 23, so that the two sides of the plate semi-finished product 200 are subjected to auxiliary pressing by the auxiliary pressing assemblies 24, the strip-shaped material areas of the plate semi-finished product 200 are located outside the auxiliary pressing assemblies 24, and the auxiliary pressing assemblies 24 are ensured not to influence the milling surfaces of the plate milling assemblies 23.
As an embodiment of the present invention, the plate milling assembly 23 includes a third shaft 231, a first milling blade 232, a second milling blade 233, and a second driving member 234; the first milling blade 232 and the second milling blade 233 are both mounted on the third shaft 231, and a plate passageway 235 is formed between the first milling blade 232 and the second milling blade 233, so that strip-shaped material areas on both sides of the plate semi-finished product 200 can pass through the plate passageway 235; the second driving part 234 is connected to the third shaft 231. The second driving component 234 may include a third motor and a third belt connected between the third motor and the third shaft 231, so that the third motor drives the third belt to drive the third shaft 231 to rotate, and further drive the first milling blade 232 and the second milling blade 233 to rotate, so as to realize milling. According to the invention, the plate milling assemblies 23 are arranged on both sides of the third plate conveying assembly 21, the plate milling assemblies 23 comprise the first milling blade 232 and the second milling blade 233, and the plate passageway 235 is formed between the first milling blade 232 and the second milling blade 233, so that when the plate milling assembly is specifically used, the upper surface and the lower surface of the strip-shaped material area on both sides of the plate semi-finished product 200 can be milled simultaneously by using the two plate milling assemblies 23, so that paint on the upper surface and the lower surface of the strip-shaped material area can be removed, and therefore, the surface milling efficiency can be effectively improved, and further the cutting and processing efficiency of the plate can be improved.
Preferably, the first milling blade 232 and the second milling blade 233 are mounted on the third shaft 231 in an adjustable manner to accommodate the milling surfaces of the plate blanks 200 of different thicknesses. In a specific implementation, a threaded section may be disposed on the third shaft body 231, and the first face milling blade 232 and the second face milling blade 233 are locked on the third shaft body 231 by using nuts, so that the first face milling blade 232 and the second face milling blade 233 can be fixed on the third shaft body 231, and the space between the first face milling blade 232 and the second face milling blade 233 can be conveniently adjusted.
As a specific embodiment of the present invention, the third plate conveying assembly 21 includes a plurality of third conveying rollers 211 sequentially disposed along the conveying direction and first bearings 212 assembled at two ends of the third conveying rollers 211, and the auxiliary pressing assembly 24 is disposed outside the first bearings 212, so that not only can an installation position be provided for the first bearings 212, but also positions, close to the strip-shaped material areas, on two sides of the plate semi-finished product 200 can be pressed by using the auxiliary pressing assembly 24, thereby playing an anti-shake and anti-warping role. In a specific implementation, each third conveying roller 211 may be driven to rotate by a motor and a chain.
As an embodiment of the present invention, the auxiliary compressing assembly 24 includes an auxiliary supporting base 241, an auxiliary pressing wheel 242, an auxiliary supporting column 243, a third nut 244 and a fourth nut 245;
the auxiliary supporting seat 241 is fixedly arranged at the outer side of the first bearing 212, and a supporting structure 213 is arranged above the third plate conveying assembly 21, so that the auxiliary pressing assembly 24 is supported by the supporting structure 213; the lower end of the auxiliary support column 243 is fixedly provided with a pinch roller support 2431, and the auxiliary pinch roller 242 is rotatably arranged on the pinch roller support 2431; a third screw 2432 is formed at an upper portion of the auxiliary support column 243, and the third screw 2432 is locked to the support structure 213 by a third nut 244 and a fourth nut 245. When the auxiliary pressing assembly 24 is used, the height position of the auxiliary pressing wheel 242 can be adjusted through the cooperation of the third nut 244 and the fourth nut 245, so that the auxiliary pressing wheel 242 can press the plate semi-finished product 200 on the auxiliary supporting seat 241.
Because the strip material areas on two sides of the plate semi-finished product 200 are positioned at the edge positions, the compaction effect of the edge positions is poor, the warping condition is easy to generate, and the plate milling assembly 23 is easy to shake up and down when milling the strip material areas on two sides of the plate semi-finished product 200; therefore, the auxiliary pressing assembly 24 is disposed at the outer side of the third plate conveying assembly 21, so that after the plate semi-finished product 200 is conveyed to the plate milling assembly 23, the auxiliary supporting seat 241 and the auxiliary pressing wheel 242 of the auxiliary pressing assembly 24 can be used to clamp the positions of the two sides of the plate semi-finished product 200, which are close to the strip-shaped material regions, so that the anti-shake and anti-warping effects can be achieved on the strip-shaped material regions of the two sides of the plate semi-finished product 200.
As a specific embodiment of the present invention, in order to better achieve the anti-shake and anti-warping effects, at least two auxiliary pressing assemblies 24 are disposed on the outer sides of two sides of the third board conveying assembly 21. Preferably, two auxiliary pressing assemblies 24 are disposed on the outer sides of two sides of the third board conveying assembly 21, namely, 4 auxiliary pressing assemblies 24 are disposed in total, so that the effects of anti-shake and anti-warping can be achieved, and the cost can be reduced.
As a specific embodiment of the present invention, in order to better press the plate semi-finished product 200 downward, and ensure that the plate semi-finished product 200 does not shake or deviate, at least two plate abutting assemblies 22 are disposed above two sides of the third plate conveying assembly 21 at inner sides of the auxiliary pressing assembly 24. Preferably, two plate propping assemblies 22 are disposed on the inner sides of the auxiliary pressing assembly 24 above both sides of the third plate conveying assembly 21, i.e. 4 plate propping assemblies 22 are disposed in total. The whole plate semi-finished product 200 is propped down on the third plate conveying assembly 21 by directly utilizing the plate propping assembly 22 before the plate semi-finished product 200 is cut and separated into the standard finished product plate and the strip-shaped material, so that the whole positioning process is very convenient and quick.
As a specific embodiment of the present invention, the plate abutting assembly 22 includes a telescopic cylinder 221 fixed above the third plate conveying assembly 21, a mounting frame 222 connected to a telescopic end of the telescopic cylinder 221, and an abutting pressing wheel 223 rotatably disposed on the mounting frame 222, wherein the abutting pressing wheel 223 abuts against the upper surface of the plate semi-finished product 200; the telescopic cylinder 221 may be an electric cylinder or the like. When the plate propping assembly 22 works, the telescopic cylinder 221 drives the mounting frame 222 and the propping pressing wheel 223 to lift together, so that the propping pressing wheel 223 can prop up the plate semi-finished product 200 on the third plate conveying assembly 21.
In the preferred embodiment of the present invention, the two sides of the third board conveying assembly 21 are provided with a milling bin 214, the board milling assembly 23 is disposed in the milling bin 214, the milling bin 214 is formed with a first opening 215 on a side facing the board semi-finished product 200, and the milling bin 214 is provided with a second dust collection opening 216, and the dust collection opening 216 needs to be connected with a dust collection device in use. According to the invention, the face milling bins 214 are arranged on two sides of the third plate conveying assembly 21, the plate face milling assembly 23 is arranged in the face milling bins 214, and the face milling bins 214 are connected with the dust collection device, so that dust generated by grinding the face milling assembly 23 can be timely sucked away by the dust collection device during specific work, and the surrounding environment is prevented from being polluted by the dust.
In the preferred embodiment of the present invention, as shown in fig. 14, the cutting mechanism 3 includes a fourth plate conveying assembly 31, a cutting blade 32, a fourth shaft 33, and a third driving part (not shown); a fourth shaft body 33 is rotatably arranged above two sides of the fourth plate conveying assembly 31, two cutting blades 32 are arranged at the output end of each fourth shaft body 33, and the interval between the two cutting blades 32 is equal to the width of the strip-shaped material; the third driving member is connected to the fourth shaft 33. When the cutting mechanism 3 works, the third driving part outputs power to drive the fourth shaft body 33 to rotate, and the fourth shaft body 33 drives the two cutting blades 32 to rotate simultaneously when rotating, and because the distance between the two cutting blades 32 is equal to the width of the strip material, one cutting blade 32 can cut a cutting line between the strip material area and the finished plate, the other cutting blade 32 can smooth the crushed end face of the edge of the strip material, and the quality of the strip material can be ensured.
As a specific embodiment of the present invention, the fourth plate conveying assembly 31 includes a plurality of fourth conveying rollers 311 sequentially arranged along the conveying direction, and second bearings 312 assembled at both ends of the fourth conveying rollers 311; in a specific implementation, each fourth conveying roller 311 may be driven by a motor and a chain to rotate. The third driving part may include a fourth motor and a fourth belt connected between the fourth motor and the fourth shaft 33, so that the fourth motor drives the fourth belt to rotate the fourth shaft 33.
As a specific embodiment of the present invention, the cutting bins 34 are disposed on both sides of the fourth sheet conveying assembly 31, the cutting blades 32 are disposed in the cutting bins 34, the cutting bins 34 are formed with second openings 35 on one side close to the sheet semi-finished product 200, and strip regions on both sides of the sheet semi-finished product 200 extend into the second openings 35. By arranging the cutting bins 34 on both sides of the fourth plate conveying assembly 31 and arranging the cutting blades 32 in the cutting bins 34, scraps generated in the cutting process can be collected by the cutting bins 34 during operation, and the surrounding environment is prevented from being influenced by the scraps; also, in practice, the cutting bin 34 may be directly connected to a dust extraction device, so that the dust generated by cutting can be directly extracted by the dust extraction device.
Example 2
Referring to fig. 1 to 15, a preferred embodiment of a plate processing process according to the present invention is shown, the processing process needs to use a production line 100, and the specific structure of the production line 100 is described in detail with reference to embodiment 1, which is not repeated here; the processing technology comprises the following steps:
step S1, conveying the formed plate semi-finished product 200 to a crushing mechanism 1, and controlling the crushing mechanism 1 to crush waste material areas on two sides of the plate semi-finished product 200, wherein waste materials generated by crushing can be timely sucked away through a dust suction device;
Step S2, conveying the plate semi-finished product 200 after crushing the waste to a surface milling mechanism 2, and controlling the surface milling mechanism 2 to position the plate semi-finished product 200, wherein the method specifically comprises the steps of propping up the plate semi-finished product 200 downwards through a plate propping component 22 and auxiliary pressing the positions, close to a strip material region, of two sides of the plate semi-finished product 200 through an auxiliary pressing component 24, so that the plate semi-finished product 200 is positioned; after the positioning is finished, controlling a surface milling mechanism 2 to mill the surfaces of the strip-shaped material areas on two sides of the plate semi-finished product 200 so as to remove paint on the upper surface and the lower surface of the strip-shaped material areas;
and S3, conveying the plate semi-finished product 200 with the milled surface to a cutting mechanism 3, and controlling the cutting mechanism 3 to cut the plate semi-finished product 200 along a cutting line so as to obtain a finished plate and a strip-shaped material with standard specifications.
According to the invention, the traditional processing technology of firstly trimming the two sides of the plate semi-finished product 200, then trimming the trimming residual material, milling the surface and finally crushing the rest waste materials is changed, and the brand-new processing technology of firstly crushing the waste material areas on the two sides of the plate semi-finished product 200, milling the surface and finally cutting the strip material areas on the two sides of the plate semi-finished product 200 to obtain the standard finished plate and strip materials is adopted, so that the crushing, milling and cutting operations can be well completed on the same production line, the whole processing procedure is continuous and uninterrupted, the production efficiency can be effectively improved, and the production cost is reduced; meanwhile, before the plate semi-finished product 200 is cut and separated into a standard finished plate and strip materials, the strip material areas on two sides of the plate semi-finished product 200 are milled, so that the plate semi-finished product 200 can be conveniently and rapidly positioned, and the surface milling mechanism 2 can simultaneously mill the upper surface and the lower surface of the strip material areas on two sides of the plate semi-finished product 200, so that the surface milling efficiency can be effectively improved; in addition, before the sheet material semi-finished product 200 is cut, the waste material areas on two sides of the sheet material semi-finished product 200 are directly crushed, and then the waste material is not required to be conveyed to a crusher for crushing, so that the production efficiency can be improved to a certain extent, and the production cost can be reduced.
While specific embodiments of the invention have been described above, it will be appreciated by those skilled in the art that the specific embodiments described are illustrative only and not intended to limit the scope of the invention, and that equivalent modifications and variations of the invention in light of the spirit of the invention will be covered by the claims of the present invention.
Claims (10)
1. The utility model provides a panel processing production line which characterized in that: the device comprises a crushing mechanism for crushing waste material areas on two sides of a plate semi-finished product, a surface milling mechanism for milling surfaces of strip material areas on two sides of the plate semi-finished product, and a cutting mechanism for cutting strip materials on two sides of the plate semi-finished product; the crushing mechanism, the face milling mechanism and the cutting mechanism are sequentially arranged on the production line.
2. A panel processing line as claimed in claim 1, wherein: the production line further comprises a main body frame, and the crushing mechanism, the face milling mechanism and the cutting mechanism are all arranged on the main body frame.
3. A panel processing line as claimed in claim 1, wherein: the production line further comprises a first rack, a second rack and a third rack; the crushing mechanism is arranged on the first frame, the face milling mechanism is arranged on the second frame, and the cutting mechanism is arranged on the third frame.
4. A panel processing line as claimed in claim 1, wherein: the production line further comprises a first rack and a second rack;
the crushing mechanism and the face milling mechanism are arranged on the first frame, and the cutting mechanism is arranged on the second frame; or the crushing mechanism is arranged on the first frame, and the face milling mechanism and the cutting mechanism are arranged on the second frame.
5. A panel processing line as claimed in claim 1, wherein: the crushing mechanism comprises a first plate conveying assembly, a crushing bin and a second plate conveying assembly which are sequentially arranged;
a crushing cutter is arranged in the crushing bin and is connected with a first driving part; the crushing cutter comprises a first shaft body and a second shaft body which are rotatably arranged in the crushing bin, and a plate channel is formed between the first shaft body and the second shaft body; the two sides of the plate channel are respectively provided with a first saw blade group and a second saw blade group, the first saw blade groups are arranged on the first shaft body, and the second saw blade groups are arranged on the second shaft body.
6. A panel processing line as set forth in claim 5, wherein: the smashing bin is internally and vertically provided with a first baffle in front of the staggered cutting position of the first saw blade group and the second saw blade group.
7. A panel processing line as set forth in claim 5, wherein: the first saw blade group comprises at least two first saw blades arranged at intervals, the second saw blade group comprises at least two second saw blades arranged at intervals, the first saw blades and the second saw blades are arranged in a staggered mode, and the adjacent saw blades of the first saw blade and the second saw blade are different in size.
8. A panel processing line as claimed in claim 1, wherein: the surface milling mechanism comprises a third plate conveying assembly, a plate propping assembly, a plate surface milling assembly and an auxiliary pressing assembly; the plate propping assembly is arranged above the third plate conveying assembly; the plate milling surface assemblies are arranged on two sides of the third plate conveying assembly; the auxiliary pressing assemblies are arranged between the outer sides of the two sides of the third plate conveying assembly and the plate milling assemblies, and the strip-shaped material areas of the plate semi-finished products are located outside the auxiliary pressing assemblies;
the plate milling assembly comprises a third shaft body, a first milling blade, a second milling blade and a second driving component; the first surface milling blade and the second surface milling blade are both arranged on the third shaft body, and a plate passageway is formed between the first surface milling blade and the second surface milling blade; the second driving part is connected with the third shaft body.
9. A panel processing line as claimed in claim 1, wherein: the cutting mechanism comprises a fourth plate conveying assembly, a cutting blade, a fourth shaft body and a third driving part; a fourth shaft body is arranged above two sides of the fourth plate conveying assembly in a rotating mode, two cutting blades are arranged at the output end of each fourth shaft body, and the distance between the two cutting blades is equal to the width of the strip-shaped material; the third driving part is connected with the fourth shaft body.
10. The plate processing technology is characterized in that: the process using the production line according to any one of claims 1 to 9, the process comprising the steps of:
conveying the formed plate semi-finished product to a crushing mechanism, and controlling the crushing mechanism to crush waste material areas on two sides of the plate semi-finished product;
conveying the plate semi-finished product after the waste material is crushed to a surface milling mechanism, and controlling the surface milling mechanism to position the plate semi-finished product; after the positioning is finished, controlling a surface milling mechanism to mill the surfaces of strip material areas on two sides of the plate semi-finished product;
and conveying the plate semi-finished product with the milled surface to a cutting mechanism, and controlling the cutting mechanism to cut the plate semi-finished product along a cutting line so as to obtain a finished plate and a strip-shaped material with standard specifications.
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| CN202310241497.5A CN116277360A (en) | 2023-03-14 | 2023-03-14 | Panel processing production line and processing technology |
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| CN202310241497.5A CN116277360A (en) | 2023-03-14 | 2023-03-14 | Panel processing production line and processing technology |
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| CN216732208U (en) * | 2021-12-07 | 2022-06-14 | 福建兴恒机械科技有限公司 | Transverse sawing device for artificial board |
| CN218311034U (en) * | 2022-09-14 | 2023-01-17 | 山东辰泰机械科技有限公司 | Frame type multi-shaft automatic cutter adjusting and milling device |
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