CN116274560A - Stamping equipment is used in sheet metal processing - Google Patents
Stamping equipment is used in sheet metal processing Download PDFInfo
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- CN116274560A CN116274560A CN202310190161.0A CN202310190161A CN116274560A CN 116274560 A CN116274560 A CN 116274560A CN 202310190161 A CN202310190161 A CN 202310190161A CN 116274560 A CN116274560 A CN 116274560A
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- reciprocating screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/04—Movable or exchangeable mountings for tools
- B21D37/06—Pivotally-arranged tools, e.g. disengageable
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
技术领域technical field
本发明涉及井盖技术领域,具体为一种金属板材加工用冲压设备。The invention relates to the technical field of well covers, in particular to stamping equipment for metal plate processing.
背景技术Background technique
金属板材冲压时通过冲压设备驱动冲压头贯穿金属板材,将金属板材上冲出特定形状的孔,冲压设备通过液压驱动,为增加冲压头的压力,需要不断的注入液压油,通过液压油缓慢匀速的驱动活塞,活塞在驱动冲压头向下移动进行冲压,冲压头的匀速穿过金属板材实现冲压的目的。When stamping metal sheets, the stamping equipment is used to drive the punching head to penetrate the metal sheet, and to punch out holes of a specific shape on the metal sheet. The stamping equipment is driven by hydraulic pressure. In order to increase the pressure of the punching head, it is necessary to continuously inject hydraulic oil through the hydraulic oil at a slow and uniform speed. The piston drives the punching head to move downward for punching, and the punching head passes through the sheet metal at a constant speed to achieve the purpose of punching.
传统的金属板材加工用冲压设备通常存在以下问题:Traditional stamping equipment for sheet metal processing usually has the following problems:
第一、由于一些板材需要冲不同的孔,导致需要频繁更换不同的冲头,期间设备需要停机等待,造成较多的时间被浪费;First, because some plates need to punch different holes, different punches need to be replaced frequently, during which the equipment needs to be shut down and wait, resulting in a lot of time wasted;
第二、在冲孔时会产生较多的冲孔件,通常需要人工手动清扫收集,非常浪费时间,而且工人进入机器存在较大的安全隐患。Second, more punching parts will be produced during punching, which usually requires manual cleaning and collection, which is a waste of time, and there is a greater safety hazard for workers entering the machine.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
第三、针对现有技术的不足,本发明提供了一种金属板材加工用冲压设备具备能够对冲头进行自动化更换,省时省力,能够大大提高工作效率和能够对冲孔件进行自动化收集,节省人力,且能够降低安全隐患的优点,解决了现有技术中金属板材加工用冲压设备在使用时由于一些板材需要冲不同的孔,导致需要频繁更换不同的冲头,期间设备需要停机等待,造成较多的时间被浪费和在冲孔时会产生较多的冲孔件,通常需要人工手动清扫收集,非常浪费时间,而且工人进入机器存在较大的安全隐患问题。Third, aiming at the deficiencies of the prior art, the present invention provides a stamping equipment for sheet metal processing that can automatically replace punches, save time and effort, greatly improve work efficiency and automatically collect punched parts, saving manpower , and can reduce potential safety hazards, it solves the need to frequently replace different punches when the punching equipment used for metal sheet processing in the prior art needs to punch different holes when it is in use, and the equipment needs to be shut down during the period. More time is wasted and more punched parts will be produced during punching, which usually requires manual cleaning and collection, which is a waste of time, and there is a big safety hazard for workers entering the machine.
(二)技术方案(2) Technical solution
为实现上述的目的,本发明提供如下技术方案:一种金属板材加工用冲压设备,包括底座和U型架,所述U型架固定设置于底座的上表面,所述U型架的中部开设有第一落料口,所述U型板的内部一侧竖直设置有第一往复丝杆,所述第一往复丝杆的两端均与对应的U型架的内壁转动连接,所述U型架的上表面设置有第一电机,所述第一电机的输出端与第一往复丝杆的一端固定连接,所述第一往复丝杆的杆壁螺纹套接有滑板,所述滑板的一侧转动设置有转杆,所述转杆的一端固定连接有旋转壳,所述旋转壳的多个侧壁均转动设置有冲头,所述滑板的一侧设置有带动所述转杆转动的第一传动机构,所述旋转壳的一侧设置有带动多个所述冲头转动的第二传动机构,所述底座的两侧下端均开设有凹槽,两侧所述凹槽的内部均放置有收料箱,所述底座的上端内部开设有接料槽,所述接料槽的中端上侧壁开设有第二落料口,所述接料槽的两端下侧均开设有第三落料口,所述接料槽的内部设置有清扫机构。In order to achieve the above purpose, the present invention provides the following technical solutions: a stamping equipment for sheet metal processing, including a base and a U-shaped frame, the U-shaped frame is fixedly arranged on the upper surface of the base, and the middle part of the U-shaped frame is opened There is a first blanking port, and a first reciprocating screw rod is vertically arranged on one side of the inner side of the U-shaped plate, and both ends of the first reciprocating screw rod are rotatably connected with the inner wall of the corresponding U-shaped frame. The upper surface of the U-shaped frame is provided with a first motor, the output end of the first motor is fixedly connected with one end of the first reciprocating screw rod, and the rod wall of the first reciprocating screw rod is threaded with a slide plate, and the slide plate One side of the rotating rod is provided with a rotating rod, and one end of the rotating rod is fixedly connected with a rotating shell, and a plurality of side walls of the rotating shell are provided with punches for rotating, and one side of the slide plate is provided with a The rotating first transmission mechanism, one side of the rotating shell is provided with a second transmission mechanism that drives a plurality of punches to rotate, the lower ends of both sides of the base are provided with grooves, and the grooves on both sides A material receiving box is placed inside, a material receiving trough is opened inside the upper end of the base, a second material drop opening is opened on the upper side wall of the middle end of the material receiving trough, and the lower sides of both ends of the material receiving trough are A third blanking port is provided, and a cleaning mechanism is provided inside the receiving tank.
优选的,所述第一传动机构包括第二蜗轮和第一蜗杆,所述滑板的一侧固定设置有两个固定块,所述第一蜗杆转动设置于两个所述固定块之间,所述第二蜗轮啮合设置于第一蜗杆的一侧,所述第二蜗轮与转杆的一端固定套接,一侧所述固定块的外侧设置有第二电机,所述第二电机的输出端与第一蜗杆的一端固定连接。Preferably, the first transmission mechanism includes a second worm wheel and a first worm, two fixed blocks are fixedly arranged on one side of the slide plate, and the first worm is rotatably arranged between the two fixed blocks, so The second worm gear is meshed and arranged on one side of the first worm, the second worm gear is fixedly sleeved with one end of the rotating rod, and a second motor is arranged outside the fixed block on one side, and the output end of the second motor It is fixedly connected with one end of the first worm.
优选的,所述第二传动机构包括第一锥齿轮和第二锥齿轮,所述旋转壳的中部转动设置有传动杆,所述第一锥齿轮固定套接于传动杆的杆壁,多个所述第二锥齿轮呈环形阵列分布设置于第一锥齿轮的一侧,所述第一锥齿轮与多个所述第二锥齿轮均啮合连接,所述旋转壳远离滑板的一侧表面设置有第三电机,所述第三电机的输出端与传动杆的一端固定连接。Preferably, the second transmission mechanism includes a first bevel gear and a second bevel gear, the middle part of the rotating housing is provided with a transmission rod, the first bevel gear is fixedly sleeved on the rod wall of the transmission rod, and a plurality of The second bevel gears are arranged in an annular array on one side of the first bevel gears, the first bevel gears are meshed with a plurality of the second bevel gears, and the rotating shell is set on the side surface away from the slide plate There is a third motor, and the output end of the third motor is fixedly connected with one end of the transmission rod.
优选的,所述清扫机构包括清扫板和第二往复丝杆,所述第二往复丝杆水平设置于接料槽的内部,所述第二往复丝杆的两端均与对应的接料槽的内壁转动连接,所述清扫板螺纹套接于第二往复丝杆的杆壁,所述第一往复丝杆和第二往复丝杆之间设置有第三传动机构。Preferably, the cleaning mechanism includes a cleaning plate and a second reciprocating screw rod, the second reciprocating screw rod is horizontally arranged inside the receiving tank, and both ends of the second reciprocating screw rod are connected to the corresponding receiving tank The inner wall of the first reciprocating screw rod is rotatably connected, the cleaning plate is threaded on the rod wall of the second reciprocating screw rod, and a third transmission mechanism is arranged between the first reciprocating screw rod and the second reciprocating screw rod.
优选的,所述第三传动机构包括第二蜗轮和第二蜗杆,所述第二蜗轮固定套接于第二往复丝杆的杆壁,所述第二蜗杆固定设置于第一往复丝杆的下端,所述第二蜗杆与第二蜗轮啮合连接。Preferably, the third transmission mechanism includes a second worm gear and a second worm screw, the second worm gear is fixedly sleeved on the rod wall of the second reciprocating screw rod, and the second worm screw is fixedly arranged on the wall of the first reciprocating screw rod At the lower end, the second worm is engaged with the second worm gear.
优选的,所述清扫板的两侧均与接料槽的内壁相抵触。Preferably, both sides of the cleaning plate are in conflict with the inner wall of the receiving tank.
优选的,所述滑板的一端与U型板的内壁相抵触。Preferably, one end of the slide plate is in conflict with the inner wall of the U-shaped plate.
优选的,所述第二电机通过第一支撑架与固定块固定连接。Preferably, the second motor is fixedly connected to the fixed block through the first support frame.
优选的,所述第三电机通过第二支撑架与旋转壳固定连接。Preferably, the third motor is fixedly connected to the rotating shell through the second support frame.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明提供了一种金属板材加工用冲压设备,具备以下有益效果:Compared with the prior art, the present invention provides a stamping equipment for sheet metal processing, which has the following beneficial effects:
1、该金属板材加工用冲压设备,通过第一电机带动第一往复丝杆转动,使得滑板带动冲头上下往复移动,同时第三电机经第一锥齿轮和第二锥齿轮传动带动冲头转动,即能够对板材进行冲压工作,同时,第一往复丝杆带动第二蜗杆转动,第二蜗杆带动第二蜗轮转动,即带动第二往复丝杆转动,从而带动清扫板往复移动,即能够对接料槽内的冲压件进行自动化清扫收集,不仅节省人力,且能够降低安全隐患。1. The stamping equipment for sheet metal processing drives the first reciprocating screw to rotate through the first motor, so that the slide plate drives the punch to reciprocate up and down, and at the same time, the third motor drives the punch to rotate through the first bevel gear and the second bevel gear. , that is, the stamping work can be carried out on the plate, and at the same time, the first reciprocating screw drives the second worm to rotate, and the second worm drives the second worm to rotate, that is, drives the second reciprocating screw to rotate, thereby driving the cleaning plate to reciprocate, that is, it can be docked The stamping parts in the trough are automatically cleaned and collected, which not only saves manpower, but also reduces potential safety hazards.
2、该金属板材加工用冲压设备,通过第二电机带动第一蜗杆转动,第一蜗杆带动第一蜗轮转动,即能够带动转杆转动,从而能够带动旋转壳转动,即能够将不同的冲头调节至向下,即能够对冲头进行自动化更换,省时省力,能够大大提高工作效率。2. The stamping equipment for metal plate processing drives the first worm to rotate through the second motor, and the first worm drives the first worm to rotate, that is, it can drive the rotating rod to rotate, so that it can drive the rotating shell to rotate, that is, different punches can be rotated. Adjusting to the downward position can automatically replace the punch, saving time and effort, and greatly improving work efficiency.
附图说明Description of drawings
图1为本发明提出的一种金属板材加工用冲压设备结构示意图;Fig. 1 is a kind of sheet metal processing stamping equipment structure schematic diagram that the present invention proposes;
图2为图1的后视结构示意图;Fig. 2 is a rear view structural schematic diagram of Fig. 1;
图3为图2的内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of Fig. 2;
图4为图1中局部A部分的结构放大示意图。FIG. 4 is an enlarged schematic diagram of the structure of part A in FIG. 1 .
图中:1底座、2U型板、3第一往复丝杆、4第一电机、5滑板、6转杆、7旋转壳、8冲头、9固定块、10第一蜗杆、11第二电机、12第三电机、13传动杆、14第一锥齿轮、15第二锥齿轮、16收料箱、17第二往复丝杆、18清扫板、19第二蜗轮、20第二蜗杆、21第一蜗轮。In the figure: 1 base, 2 U-shaped plate, 3 first reciprocating screw, 4 first motor, 5 slide, 6 rotating rod, 7 rotating shell, 8 punch, 9 fixed block, 10 first worm, 11 second motor , 12 third motor, 13 transmission rod, 14 first bevel gear, 15 second bevel gear, 16 receiving box, 17 second reciprocating screw mandrel, 18 cleaning plate, 19 second worm wheel, 20 second worm, 21 first a worm gear.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例一Embodiment one
请参阅图1-4,一种金属板材加工用冲压设备,包括底座1和U型架,U型架固定设置于底座1的上表面,U型架的中部开设有第一落料口,U型板2的内部一侧竖直设置有第一往复丝杆3,第一往复丝杆3的两端均与对应的U型架的内壁转动连接,U型架的上表面设置有第一电机4,第一电机4的输出端与第一往复丝杆3的一端固定连接,第一往复丝杆3的杆壁螺纹套接有滑板5,滑板5的一端与U型板2的内壁相抵触,使得滑板5无法转动,即能够稳定的滑动,滑板5的一侧转动设置有转杆6,转杆6的一端固定连接有旋转壳7,旋转壳7的多个侧壁均转动设置有冲头8,底座1的两侧下端均开设有凹槽,两侧凹槽的内部均放置有收料箱16,底座1的上端内部开设有接料槽,接料槽的中端上侧壁开设有第二落料口,接料槽的两端下侧均开设有第三落料口。Please refer to Fig. 1-4, a stamping equipment for sheet metal processing, including a
实施例二Embodiment two
请参阅图1-3,滑板5的一侧设置有带动转杆6转动的第一传动机构,第一传动机构包括第一蜗轮21和第一蜗杆10,滑板5的一侧固定设置有两个固定块9,第一蜗杆10转动设置于两个固定块9之间,第一蜗轮21啮合设置于第一蜗杆10的一侧,第一蜗轮21与转杆6的一端固定套接,一侧固定块9的外侧设置有第二电机11,第二电机11的输出端与第一蜗杆10的一端固定连接,第二电机11通过第一支撑架与固定块9固定连接,使得第二电机11与固定块9连接的更稳固。Please refer to Fig. 1-3, one side of the
实施例三Embodiment three
请参阅图1-4,旋转壳7的一侧设置有带动多个冲头8转动的第二传动机构,第二传动机构包括第一锥齿轮14和第二锥齿轮15,旋转壳7的中部转动设置有传动杆13,第一锥齿轮14固定套接于传动杆13的杆壁,多个第二锥齿轮15呈环形阵列分布设置于第一锥齿轮14的一侧,第一锥齿轮14与多个第二锥齿轮15均啮合连接,旋转壳7远离滑板5的一侧表面设置有第三电机12,第三电机12的输出端与传动杆13的一端固定连接,第三电机12通过第二支撑架与旋转壳7固定连接,使得第三电机12与旋转壳7连接的更稳固。Referring to Figs. 1-4, one side of the
实施例四Embodiment Four
请参阅图1,接料槽的内部设置有清扫机构,清扫机构包括清扫板18和第二往复丝杆17,第二往复丝杆17水平设置于接料槽的内部,第二往复丝杆17的两端均与对应的接料槽的内壁转动连接,清扫板18螺纹套接于第二往复丝杆17的杆壁,清扫板18的两侧均与接料槽的内壁相抵触,使得清扫板18无法转动,即能够稳定的滑动。Please refer to Fig. 1, the inside of the receiving tank is provided with a cleaning mechanism, and the cleaning mechanism includes a
实施例五Embodiment five
请参阅图1-4,第一往复丝杆3和第二往复丝杆17之间设置有第三传动机构,第三传动机构包括第二蜗轮19和第二蜗杆20,第二蜗轮19固定套接于第二往复丝杆17的杆壁,第二蜗杆20固定设置于第一往复丝杆3的下端,第二蜗杆20与第二蜗轮19啮合连接。Please refer to Fig. 1-4, be provided with the 3rd transmission mechanism between the first reciprocating
综上,该金属板材加工用冲压设备,在使用时,接通第一电机4和第三电机12的电源,第一电机4带动第一往复丝杆3转动,使得滑板5带动冲头8上下往复移动,同时第三电机12经第一锥齿轮14和第二锥齿轮15传动,带动冲,8转动,即能够对板材进行冲压工作,同时,第一往复丝杆3带动第二蜗杆20转动,第二蜗杆20带动第二蜗轮19转动,即带动第二往复丝杆17转动,从而带动清扫板18往复移动,即能够对接料槽内的冲压件进行自动化清扫收集,不仅节省人力,且能够降低安全隐患,当需要更换不同的冲头8时,接通第二电机11的电源,第二电机11带动第一蜗杆10转动,第一蜗杆10带动第一蜗轮21转动,即能够带动转杆6转动,从而能够带动旋转壳7转动,即能够将不同的冲头8调节至向下,即能够对冲头8进行自动化更换,省时省力,能够大大提高工作效率。In summary, when the stamping equipment for sheet metal processing is in use, the first motor 4 and the
需要说明的是,术语“包括”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that the term "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also items not expressly listed other elements, or also include elements inherent in such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (9)
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Cited By (1)
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| CN117600384A (en) * | 2024-01-19 | 2024-02-27 | 山东丰年模具制造有限公司 | Punch device for forging aluminum profile hot extrusion die |
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