CN116274224A - Glass bottle cleaning device and glaze spraying system and technology - Google Patents

Abstract

The invention belongs to the technical field of glass bottle glaze spraying. In view of the problem that the existing glass bottle has poor adhesive force when being sprayed with glaze, the invention discloses a glass bottle cleaning device, which comprises a feeding conveying line; the cleaning chamber is internally provided with a plurality of cleaning agent spray heads and a first cleaning water spray head so as to remove demoulding grease on the surface of the glass bottle; a plurality of pickling spray heads are arranged in the pickling chamber to spray hydrofluoric acid aqueous solution with the concentration of 2% -5% on the deoiled and cleaned glass bottle; a washing chamber for washing the washed glass bottle with water; the cleaning chamber, the pickling chamber and the water washing chamber are sequentially arranged along the conveying direction of the feeding conveying line. The invention also discloses a glaze spraying system and a glaze spraying process with the glass bottle cleaning device. The glass bottle is deoiled, pickled and washed, so that the adhesive force to glaze slurry during glaze spraying is improved.

Description

Glass bottle cleaning device and glaze spraying system and technology

Technical Field

The invention belongs to the technical field of glass bottle glaze spraying, and particularly relates to a glass bottle cleaning device, a glaze spraying system and a process.

Background

Glass bottles are one of the most common containers for wine products. In the actual production process, in order to improve the texture and the appearance of the surface of the glass bottle, a layer of glaze is generally sprayed on the surface of the glass bottle so as to prepare the ceramic-like glass bottle or the colored glass bottle.

However, the smooth surface of the glass bottle has poor adhesive force of glaze slip during glaze spraying, which is easy to cause glaze flowing, thereby influencing the glaze spraying effect.

In order to solve the above problems, an adhesion promoter is usually added into the glaze slip to improve the adhesion, but this method has the problem that the adhesion promoter and some formulation systems are not well compatible, so that the effect is unstable.

Disclosure of Invention

In view of the problem that the existing glass bottle cleaning device has unstable effect due to the fact that the adhesion promoter is added to improve the adhesion, the glass bottle cleaning device can remove oil and acid on the surface of a glass bottle to improve the roughness of the surface of the glass bottle, and accordingly the adhesion of glaze slip is improved.

In order to achieve the above purpose, the present application adopts the following technical scheme:

the glass bottle cleaning device comprises a feeding conveying line, wherein a plurality of supporting components for supporting glass bottles are arranged on the feeding conveying line at intervals; the cleaning chamber is divided into an oil removing section and a cleaning section according to the conveying direction of the feeding conveying line; the oil removing section is provided with a plurality of cleaning agent spray heads so as to spray cleaning agents to the glass bottles entering the oil removing section; the cleaning section is provided with a first clear water spray head so as to carry out preliminary cleaning on the glass bottle; a plurality of pickling spray heads are arranged in the pickling chamber to spray hydrofluoric acid aqueous solution with the concentration of 2% -5% on the deoiled and cleaned glass bottle; and a second clear water spray head is arranged in the washing chamber so as to wash the washed glass bottle.

The cleaning chamber, the pickling chamber and the water washing chamber are sequentially arranged along the conveying direction of the feeding conveying line.

In one of the technical schemes of the application, a rotary matching component matched with a supporting component is arranged in the cleaning chamber and/or the pickling chamber so as to drive the glass bottle on the supporting component to rotate; correspondingly, the cleaning agent spray head, the first clear water spray head and the acid pickling spray head are arranged on two sides of the conveying direction of the feeding conveying line.

In one of the technical solutions of the present application, the supporting component includes a connecting piece, which is installed on the feeding conveying line; the chain wheel is rotatably arranged at the top of the connecting piece; the transmission shaft is fixedly connected with the upper surface of the chain wheel; the joint is arranged at the top of the transmission shaft; the connector is in fit connection with the glass bottle.

In one of the technical schemes of the application, the rotary matching component comprises a rack, is arranged on one side of the feeding conveying line and is matched with the chain wheel;

when the supporting component enters the cleaning chamber and/or the pickling chamber along with the feeding conveying line, the chain wheel is meshed with the rack, so that the chain wheel automatically rotates while in linear motion, and the glass bottle on the supporting component is driven to rotate.

In one of the technical schemes of the application, the cleaning chamber is also provided with a sponge plate; the sponge boards are symmetrically arranged on two sides of the conveying direction of the feeding conveying line and are positioned between the oil removing section and the cleaning section.

In one of the technical schemes of this application, the front end of sponge board outwards extends towards keeping away from one side of material loading transfer chain to form "eight" font structure of falling.

In one of the technical solutions of the present application, a drying chamber is further included to dehydrate the washed glass bottles.

In one of the technical solutions of the present application, the device further comprises a protection member connected to the support assembly; the edge of the protection piece extends outwards to protrude out of the feeding conveying line so as to protect the feeding conveying line. The protector and the pickling chamber are both made of a hydrofluoric acid corrosion resistant material.

A glazing system for a glass bottle comprising the glass bottle cleaning device of any one of the above; a preheating device for heating the glass bottle after washing; the glaze spraying device is used for spraying glaze on the heated glass bottle and drying the glass bottle;

the glass bottle cleaning device, the preheating device and the glaze spraying device are sequentially arranged along the conveying direction of the feeding conveying line.

A glazing process for glass bottles, comprising the steps of:

s1, mounting a glass bottle: inversely inserting the glass bottle on a supporting component of the feeding conveying line;

s2, oil removal: the cleaning chamber is utilized to remove oil from the glass bottle and wash the glass bottle;

s3, acid pickling corrosion: the deoiled glass bottle is subjected to pickling corrosion by using a pickling chamber, so that the roughness of the surface of the glass bottle is improved;

s4, washing: washing the glass bottle subjected to acid washing corrosion by using a water washing chamber;

s5, dehydration: dehydrating the washed glass bottle by using a drying chamber;

s6, preheating: heating the dehydrated glass bottle by using a preheating device:

s7, glaze spraying: and (3) utilizing a glaze spraying device to spray glaze on the preheated glass bottle, and drying and solidifying the glass bottle:

s8, unloading the glass bottle: the glazed glass bottle was cooled and removed.

According to the above description, compared with the prior art, the beneficial effects of the application are as follows:

1. the surface of the glass bottle can be corroded by deoiling and pickling the glass bottle, the roughness of the surface of the glass bottle is improved, the adhesive force to glaze slip is improved, and the glaze spraying effect is good.

2. Through be provided with supporting component complex rotatory cooperation subassembly to can make the glass bottle carry out the rotation in rectilinear movement, correspondingly, the sanitizer shower nozzle first clear water shower nozzle with the pickling shower nozzle sets up the both sides of the direction of delivery of material loading transfer chain, thereby be favorable to improving deoiling effect and pickling effect.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings that are required in the embodiments or the technical descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural diagram of the present application.

Fig. 2 is a schematic structural view of the cleaning chamber of the present application.

FIG. 3 is a schematic structural view of the pickling chamber of the present application.

Fig. 4 is an enlarged schematic view of the structure at a in fig. 2.

Reference numerals: 1-a feeding conveying line; 11-a support assembly; a 111-connection; 112-sprocket; 113-a drive shaft; 114-linker; 12-a protector; 2-a cleaning chamber; 21-an oil removal section; 22-cleaning section; 23-a cleaner nozzle; 24-a first clear water spray head; 25-sponge plates; 3-pickling room; 31-pickling spray heads; 4-a washing chamber; a 5-rotation mating assembly; 6-drying room.

Detailed Description

Hereinafter, only certain exemplary embodiments are briefly described. As will be recognized by those of skill in the pertinent art, the described embodiments may be modified in various different ways without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive.

In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.

In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

The embodiment of the application discloses glass bottle belt cleaning device, its structure is as shown in figure 1, including material loading transfer chain 1 and the cleaning chamber 2, pickling chamber 3 and the washing chamber 4 that set gradually along the direction of transfer of material loading transfer chain 1 to make glass bottle belt cleaning device have deoiling, pickling and washing function.

Specifically, the feeding conveyor line 1 is provided with supporting components 11 for bearing glass bottles at intervals. The glass bottle to be cleaned is conveyed to the cleaning chamber 2, the acid cleaning chamber 3 and the water cleaning chamber 4 through the transmission function of the feeding conveying line 1, so that the oil removal, acid cleaning and water cleaning procedures of glass are realized, the cleaning efficiency is improved, and the labor intensity of workers is reduced. The transmission mode of the feeding conveying line can adopt the prior art, and detailed description is omitted here.

As shown in fig. 2, the cleaning chamber 2 is divided into an oil removal section 21 and a cleaning section 22 along the conveying direction of the feeding conveyor line 1. A plurality of cleaning agent spray heads 23 are arranged in the oil removing section 21 so as to spray cleaning agent to the glass bottle, thereby removing the demoulding grease on the surface of the glass bottle. A plurality of first clear water spray heads 24 are arranged in the cleaning section 22 so as to spray clear water to the glass bottle, thereby realizing the oil removal treatment of the glass bottle.

As shown in fig. 3, a plurality of pickling spray heads 31 are arranged in the pickling chamber 3 to spray 2% -5% concentration hydrofluoric acid aqueous solution to the deoiled glass bottle. The hydrogen humic acid can corrode the surface of the glass bottle, so that the roughness of the surface of the glass bottle is improved, the hygroscopicity of the glass bottle is improved, the adhesive force to glaze slip is improved, and the glaze spraying operation is facilitated.

In this embodiment, the pickling chamber 3 is manufactured from 316 stainless steel. It will be appreciated that other materials resistant to hydrofluoric acid corrosion, such as ceramic materials, may also be used.

A plurality of second clear water spray heads are arranged in the washing chamber 4 so as to wash the washed glass bottles.

When the structure is adopted for working, the glass bottle is deoiled, pickled and washed, so that the glaze spraying operation is facilitated.

In actual use, the pickling time can be controlled by closing some of the pickling nozzles 31 and the second clear water nozzle, so that the corrosion effect of the glass bottle can be controlled.

In one embodiment of the present application, in order to improve the oil removal and acid cleaning effects of the glass bottle, as shown in fig. 2-4, a rotary matching component 5 matched with a supporting component 11 is disposed in each of the cleaning chamber 2 and the acid cleaning chamber 3, so as to drive the glass bottle of the supporting component 11 to rotate while moving linearly; accordingly, the cleaning agent spray heads 23, the first clear water spray heads 24 and the acid washing spray heads 31 are arranged on two sides of the conveying direction of the feeding conveying line 1, so that rotary oil removal and acid washing are realized, and oil removal and acid washing effects are improved.

Specifically, as shown in fig. 3, the support assembly 11 includes a connection member 111, a sprocket 112, a drive shaft 113, and a joint 114.

The connecting piece 111 is mounted on the feeding conveyor line 1. Sprocket 112 is rotatably mounted on top of link 111. The transmission shaft 113 is fixedly connected with the upper surface of the sprocket 112. The joint 114 is arranged on the top of the transmission shaft 113 and is matched and spliced with the glass bottle.

Accordingly, as shown in fig. 4, the rotary fitting assembly 5 includes a rack gear disposed at one side of the feeding conveyor line 1 and fitted with the sprocket 112. When the chain wheel 112 and the rack are meshed, the chain wheel 112 rotates along with the linear motion of the feeding conveying line 1, so that the glass bottle on the joint 114 is driven to rotate.

In one embodiment of the present application, to protect the feeding conveyor line 1 from being corroded by hydrofluoric acid, the feeding conveyor line further includes a protecting member 12, which is installed over the feeding conveyor line 1 in a covering manner and fixedly connected to the upper portion of the supporting assembly 1, that is, the edge of the protecting member 12 extends outwards to protrude out of the feeding conveyor line 1, so as to protect the feeding conveyor line 1 and the lower portion of the supporting assembly 11.

In this embodiment, the protector 12 is manufactured from 316 stainless steel. It will be appreciated that the protector 12 may also be made of other materials resistant to hydrofluoric acid, such as epoxy, polytetrafluoroethylene, etc.

In one embodiment of the present application, a drying chamber 6 is further included to dehydrate and dry the glass bottles after washing with water. The drying chamber 6 may be of a conventional technology, and will not be described in detail here.

In one of the embodiments of the present application, for improving the deoiling effect of the glass bottle, the cleaning chamber 2 is further provided with a sponge plate 25, which is symmetrically disposed on two sides of the conveying direction of the feeding conveying line 1 and is located between the deoiling section 21 and the cleaning section 22, so that the surface of the glass bottle is scrubbed, and the deoiling effect is improved.

In one of the embodiments of the present application, for facilitating glass bottles to enter between the sponge plates 25, the front end of the sponge plate 25 extends outwards towards the side far away from the feeding conveyor line 1, so as to form an inverted "splayed" structure, thereby facilitating glass bottles to enter between the sponge plates 25 and being adaptable to glass bottles of different sizes.

The application also discloses a glass bottle glazing system, has glass bottle belt cleaning device, preheating device and the glazing device of above-mentioned arbitrary embodiment.

The preheating device is used for heating the glass bottles processed by the glass bottle cleaning device. The glaze spraying device is used for spraying glaze on the heated glass bottle and drying and solidifying the glass bottle. The two may be in the prior art, and the specific structure thereof will not be described in detail here.

The glazing process for glass bottle comprises the following specific operation steps:

s1, mounting a glass bottle: inversely inserting the glass bottles on the joints 114 of the supporting components 11 of the feeding conveying line 1;

s2, oil removal: removing grease and dust on the surface of the glass bottle by using a cleaning chamber 2, and performing primary flushing;

s3, acid washing: pickling the deoiled glass bottle by using a pickling chamber 3 to corrode the surface of the glass bottle; the pickling time is 20s-30s.

S4, washing: washing the pickled glass bottle by using a washing chamber;

s5, dehydration: dewatering the washed glass bottle by using a drying chamber 6;

s6, preheating: heating the dehydrated glass bottle by using a preheating device; the preheating temperature is 120-180 ℃;

s7, spraying glaze, namely spraying glaze on the heated glass bottle by using a glaze spraying device, and drying and solidifying;

s8, unloading the glass bottle: and cooling the glazed glass bottle and taking down.

The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.

Claims (10)

1. A glass bottle cleaning device, comprising:

the feeding conveyor line is provided with a plurality of supporting components for supporting glass bottles at intervals;

the cleaning chamber is divided into an oil removing section and a cleaning section according to the conveying direction of the feeding conveying line; the oil removing section is provided with a plurality of cleaning agent spray heads so as to spray cleaning agents to the glass bottles entering the oil removing section; the cleaning section is provided with a first clear water spray head so as to carry out preliminary cleaning on the glass bottle;

a plurality of pickling spray heads are arranged in the pickling chamber to spray hydrofluoric acid aqueous solution with the concentration of 2% -5% on the deoiled and cleaned glass bottle;

the washing chamber is internally provided with a second clear water spray head so as to wash the pickled glass bottle;

the cleaning chamber, the pickling chamber and the water washing chamber are sequentially arranged along the conveying direction of the feeding conveying line;

wherein, the cleaning chamber and/or the pickling chamber is provided with a rotary matching component matched with the supporting component so as to drive the glass bottle on the supporting component to rotate; correspondingly, the cleaning agent spray head, the first clear water spray head and the acid pickling spray head are arranged on two sides of the conveying direction of the feeding conveying line.

2. The carafe cleaning apparatus of claim 1, wherein said support assembly comprises:

the connecting piece is arranged on the feeding conveying line;

the chain wheel is rotatably arranged at the top of the connecting piece;

the transmission shaft is fixedly connected with the upper surface of the chain wheel;

the joint is arranged at the top of the transmission shaft; the connector is in fit connection with the glass bottle.

3. A carafe cleaning apparatus as claimed in claim 2, wherein said swivel-engagement assembly comprises:

the rack is arranged on one side of the feeding conveying line and is matched with the chain wheel;

when the supporting component enters the cleaning chamber and/or the pickling chamber along with the feeding conveying line, the chain wheel is meshed with the rack, so that the chain wheel rotates while moving linearly, and the glass bottle on the supporting component is driven to rotate.

4. The glass bottle cleaning device according to claim 1, wherein a sponge plate is further arranged in the cleaning chamber; the sponge boards are symmetrically arranged on two sides of the conveying direction of the feeding conveying line and are positioned between the oil removing section and the cleaning section.

5. The glass bottle cleaning device according to claim 4, wherein the front end of the sponge plate extends outwards towards the side far away from the feeding conveyor line to form an inverted splayed structure.

6. The glass bottle cleaning device according to claim 1, further comprising a drying chamber for dehydrating the glass bottle which has been washed with water.

7. The carafe cleaning apparatus of claim 1, further comprising a protector connected to said support assembly; the edge of the protection piece extends outwards to protrude out of the feeding conveying line so as to protect the feeding conveying line.

8. The carafe cleaning apparatus of claim 7, wherein said protector and said acid wash chamber are each fabricated from a hydrofluoric acid resistant material.

9. A glass bottle glazing system, comprising:

the glass bottle cleaning device of any one of claims 1-8;

a preheating device for heating the glass bottle after washing;

the glaze spraying device is used for spraying glaze on the heated glass bottle and drying the glass bottle;

the glass bottle cleaning device, the preheating device and the glaze spraying device are sequentially arranged along the conveying direction of the feeding conveying line.

10. The glazing process for the glass bottle is characterized by comprising the following steps of:

s1, installing a glass bottle; inversely inserting the glass bottle on a supporting component of the feeding conveying line;

s2, oil removal: removing demolding grease on the surface of the glass bottle by using a cleaning chamber and flushing;

s3, acid pickling corrosion: the deoiled glass bottle is subjected to pickling corrosion by using a pickling chamber, so that the roughness of the surface of the glass bottle is improved;

s4, washing: washing the glass bottle subjected to acid washing corrosion by using a water washing chamber;

s5, dehydration: dehydrating the washed glass bottle by using a drying chamber;

s6, preheating: heating the dehydrated glass bottle by using a preheating device:

s7, glaze spraying: and (3) utilizing a glaze spraying device to spray glaze on the preheated glass bottle, and drying and solidifying the glass bottle:

s8, unloading the glass bottle: the glazed glass bottle was cooled and removed.

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