CN116272577A - Production equipment for mixing solid materials - Google Patents
Production equipment for mixing solid materials Download PDFInfo
- Publication number
- CN116272577A CN116272577A CN202310175971.9A CN202310175971A CN116272577A CN 116272577 A CN116272577 A CN 116272577A CN 202310175971 A CN202310175971 A CN 202310175971A CN 116272577 A CN116272577 A CN 116272577A
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- Prior art keywords
- mixing
- module
- feeding
- detection
- control module
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/811—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more consecutive, i.e. successive, mixing receptacles or being consecutively arranged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/213—Measuring of the properties of the mixtures, e.g. temperature, density or colour
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention discloses production equipment for mixing solid materials, relates to the technical field of material mixing, and can realize automatic mixing and output of the materials. The device comprises a device main body, wherein an operation cavity is formed in the device main body, a feeding module, a mixing module, a detection module and a discharge hole are sequentially arranged in the operation cavity, and the feeding module, the mixing module and the detection module are in signal connection with a control module; the feeding module is provided with a plurality of feeding ports, when in operation, different materials are output to the mixing module through the feeding ports, the mixing module stirs the materials, then the detecting module detects the mixing quality of the materials, and finally the materials detected by the detecting module are output through the discharging ports. The invention can realize automatic mixing of materials, ensure continuous output of materials, improve production efficiency of products, reduce corresponding labor cost and time cost, and avoid damage of material dust to human bodies.
Description
Technical Field
The invention relates to the technical field of material mixing, in particular to production equipment for mixing solid materials.
Background
At present, the production technology of mixing solid materials such as foods, medicines, feeds and the like at home and abroad is mature, and in order to ensure the mixing quality of the produced material products, sampling detection is needed. At present, however, the detection of material products is often separated from the mixed production process, and parameters such as the content of the material products, powder and the like can only be detected in an on-line manual sampling mode, so that the problems of multiple sampling distribution points, long sampling time, high manual labor intensity, complicated process, long waiting time of detection results and the like exist. Moreover, the sampling and detection manual operation has operation difference, certain errors possibly exist in the process, the requirement on the proficiency of operators is relatively high, uncertainty exists in the manual operation, and the product quality risk caused by improper operation exists.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the production equipment can realize automatic mixing, inspection and output of materials.
The invention is realized by the following technical scheme:
the production equipment for mixing the solid materials comprises an equipment main body and a control module, wherein an operation cavity for the materials to fall off is formed in the equipment main body, a feeding module, a mixing module, a detection module and a discharge port are sequentially arranged in the operation cavity along the falling direction of the materials, and the feeding module, the mixing module and the detection module are in signal connection with the control module;
the feeding module is provided with a plurality of feeding ports which are in signal connection with the control module, and the feeding ports can output materials with different qualities according to the instruction of the control module;
the mixing module is used for receiving the materials output by the charging port and stirring the materials;
the detection module is used for receiving the materials output by the mixing module and detecting the mixing quality of the materials;
the discharge port is used for outputting the materials detected by the detection module.
In this production facility, the operation personnel can carry out corresponding regulation to charging module, mixing module and detection module through control module to make different materials can follow the charge door with predetermined quantity in the operation cavity, and mix all materials through mixing module stirring under the effect of gravity, form the material product that has required component content, and detect the material product through detection module, judge its mixed quality, and then obtain whether this material product is qualified, if qualified, then export by the discharge gate, if unqualified, then make production facility shut down by control module, so that follow-up operation personnel carry out corresponding regulation again by to charging module, mixing module and detection module according to the unqualified reason, or maintain whole equipment.
Optionally, the detection module includes first check out test set, first electric valve and the second electric valve of being connected with control module signal, first electric valve and second electric valve set gradually and the interval forms the detection station along the material direction of dropping, the detection end of first check out test set is directional to detect the station for sample the material in the detection station.
Further optionally, the detection module further includes a second detection device, where the second detection device is disposed on a side, far away from the first electrically operated valve, of the second electrically operated valve, and is configured to detect, in real time, a material falling from the second electrically operated valve.
Optionally, the mixing module includes feed mechanism and the mixing mechanism of being connected with control module signal, feed mechanism and mixing mechanism set gradually along the material direction of dropping, wherein feed mechanism is used for adjusting the feed amount that the material got into mixing mechanism, mixing mechanism is used for stirring the material.
Further optionally, the feeding mechanism includes a plurality of feeding round holes and a rotary screw rod coaxially arranged in the feeding round holes, two ends of the feeding round holes are respectively directed to the feeding module and the mixing mechanism, a feeding channel for passing materials is formed between the rotary screw rod and the hole wall of the feeding round hole, the rotary screw rod is in transmission connection with a feeding servo motor, and the feeding servo motor is used for driving the rotary screw rod to rotate around the axis;
and the feeding servo motor is in signal connection with the control module.
Further optionally, the mixing mechanism comprises a rotating shaft and a plurality of stirring paddles arranged on the rotating shaft, the axis of the rotating shaft is parallel to the falling direction of the materials, the rotating shaft is in transmission connection with a mixing servo motor, and the mixing servo motor is used for driving the rotating shaft to rotate around the axis;
and the feeding servo motor is in signal connection with the control module.
Further optionally, when the rotation shaft rotates, all stirring paddles are projected on a plane where the bottom end opening of the feeding circular hole is located, and all projections are covered on the bottom end opening of the feeding circular hole.
Further optionally, the mixing module at least includes two mixing mechanisms, all the mixing mechanisms are all arranged at intervals along the falling direction of the material, and all the mixing mechanisms are respectively connected with the control module through signals.
Optionally, the system further comprises an alarm module, and the alarm module is in signal connection with the control module.
Further optionally, the alarm module is an audible and visual alarm arranged on the device main body.
The invention has the following advantages and beneficial effects:
according to the production equipment for mixing the solid materials, after the adjustment is completed through the control module, the automatic mixing of the materials can be realized, and the automatic mixing of the materials can be realized, so that the continuous output of the materials is ensured, the production efficiency of the product is improved, the corresponding labor cost and time cost are reduced, and meanwhile, the damage of dust of the materials to human bodies is avoided.
Drawings
The accompanying drawings, which are included to provide a further understanding of embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention. In the drawings:
FIG. 1 is an overall sectional view of embodiment 1 of the present invention;
FIG. 2 is an overall cross-sectional view of a hybrid module according to embodiment 1 of the present invention;
FIG. 3 is an overall cross-sectional view of a detection module according to embodiment 1 of the present invention;
fig. 4 is a connection block diagram of a control module according to embodiment 1 of the present invention.
In the drawings, the reference numerals and corresponding part names:
1-charging hole, 2-rotating screw, 3-feeding servo motor, 4-first rotation axis, 5-first mixed servo motor, 6-second rotation axis, 7-second mixed servo motor, 8-first electric valve, 9-first check out test set, 10-second electric valve, 11-second check out test set, 12-operation cavity, 13-discharge gate, 14-material, 15-alarm module, 16-control module.
Detailed Description
For the purpose of making apparent the objects, technical solutions and advantages of the present invention, the present invention will be further described in detail with reference to the following examples and the accompanying drawings, wherein the exemplary embodiments of the present invention and the descriptions thereof are for illustrating the present invention only and are not to be construed as limiting the present invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to one of ordinary skill in the art that: no such specific details are necessary to practice the invention. In other instances, well-known structures, circuits, materials, or methods have not been described in detail in order not to obscure the invention.
Throughout the specification, references to "one embodiment," "an embodiment," "one example," or "an example" mean: a particular feature, structure, or characteristic described in connection with the embodiment or example is included within at least one embodiment of the invention. Thus, the appearances of the phrases "in one embodiment," "in an example," or "in an example" in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures, or characteristics may be combined in any suitable combination and/or sub-combination in one or more embodiments or examples. Moreover, those of ordinary skill in the art will appreciate that the illustrations provided herein are for illustrative purposes and that the illustrations are not necessarily drawn to scale. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
In the description of the present invention, the terms "front", "rear", "left", "right", "upper", "lower", "vertical", "horizontal", "high", "low", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present invention.
Example 1:
1-4, production equipment for mixing solid materials comprises an equipment main body and a control module 16, wherein an operation cavity 12 for a material 14 to fall is formed in the equipment main body, a feeding module, a mixing module, a detection module and a discharge port 13 are sequentially arranged in the operation cavity 12 along the falling direction of the material 14, and the feeding module, the mixing module and the detection module are in signal connection with the control module 16;
the feeding module is provided with a plurality of feeding ports 1 which are in signal connection with a control module 16, and the feeding ports 1 can output materials 14 with different qualities according to the instruction of the control module 16;
the mixing module is used for receiving and stirring the materials 14 output by the feeding port 1;
the detection module is used for receiving the materials 14 output by the mixing module and detecting the mixing quality of the materials 14;
the discharge port 13 is used for outputting the material 14 detected by the detection module.
In this production facility, the operation personnel can carry out corresponding regulation to charging module, mixing module and detection module through control module 16 to make different materials 14 can follow charge door 1 with predetermined quantity and input operation cavity 12, and mix through mixing module to all materials 14 stirring under the effect of gravity, form the material product that has required component content, and detect the material product through detection module, judge its mixed quality, and then obtain whether this material product is qualified, if qualified, then export by discharge gate 13, if unqualified, then shut down production facility by control module 16, so that follow-up operation personnel carry out corresponding regulation again by to charging module, mixing module and detection module according to the unqualified reason, or maintain whole equipment.
Wherein, whole equipment has accomplished the regulation back through control module 16, can realize the automatic mixing of material 14, ensures the continuous output of material 14 from this to improve the production efficiency of product, and reduced corresponding cost of labor and time cost, also avoided the injury of material 14 dust to the human body simultaneously.
In one or more embodiments, as shown in fig. 3, the detection module includes a first detection device 9, a first electrically operated valve 8, and a second electrically operated valve 10 that are in signal connection with the control module 16, where the first electrically operated valve 8 and the second electrically operated valve 10 are sequentially disposed along a dropping direction of the material 14 and spaced to form a detection station, and a detection end of the first detection device 9 points to the detection station and is used for sampling and detecting the material 14 in the detection station, so as to obtain contents of components of the material 14 in a static state, and thus determine quality of a product mixed by the mixing module.
Specifically, when the production equipment is opened, the second electric valve 10 is closed, the first electric valve 8 is opened, the material 14 mixed by the mixing module falls onto the second electric valve 10 and is positioned in the detection station, at the moment, the first detection equipment 9 samples and detects the product in the detection station, the detection result is sent to the control module 16, when the detection result meets the qualified requirement for the product, the control module 16 judges that the product is qualified, the first electric valve 8 is controlled to be closed, the second electric valve 10 is opened, the detection module outputs the product to the discharge hole 13, then the second electric valve 10 is closed, the first electric valve 8 is opened, and the subsequent material 14 is continuously detected, so that the cycle is performed; when the detection result does not meet the qualified requirement for the product, the product is judged to be unqualified, at the moment, the control module 16 controls the first electric valve 8 to be closed, the second electric valve 10 to be closed, the production equipment is stopped, and the processing is waited for the operators to process.
At this time, the first detecting device 9 detects the material 14 in the stationary state by sampling, and the measurement result thereof is accurate, but the measurement result is limited to the sampling portion. Although the component content of the material product is often about the same throughout the mixing module, the measurement result can normally represent the mixing quality of the material product in all the detecting stations, and in some special cases, such as uneven discharging speed of the charging port 1, or damage to the mixing module, there may be a large difference between the component content of the material product accumulated in the detecting stations, and even if the sampling result is qualified, it cannot represent that all the material products are qualified, thereby possibly causing corresponding quality risks.
Therefore, in order to further ensure the accuracy of the detection, the detection module further comprises a second detection device 11, wherein the second detection device 11 is arranged on one side of the second electrically operated valve 10 away from the first electrically operated valve 8, and is used for detecting the material 14 falling from the second electrically operated valve 10 in real time.
The second detecting device 11 is used for detecting a material product in the falling process, when the second electrically operated valve 10 is opened slowly during detection, the product in the detecting station is scattered from the opening of the second electrically operated valve 10 at a slower speed, at this time, the second detecting device 11 can detect the scattered product, and the approximate ratio of each component of the product in the detecting range of the second detecting device 11 in the scattering process is obtained in real time, so that the component content of all parts of the product is obtained more comprehensively, and whether the material product is uniformly mixed is judged. When the detected approximate ratios of the components have larger differences, the fact that the materials and the products in the detection station are mixed unevenly is judged, the control module 16 controls the first electric valve 8 to be closed, the second electric valve 10 to be closed, the production equipment is stopped, and the operation personnel wait for the former treatment.
The second detecting device 11 may be an infrared detector, and obtains the relevant information by means of infrared detection.
In one or more embodiments, the system further comprises an alarm module 15, wherein the alarm module 15 is in signal connection with the control module 16. When the first detection device 9 or the second detection device 11 detects that the material product is unsuitable, an alarm is sent to inform the operator, so that the operator can adjust or maintain in time.
The alarm module 15 may be an audible and visual alarm disposed on the device main body.
In one or more embodiments, as shown in fig. 2, the mixing module includes a feeding mechanism in signal connection with the control module 16 and a mixing mechanism disposed in sequence along the falling direction of the material 14, wherein the feeding mechanism is configured to adjust the amount of material 14 fed into the mixing mechanism, and the mixing mechanism is configured to agitate the material 14.
The feeding mechanism comprises a plurality of feeding round holes and a rotary screw rod 2 coaxially arranged in the feeding round holes, wherein two ends of the feeding round holes are respectively pointed to the feeding module and the mixing mechanism, a feeding channel for a material 14 to pass through is formed between the rotary screw rod 2 and the hole wall of the feeding round hole, the rotary screw rod 2 is in transmission connection with a feeding servo motor 3, and the feeding servo motor 3 is used for driving the rotary screw rod 2 to rotate around an axis;
the feeding servo motor 3 is in signal connection with the control module 16.
When the rotary screw 2 rotates, the material 14 located on the rotary screw 2 can be scraped into the feeding channel, along with the accumulation of the material 14 in the feeding channel in the rotating process, the material 14 can be discharged from the bottom end of the feeding channel, and at the moment, the faster the rotary screw 2 rotates, the faster the discharging speed of the material 14 is, therefore, the output speed of the feeding servo motor 3 is regulated by the control module 16, the rotating power of the rotary screw 2 is further controlled, and the feeding amount of the material 14 into the mixing mechanism is regulated.
In addition, the rotating screw 2 can also function to a certain extent to mix the material 14, while avoiding that the material 14 partly piled up into a larger block structure enters the mixing mechanism to influence the quality of the mixing.
In addition, for the mixing mechanism, specifically, the mixing mechanism comprises a rotating shaft and a plurality of stirring paddles arranged on the rotating shaft, wherein the axis of the rotating shaft is parallel to the falling direction of the material 14, and the rotating shaft is in transmission connection with a mixing servo motor which is used for driving the rotating shaft to rotate around the axis;
the feeding servo motor 3 is in signal connection with the control module 16.
The stirring paddle is thereby driven to rotate by the rotating shaft, whereby the material 14 falling into the mixing module is scattered and stirred.
In one or more embodiments, when the rotating shaft rotates, all stirring paddles are projected on a plane where the bottom end opening of the feeding circular hole is located together, and all projections cover the bottom end opening of the feeding circular hole. That is, the rotation shaft and the stirring paddle are rotated to an arbitrary angle, and there is necessarily one or more stirring paddles located on the falling path of the material 14, thereby ensuring that the stirring paddles can stir the material 14 with certainty, and the quality of the mixture is ensured.
In order to improve the quality of the stirred product, in one or more embodiments, the mixing module comprises at least two mixing mechanisms, all of which are spaced apart along the falling direction of the material 14 and are in signal connection with the control module 16, respectively.
The device is shown in fig. 1 and comprises two mixing mechanisms, wherein a first-stage mixing mechanism and a second-stage mixing mechanism are sequentially arranged from top to bottom, the first-stage mixing mechanism is provided with a first rotating shaft 4 and a first mixing servo motor 5 in transmission connection with the first rotating shaft 4, and the second-stage mixing mechanism is provided with a second rotating shaft 6 and a second mixing servo motor 7 in transmission connection with the second rotating shaft 6. Wherein the first rotation axis 4 and the second rotation axis 6 are coaxially arranged.
The control module 16 is now able to control the output power of the different mixing mechanisms separately. Specifically, the control module 16 enables the mixing servo motors in different mixing mechanisms to output different powers, so that the rotating shafts of the different mixing mechanisms have different rotating speeds, and the mixing quality of the materials 14 is further ensured through the different rotating speeds.
In summary, this equipment is as shown in fig. 4, the operation is carried out through control module 16, when this equipment is used, input the instruction through control module 16 to charge door 1, charge door 1 outputs corresponding quantity of different materials 14, through control module 16 to the regulation of feeding servo motor 3 output, change the rotational speed of rotatory screw rod 2, and then adjust the speed that material 14 got into mixing mechanism, through control module 16 to the regulation of first mixed servo motor 5 and the output of second mixed servo motor 7, change the rotational speed of first rotation axis 4 and second rotation axis 6, and then adjust the stirring speed of mixing mechanism to material 14, finally, control module 16 receives the detected signal that sends by first check out equipment 9 or second check out equipment 11, judge the mixed quality of material product, when the material product mixed quality is unqualified, in time shut down the equipment, and adjust corresponding parameter or maintain the equipment through control module 16 according to the state of mixing, thereby ensure the quality of mixing in real time.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the invention, and is not meant to limit the scope of the invention, but to limit the invention to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (10)
1. The production equipment for mixing solid materials is characterized by comprising an equipment main body and a control module (16), wherein an operation cavity (12) for allowing a material (14) to fall is formed in the equipment main body, a feeding module, a mixing module, a detection module and a discharge hole (13) are sequentially arranged in the operation cavity (12) along the falling direction of the material (14), and the feeding module, the mixing module and the detection module are in signal connection with the control module (16);
the feeding module is provided with a plurality of feeding ports (1) which are in signal connection with the control module (16), and the feeding ports (1) can output materials (14) with different qualities according to the instruction of the control module (16);
the mixing module is used for receiving and stirring the materials (14) output by the feeding port (1);
the detection module is used for receiving the materials (14) output by the mixing module and detecting the mixing quality of the materials (14);
the discharge port (13) is used for outputting a material (14) detected by the detection module.
2. A production facility for solid material mixing according to claim 1, characterized in that the detection module comprises a first detection device (9), a first electrically operated valve (8) and a second electrically operated valve (10) which are in signal connection with the control module (16), the first electrically operated valve (8) and the second electrically operated valve (10) are arranged in sequence along the falling direction of the material (14) and are spaced to form a detection station, and the detection end of the first detection device (9) points to the detection station for sampling and detecting the material (14) in the detection station.
3. A production device for mixing solid materials according to claim 2, characterized in that the detection module further comprises a second detection device (11), the second detection device (11) being arranged on the side of the second electrically operated valve (10) remote from the first electrically operated valve (8) for real-time detection of the material (14) falling from the second electrically operated valve (10).
4. A production facility for mixing solid materials according to claim 1, characterized in that the mixing module comprises a feeding mechanism and a mixing mechanism in signal connection with the control module (16), which feeding mechanism and mixing mechanism are arranged in succession in the falling direction of the material (14), wherein the feeding mechanism is used for adjusting the feeding amount of the material (14) into the mixing mechanism, and the mixing mechanism is used for stirring the material (14).
5. The production equipment for mixing solid materials according to claim 4, wherein the feeding mechanism comprises a plurality of feeding round holes and a rotary screw (2) coaxially arranged in the feeding round holes, two ends of the feeding round holes are respectively pointed to the feeding module and the mixing mechanism, a feeding channel for passing a material (14) is formed between the rotary screw (2) and the hole wall of the feeding round hole, the rotary screw (2) is in transmission connection with a feeding servo motor (3), and the feeding servo motor (3) is used for driving the rotary screw (2) to rotate around an axis;
the feeding servo motor (3) is connected with the control module (16) in a signal mode.
6. A production plant for mixing solid materials according to claim 5, characterized in that the mixing mechanism comprises a rotating shaft and a plurality of stirring paddles arranged on the rotating shaft, the axis of the rotating shaft being parallel to the falling direction of the materials (14), the rotating shaft being drivingly connected with a mixing servomotor for driving the rotating shaft to spin about the axis;
the feeding servo motor (3) is connected with the control module (16) in a signal mode.
7. The production equipment for mixing solid materials according to claim 6, wherein the projection of the plane of the bottom end opening of the feeding circular hole, which is projected by all stirring paddles together, is covered on the bottom end opening of the feeding circular hole when the rotating shaft rotates.
8. A production plant for mixing solid materials according to any of claims 4-7, characterized in that the mixing module comprises at least two mixing means, all arranged at intervals along the falling direction of the material (14), and all being in signal connection with the control module (16), respectively.
9. A production plant for mixing solid materials according to claim 1, further comprising an alarm module (15), said alarm module (15) being in signal connection with said control module (16).
10. A production plant for mixing solid materials according to claim 9, characterized in that the alarm module (15) is an audible and visual alarm provided on the plant body.
Priority Applications (1)
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CN202310175971.9A CN116272577A (en) | 2023-02-28 | 2023-02-28 | Production equipment for mixing solid materials |
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CN202310175971.9A CN116272577A (en) | 2023-02-28 | 2023-02-28 | Production equipment for mixing solid materials |
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CN116272577A true CN116272577A (en) | 2023-06-23 |
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CN202310175971.9A Pending CN116272577A (en) | 2023-02-28 | 2023-02-28 | Production equipment for mixing solid materials |
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- 2023-02-28 CN CN202310175971.9A patent/CN116272577A/en active Pending
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