CN214915209U - Intelligent automatic biomass batching device - Google Patents
Intelligent automatic biomass batching device Download PDFInfo
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- CN214915209U CN214915209U CN202120778497.5U CN202120778497U CN214915209U CN 214915209 U CN214915209 U CN 214915209U CN 202120778497 U CN202120778497 U CN 202120778497U CN 214915209 U CN214915209 U CN 214915209U
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Abstract
The utility model relates to an automatic blending field, concretely relates to living beings intelligence automatic blending device. In order to solve the problems that the batching work of the biomass boiler of the power plant is mostly calculated and batched manually, the labor cost is high, the efficiency is low, and operation errors exist, the utility model discloses an intelligent automatic biomass batching device, which comprises an intelligent control panel, wherein the intelligent control panel is respectively connected with a scanning recognition lens and a batching unit; the batching unit comprises a feeding system and a stirring bin which are matched with each other, and a belt scale is arranged between the feeding system and the stirring bin. The efficiency can be improved, and the operation error can be reduced.
Description
Technical Field
The utility model relates to an automatic blending technical field, concretely relates to living beings intelligence automatic blending device.
Background
The information disclosed in this background section is only for enhancement of understanding of the general background of the invention and is not necessarily to be taken as an acknowledgement or any form of suggestion that this information constitutes prior art that is already known to a person skilled in the art.
The biomass has rich varieties and different properties, particularly has large difference of calorific value, ash content and moisture content, strong seasonality, easy limitation of storage and transportation and large fluctuation of raw materials. When the biomass boiler of the power plant is designed, the biomass boiler is designed according to characteristics of certain heat value, ash content, moisture and the like, so that biomass raw materials need to be proportioned and utilized to ensure the stable operation of the biomass power plant.
At present, the batching work is mostly calculated and batched manually, the labor cost is high, the efficiency is low, and an operation error exists.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem existing in the existing manual batching, and providing a biomass intelligent automatic batching device, so as to save labor cost, improve production efficiency and effectively carry out biomass multielement dynamic batching.
Specifically, the utility model discloses a following technical scheme realizes:
an intelligent automatic biomass batching device comprises an intelligent control panel, wherein the intelligent control panel is respectively connected with a scanning recognition lens and a batching unit; the batching unit comprises a feeding system and a stirring bin which are matched with each other, and a belt scale is arranged between the feeding system and the stirring bin.
The utility model discloses one or more embodiments have following beneficial effect:
1) the utility model discloses can save the cost of labor, improve production efficiency, carry out the living beings batching effectively.
2) The utility model discloses raw materials information is discerned to the scanning identification camera lens, effectively acquires raw materials information such as kind, calorific value, component, ash content, humidity of living beings raw materials;
the scanning identification lens transmits the raw material information to the intelligent control panel, the intelligent control panel calculates and displays the batching scheme, and the intelligent control panel is connected with a mass sensor of the batching unit belt scale;
the feeding is weighed in the belt weigher, the belt on the belt weigher is rotated when the set mass is reached, and the raw materials fall into the stirring bin.
3) Raw material information such as the type, calorific value, component, ash content, humidity of living beings raw materials can effectively be obtained through the setting of scanning identification cell, realize quick discernment, and human-computer interaction improves work efficiency.
4) The real-time online detection of a batching scheme, the feeding speed, the feeding quality, the temperature in a bin, the humidity, the process running state and the like can be realized through the sensor setting, and safe and controllable intelligent batching is realized.
5) Can effectively and evenly realize raw material compounding through the stirring device, and reduce the problem of inhomogeneous mixing at corner dead angles.
Drawings
The accompanying drawings, which form a part of the specification, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without unduly limiting the scope of the invention.
FIG. 1 is a schematic diagram of the overall structure of an intelligent automatic biomass batching device provided in example 1;
fig. 2 is a sectional view of a stirring bin and a buffering storage bin of the intelligent automatic biomass batching device provided in embodiment 1;
FIG. 3 is a schematic view of a spiral feeding device of an intelligent automatic biomass batching device provided in example 1;
FIG. 4 is a cross-sectional view of a spiral feeding device of an intelligent automatic biomass batching device provided in example 1;
FIG. 5 is a schematic view of a belt scale of an intelligent automatic biomass batching device provided in embodiment 1;
fig. 6 is a schematic view of a stirring device of an intelligent automatic biomass batching device provided in embodiment 1.
In the figure: raw material bin 1, spiral feed system 2, mass sensor 3, 4 device outer frames, 5 sample connection, 6 motors, 7 scanning identification lenses, 8 intelligent control panel, 9 stirring bin, 10 control switch, 11 buffer storage bin, 12 discharge ports, 13 stirring device (equipped with motor).
Detailed Description
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the invention. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments in accordance with the invention. As used herein, the singular is intended to include the plural unless the context clearly dictates otherwise, and it should be further understood that when the term "comprising" is used in the present invention, it indicates the presence of the feature, device, component and/or combination thereof.
It is to be understood that the terms "upper", "lower", "top", "bottom", and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element so indicated must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
In the prior art, the biomass raw materials are subjected to batching, and the batching is mostly manually calculated and carried out, so that the labor cost is high, the efficiency is low, and an operation error exists.
In order to solve the problems, the utility model provides an intelligent automatic biomass batching device, which comprises an intelligent control panel, wherein the intelligent control panel is respectively connected with a scanning identification lens and a batching unit; the batching unit comprises a feeding system and a stirring bin which are matched with each other, and a belt scale is arranged between the feeding system and the stirring bin. The matching design of the scanning recognition lens and the intelligent control panel changes the traditional manual calculation mode, so that the ingredient calculation is faster and more accurate; the intelligent control panel is connected with the belt weigher, and the feeding is weighed to the belt weigher, reaches the belt rotation on setting for quality (the quality that intelligent control panel calculated) belt weigher, and the raw materials falls into the stirring storehouse, can guarantee that the batching is accurate, and can replace artifical batching, uses manpower sparingly.
In some embodiments, the intelligent control panel is respectively connected with the scanning recognition lens and the batching unit; the intelligent control unit is connected with a belt weigher in the batching unit.
In some embodiments, a mass sensor is mounted below a belt of the belt scale.
In some embodiments, the mass sensor is equipped with a belt drive.
In some embodiments, the belt scale includes a mass sensor that is equipped with a belt drive.
In some embodiments, the smart control panel includes an integrated computing and smart display device. The intelligent control panel can display the condition of the raw materials and can also display the composition proportion, the state quality of the mixture, the process running state and the like of the ingredients, and the design can facilitate the monitoring of the conditions of the raw materials and the ingredients by workers at any time.
In some embodiments, the feed system is a screw feed system. The design of the spiral feeding system can ensure stable feeding and prevent backfire.
In some embodiments, the spiral feeder has a cylindrical shape and staggered serrations inside. The feed inlet of spiral feed arrangement is upwards, and the discharge gate is downward, and this design can be convenient for the raw materials from former feed bin entering stirring storehouse.
In some embodiments, one or more feedstock bins are also included. The design of a plurality of raw material bins can make the device be applicable to more batching situations.
In some embodiments, the feedstock bin is funnel-shaped.
In some embodiments, each feedstock bin is connected to one feed system. The design can ensure that the feeding of each raw material is stable.
In some embodiments, each feedstock bin is provided with a sampling port. The sampling port is designed on the side wall of the raw material bin. The design of the sampling port can facilitate the monitoring of the quality of the raw materials.
In some embodiments, a temperature sensor and a humidity sensor are distributed in the raw material bin. The design can monitor the temperature and the humidity of the raw materials at any time.
In some embodiments, the stirring bin is provided with a control switch. The control switch is designed at the bottom of the stirring bin, and the stirring bin and the buffering discharging bin can be communicated through the control switch. The design can ensure the continuity of discharging when the equipment is damaged.
In some embodiments, the top of the stirring bin is provided with a stirring bin opening, and the stirring bin opening is matched with the belt. When the belt rotates, the material falls into the stirring bin.
In some embodiments, a stirring device is arranged in the stirring bin, and the stirring device is further provided with a wall scraping device. The design of scraping the wall device can prevent that the material adhesion from improving the utilization ratio of raw materials on stirring the storehouse, guarantees the accuracy of material ratio.
In some embodiments, the stirring device may be a screw or paddle stirrer.
In some embodiments, the stirring device is driven by a motor, the motor is arranged above the outside of the stirring bin, a transmission shaft of the motor is connected with a transmission rod, the transmission rod is arranged in the stirring bin, and stirring blades are arranged on the transmission rod. The stirring blades are arc blades. The wall scraping device is in an inverted L shape and is connected to the transmission rod.
In some embodiments, the stirring bin is a cylinder, and the inner diameter of the stirring bin is matched with the stirring device.
In some embodiments, a buffer storage bin is connected to the lower part of the stirring bin. The design of buffering storage silo can be under the prerequisite that does not influence the ejection of compact, debugs the part above the buffering storage silo.
In some embodiments, the buffer storage bin is provided with a discharge port. The discharge port is designed at the bottom or the lower side wall of the buffer storage bin.
In some embodiments, an apparatus outer frame is also included. The outer frame of the device is matched with the shapes of the raw material bin and the spiral feeding system, so that the raw material bin and the spiral feeding system can be supported, and the intelligent automatic biomass batching device is more stable; the outer frame of the device can also be provided with a scanning identification lens and an intelligent control panel.
In some embodiments, a biomass intelligent automatic batching device comprises:
a scanning identification unit: the device is used for scanning information such as types, states, storage time, components, ash content and heat value of biomass raw materials and sending the information to the computing unit;
a detection unit: the raw material bin is provided with a humidity detector and a temperature detector, and is used for detecting the humidity and the temperature of the biomass raw material, sending the detected humidity and temperature to an intelligent control interface, monitoring the temperature and the humidity of the raw material in real time, and feeding back an alarm if the temperature and the humidity exceed a preset value;
a calculation unit: according to the information of the variety, the calorific value, the components, the ash content, the humidity and the like of each biomass raw material and an expected target, calculating and processing by an intelligent control interface to obtain a biomass batching scheme and displaying the biomass batching scheme;
a batching unit: according to living beings batching scheme, carry out feeding, weighing, mix and output to biomass feedstock, during wherein feeding, reach spiral feeding system by the feeding storehouse by living beings, adopt the motor to connect the transmission discharge arm, spiral feeding weighs to mass sensor, reaches and sets for the quality belt and rotates, and the raw materials falls into the stirring storehouse, and the later stage carries out the homogeneous mixing through agitating unit to export to the discharge gate through the conveyer belt. The motor is provided with a speed measurement sensor, the bin is internally provided with a temperature sensor, and the feeding speed, the temperature and the quality are transmitted to an intelligent control interface;
the intelligent control unit: and displaying information such as a batching scheme, raw material information, a feeding speed, feeding quality, humidity, temperature, mixture state quality, a process running state and the like, and alarming according to the humidity and the temperature.
In some embodiments, the scanning unit comprises a scanning recognition lens.
In some embodiments, the detection unit comprises a temperature detector and a moisture detector, and the temperature detector and the moisture detector are designed in the raw material bin.
In some embodiments, the computing unit comprises an integrated computing device in an intelligent control panel.
In some embodiments, the dosing unit comprises a feeding system, a stirring bin, a belt scale and a raw material bin, wherein the feeding system and the stirring bin are matched with each other, the belt scale is arranged between the feeding system and the stirring bin, the raw material bin is arranged at the upper part of the feeding system, the raw material bin is matched with the feeding system, and materials enter the feeding system from the raw material bin.
In some embodiments, the intelligent control unit comprises an intelligent display unit and an alarm device, and when the set temperature and humidity values are exceeded, the alarm is reminded.
Example 1
Referring to fig. 1-6, by adopting the above technical scheme, the raw material is transported to the batching device, the raw material information card is automatically scanned by the scanning identification lens 7, information such as biomass raw material type, state, storage time, component, ash content, heat value and the like is obtained, and the information is sent to the intelligent control panel 8 for display; the intelligent control panel 8 calculates a biomass batching scheme according to the expected target and the property of the raw material; the biomass is placed in a raw material bin, and humidity and temperature sensors are distributed in the bin to send the humidity and the temperature of the raw material to an intelligent control panel 8 for displaying; the raw materials reach the spiral feeding device 2 through the raw material bin, are linked by the motor 6 and fed to the mass sensor 3 in a spiral manner, a rotating belt is arranged above the mass sensor 3, and when the preset weight is reached, the motor drives the belt to rotate, so that the biomass raw materials fall into the stirring bin 9 below; when various biomass raw materials are weighed, stirring and mixing are carried out by a stirring device 13 in the stirring bin 9; when the samples are uniformly mixed, the control switch 10 is turned on, and the mixed samples fall into the lower buffer storage bin 11; and is discharged from a discharge port 12. Wherein, the temperature and the humidity are monitored in real time and are displayed by the intelligent control panel 8, and when the real-time data exceeds the preset range, the alarm is fed back.
Example 2
Referring to fig. 1-6, an intelligent automatic biomass batching device comprises a scanning recognition unit, a detection unit, a calculation unit, a batching unit (a raw material bin, a spiral feeding device and a stirring and mixing device) and an intelligent control unit.
The scanning identification unit is provided with a scanning identification lens 7, can perform scanning identification on the raw material information card, obtains information such as biomass raw material type, state, storage time, components, ash content and heat value, and sends the information to the calculation unit.
The detection unit is provided with a humidity detector and a temperature detector and used for detecting the humidity and the temperature of the biomass raw material and sending the detected humidity and the temperature to the intelligent control interface, so that the temperature and the humidity of the raw material are monitored in real time, and an alarm is fed back when the detected temperature and the humidity exceed a preset value.
The calculating unit comprises an intelligent control panel 8, the batching scheme is calculated according to the target value and the raw material information of the scanning and identifying unit, and the batching scheme is output to the intelligent control panel 8.
The batching unit includes former feed bin 1 (the storehouse is interior to be laid temperature, humidity transducer), spiral feed system 2, mass sensor 3 (being furnished with the belt and rotating), sample connection 5, motor 6, stirring storehouse 9, control switch 10, buffering storage silo 11, discharge gate 12, agitating unit 13 (being furnished with the motor), according to batching scheme automatic feed, weigh, thoughtlessly join in marriage and export.
The intelligent control unit comprises an intelligent control panel 8 (built-in integrated computing).
The scanning recognition unit accessible scanning acquires biomass raw materials's state and attribute information, detecting element accessible moisture detector and thermodetector detect raw materials humidity and temperature, the calculating unit can calculate the batching scheme according to the target value, the batching unit carries out feeding, weighs, mixes and exports according to the batching scheme in proper order, the intelligent control unit carries out integrated computation and intelligent control and shows. This dosing unit and operating system thereof have easy operation, reduce human cost, intelligent efficient characteristics, carry out the many first dynamic batching of living beings effectively, need the relevant field of batching when being applicable to living beings and utilizing.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the invention, therefore, the invention is not limited thereto.
Claims (10)
1. An intelligent automatic biomass batching device is characterized by comprising an intelligent control panel, wherein the intelligent control panel is respectively connected with a scanning recognition lens and a batching unit;
the batching unit comprises a feeding system and a stirring bin which are matched with each other, and a belt scale is arranged between the feeding system and the stirring bin.
2. The biomass-only automatic batching device of claim 1, wherein the intelligent control panel comprises an integrated computing and intelligent display device.
3. The biomass only automatic batching device of claim 1, wherein the feeding system is a screw feeding system.
4. The biomass only automatic batching device of claim 1, further comprising one or more raw material bins.
5. The biomass-only automatic batching device of claim 4, wherein each raw material bin is connected to a feeding system.
6. The biomass-only automatic batching device according to claim 4, wherein each raw material bin is provided with a sampling port.
7. The biomass automatic-only batching device as recited in claim 1, wherein the stirring bin is provided with a control switch.
8. The biomass automatic-only batching device according to claim 1, characterized in that a buffer storage bin is connected to the lower part of the stirring bin.
9. The biomass only automatic batching device according to claim 8, wherein said buffer storage bin is provided with a discharge port.
10. The biomass-only automatic batching device of claim 1, further comprising an external device frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120778497.5U CN214915209U (en) | 2021-04-15 | 2021-04-15 | Intelligent automatic biomass batching device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120778497.5U CN214915209U (en) | 2021-04-15 | 2021-04-15 | Intelligent automatic biomass batching device |
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| Publication Number | Publication Date |
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| CN214915209U true CN214915209U (en) | 2021-11-30 |
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| CN202120778497.5U Active CN214915209U (en) | 2021-04-15 | 2021-04-15 | Intelligent automatic biomass batching device |
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