CN116268248A - Bubble jelly preparation process and device - Google Patents
Bubble jelly preparation process and device Download PDFInfo
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- CN116268248A CN116268248A CN202310374901.6A CN202310374901A CN116268248A CN 116268248 A CN116268248 A CN 116268248A CN 202310374901 A CN202310374901 A CN 202310374901A CN 116268248 A CN116268248 A CN 116268248A
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- bubble
- jelly
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- 235000015110 jellies Nutrition 0.000 title claims abstract description 30
- 239000008274 jelly Substances 0.000 title claims abstract description 30
- 238000002360 preparation method Methods 0.000 title claims abstract description 11
- 239000007788 liquid Substances 0.000 claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 230000001954 sterilising effect Effects 0.000 claims abstract description 15
- 238000001816 cooling Methods 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims abstract description 14
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 11
- 238000007493 shaping process Methods 0.000 claims abstract description 8
- 238000011049 filling Methods 0.000 claims abstract description 7
- 238000005187 foaming Methods 0.000 claims abstract description 7
- 238000003756 stirring Methods 0.000 claims description 19
- 230000005587 bubbling Effects 0.000 claims description 10
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- MKJXYGKVIBWPFZ-UHFFFAOYSA-L calcium lactate Chemical compound [Ca+2].CC(O)C([O-])=O.CC(O)C([O-])=O MKJXYGKVIBWPFZ-UHFFFAOYSA-L 0.000 claims description 3
- 239000001527 calcium lactate Substances 0.000 claims description 3
- 235000011086 calcium lactate Nutrition 0.000 claims description 3
- 229960002401 calcium lactate Drugs 0.000 claims description 3
- 239000000686 essence Substances 0.000 claims description 3
- 235000021552 granulated sugar Nutrition 0.000 claims description 3
- 239000004615 ingredient Substances 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000049 pigment Substances 0.000 claims description 3
- 239000001509 sodium citrate Substances 0.000 claims description 3
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 3
- 238000010025 steaming Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 229920002148 Gellan gum Polymers 0.000 claims description 2
- 229920002752 Konjac Polymers 0.000 claims description 2
- 229920000161 Locust bean gum Polymers 0.000 claims description 2
- 239000000679 carrageenan Substances 0.000 claims description 2
- 235000010418 carrageenan Nutrition 0.000 claims description 2
- 229920001525 carrageenan Polymers 0.000 claims description 2
- 229940113118 carrageenan Drugs 0.000 claims description 2
- 235000015165 citric acid Nutrition 0.000 claims description 2
- 235000010492 gellan gum Nutrition 0.000 claims description 2
- 239000000216 gellan gum Substances 0.000 claims description 2
- 229920000591 gum Polymers 0.000 claims description 2
- 235000010485 konjac Nutrition 0.000 claims description 2
- 235000010420 locust bean gum Nutrition 0.000 claims description 2
- 239000000711 locust bean gum Substances 0.000 claims description 2
- 150000002739 metals Chemical class 0.000 claims description 2
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 235000011083 sodium citrates Nutrition 0.000 claims description 2
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 claims description 2
- 235000013361 beverage Nutrition 0.000 description 7
- 239000000203 mixture Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000011344 liquid material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000009928 pasteurization Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 235000014171 carbonated beverage Nutrition 0.000 description 1
- 235000013409 condiments Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 235000019640 taste Nutrition 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/38—Other non-alcoholic beverages
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/42—Preservation of non-alcoholic beverages
- A23L2/46—Preservation of non-alcoholic beverages by heating
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/52—Adding ingredients
- A23L2/54—Mixing with gases
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/40—Foaming or whipping
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
The invention relates to a preparation process of bubble jelly, which comprises the following steps of filling feed liquid after high-speed foaming; performing primary cooling shaping; sterilizing at high temperature; and (3) performing secondary cooling, shaping bubbles in the feed liquid, performing high-speed foaming by using a high-speed foaming machine, foaming while inflating, and performing high-temperature sterilization and secondary cooling by using a drying production line, so that bubble jelly filled with bubbles in the feed liquid can be produced, and the requirements of consumers are met.
Description
Technical Field
The invention belongs to the technical field of beverage products, and particularly relates to a preparation process and a device of bubble jelly.
Background
At present, the jelly beverage is a very popular beverage in summer all the time, in order to meet the demands of consumers, the jelly beverage is provided with products with various tastes and various types, in order to cater to the favors of the consumers and the diversity of products in the growing market, a product with bubbles in the jelly beverage is designed, and in the production process, the bubbles in the jelly beverage with bubbles are found to be unable to be kept for a long time, and always move towards the upper cavity of the jelly and then gather.
Disclosure of Invention
In view of the defects of the prior art, the technical problem to be solved by the invention is to provide a preparation process and a device of bubble jelly, which can produce the bubble jelly with bubbles capable of being kept in jelly drinks for a long time.
In order to solve the technical problems, the invention adopts the following technical scheme: a preparation process of bubble jelly comprises the following steps,
s1, filling the material liquid after high-speed foaming;
s2, performing primary cooling shaping;
s3, sterilizing at high temperature;
s4, performing secondary cooling, and shaping bubbles in the feed liquid.
Further, before the step S1, the material liquid needs to be mixed, steamed and flavored, and the mixing, the steaming and the flavoring are sequentially carried out.
Further, the feed liquid is prepared as follows: water, white granulated sugar, carrageenan, konjak gum, locust bean gum, gellan gum, sodium citrate, calcium lactate, citric acid, essence and pigment.
Further, after the step S4, drying and packaging are performed.
The utility model provides a preparation facilities that bubble was frozen, includes high-speed bubble machine and stoving production line, high-speed bubble machine includes roller, stirring rake and air pump, the stirring rake is located the roller and rotates to be connected, the stirring rake includes body of rod and blade pole, the blade pole is connected at body of rod global, the blade pole has a plurality of ventholes, the blade pole has first passageway, first passageway and venthole intercommunication, the stirring rod has the second passageway, second passageway and first passageway intercommunication, the air pump is the second passageway air feed, the stoving production line is used for bubble after the filling to freeze and disinfects.
Further, the high-speed bubbling machine further comprises a mounting frame, the barrel is mounted on the mounting frame, the two sides of the barrel are provided with rotating shafts, the mounting frame is provided with two rotating shaft holes, the conductive slip rings are fixedly arranged in the rotating shaft holes, the rotating shafts are positioned in the conductive slip rings and are rotationally connected, the rotating shafts are conductive metals, and electric wires are connected between the rotating shafts and the air pump.
Further, the stoving production line includes surfing cleaning machine, once pasteurization equipment, first lifting machine, cooler, second lifting machine and drying-machine, surfing cleaning machine, once pasteurization equipment, first lifting machine, cooler, second lifting machine and drying-machine set gradually.
Further, a feed inlet is formed in the end face of the cylinder body.
Further, the inner circumferential surface of the feed inlet is a conical surface.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the liquid is filled after being foamed at a high speed, a large amount of bubbles are generated in the liquid and stored, then the liquid is subjected to first cooling and shaping, and as the bubbles in the liquid are lost in the filling process, then the liquid is subjected to high-temperature sterilization by a vertical horse after being filled, the liquid is boiled again to generate bubbles, then the vertical horse is subjected to second cooling, the bubbles are completely shaped, the bubbles in the liquid are foamed by a high-speed foaming machine in one-step molding, and the bubbles are inflated while being stirred, so that the air and the liquid are fully contacted to form the bubbles.
2. The bubble jelly prepared by the invention can be directly drunk, and can be used as a condiment to be added with other beverages for simultaneous drinking, and because the bubble jelly has bubbles, even when the bubble jelly is mixed with a non-carbonated beverage for co-drinking, a unique visual effect can be generated after the bubble jelly is seen by a consumer.
Drawings
FIG. 1 is a schematic flow chart of a bubble jelly preparation process of the invention;
FIG. 2 is a schematic cross-sectional view of a high-speed bubbling machine according to the present invention;
fig. 3 is a schematic front view of a drying line according to the present invention.
The marks in the figure: 1. a roller; 11. a rotating shaft; 2. stirring paddles; 21. a rod body; 22. a blade lever; 221. an air outlet hole; 222. a first channel; 23. a second channel; 3. an air pump; 4. a mounting frame; 41. a conductive slip ring; 5. a drying production line; 51. surfing cleaning machine; 52. a primary high temperature sterilization device; 53. a first elevator; 54. a cooling machine; 55. a second elevator; 56. and (5) a dryer.
Detailed Description
In order to make the above features and advantages of the present invention more comprehensible, embodiments accompanied with figures are described in detail below.
As shown in fig. 2 to 3, the present embodiment provides a bubble jelly preparing apparatus including a high-speed bubbling machine and a drying line 5.
The high-speed bubbling machine comprises a roller 1, a stirring paddle 2, a mounting frame 4 and an air pump 3, wherein the stirring paddle 2 is positioned in a roller and is rotationally connected, the stirring paddle 2 comprises a rod body 21 and a blade rod 22, the blade rod 22 is connected to the peripheral surface of the rod body 21, the blade rod 22 is provided with a plurality of air outlet holes 221, the blade rod 22 is provided with a first channel 222, the first channel 222 is communicated with the air outlet holes 221, the stirring rod is provided with a second channel 23, the second channel 23 is communicated with the first channel 222, the air pump 3 supplies air for the second channel 23, the bubbling machine is used for bubbling air in feed liquid in one-step formation, the bubbling machine is used for bubbling air in stirring, and the bubbling machine is used for inflating air in the process of stirring to ensure that the air and feed liquid are in full contact. The drying production line 5 is used for sterilizing the filled bubble jelly. Specifically, the barrel is installed on mounting bracket 4, the barrel terminal surface is provided with the feed inlet, the inboard global conical surface of feed inlet is convenient ejection of compact, the barrel both sides are provided with pivot 11, mounting bracket 4 is formed with two pivot 11 holes, conductive slip ring 41 has been set firmly in the pivot 11 downthehole, pivot 11 is located conductive slip ring 41 and rotates and connect, pivot 11 is conductive metal, be connected with the electric wire between pivot 11 and the air pump 3, stirring effect that can promote the feed liquid while overturning can make the bubble more even, but under the circumstances of upset, the phenomenon of knoing can appear in the electric wire of air pump 3, in order to solve this problem, conductive slip ring 41 has been adopted, conductive metal's pivot 11 and electric wire are collocated, the phenomenon of knoing can not appear in the upset process has been guaranteed.
The drying production line 5 comprises a surfing washer 51, a primary high-temperature sterilization device 52, a first lifter 53, a cooler 54, a second lifter 55 and a dryer 56, wherein the surfing washer 51, the primary high-temperature sterilization device 52, the first lifter 53, the cooler 54, the second lifter 55 and the dryer 56 are sequentially arranged, and the high-temperature sterilization cooling effect is good by adopting the drying production line 5.
As shown in fig. 1, a preparation process of the bubble jelly comprises the following steps:
firstly, the feed liquid needs to be mixed, steamed and flavored, and the mixing, the steaming and the flavoring are sequentially carried out.
Then, the feed liquid is filled after being foamed at a high speed, the feed liquid is fed into the roller 1, the stirring paddle 2 and the air pump 3 start to work, the feed liquid is stirred, the roller 1 is turned over while the stirring paddle 2 is stirring, and after the completion, the feed liquid is fed into the filling machine for filling.
Then, the product is subjected to primary cooling and shaping, and placed in a surfing washer 51, and cooled while being transported.
Then, the high-temperature sterilization is carried out, the temperature is 120-150 ℃, the surfing washer 51 freezes the filled bubbles, the filled bubbles are sent into the primary high-temperature sterilization equipment 52 for high-temperature heating boiling and sterilization, a large number of bubbles are generated when liquid materials in the frozen bubbles are boiled, and the liquid materials enter the first lifter 53.
Then, the mixture is cooled for the second time, and enters a cooler 54, the temperature of the cooler 54 is 5-15 ℃, and the mixture is cooled, so that bubbles in the mixture are shaped.
Finally, the materials are dried and packaged, and the materials are sent to a second lifter 55 from a cooler 54, then enter a dryer 56 for drying, and are split after the drying is finished.
Specifically, the feed liquid ingredients are as follows: the liquid feed comprises 64-73% of water, 35-25% of white granulated sugar, 1-2% of sodium citrate, calcium lactate, citric acid, essence and pigment, and the liquid feed prepared from the ingredients has viscosity capable of keeping bubbles from moving randomly.
While the basic principles and main features of the invention and advantages of the invention have been shown and described, it will be understood by those skilled in the art that the present invention is not limited by the foregoing embodiments, which are described in the foregoing description merely illustrate the principles of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined in the appended claims and their equivalents.
Claims (9)
1. A preparation process of bubble jelly is characterized in that: comprises the steps of,
s1, filling the material liquid after high-speed foaming;
s2, performing primary cooling shaping;
s3, sterilizing at high temperature;
s4, performing secondary cooling, and shaping bubbles in the feed liquid.
2. The process for preparing the bubble jelly according to claim 1, wherein: before the step S1, the material liquid needs to be mixed, steamed and flavored, and the mixing, the steaming and the flavoring are sequentially carried out.
3. The process for preparing the bubble jelly according to claim 2, wherein: the feed liquid ingredients are as follows: water, white granulated sugar, carrageenan, konjak gum, locust bean gum, gellan gum, sodium citrate, calcium lactate, citric acid, essence and pigment.
4. The process for preparing the bubble jelly according to claim 1, wherein: and after the step S4, drying and packaging are carried out.
5. The utility model provides a preparation facilities that bubble frozen which characterized in that: including high-speed bubble machine and stoving production line, the high-speed bubble machine includes roller, stirring rake and air pump, the stirring rake is located the roller and rotates to be connected, the stirring rake includes body of rod and blade pole, the blade pole is connected at body of rod global, the blade pole has a plurality of ventholes, the blade pole has first passageway, first passageway and venthole intercommunication, the stirring rod has the second passageway, second passageway and first passageway intercommunication, the air pump is for the air feed of second passageway, the stoving production line is used for bubble after the filling to freeze and disinfect.
6. The bubble jelly preparing apparatus according to claim 5, wherein: the high-speed bubbling machine further comprises a mounting frame, the cylinder body is mounted on the mounting frame, the two sides of the cylinder body are provided with rotating shafts, the mounting frame is provided with two rotating shaft holes, the conductive slip rings are fixedly arranged in the rotating shaft holes, the rotating shafts are located in the conductive slip rings and are rotationally connected, the rotating shafts are conductive metals, and electric wires are connected between the rotating shafts and the air pump.
7. The bubble jelly preparing apparatus according to claim 5, wherein: the drying production line comprises a surfing cleaning machine, primary high-temperature sterilization equipment, a first lifting machine, a cooling machine, a second lifting machine and a drying machine, wherein the surfing cleaning machine, the primary high-temperature sterilization equipment, the first lifting machine, the cooling machine, the second lifting machine and the drying machine are sequentially arranged.
8. The bubble jelly preparing apparatus according to claim 5, wherein: the end face of the cylinder body is provided with a feed inlet.
9. The bubble jelly preparing apparatus according to claim 8, wherein: the inner circumferential surface of the feed inlet is a conical surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310374901.6A CN116268248A (en) | 2023-04-10 | 2023-04-10 | Bubble jelly preparation process and device |
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CN202310374901.6A CN116268248A (en) | 2023-04-10 | 2023-04-10 | Bubble jelly preparation process and device |
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CN116268248A true CN116268248A (en) | 2023-06-23 |
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CN202310374901.6A Pending CN116268248A (en) | 2023-04-10 | 2023-04-10 | Bubble jelly preparation process and device |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103815214A (en) * | 2014-01-16 | 2014-05-28 | 李长桃 | Method for forming bubbles in jelly and pudding |
CN108065149A (en) * | 2016-11-15 | 2018-05-25 | 内蒙古伊利实业集团股份有限公司 | A kind of inflation lactic acid bacteria fruit syrup and preparation method thereof |
CN210332432U (en) * | 2019-08-09 | 2020-04-17 | 盐城宇峰食品科技有限公司 | A agitating unit for syrup preparation |
CN114431300A (en) * | 2022-02-25 | 2022-05-06 | 江苏伊云贝尔饮料股份有限公司 | Method and device for preparing whole oat milk |
-
2023
- 2023-04-10 CN CN202310374901.6A patent/CN116268248A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103815214A (en) * | 2014-01-16 | 2014-05-28 | 李长桃 | Method for forming bubbles in jelly and pudding |
CN108065149A (en) * | 2016-11-15 | 2018-05-25 | 内蒙古伊利实业集团股份有限公司 | A kind of inflation lactic acid bacteria fruit syrup and preparation method thereof |
CN210332432U (en) * | 2019-08-09 | 2020-04-17 | 盐城宇峰食品科技有限公司 | A agitating unit for syrup preparation |
CN114431300A (en) * | 2022-02-25 | 2022-05-06 | 江苏伊云贝尔饮料股份有限公司 | Method and device for preparing whole oat milk |
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