CN116266682A - Integrated module cable connector - Google Patents
Integrated module cable connector Download PDFInfo
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- CN116266682A CN116266682A CN202111562036.5A CN202111562036A CN116266682A CN 116266682 A CN116266682 A CN 116266682A CN 202111562036 A CN202111562036 A CN 202111562036A CN 116266682 A CN116266682 A CN 116266682A
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/04—Pins or blades for co-operation with sockets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/10—Sockets for co-operation with pins or blades
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/533—Bases, cases made for use in extreme conditions, e.g. high temperature, radiation, vibration, corrosive environment, pressure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/646—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00 specially adapted for high-frequency, e.g. structures providing an impedance match or phase match
- H01R13/6461—Means for preventing cross-talk
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6581—Shield structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
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- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/20—Coupling parts carrying sockets, clips or analogous contacts and secured only to wire or cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
- H01R24/28—Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
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- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
The invention belongs to the technical field of communication equipment of underwater unmanned systems, and particularly relates to an integrated module cable connector. The invention relates to a cable plug and a cable socket; the cable plug is provided with a radio frequency plug module, a low frequency plug module and a power plug module; the cable socket is provided with a radio frequency socket module, a low frequency socket module and a power socket module; the cable socket is spliced with the cable plug. The invention can simultaneously complete the transmission of radio frequency, low frequency and power supply signals, well solves the internal communication and external communication among all systems of the product, simultaneously has compact structure, saves space and is convenient to install. The components arranged on the cable plug and the cable socket are connected in a detachable mode, and once a certain component fails, the cable plug and the cable socket are convenient to replace. The invention has stable and reliable contact, shock resistance and impact resistance.
Description
Technical Field
The invention belongs to the technical field of underwater system communication equipment, and particularly relates to an integrated module cable connector.
Background
With the rapid development of unmanned system technology, network technology and information technology, the system of electronic equipment is more and more complex, the functional requirement is higher and the transmission speed is higher and higher, and the development of connectors is further promoted. Most of the connectors in the current market only transmit a certain signal, if multiple signals are required to be transmitted simultaneously, different connectors are required to finish the transmission of the signals, so that the installation space and the wire arrangement difficulty are increased, and meanwhile, interference among the signals is caused.
Disclosure of Invention
The invention provides an integrated module cable connector, and aims to provide a connector which can simultaneously complete transmission of radio frequency, low frequency and power supply signals, well solve internal communication and external communication among various systems of products, has a compact structure, saves space, is convenient to install and replace, and is stable and reliable in contact with various module contact pieces, shock-resistant and impact-resistant.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
an integrated modular cable connector comprising
The cable plug is provided with a radio frequency plug module, a low frequency plug module and a power plug module;
the cable socket is provided with a radio frequency socket module, a low-frequency socket module and a power socket module, and is spliced with the cable plug.
The cable plug is reserved with jacks for arranging the optical fiber plug modules, the cable socket is reserved with jacks for arranging the optical fiber socket modules, and the jacks for arranging the optical fiber plug modules are arranged opposite to the jacks for arranging the optical fiber socket modules.
The cable plug comprises a plug shell, a plug tail cover and a plug wire clamp; the plug shell is detachably connected with a radio frequency plug module, a low frequency plug module and a power plug module; the plug tail cover is detachably connected to the front end of the plug shell, and the radio frequency plug module, the low frequency plug module and the power plug module are fixed at intervals; the plug wire clamp is detachably connected to the rear end of the plug shell, and the radio frequency plug module, the low frequency plug module and the power plug module are sequentially converged in the plug wire clamp.
The radio frequency plug module comprises a plurality of plug radio frequency wires, a plug radio frequency connector and a radio frequency plug-in module plug, wherein one end of each plug radio frequency wire is connected with the plug radio frequency connector, and the other end of each plug radio frequency wire is connected with the radio frequency plug-in module plug; the low-frequency plug module comprises a plug low-frequency signal cable, a plug low-frequency connector, a low-frequency module plug cushion block and a low-frequency plug-in module plug, wherein one end of the plug low-frequency signal cable is connected with the plug low-frequency connector, the other end of the plug low-frequency signal cable is connected with the low-frequency plug-in module plug, and the low-frequency module plug cushion block is arranged between the low-frequency plug-in module plug and a plug shell; the power plug module comprises a power plug module base, a plug power connector, plug power cables and power plug module plugs, wherein a plurality of plug power cables are arranged, one end of each plug power cable is connected with the plug power connector, the other end of each plug power cable is connected with the power plug module plugs respectively, the power plug module plugs are detachably connected to the power plug module base, and the power plug module base is detachably connected to the plug shell.
The plug radio frequency wire is CXN3506 radio frequency wire; the radio frequency connector adopts SMA-J3506; the plug low-frequency signal cable adopts super five types of network cables; the plug low-frequency connector is a HJ30J-36ZKP low-frequency connector; the plug power connector adopts a J30J06P060S000S0L000 connector; the plug shell is a metal shielding shell made of 316L steel; the WFPQ1 shielding net is arranged outside the plug low-frequency signal cable and the plug power cable.
The plug tail cover is a rectangular plate; the four corners of the rectangular plate are provided with connecting holes; at least three holes for plugging power plug-in module plugs, low-frequency plug-in module plugs and radio-frequency plug-in module plugs are symmetrically formed in the middle of the plate surface of the rectangular plate; the plug shell is provided with at least three cavities for connecting and accommodating the power plug-in module plug, the low-frequency plug-in module plug and the radio-frequency plug-in module plug, the front ends of the cavities are respectively provided with an opening, and the openings correspond to holes in the middle of the surface of the plug tail cover plate.
The cable socket comprises a socket shell and a socket tail cover; the socket shell is detachably provided with a low-frequency socket module, a radio-frequency socket module and a power socket module; the socket tail cover is connected to the rear end of the socket shell and used for fixing the low-frequency socket module, the radio-frequency socket module and the power socket module at intervals.
The radio frequency socket module comprises a radio frequency contact module socket, socket radio frequency connectors and socket radio frequency cables, wherein a plurality of socket radio frequency cables are arranged, one end of each socket radio frequency cable is respectively connected with the socket radio frequency connector, and the other end of each socket radio frequency cable is respectively connected with the radio frequency contact module socket; the low-frequency socket module comprises a low-frequency contact module socket, a low-frequency module socket cushion block, a socket low-frequency cable and a socket low-frequency connector, wherein one end of the socket low-frequency cable is connected with the socket low-frequency connector, the other end of the socket low-frequency cable is connected to the low-frequency contact module socket, and the low-frequency module socket cushion block is arranged on the low-frequency contact module socket and is positioned at the connection side with the socket low-frequency cable; the power socket module comprises power contact module sockets, power module bases, socket power cables and socket power connectors, wherein a plurality of socket power cables are arranged, one end of each socket power cable is connected with each socket power connector, the other end of each socket power cable is connected with each power contact module socket respectively, and each power contact module socket is connected with a socket shell through the power module bases.
The power connector adopts a J30J06P060P000S0P000 connector; the low-frequency connector is an HJ30J-36TJL connector; the socket low-frequency cable adopts super five types of network cables; the socket radio frequency connector adopts an SMA-KF3506A connector; the socket radio frequency cable is CXN3506 cable; the socket shell is a metal shielding shell made of 316L steel; the WFPQ1 shielding net is arranged outside the power cable and the socket low-frequency cable.
The socket tail cover is a rectangular plate, and four corners of the rectangular plate are provided with connecting holes for connecting with the socket shell; at least three holes for plugging the radio frequency contact module socket, the low frequency contact module socket and the power contact module socket are symmetrically formed in the middle of the plate surface of the rectangular plate; the socket shell is provided with at least three cavities for connecting the radio frequency contact module socket, the low frequency contact module socket and the power contact module socket, the front ends of the cavities are respectively provided with an opening, and the openings correspond to holes in the middle of the surface of the socket tail cover plate; and a protective layer is arranged on the inner side wall of the cavity.
The beneficial effects are that:
(1) The invention is composed of the cable plug provided with the radio frequency plug module, the low frequency plug module and the power plug module, and the cable socket provided with the radio frequency socket module, the low frequency socket module and the power socket module, thereby simultaneously completing the transmission of radio frequency, low frequency and power signals, well solving the internal communication and the external communication among all systems of the product, and simultaneously ensuring the compact structure and saving the space.
(2) In the invention, the components arranged on the cable plug and the cable socket are connected in a detachable mode, and once a certain component fails, the cable plug and the cable socket are convenient to replace.
(3) According to the invention, the power supply plug module base, the low-frequency module plug cushion block, the low-frequency module socket cushion block and the power supply module base are arranged, so that the contact stability of the invention is enhanced, and the invention has the performances of vibration resistance and impact resistance.
(4) According to the invention, the socket shell and the plug shell are made of 316L steel to form the metal shielding shell, the radio frequency cable meeting the requirements is selected, and the WFPQ1 shielding net is arranged outside the power cable and the low frequency cable, so that the anti-interference performance is effectively enhanced.
(5) The socket shell and the plug shell are both provided with the upper three chambers, so that the interference between signals is effectively improved, the socket shell and the plug shell are easy to maintain and replace, the use flexibility is better, the development period can be greatly shortened, more development cost such as mould investment is saved, and higher economic benefit and social benefit are created.
The foregoing description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention more clearly understood, it can be implemented according to the content of the specification, and the following detailed description of the preferred embodiments of the present invention will be given.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a front view of the cable plug of the present invention;
FIG. 3 is a top view of the cable plug of the present invention;
FIG. 4 is a cross-sectional view of a cable socket of the present invention;
fig. 5 is a front view of the cable socket of the present invention.
In the figure: 1-a cable plug; 2-a cable socket; 3-a plug housing; 4-a power plug-in module base; 5-a low-frequency module plug cushion block; 6-plug countersunk head screws; 7-plug tail cap; 8-socket countersunk head screws; 9-plug wire clamps; 10-plug radio frequency conductors; 11-plug radio frequency connector; 12-plug low frequency signal cable; 13-plug low frequency connector; 14-plug power connectors; 15-plug power cable; 16-riveting a pipe; 17-screws; 18-a power plug-in module plug; 19-a low frequency plug-in module plug; 20-a radio frequency plug-in module plug; 21-a socket housing; 22-radio frequency contact module sockets; 23-low frequency contact module receptacle; 24-low frequency module socket cushion blocks; 25-power contact module sockets; 26-a power module base; 27-P5 type screw; 28-flat pad; 29-spring pad; 30-a nut; 31-a socket tail cap; 32-a receptacle power cable; 33-a receptacle power connector; 34-socket low frequency connector; 35-a jack low frequency cable; 36-socket radio frequency connector; 37-socket radio frequency cable; 38-tail cover countersunk head screw.
The foregoing description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention more clearly understood, it can be implemented according to the content of the specification, and the following detailed description will be given by means of preferred embodiments of the present invention.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Embodiment one:
an integrated modular cable connector as shown with reference to fig. 1-5, comprising
The cable plug 1 is provided with a radio frequency plug module, a low frequency plug module and a power plug module;
the cable socket 2, be provided with radio frequency socket module, low frequency socket module and supply socket module on the cable socket 2, cable socket 2 and cable plug 1 peg graft.
When the invention is applied in particular, the transmission of radio frequency, low frequency and power supply signals can be completed at the same time, and the internal communication and the external communication among all systems of the product are well solved. The structure of the invention is compact and saves space. The detachable connection mode is adopted, so that the installation is more convenient. Due to the adoption of the modularized inserting mode, when a certain module fails, only the failed module can be replaced, so that the service life of the invention is greatly prolonged, and the cost is saved.
Embodiment two:
referring to fig. 1-5, in the first embodiment, a jack for setting an optical fiber plug module is reserved on the cable plug 1, and a jack for setting an optical fiber socket module is reserved on the cable socket 2, where the jack for setting an optical fiber plug module is opposite to the jack for setting an optical fiber socket module.
The invention uses the developed light, and the optical fiber preformed holes are respectively arranged on the cable plug 1 and the cable socket 2, so that the application range of the invention is expanded, and the vitality of the invention is prolonged.
Embodiment III:
referring to fig. 1-3, in one or two embodiments, the cable plug 1 includes a plug housing 3, a plug tail cover 7, and a plug clip 9; the plug housing 3 is detachably connected with a radio frequency plug module, a low frequency plug module and a power plug module; the plug tail cover 7 is detachably connected to the front end of the plug shell 3, and is used for fixing the radio frequency plug module, the low frequency plug module and the power plug module at intervals; the plug wire clamp 9 is detachably connected to the rear end of the plug housing 3, and the radio frequency plug module, the low frequency plug module and the power plug module are sequentially converged in the plug wire clamp 9.
When in actual use, the technical scheme is adopted, so that the connecting stability of each module is better, and the module has good shock resistance and impact resistance.
Embodiment four:
referring to fig. 1-3, in a third embodiment, the rf plug module includes a plug rf conductor 10, a plug rf connector 11 and an rf plug-in module plug 20, where the plug rf conductor 10 is provided with a plurality of plug rf conductors, one end of each plug rf conductor 10 is connected with the plug rf connector 11, and the other end is connected with the rf plug-in module plug 20; the low-frequency plug module comprises a plug low-frequency signal cable 12, a plug low-frequency connector 13, a low-frequency module plug cushion block 5 and a low-frequency plug-in module plug 19, wherein one end of the plug low-frequency signal cable 12 is connected with the plug low-frequency connector 13, the other end of the plug low-frequency signal cable is connected with the low-frequency plug-in module plug 19, and the low-frequency module plug cushion block 5 is arranged between the low-frequency plug-in module plug 19 and the plug shell 3; the power plug module comprises a power plug module base 4, plug power connectors 14, plug power cables 15 and power plug module plugs 18, wherein a plurality of plug power cables 15 are arranged, one end of each plug power cable 15 is connected with each plug power connector 14, the other end of each plug power cable 15 is connected with each power plug module plug 18, the power plug module plugs 18 are detachably connected to the power plug module base 4, and the power plug module base 4 is detachably connected to the plug housing 3.
When in actual use, the cable connector adopts the technical scheme, and the occupied space of the cable connector is reduced under the condition of simultaneously meeting the stable transmission of radio frequency, low frequency and power signals.
When in actual use, the plurality of plug power cables 15 can be grouped according to the requirement, the plug power connectors 14 with the same number as the grouping number of the plug power cables 15 are arranged, then the plug power cables 15 of different groups are respectively connected with the plug power connectors 14 of corresponding groups, and the arrangement has the advantages of being more convenient for replacing fault cables and saving cost.
In this embodiment, after the power plug module and the low-frequency plug module are welded or crimped with the wires, the contacts and the wires are fixed by a potting method, the potting adhesive is epoxy resin, and the tail end of the cable is protected by manually or mechanically potting the epoxy resin. The cable can strengthen the integrity of the cable, improve the resistance to external impact and vibration and has better protection effect on mechanical damage; the insulation performance and the waterproof performance between the cable internal terminal and the shell are effectively improved; the direct exposure of the cable tail end terminal, the wire cable and the like is avoided, and the waterproof and moistureproof performances of the cable are greatly improved.
Fifth embodiment:
referring to fig. 3, in the integrated module cable connector, on the basis of the third embodiment, the plug rf conductor 10 is a CXN3506 rf conductor; the plug radio frequency connector 11 adopts SMA-J3506; the plug low-frequency signal cable 12 adopts super five types of network cables; the plug low-frequency connector 13 is a HJ30J-36ZKP low-frequency connector; the plug power connector 14 adopts a J30J06P060S000S0L000 connector; the plug housing 3 is a metal shielding housing made of 316L steel; the WFPQ1 shielding net is provided outside the plug low frequency signal cable 12 and the plug power cable 15.
When in actual use, the adoption of the technical scheme saves the cost on the basis of meeting the stable transmission of radio frequency, low frequency and power signals.
In this embodiment, the plug housing 3 is made of 316L steel, so that the cable connector has good appearance glossiness and strong corrosion resistance.
When the low-frequency power cable is specifically applied, after the plug low-frequency signal cable 12 and the plug power cable 15 are bundled, the WFPQ1 shielding net is arranged outside the cable, so that the interference of external electromagnetic waves is effectively prevented, the change of impedance is effectively inhibited, the degradation of noise characteristics is inhibited, the wear resistance is enhanced, and the service life is effectively prolonged.
Example six:
referring to fig. 3, in the third embodiment, the plug tail cover 7 is a rectangular plate; the four corners of the rectangular plate are provided with connecting holes; at least three holes for plugging the power plug-in module plug 18, the low-frequency plug-in module plug 19 and the radio-frequency plug-in module plug 20 are symmetrically formed in the middle of the plate surface of the rectangular plate; the plug housing 3 is provided with at least three cavities for connecting and accommodating the power plug-in module plug 18, the low-frequency plug-in module plug 19 and the radio-frequency plug-in module plug 20, and the front ends of the cavities are respectively provided with an opening, and the openings correspond to holes in the middle of the board surface of the plug tail cover 7.
When in actual use, the plug tail cover 7 adopts the technical scheme, so that the connection stability of the invention is better. The arrangement of the inner cavity of the plug shell 3 effectively improves the interference between signals, is easy to maintain and replace, is flexible to use, can greatly shorten the development period, saves more development cost such as mould investment, and the like, thereby creating higher economic and social benefits.
In specific application, the plug-ins of the plug-in power supply plug-in module plug 18, the low-frequency plug-in module plug 19 and the radio frequency plug-in module plug 20 are all fixed by adopting PPS materials, so that the high-temperature resistance, corrosion resistance and electrical insulation performance of the invention are effectively enhanced. Wherein PPS is an english abbreviation for polyphenylene sulfide.
Embodiment seven:
referring to fig. 1 and 4, in one or two embodiments, the cable socket 2 includes a socket housing 21 and a socket tail cap 31; the socket housing 21 is detachably provided with a low-frequency socket module, a radio-frequency socket module and a power socket module; the socket tail cover 31 is connected to the rear end of the socket housing 21, and fixes the low-frequency socket module, the radio-frequency socket module and the power socket module at intervals.
When in actual use, the adoption of the technical scheme ensures that the connecting stability of each module is better, and the module has good shock resistance and impact resistance.
Example eight:
referring to an integrated module cable connector shown in fig. 1 and fig. 4, on the basis of the seventh embodiment, the rf socket module includes rf contact module sockets 22, socket rf connectors 36 and socket rf cables 37, where a plurality of socket rf cables 37 are provided, one end of each socket rf cable 37 is connected with a socket rf connector 36, and the other end of each socket rf cable 37 is connected with an rf contact module socket 22; the low-frequency socket module comprises a low-frequency contact module socket 23, a low-frequency module socket cushion block 24, a socket low-frequency cable 35 and a socket low-frequency connector 34, wherein one end of the socket low-frequency cable 35 is connected with the socket low-frequency connector 34, the other end of the socket low-frequency cable 35 is connected to the low-frequency contact module socket 23, and the low-frequency module socket cushion block 24 is arranged on the low-frequency contact module socket 23 and is positioned on the connection side with the socket low-frequency cable 35; the power socket module comprises power contact module sockets 25, a power module base 26, socket power cables 32 and socket power connectors 33, wherein a plurality of socket power cables 32 are arranged, one end of each socket power cable 32 is connected with each socket power connector 33, the other end of each socket power cable 32 is connected with each power contact module socket 25, and each power contact module socket 25 is connected with a socket shell 21 through the power module base 26.
When in actual use, the cable plug 1 and the cable socket 2 are matched for use, and the occupied space of the cable connector is reduced under the condition of meeting the stable transmission of radio frequency, low frequency and power signals.
When in actual use, a plurality of socket power cables 32 can be grouped according to the requirement, the power contact module sockets 25 with the same number as the grouping number of the socket power cables 32 are arranged, then the socket power cables 32 of different groups are respectively connected with the power contact module sockets 25 of corresponding groups, and the arrangement has the advantages of being more convenient for replacing fault cables and saving cost.
In the embodiment, the contact and the wire are fixed by a filling and sealing mode after the wire is welded or crimped on the power socket module and the low-frequency socket module, the filling and sealing glue is epoxy resin, the tail end of the cable is protected by adopting a manual or mechanical filling and sealing epoxy resin method, the integrity of the cable can be enhanced, the resistance to external impact and vibration is improved, and the cable has a good protection effect on mechanical damage; the insulation performance and the waterproof performance between the cable internal terminal and the shell are effectively improved; the direct exposure of the cable tail end terminal, the wire cable and the like is avoided, and the waterproof and moistureproof performances of the cable are greatly improved.
Example nine:
referring to an integrated modular cable connector shown in fig. 4, on the basis of the seventh embodiment, the socket power connector 33 is a J30J06P060P000S0P000 connector; the socket low-frequency connector 34 is an HJ30J-36TJL connector; the socket low-frequency cable 35 adopts super five types of network cables; the socket radio frequency connector 36 is an SMA-KF3506A connector; the socket radio frequency cable 37 is a CXN3506 cable; the socket shell 21 is a metal shielding shell made of 316L steel; the socket power cable 32 and the socket low-frequency cable 35 are externally provided with WFPQ1 shielding nets.
When in actual use, the adoption of the technical scheme saves the cost on the basis of meeting the stable transmission of radio frequency, low frequency and power signals.
In this embodiment, the plug housing 3 is made of 316L steel, so that the cable connector has good appearance glossiness and strong corrosion resistance.
When the anti-interference device is specifically applied, after the socket power cable 32 and the socket low-frequency cable 35 are bundled, the WFPQ1 shielding net is arranged outside the wire harness, so that the interference of external electromagnetic waves is effectively prevented, the change of impedance is effectively inhibited, the degradation of noise characteristics is effectively inhibited, the wear resistance is enhanced, and the service life is effectively prolonged.
Example ten:
referring to fig. 5, in a seventh embodiment, the tail cap 31 is a rectangular plate, and four corners of the rectangular plate are provided with connection holes for connecting with the socket housing 21; at least three holes for plugging the radio frequency contact module socket 22, the low frequency contact module socket 23 and the power contact module socket 25 are symmetrically formed in the middle of the plate surface of the rectangular plate; the socket housing 21 is provided with at least three cavities for connecting the rf contact module socket 22, the low-frequency contact module socket 23 and the power contact module socket 25, and the front ends of the cavities are respectively provided with an opening, and the openings correspond to holes in the middle of the board surface of the socket tail cover 31.
In practical use, the socket tail cover 31 adopts the technical scheme, so that the connection stability of the invention is better. The arrangement of the inner cavity of the socket shell 21 effectively improves the interference between signals, is easy to maintain and replace, is flexible to use, can greatly shorten the development period, saves more development cost such as mould investment, and the like, thereby creating higher economic and social benefits.
In a specific application, the contacts in the radio frequency contact module socket 22, the low frequency contact module socket 23 and the power contact module socket 25 are all fixed by adopting PPS materials, so that the high temperature resistance, corrosion resistance and electrical insulation performance of the invention are effectively enhanced.
Example eleven:
referring to fig. 1 to 5, an integrated modular cable connector is shown, wherein a cable plug 1 is composed of a radio frequency plug module, a low frequency plug module and a power plug module. The radio frequency plug module can be used for 5 paths of 2GHz radio frequency signal transmission and consists of a radio frequency plug-in module plug 20, a CXN3506 plug radio frequency lead 10 with the tail part assembled and an SMA-J3506 plug radio frequency connector 11; 4 paths of optical fiber interfaces are reserved on the low-frequency plug module, and the low-frequency plug module can be used for 36-core low-frequency signal transmission and consists of a low-frequency plug-in module 19, a low-frequency module plug cushion block 5, a plug low-frequency signal cable 12 with an assembled tail part of more than five types of net wires and a HJ30J-36ZKP plug low-frequency connector 13; as shown in fig. 2, the low-frequency plug module 19 and the low-frequency module plug cushion block 5 are sequentially installed, and the low-frequency plug module is welded and then encapsulated and cured; the power plug module can be used for 6 groups of power signal transmission, and has rated current of 20A, and consists of a power plug module plug 18, a power plug module base 4, two groups of J30J06P060S000S0L000 plug power connectors 14 and plug power cables 15, wherein the tail parts of the two groups of the J30J06P060S000S0L000 plug power connectors 14 are assembled, and as shown in FIG. 2, the power plug module plug 18, the power plug module base 4 and the plug power connectors 14 are assembled in sequence; finally, the assembled radio frequency plug module, low frequency plug module and power plug module are put into a plug tail cover 7 and are fixed by 8M 2 multiplied by 9 plug countersunk head screws 6, then two groups of plug power cables 15 and plug low frequency signal cables 12 are sleeved into a shielding net, after the module assembly is assembled in place, the plug tail cover 7 is locked, the shielding net is turned inwards, the wire ends are processed, finally, the wire distribution condition is processed, and a plug wire clamp 9 is assembled and fixed by 6M 2 multiplied by 16 socket countersunk head screws 8; and the wire outlet of the plug wire clamp 9 is filled by using conductive cloth, then the heads of the plug countersunk head screw 6 and the socket countersunk head screw 8 are dipped with thread glue, after the plug countersunk head screw 6 and the socket countersunk head screw 8 are sequentially locked, the riveting pipe 16 is riveted, and the cable socket 2 and the cable plug 1 are fastened together through the screw 17 and the P5 type screw 27.
The cable socket 2 is composed of a low-frequency socket module, a radio-frequency socket module, and a power socket module. The radio frequency socket module can be used for 5 paths of 2GHz radio frequency signal transmission and consists of a radio frequency contact module socket 22, a CXN3506 socket radio frequency cable 37 and an SMA-KF3506A socket radio frequency connector 36, wherein the tail parts of the CXN3506 socket radio frequency cable are assembled; the low-frequency socket module can be used for 36-core low-frequency signal transmission, 4 paths of optical fiber interfaces are reserved on the low-frequency socket module, the low-frequency socket module comprises a low-frequency contact module socket 23, a low-frequency module socket cushion block 24, an HJ30J-36TJL socket low-frequency connector 34 with the tail part assembled and a socket low-frequency cable 35 of a super-five type network cable, the low-frequency contact module socket 23 and the low-frequency module socket cushion block 24 are sequentially filled as shown in fig. 4, and potting and curing are carried out after the low-frequency socket module is welded. The power socket module can be used for 6 groups of power signal transmission, the rated current of the power socket module is 20A, the power contact module socket 25, the power module base 26 and two groups of socket power cables 32 and socket power connectors 33 with the tail parts assembled are formed, and the power contact module socket 25, the power module base 26 and the socket power cables 32 and the socket power connectors 33 are sequentially assembled as shown in fig. 4; and finally, the assembled low-frequency socket module, radio frequency socket module and power socket module are once installed into the socket shell 21 and the socket tail cover 31 in the same assembly mode as the cable plug, the shielding net is turned inwards, the wire ends and the wire distribution condition are processed, 8M 2 x 8 tail cover countersunk head screws 38 in the socket tail cover 31 are sequentially locked after the module assembly is assembled in place, and accessories P5 type screws 27, 2.5 flat pads 28, 2.5 elastic pads 29 and M2.5 nuts 30 are installed.
After the assembly is completed, the cable plug 1 and the cable socket 2 are subjected to electrical performance test, and the test results meet the technical requirements; meanwhile, a set of products is selected for reliability test (vibration, impact and high and low temperature test), and all performance indexes of the products after the ring test meet the requirements.
As shown in fig. 3 and fig. 5, in this embodiment, the pins, jacks and contacts adopted in each module of the cable plug 1 and the cable socket 2 are all standard components to complete assembly, wherein the contacts in the low-frequency plug module and the low-frequency socket module adopt elastic stranded wire pins and their mating jacks, and metal shielding shells are selected; the power plug module and the power socket module are characterized in that the structure of a module contact element in the power plug module and the power socket module is that a wedge groove type jack is matched with a rigid pin, elastic metal such as beryllium bronze is adopted for machining, then the wedge groove is closed and shaped, gold plating treatment is carried out, and the power contact element adopts a detachable mounting structure so as to facilitate later installation and maintenance; the floating structure is adopted at one end of the radio frequency plug module and one end of the radio frequency socket module, the fixed structure is adopted in the butt joint direction, the butt joint compensation function is realized, the stability of the phase and the insertion loss is ensured, and meanwhile, the detachable mounting structure which is loose before and loose after is adopted, so that the installation and the maintenance are convenient.
The invention is composed of the cable plug provided with the radio frequency plug module, the low frequency plug module and the power plug module, and the cable socket provided with the radio frequency socket module, the low frequency socket module and the power socket module, thereby simultaneously completing the transmission of radio frequency, low frequency and power signals, well solving the internal communication and the external communication among all systems of the product, and simultaneously ensuring the compact structure and saving the space. In the invention, the components arranged on the cable plug and the cable socket are connected in a detachable mode, and once a certain component fails, the cable plug and the cable socket are convenient to replace. According to the invention, the power supply plug module base, the low-frequency module plug cushion block, the low-frequency module socket cushion block and the power supply module base are arranged, so that the contact stability of the invention is enhanced, and the invention has the performances of vibration resistance and impact resistance. According to the invention, the socket shell and the plug shell are made of 316L steel to form the metal shielding shell, and the WFPQ1 shielding net is arranged outside the socket power cable, the socket low-frequency cable, the plug low-frequency signal cable and the plug power cable, so that the anti-interference performance is effectively enhanced.
In order to compress the installation space and simultaneously meet the transmission requirements for radio frequency, low frequency and power supply signals, the invention adopts a modularized design, three cavities are used for transmitting three different signals, and the 2GHz radio frequency signal transmission is included, and CXN3506 radio frequency cables are selected to meet the transmission radio frequency signal requirements, meanwhile, the interference between signals can be effectively improved, the maintenance and the replacement are easy, the use is flexible, the development period can be greatly shortened, more development cost such as mould investment is saved, and thus higher economic benefit and social benefit are created.
Embodiment twelve:
the integrated module cable connector in example eleven was tested and the results of the test are shown in tables 1, 2 and 3 below.
Table 1 integrated module cable test (2020-001)
Integrated module cable test (2020-002)
Integrated module cable test (2020-002 ring test)
As can be seen from tables 1, 2 and 3, the indexes of the integrated modular cable connector fully meet the requirements.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Under the condition of no conflict, the technical features related to the examples can be combined with each other according to actual situations by a person skilled in the art so as to achieve corresponding technical effects, and specific details of the combination situations are not described in detail herein.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present invention are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
While the invention is susceptible of embodiments in accordance with the preferred embodiments, the invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. Any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.
Claims (10)
1. An integrated modular cable connector, characterized in that: comprising
The cable plug (1), the cable plug (1) is provided with a radio frequency plug module, a low frequency plug module and a power plug module;
the cable socket (2), be provided with radio frequency socket module, low frequency socket module and supply socket module on the cable socket (2), cable socket (2) are pegged graft with cable plug (1).
2. An integrated modular cable connector of claim 1, wherein: the cable plug (1) is reserved with jacks used for setting the optical fiber plug modules, the cable socket (2) is reserved with jacks used for setting the optical fiber socket modules, and the jacks used for setting the optical fiber plug modules are arranged opposite to the jacks used for setting the optical fiber socket modules.
3. An integrated modular cable connector according to claim 1 or 2, wherein: the cable plug (1) comprises a plug shell (3), a plug tail cover (7) and a plug wire clamp (9); the plug shell (3) is detachably connected with a radio frequency plug module, a low frequency plug module and a power plug module; the plug tail cover (7) is detachably connected to the front end of the plug shell (3) and is used for fixing the radio frequency plug module, the low frequency plug module and the power plug module at intervals; the plug wire clamp (9) is detachably connected to the rear end of the plug shell (3), and the radio frequency plug module, the low frequency plug module and the power plug module are sequentially converged in the plug wire clamp (9).
4. An integrated modular cable connector of claim 3, wherein: the radio frequency plug module comprises plug radio frequency wires (10), plug radio frequency connectors (11) and radio frequency plug-in module plugs (20), wherein a plurality of plug radio frequency wires (10) are arranged, one end of each plug radio frequency wire (10) is connected with each plug radio frequency connector (11), and the other end of each plug radio frequency wire is connected with each radio frequency plug-in module plug (20); the low-frequency plug module comprises a plug low-frequency signal cable (12), a plug low-frequency connector (13), a low-frequency module plug cushion block (5) and a low-frequency plug-in module plug (19), wherein one end of the plug low-frequency signal cable (12) is connected with the plug low-frequency connector (13), the other end of the plug low-frequency signal cable is connected with the low-frequency plug-in module plug (19), and the low-frequency module plug cushion block (5) is arranged between the low-frequency plug-in module plug (19) and the plug shell (3); the power plug module comprises a power plug module base (4), plug power connectors (14), plug power cables (15) and power plug module plugs (18), wherein the plug power cables (15) are arranged in a plurality, one ends of the plug power cables (15) are connected with the plug power connectors (14), the other ends of the plug power cables are respectively connected with the power plug module plugs (18), the power plug module plugs (18) are detachably connected to the power plug module base (4), and the power plug module base (4) is detachably connected to the plug shell (3).
5. An integrated modular cable connector of claim 4, wherein: the plug radio frequency wire (10) is CXN3506 radio frequency wire; the plug radio frequency connector (11) adopts SMA-J3506; the plug low-frequency signal cable (12) adopts super five types of network cables; the plug low-frequency connector (13) is a HJ30J-36ZKP low-frequency connector; the plug power connector (14) adopts a J30J06P060S000S0L000 connector; the plug shell (3) is a metal shielding shell made of 316L steel; a WFPQ1 shielding net is arranged outside the plug low-frequency signal cable (12) and the plug power cable (15).
6. An integrated modular cable connector of claim 3, wherein: the plug tail cover (7) is a rectangular plate; the four corners of the rectangular plate are provided with connecting holes; at least three holes for plugging power plug-in module plugs (18), low-frequency plug-in module plugs (19) and radio-frequency plug-in module plugs (20) are symmetrically formed in the middle of the plate surface of the rectangular plate; the plug housing (3) is provided with at least three cavities for connecting and accommodating the power plug-in module plug (18), the low-frequency plug-in module plug (19) and the radio-frequency plug-in module plug (20), the front ends of the cavities are respectively provided with an opening, and the openings correspond to holes in the middle of the board surface of the plug tail cover (7).
7. An integrated modular cable connector according to claim 1 or 2, wherein: the cable socket (2) comprises a socket shell (21) and a socket tail cover (31); the socket shell (21) is detachably provided with a low-frequency socket module, a radio-frequency socket module and a power socket module; the socket tail cover (31) is connected to the rear end of the socket shell (21) and is used for fixing the low-frequency socket module, the radio-frequency socket module and the power socket module at intervals.
8. An integrated modular cable connector of claim 7, wherein: the radio frequency socket module comprises radio frequency contact module sockets (22), socket radio frequency connectors (36) and socket radio frequency cables (37), wherein a plurality of socket radio frequency cables (37) are arranged, one end of each socket radio frequency cable (37) is respectively connected with each socket radio frequency connector (36), and the other end of each socket radio frequency cable (37) is respectively connected with each radio frequency contact module socket (22); the low-frequency socket module comprises a low-frequency contact module socket (23), a low-frequency module socket cushion block (24), a socket low-frequency cable (35) and a socket low-frequency connector (34), wherein one end of the socket low-frequency cable (35) is connected with the socket low-frequency connector (34), the other end of the socket low-frequency cable is connected to the low-frequency contact module socket (23), and the low-frequency module socket cushion block (24) is arranged on the low-frequency contact module socket (23) and is positioned at the connection side with the socket low-frequency cable (35); the power socket module comprises power contact module sockets (25), power module bases (26), socket power cables (32) and socket power connectors (33), wherein the socket power cables (32) are arranged in a plurality, one end of each socket power cable (32) is connected with each socket power connector (33), the other end of each socket power cable (32) is connected with each power contact module socket (25), and each power contact module socket (25) is connected with a socket shell (21) through the power module bases (26).
9. An integrated modular cable connector of claim 8, wherein: the socket power connector (33) adopts a J30J06P060P000S0P000 connector; the socket low-frequency connector (34) adopts an HJ30J-36TJL connector; the socket low-frequency cable (35) adopts super five types of network cables; the socket radio frequency connector (36) adopts an SMA-KF3506A connector; the socket radio frequency cable (37) is a CXN3506 cable; the socket shell (21) is a metal shielding shell made of 316L steel; the WFPQ1 shielding net is arranged outside the socket power cable (32) and the socket low-frequency cable (35).
10. An integrated modular cable connector of claim 7, wherein: the socket tail cover (31) is a rectangular plate, and four corners of the rectangular plate are provided with connecting holes for connecting with the socket shell (21); at least three holes for plugging the radio frequency contact module socket (22), the low frequency contact module socket (23) and the power contact module socket (25) are symmetrically formed in the middle of the plate surface of the rectangular plate; the socket shell (21) is provided with at least three cavities for connecting the radio frequency contact module socket (22), the low frequency contact module socket (23) and the power contact module socket (25), the front end of the cavity is respectively provided with an opening, and the openings correspond to holes in the middle of the surface of the socket tail cover (31); and a protective layer is arranged on the inner side wall of the cavity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111562036.5A CN116266682A (en) | 2021-12-17 | 2021-12-17 | Integrated module cable connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111562036.5A CN116266682A (en) | 2021-12-17 | 2021-12-17 | Integrated module cable connector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116266682A true CN116266682A (en) | 2023-06-20 |
Family
ID=86744023
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111562036.5A Pending CN116266682A (en) | 2021-12-17 | 2021-12-17 | Integrated module cable connector |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116266682A (en) |
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2021
- 2021-12-17 CN CN202111562036.5A patent/CN116266682A/en active Pending
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