CN1162531C - Process for forming cleaning composition - Google Patents

Process for forming cleaning composition Download PDF

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Publication number
CN1162531C
CN1162531C CNB988143283A CN98814328A CN1162531C CN 1162531 C CN1162531 C CN 1162531C CN B988143283 A CNB988143283 A CN B988143283A CN 98814328 A CN98814328 A CN 98814328A CN 1162531 C CN1162531 C CN 1162531C
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unit
acid
composition
main chain
value
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CN1322233A (en
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T
T·温
M·坎达萨米
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Procter and Gamble Ltd
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D11/00Special methods for preparing compositions containing mixtures of detergents
    • C11D11/0082Special methods for preparing compositions containing mixtures of detergents one or more of the detergent ingredients being in a liquefied state, e.g. slurry, paste or melt, and the process resulting in solid detergent particles such as granules, powders or beads

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Detergent Compositions (AREA)
  • Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)

Abstract

The present invention relates to a method for preparing a detergent composition, which comprises steps as follows: at least one alkaline material and at least one active acid are supplied. The active acid and the alkaline material are added in a mixer. In the mixer, the active acid is basically neutralized to form a neutralized active detergent. At least one acid-sensitive polymer is added in the neutralized active detergent to form slurry, and the slurry is made into a detergent composition. The detergent composition formed by the method is also described in a text.

Description

The preparation method of cleanser compositions
Technical field
The present invention relates to a kind of preparation method of cleanser compositions and the cleanser compositions that forms by described method.Particularly, the present invention relates to contain the preparation method of cleanser compositions of polymkeric substance and the cleanser compositions that contains described polymkeric substance that forms by described method.
Background technology
Cleanser compositions particularly laundry detergent composition typically comprises the acidic substance that are present in the production process.For example, described production process can be used the anion surfactant of the active acid form that is neutralized in process of production.Though the tensio-active agent form that some anion surfactant can pre-neutralization is added, in some occasion, the tensio-active agent of this pre-neutralization can not with, quality is unreliable or expense is high.Therefore, typical production process adds active acid (acid active), and neutralization in process of production.
Usually add polymkeric substance in the cleanser compositions so that performances such as soil dispersion, antiredeposition, fabric-modifying to be provided.This polymkeric substance can be for example cooperates with dirt and remove dirt, trap dirt and reduce deposition again, combine with fabric soft feel(ing) is provided from clothing.
A base polymer that is specially adapted in the cleanser compositions is a modified polyamine polymers.This modified polyamine polymers typically provides one or more above-mentioned ideal performance.Particularly, this modified polyamine polymers can provide soil dispersion, antiredeposition and the fabric-modifying performance of for example improving.Described modified polyamine polymers can comprise for example additional link to each other with main polymer chain charged or charged group not.
The ideal performance of this polymkeric substance is typically relevant with the character of any chemical modification group that is attached thereto with its molecular weight.This polymkeric substance is modified polyamine polymers generally very expensive (comparing with other detergent ingredients) particularly, therefore uses with lower concentration.Yet above-mentioned performance is typically relevant with concentration, and the concentration of described polymkeric substance is high more, and required effect is big more.Therefore, wish to add the described polymkeric substance of effective concentration, but still keep the enough low preparation cost that does not consequently excessively increase described cleanser compositions of this concentration.
Therefore, the method that need under the situation that does not increase preparation cost, polymkeric substance be mixed cleanser compositions with the concentration that keeps polymer performance.
Summary of the invention
Have now found that the active acid that exists in the washing composition production process can make some polymer degradation, make it to split into the fragment of lower molecular weight, provide the validity of the polymer performance of wanting significantly to reduce.Herein this polymkeric substance is called in " acid-sensitive polymkeric substance ".Therefore, the present invention relates to a kind of improved preparation method who contains the cleanser compositions of active acid and acid-sensitive polymkeric substance, reduce the degraded of acid-sensitive polymkeric substance, thereby under the situation that does not increase preparation cost, keep polymer performance.
The present invention relates to a kind of preparation method of cleanser compositions, may further comprise the steps: at least a basic material and at least a active acid are provided, described active acid and described basic material are added in the mixing tank.Described active acid is neutralized in the formation and activated detergent basically in described mixing tank.With at least a acid-sensitive polymkeric substance add described in and form slip in the activated detergent, described slip is made cleanser compositions.The cleanser compositions that forms by aforesaid method is also described herein.
Read after the present invention and the appended claims, these and other feature of the present invention, aspect and advantage will be conspicuous to those skilled in the art.
The present invention is specifically related to following technical scheme:
1. the preparation method of a cleanser compositions, this method may further comprise the steps:
A., at least a basic material and at least a active acid are provided;
B. described active acid and described basic material are added in the mixing tank;
C. described active acid is neutralized in the formation and activated detergent basically in described mixing tank;
D. at least a acid-sensitive polymkeric substance is added described in and form slip in the activated detergent; With
E. described slip is made cleanser compositions,
Wherein said acid-sensitive polymkeric substance be included in by quaternized, replace or oxidation modification before corresponding to following formula:
Figure C9881432800061
Modified polyamine formula V is arranged (n+1)W mY nThe polyamine main chain of Z or by quaternized, replace or oxidation modification before corresponding to following formula:
Figure C9881432800062
Modified polyamine formula V is arranged (n-k+1)W mY nY ' kThe polyamine main chain of Z, wherein k is less than or equal to n, and described polyamine main chain had before modification greater than 200 daltonian molecular weight, wherein
I) the V unit is the terminal units of following formula:
Ii) the W unit is the backbone units of following formula:
Or
Figure C9881432800073
Or
Iii) the Y unit is the branching unit of following formula:
Figure C9881432800075
Or
Figure C9881432800076
Or
Figure C9881432800077
With
Iv) the Z unit is the terminal units of following formula:
Figure C9881432800078
Or Or
Wherein main chain connection R unit is selected from C 2-C 12Alkylidene group, C 4-C 12Alkenylene, C 3-C 12Hydroxy alkylidene, C 4-C 12Alkyl sub-dihydroxy, C 8-C 12The dialkyl group arylidene ,-(R 1O) xR 1-,-(R 1O) xR 5(OR 1) x-,-(CH 2CH (OR 2) CH 2O) z(R 1O) yR 1(OCH 2CH (OR 2) CH 2) w-,-C (O) (R 4) rC (O)-,-CH 2CH (OR 2) CH 2-, and composition thereof; R wherein 1Be C 2-C 6Alkylidene group and composition thereof; R 2For hydrogen ,-(R 1O) xB and composition thereof; R 3Be C 1-C 18Alkyl, C 7-C 12Aryl alkylene, C 7-C 12Aryl, C that alkyl replaces 6-C 12Aryl, and composition thereof; R 4Be C 1-C 12Alkylidene group, C 4-C 12Alkenylene, C 8-C 12Aryl alkylene, C 6-C 10Arylidene, and composition thereof; R 5Be C 1-C 12Alkylidene group, C 3-C 12Hydroxy alkylidene, C 4-C 12Alkyl sub-dihydroxy, C 8-C 12The dialkyl group arylidene ,-C (O)-,-C (O) NHR 6NHC (O)-,-R 1(OR 1)-,-C (O) (R 4) rC (O)-,-CH 2CH (OH) CH 2-,
-CH 2CH (OH) CH 2O (R 1O) yR 1OCH 2CH (OH) CH 2-, and composition thereof; R 6Be C 2-C 12Alkylidene group or C 6-C 12Arylidene; The E unit is selected from hydrogen, C 1-C 22Alkyl, C 3-C 22Alkenyl, C 7-C 22Aralkyl, C 2-C 22Hydroxyalkyl ,-(CH 2) pCO 2M ,-(CH 2) qSO 3M ,-CH (CH 2CO 2M) CO 2M ,-(CH 2) pPO 3M ,-(R 1O) xB ,-C (O) R 3, and composition thereof; Condition is when any E unit of nitrogen is hydrogen, and described nitrogen neither the N-oxide compound; B is hydrogen, C 1-C 6Alkyl ,-(CH 2) qSO 3M ,-(CH 2) pCO 2M ,-(CH 2) q(CHSO 3M) CH 2SO 3M ,-(CH 2) q(CHSO 2M) CH 2SO 3M ,-(CH 2) pPO 3M ,-PO 3M, and composition thereof; M is sufficient hydrogen or the water-soluble cationic that satisfies charge balance; X is a water soluble anion; M has 4 to 400 value; N has 0 to 200 value; P has 1 to 6 value, and q has 0 to 6 value; R has 0 or 1 value; W has 0 or 1 value, and x has 1 to 100 value; Y has 0 to 100 value; Z has 0 or 1 value.
2. above 1 method also is included in the described slip of formation and makes described acid-sensitive polymer dispersed form the step of pre-composition in carrier before.
3. above 1 method also comprises the step of described slip spraying drying being made cleanser compositions.
4. above 1 method also is included in and forms described slip adds water glass before in described and in the activated detergent step.
5. above 1 method, wherein said basic material be selected from carbonate, phosphoric acid salt, silicate, layered silicate, oxyhydroxide, and composition thereof.
6. above 2 method, wherein the weight ratio of carrier and acid-sensitive polymkeric substance is at least 1: 1.
7. above 2 method, wherein said carrier comprises water.
According to the present invention, have now found that cleanser compositions can use active acid and acid-sensitive polymkeric substance, and avoid acid to cause acid-sensitive polymer degradation.Owing to not needing the degraded for compensation expection to add extra acid-sensitive polymkeric substance, thereby this improves one's methods keep polymer properties and benefit under the situation that does not increase preparation cost.This improves one's methods and reduces degraded, therefore the validity of the acid-sensitive polymkeric substance of specified rate is improved.
Except as otherwise noted, herein all percentage, ratio and ratio all based on the weight of final cleanser compositions.Except as otherwise noted, all temperature all with degree centigrade (℃) expression.All documents of quoting all are incorporated herein for reference.
Term used herein " alkyl " means straight chain or branching, saturated or undersaturated hydrocarbyl portion.Except as otherwise noted, moieties is preferably saturated or the undersaturated of two keys is arranged, and preferably has one or two two key.The moieties that comprises acyl group in the term " alkyl ".
The active acid that term used herein " neutralization basically " means at least 50%, preferably at least 80%, more preferably at least 85% (weight) is neutralized.
According to the present invention, have realized that the active acid that exists in the typical cleanser compositions production process can make some polymer degradation, makes it to split into the fragment of the significantly reduced lower molecular weight of validity.Therefore herein this polymkeric substance is called in " acid-sensitive polymkeric substance ".Do not think bound by theory, believe that active acid can make it to degrade or otherwise loses its validity in sanitising agent with acid-sensitive polymer reaction.For example, active acid can reduce the performance of acid-sensitive polymkeric substance in cleanser compositions with the reaction of active group on the acid-sensitive polymkeric substance.In another example, it is significantly reduced than small segment that active acid can be reacted the validity that make it hydrolysis and split in cleanser compositions with the main chain of acid-sensitive polymkeric substance.
The inventive method also reduces the polymerization of undesirable acid-sensitive polymkeric substance.Do not think bound by theory, believe when some acid-sensitive polymkeric substance runs into acid undesirably to form homopolymer or multipolymer.This undesirable polymerization may destroy or reduce validity and the performance of described polymkeric substance in final composition.
Therefore, the inventive method reduces this type of undesirable reaction by the described active acid that neutralized basically before adding acid-sensitive polymkeric substance.In addition, this improves one's methods other benefit also is provided.For example,, need add less acid-sensitive polymkeric substance, thereby reduce preparation cost for identical beneficial effect the present invention is provided because described acid-sensitive polymkeric substance is generally very expensive.Otherwise because the beneficial effect of described acid-sensitive polymkeric substance is general relevant with its concentration in cleanser compositions, so the inventive method improves total effectiveness of the acid-sensitive polymkeric substance of specified rate.
In the inventive method, provide at least a basic material described active acid that is used to neutralize.Described basic material can be to be applicable to particularly any basic material of laundry detergent composition of cleanser compositions.Described basic material typically is selected from basic metal and alkaline earth salt, for example their carbonate, phosphoric acid salt, silicate, layered silicate, oxyhydroxide, and composition thereof.
The preferred example that is applicable to carbonate of the present invention comprises supercarbonate and sesquicarbonate, more preferably yellow soda ash (being SODA ASH LIGHT 99.2), salt of wormwood, and composition thereof.
If allow, basic metal and alkali earth metal phosphate are specially adapted to the present invention, because they can play the dual purpose of basic material and washing assistant.If present, described washing assistant can assist to control hardness of minerals and remove granular dirt.Be applicable to that preferably phosphate of the present invention includes but not limited to polyphosphoric acid (for example tripolyphosphate, tetra-sodium and glassy poly-metaphosphoric acid), phosphonic basic metal, ammonium and alkanol ammonium salts and composition thereof.
Basic metal and alkaline earth metal silicate and layered silicate also are applicable to the present invention.The example of silicate-like builder is an alkalimetal silicate, particularly SiO 2: Na 2O was than those and layered silicate in 1.6: 1 to 3.2: 1 scopes, authorized lamina sodium silicate described in the US4664 839 of Rieck as on May 12nd, 1987.NaSKS-6 is the trade mark (often being abbreviated as " SKS-6 " herein) of the crystalline layered silicate of Hoechst sale.NaSKS-6 has δ-Na 2SiO 5The layered silicate of form.SKS-6 is preferred for layered silicate of the present invention very much, but other this type of layered silicate also is applicable to the present invention: NaMSi if any those of following general formula xO 2x+1YH 2O, wherein M is sodium or hydrogen, and x is 1.9 to 4 a number, preferred 2, and y is 0 to 20 number, preferred 0.Various other layered silicates from Hoechst comprise NaSKS-5, NaSKS-7 and NaSKS-11, are α, β and γ form.As mentioned above, most preferably be used for the δ of being of the present invention-Na 2SiO 5(NaSKS-6 type).Other silicate may also be suitable for, and Magnesium Silicate q-agent for example can be used as the component of curl (crispening) agent, oxygen bleaching stablizer and foam control system in the granular preparation.
Be applicable to that oxyhydroxide of the present invention is preferably sodium hydroxide, as be used for the alkali N-process.Typically, the aqueous solution with caustic sodium hydroxide adds in the mixing tank, with the described active acid that neutralizes.
Be applicable to that basic material of the present invention typically infeeds in the described cleanser compositions with the stoichiometry mol ratio of the described active acid that is enough at least to neutralize fully.Typically, described basic material surpasses stoichiometry.The stoichiometry mol ratio of basic material and active acid is at least 1: 1, preferably at least 1.2: 1.In some method such as agglomeration method, the stoichiometry mol ratio of this basic material and active acid can reach 8: 1 or be more.
The inventive method also provides and adds in the mixing tank by at least a active acid of described basic material neutral.Be applicable to that active acid of the present invention typically is the anion surfactant of sour form.
Be applicable to that anion surfactant of the present invention typically comprises the sulfonated surfactants and the sulfonation surface active material of sour form.Being specially adapted to of the present invention is the conventional C of sour form 11-C 18Alkylbenzene sulfonate.This alkylbenzene sulfonate can be alkylsulfonate, linear alkyl benzene sulfonate (" LAS ") or its mixture of branching.The anion surfactant of wanting of sulfuric acid and/or sulphonic form typically, is provided.For example,, can provide the linear alkyl Phenylsulfonic acid in final cleanser compositions, then by the inventive method neutralization for the linear alkyl benzene sulfonate is provided.
The inventive method may further comprise the steps: active acid and basic material are added in the mixing tank.Described active acid is neutralized in the formation and activated detergent basically in described mixing tank.Be applicable to that mixer types of the present invention comprises the liquid mixer of commercially available intermittent type slip mixing tank (being also referred to as " crutcher ") or any kind.But these mixing tank operate continuouslys are for example in multistep processes.Operation described herein can be finished in single mixing tank or a plurality of mixing tank as required.
The content that is applicable to described active acid of the present invention typically be final cleanser compositions weight about 10 to about 65%, preferred about 12 to about 45%, more preferably from about 15 to about 35% (weight).
In the preferred embodiment of methods described herein, before adding acid-sensitive polymkeric substance, in described He in the activated detergent, add water glass.Do not think bound by theory, believe and guarantee alkaline environment like this, thereby prevent that further any residual active acid from making acid-sensitive polymer degradation.
The present invention also provides acid-sensitive polymkeric substance.Be applicable to that the reaction of acid-sensitive polymkeric substance of the present invention and active acid descends the validity of described acid-sensitive polymkeric substance in cleanser compositions.As previously described, descend may be because of due to the chemically changed of the active group of for example acid-sensitive polymkeric substance, acid-sensitive main polymer chain actual cracked etc. for this validity.Be preferred for acid-sensitive polymkeric substance of the present invention comprise soil dispersion polymkeric substance, antiredeposition polymkeric substance and fabric-conditioning polymkeric substance, and composition thereof.More preferably be used for multipolymer that polymer type of the present invention comprises modified polyamine polymers, polyacrylate polymers, vinylformic acid and toxilic acid, and composition thereof.
Modified polyamine polymers particularly preferably among the present invention as acid-sensitive polymkeric substance.These polymkeric substance add fashionable very easily acid with active acid and cause degraded in normal agglomeration process.These modified polyamine polymers even more preferably comprise modified polyethyleneimine polymers linear or the ring-type main chain.Described polyamine main chain also can comprise the polyamine side chain more or less.Usually, polyamine main chain described herein by this way modification so that hereinafter by be substituted, the unit of quaternized, oxidation or its combination describes each nitrogen of described polyamine chain.
Term among the present invention " modification " is defined as with the hydrogen atom (replacement) of E unit replacement main chain-NH, makes main chain nitrogen quaternized (quaternized) or make main chain nitrogen be oxidized to N-oxide compound (oxidation).When meaning the process of the hydrogen atom that links to each other with main chain nitrogen with the replacement of E unit, term " modification " and " replacement " are used interchangeably.Quaternized or oxidation can not have under the situation about replacing at some sometimes and take place, but replaces preferably with the oxidation of at least one main chain nitrogen or quaternized.
Linear or the non-annularity polyamine main chain that constitutes modified polyethyleneimine polymers of the present invention has following general formula:
Figure C9881432800111
Described main chain before follow-up modification, comprise by R " connection " unit link to each other primary, the second month in a season and tertiary amine nitrogen.The cyclic polyamines main chain that constitutes modified polyethyleneimine polymers of the present invention has following general formula:
Described main chain before follow-up modification, comprise by R " connection " unit link to each other primary, the second month in a season and tertiary amine nitrogen.
Be defined as V or Z " end " unit after the primary amine nitrogen of described main chain of formation or side chain is modified among the present invention.For example, be positioned at the primary amine part that a described polyamine main chain or a chain end have following structure:
H 2N-R]-
By after the modification of the present invention, be defined as V " end " unit, or abbreviate the V unit as.Yet for the present invention, some or all described primary amine partly stand restriction that this paper further describes later may be still unmodified.These unmodified primary amine parts still are " end " unit because of its position in main chain.Similarly, be positioned at the primary amine part that described polyamine main chain end has following structure:
-NH 2
By after the modification of the present invention, be defined as Z " end " unit, or abbreviate the Z unit as.This unit stands restriction that this paper further describes later may be still unmodified.
Similarly, be defined as W " main chain " unit after the secondary amine nitrogen that constitutes described main chain or side chain is modified.The secondary amine part (chief component of main chain of the present invention and side chain) that following structure for example, is arranged:
Figure C9881432800122
By after the modification of the present invention, be defined as W " main chain " unit, or abbreviate the W unit as.Yet for the present invention, some or all described secondary amine parts may be still unmodified.These unmodified secondary amine parts still are " main chain " unit because of its position in main chain.
Similarly, be called Y " branching " unit after the tertiary amine nitrogen that constitutes described main chain or side chain is modified.The tertiary amine part (it is the chain component point of polyamine main chain or other side chain or ring, and wherein B represents the continuity of branched chain structure) that following structure for example, is arranged:
Figure C9881432800123
By after the modification of the present invention, be called Y " branching " unit, or abbreviate the Y unit as.Yet for the present invention, some or all described tertiary amine parts may be still unmodified.These unmodified tertiary amine parts still are " branching " unit because of its position in main chain.The R unit that accompanies with V, W and Y unit that is used to connect described polyamine nitrogen is described in the back.
Therefore, the final modified structure of modified polyethyleneimine polymers of the present invention can be represented by following general formula for linear modified polyethyleneimine polymers:
V (n+1)W mY nZ
Can represent by following general formula for the ring-type modified polyethyleneimine polymers:
V (n-k+1)W mY nY’ kZ
Comprise at modified polyethyleneimine polymers under the situation of ring, use the tapping point of the Y ' unit of following formula as main chain or supporting ring:
Figure C9881432800131
For each Y ' unit, have the Y unit of following formula will form the tie point of described ring to described main polymer chain or side chain:
Figure C9881432800132
Described main chain be the domain in particular cases, described polyamine main chain has following formula:
Figure C9881432800133
Thereby do not contain the Z terminal units, following formula is arranged:
V n-kW mY nY’ k
Wherein k is for forming the branching unit number of ring.Preferred polyamine main chain of the present invention does not contain ring.
Under the situation of non-annularity modified polyethyleneimine polymers, index n is meant the relative degree of branching with the ratio of exponent m.The present invention's nonbranched linear modified polyethyleneimine polymers fully has following formula:
VW mZ
Be that n equals 0.N value big more (m is more little with the ratio of n), the degree of branching in the molecule is high more.Typically to about 400 scope, bigger m value also is preferred to the value of m in minimum value 4, and particularly the value of index n is minimum or near 0 o'clock.
Each polyamine nitrogen is no matter be primary, the second month in a season or uncle's nitrogen all is further defined as one of following three classes after by modification of the present invention: simply replace, quaternized or oxidation.Unmodified those polyamine nitrogen unit according to they be primary, the second month in a season or uncle's nitrogen is divided into V, W, Y or Z unit.Promptly for the present invention, unmodified primary amine nitrogen is V or Z unit, and unmodified secondary amine nitrogen is the W unit, and unmodified tertiary amine nitrogen is the Y unit.
The primary amine of modification partly is defined as V " end " unit, and it has one of following three kinds of forms:
A) the simple replacement unit of following structure is arranged:
Figure C9881432800141
B) the quaternized unit of following structure is arranged:
Wherein X is the suitable counter ion that make charge balance; With
C) oxidation unit of following structure is arranged:
Figure C9881432800143
The secondary amine of modification partly is defined as W " main chain " unit, and one of following three kinds of forms are arranged:
A) the simple replacement unit of following structure is arranged:
Figure C9881432800144
B) the quaternized unit of following structure is arranged:
Figure C9881432800145
Wherein X is the suitable counter ion that make charge balance; With
C) oxidation unit of following structure is arranged:
The tertiary amine of modification partly is defined as Y " branching " unit, and one of following three kinds of forms are arranged:
A) the unmodified unit of following structure is arranged:
B) the quaternized unit of following structure is arranged:
Figure C9881432800152
Wherein X is the suitable counter ion that make charge balance; With
C) oxidation unit of following structure is arranged:
Figure C9881432800153
Some modification primary amine partly is defined as Z " end " unit, and one of following three kinds of forms are arranged:
A) the simple replacement unit of following structure is arranged:
B) the quaternized unit of following structure is arranged:
Wherein X is the suitable counter ion that make charge balance; With
C) oxidation unit of following structure is arranged:
Figure C9881432800156
Any position does not replace or when unmodified, is interpreted as with hydrogen to replace E on the nitrogen.For example, the unitary primary amine of the E unit that comprises a hydroxyethyl form is the V terminal units that following formula is arranged:
(HOCH 2CH 2)HN-。
For the present invention, two class chain end unit V and Z unit are arranged.Described Z " end " unit is by structure-NH 2The amino part of terminal primary derive.Non-annularity polyamine main chain of the present invention only comprises a Z unit, and cyclic polyamines may not contain the Z unit.Any E unit that described Z " end " unit can be further described later replaces, when described Z unit is modified into the N-oxide compound except.Nitrogen is oxidized under the situation of N-oxide compound in described Z unit, and described nitrogen must be modified, thereby E can not be hydrogen.
Modified polyethyleneimine polymers of the present invention comprises main chain R " connection " unit that is used to connect the main chain nitrogen-atoms.The R unit comprises among the present invention and is called " alkyl R " unit and " containing oxygen R " unitary those unit.Described " alkyl " R unit is C 2-C 12Alkylidene group, C 4-C 12Alkenylene, C 3-C 12Hydroxy alkylidene (wherein said hydroxylic moiety can be positioned at any position of described R cellular chain, except that described carbon atom directly with described polyamine main chain nitrogen links to each other), C 4-C 12Alkyl sub-dihydroxy (wherein said hydroxylic moiety can account for any two carbon atoms of described R cellular chain, except that those carbon atoms directly with described polyamine main chain nitrogen links to each other), C 8-C 12Dialkyl group arylidene (being that the arylidene part of two alkyl substituents as the connection chain part arranged for the present invention).For example, the dialkyl group arylene units has following formula:
Or
Figure C9881432800162
But described unit needn't be 1, and 4-replaces, and also can be 1,2 or 1,3 C that replaces 2-C 12Alkylidene group, preferred ethylidene, propylene and composition thereof, more preferably ethylidene.Described " containing oxygen ", the R unit comprised-(R 1O) xR 5(OR 1) x-,-(CH 2CH (OR 2) CH 2O) z(R 1O) yR 1(OCH 2CH (OR 2) CH 2) w-,-CH 2CH (OR 2) CH 2-,-(R 1O) xR 1-, and composition thereof.Preferred R unit is C 2-C 12Alkylidene group, C 3-C 12Hydroxy alkylidene, C 4-C 12Alkyl sub-dihydroxy, C 8-C 12The dialkyl group arylidene ,-(R 1O) xR 1-,-(R 1O) xR 5(OR 1) x-, preferred R unit is C 2-C 12Alkylidene group, C 3-C 12Hydroxy alkylidene, C 4-C 12Alkyl sub-dihydroxy ,-(R 1O) xR 1-,-(R 1O) xR 5(OR 1) x-,-(CH 2CH (OH) CH 2O) z(R 1O) yR 1(OCH 2CH (OH) CH 2) w-, and composition thereof, even preferred R unit is C 2-C 12Alkylidene group, C 3Hydroxy alkylidene, and composition thereof, C most preferably 2-C 6Alkylidene group.The most preferred main chain of the present invention comprises at least 50% ethylidene R unit.
R 1The unit is C 2-C 6Alkylidene group, and composition thereof, preferred ethylidene.R 2For hydrogen and-(R 1O) xB, preferred hydrogen.
R 3Be C 1-C 18Alkyl, C 7-C 12Aryl alkylene, C 7-C 12Aryl, C that alkyl replaces 6-C 12Aryl, and composition thereof, preferred C 1-C 12Alkyl, C 7-C 12Aryl alkylene, more preferably C 1-C 12Alkyl, most preferable.R 3The unit is as the unitary part of the described E in back.
R 4Be C 1-C 12Alkylidene group, C 4-C 12Alkenylene, C 8-C 12Aryl alkylene, C 6-C 10Arylidene, preferred C 1-C 10Alkylidene group, C 8-C 12Aryl alkylene, more preferably C 2-C 8Alkylidene group, most preferably ethylidene or butylidene.
R 5Be C 1-C 12Alkylidene group, C 3-C 12Hydroxy alkylidene, C 4-C 12Alkyl sub-dihydroxy, C 8-C 12The dialkyl group arylidene ,-C (O)-,-C (O) NHR 6NHC (O)-,-C (O) (R 4) rC (O)-,-R 1(OR 1)-,-CH 2CH (OH) CH 2O (R 1O) yR 1OCH 2CH (OH) CH 2-,-C (O) (R 4) rC (O)-,-CH 2CH (OH) CH 2-, R 5Be preferably ethylidene ,-C (O)-,-C (O) NHR 6NHC (O)-,-R 1(OR 1)-,-CH 2CH (OH) CH 2-,-CH 2CH (OH) CH 2O (R 1O) yR 1OCH 2CH (OH) CH 2-, more preferably-CH 2CH (OH) CH 2-.
R 6Be C 2-C 12Alkylidene group or C 6-C 12Arylidene.
R is further pressed in described preferred " containing oxygen " R unit 1, R 2And R 5The unit definition.The R unit comprises preferred R preferably " to contain oxygen " 1, R 2And R 5The unit.The preferred modified polyethyleneimine polymers of the present invention comprises at least 50% ethylidene R 1The unit.Preferred R 1, R 2And R 5The unit combines with described " containing oxygen " R unit in the following manner and produces preferred " containing oxygen " R unit:
I) with preferred R 5Substitution-(CH 2CH 2O) xR 5(OCH 2CH 2) x-generation-(CH 2CH 2O) xCH 2CHOHCH 2(OCH 2CH 2) x-.
Ii) with preferred R 1And R 2Substitution-(CH 2CH (OR 2) CH 2O) z-(R 1O) yR 1O (CH 2CH (OR 2) CH 2) w-generation-(CH 2CH (OH) CH 2O) z-(CH 2CH 2O) yCH 2CH 2O (CH 2CH (OH) CH 2) w-.
Iii) with preferred R 2Substitution-CH 2CH (OR 2) CH 2-generation-CH 2CH (OH) CH 2-.
The E unit is selected from hydrogen, C 1-C 22Alkyl, C 3-C 22Alkenyl, C 7-C 22Aralkyl, C 2-C 22Hydroxyalkyl ,-(CH 2) pCO 2M ,-(CH 2) qSO 3M ,-CH (CH 2CO 2M) CO 2M ,-(CH 2) pPO 3M ,-(R 1O) mB ,-C (O) R 3, preferred hydrogen, C 2-C 22Hydroxy alkylidene, benzyl, C 1-C 22Alkylidene group ,-(R 1O) mB ,-C (O) R 3,-(CH 2) pCO 2M ,-(CH 2) qSO 3M ,-CH (CH 2CO 2M) CO 2M, more preferably C 1-C 22Alkylidene group ,-(R 1O) xB ,-C (O) R 3,-(CH 2) pCO 2M ,-(CH 2) qSO 3M ,-CH (CH 2CO 2M) CO 2M, most preferably C 1-C 22Alkylidene group ,-(R 1O) xB and-C (O) R 3Unmodified or when replacing, hydrogen atom is still as the part of representing E on the nitrogen.
Described V, W or Z unit are oxidized to be described nitrogen when being the N-oxide compound, and the E unit is hydrogen atoms not.For example, described main chain or side chain do not contain the unit of following structure:
Or Or
Figure C9881432800183
In addition, described V, W or Z unit are oxidized to be described nitrogen when being the N-oxide compound, and the E unit does not comprise directly and the carbonyl moiety of nitrogen atom bonding.According to the present invention, described E unit-C (O) R 3Part not with the nitrogen bonding of N-oxide modifying, promptly do not have N monoxide acid amides or its composition of following structure:
Or
Figure C9881432800185
Or
Figure C9881432800186
B is hydrogen, C 1-C 6Alkyl ,-(CH 2) qSO 3M ,-(CH 2) pCO 2M ,-(CH 2) q(CHSO 3M) CH 2SO 3M ,-(CH 2) q(CHSOxM) CH 2SO 3M ,-(CH 2) pPO 3M ,-PO 3M, preferred hydrogen ,-(CH 2) qSO 3M ,-(CH 2) q(CHSO 3M) CH 2SO 3M ,-(CH 2) q(CHSO 2M) CH 2SO 3M, more preferably hydrogen or-(CH 2) qSO 3M.
M is sufficient hydrogen or the water-soluble cationic that satisfies charge balance.For example, sodium cation satisfies-(CH equally 2) pCO 2M and-(CH 2) qSO 3M, and form-(CH 2) pCO 2Na and-(CH 2) qSO 3The Na part.Capable of being combined more than a univalent cation (sodium, potassium etc.) to satisfy desired chemical charge balance.Yet, can be more than an anion-radicals by a divalent cation charge balance, perhaps for the electric charge needs that satisfy the polyanionic group may needs more than a univalent cation.For example, by sodium atom replace-(CH 2) pPO 3M partly has following formula :-(CH 2) pPO 3Na 3Divalent cation such as calcium (Ca 2+) or magnesium (Mg 2+) can replace other monovalence water-soluble cationic that is fit to or combination with it.Preferred cation is sodium and potassium, more preferably sodium.
X is water soluble anion such as chlorion (Cl -), bromide anion (Br -) and iodide ion (I -) or X can be any electronegative group such as sulfate radical (SO 4 2-) and first thiosulfuric acid negatively charged ion (CH 3SO 3 -).
Index has following value: p that 1 to 6 value is arranged in the formula, and q has 0 to 6 value; R has 0 or 1 value; W has 0 or 1 value, and x has 1 to 100 value; Y has 0 to 100 value; Z has 0 or 1 value; M has 4 to about 400 value, and n has 0 to about 200 value; M+n has at least 5 value.
The preferred modified polyethyleneimine polymers of the present invention comprises such polyamine main chain, wherein is less than about 50% R base and comprises " containing oxygen " R unit, preferably be less than about 20%, more preferably less than 5%, most preferably described R unit does not comprise " containing oxygen " R unit.
The most preferred unitary modified polyethyleneimine polymers of " containing oxygen " R that do not comprise comprises such polyamine main chain, wherein is less than 50% R base and contains more than 3 carbon atoms.For example, ethylidene, propylene and trimethylene contain 3 or carbon atom still less, are preferred " alkyl " R unit.Be that main chain R unit is C 2-C 12Alkylidene group, preferred C 2-C 3Alkylidene group, most preferably ethylidene.
Modified polyethyleneimine polymers of the present invention comprises all even non-homogeneous polyamine main chain of modification, wherein 100% or still less-the NH unit is modified.Term among the present invention " evenly polyamine main chain " is defined as the polyamine main chain of identical R unit (promptly complete is ethylidene).Yet other the external unitary polyamine that comprises because of the described main polymer chain of formation of the artificial existence of selected chemical synthesis process is not got rid of in the definition of this homogeny.For example, those skilled in the art will know that thanomin can be as " initiator " in polymine synthetic, thereby comprise one and be considered to comprise the even polyamine main chain of the present invention because of hydroxyethyl polymine sample partly due to " initiator " polymerization.Comprising and not having the unitary polyamine main chain of the unitary full ethylidene R of branching Y is even main chain.Regardless of the ring-type side chain number of the degree of branching or existence, comprise the unitary polyamine main chain of full ethylidene R and be even main chain.
Term among the present invention " non-homogeneous main polymer chain " means the complex body that the polyamine main chain is different R element lengths and R cell type.For example, non-homogeneous main chain comprises ethylidene and the unitary mixing of propylene R unit.For the present invention, provide non-homogeneous main chain to need not to be the unitary mixture of " alkyl " and " containing oxygen " R.Suitably control these " R unit chain lengths " makes formulator can change the solubleness and the fabric solidness of modified polyethyleneimine polymers of the present invention.
The preferred modified polyethyleneimine polymers of the present invention comprises so even polyamine main chain, they all or part of by polyoxyethylene partly replace, for all or part of quaternised amine, all or part of N-of the being oxidized to oxide compound of nitrogen, and composition thereof.Yet, the modification in the same manner of not all main chain amine nitrogen, the makers-up can select modification as required.Ethoxylation degree is also determined by makers-up's real needs.
The preferred polyamine that constitutes the The compounds of this invention main chain is generally polyalkylene amine (PAA ' s), polyalkyleneimine (PAI ' s), preferably polyethylene amine (PEA ' s), polymine (PEI ' s) or by PEA ' s or the PEI ' s that connects than the unitary part of parent PAA ' s, PAI ' s, PEA ' s or the longer R of PEI ' s arranged.Polyalkylene amine (PAA) commonly used is four butylidenes, five amine.PEA ' s is by the reaction of ammonia and ethylene dichloride, fractionation obtains then.Common PEA ' the s of gained is Triethylenetetramine (TETA) (TETA) and tetren (TEPA).Be hexamine, seven amine, eight amine and nine possible amine more than five amine, as if general symbiotic mixture can not pass through fractionation by distillation, may comprise other material such as cyclammonium, particularly piperazines.May also have the cyclammonium of the side chain that nitrogen-atoms wherein occurs.US2 792372 referring to authorizing Dickinson May 14 nineteen fifty-seven has wherein described the preparation of PEA ' s.
Preferred amine polymer main chain is included as C 2The unitary R of alkylidene group (ethylidene) unit is also referred to as polymine (PEI ' s).Preferred PEI ' s has medium at least branching, and promptly m is lower than 4: 1 with the ratio of n, but most preferably the ratio of m and n is about 2: 1 PEI ' s.Preferred main chain had following general formula before modification:
Figure C9881432800201
Wherein m is identical with the definition of front with n.Preferred PEI ' s had before modification greater than about 200 daltonian molecular weight.
In the described polyamine main chain (particularly under the situation of PEI ' s) primary, the second month in a season and the unitary relative proportion of tertiary amine will change according to preparation method.Each hydrogen atom representative that links to each other with each nitrogen-atoms of described polyamine main chain is used for the potential site of follow-up replacement, quaternized or oxidation.
These modified polyethyleneimine polymers can by for example in the presence of catalyzer such as carbonic acid gas, sodium bisulfite, sulfuric acid, hydrogen peroxide, hydrochloric acid, acetate etc. the polymerising ethylene imines prepare.The concrete grammar for preparing these polyamine main chains is disclosed in the US2 182 306 that authorizes December 5 nineteen thirty-nine such as Ulrich etc.; Authorized the US3 033 746 of Mayle etc. on May 8th, 1962; Authorized the US2 208 095 of Esselmann etc. on July 16th, 1940; Authorize the US2 806 839 of Crowther September 17 nineteen fifty-seven; Authorize among the US2 553 696 of Wilson with May 21 nineteen fifty-one, all documents all are incorporated herein for reference.
Formula I-IV explanation comprises the example of the modified polyethyleneimine polymers of the present invention of PEI ' s:
Formula I illustrates the modified polyethyleneimine polymers that comprises the PEI main chain, and wherein all commutable nitrogen are all by using polyoxy alkylidene oxygen base (polyoxyalkyleneoxy) unit-(CH 2CH 2O) 7H replaces the hydrogen modification, and it has following formula:
Figure C9881432800211
Formula I
This is all by an example of one type partially modified modified polyethyleneimine polymers.
Formula II illustrates the modified polyethyleneimine polymers that comprises the PEI main chain, and wherein all commutable primary amine nitrogen are all by using polyoxy alkylidene oxygen base unit-(CH 2CH 2O) 7H replaces the hydrogen modification, makes all oxidable primary and secondary nitrogen all be oxidized to the N-oxide compound then and makes described molecule modification, and described modified polyethyleneimine polymers has following formula:
Formula II
Formula III illustrates the modified polyethyleneimine polymers that comprises the PEI main chain, and wherein all main chain hydrogen atoms all are substituted, and some main chain amine units are quaternized.Described substituting group is polyoxy alkylidene oxygen base unit-(CH 2CH 2O) 7H or methyl.Described modified PE I soil release polymers has following formula:
Formula III
Formula IV illustrates the modified polyethyleneimine polymers that comprises the PEI main chain, and wherein said main chain nitrogen is by replacing (i.e. quilt-(CH 2CH 2O) 7H or methyl substituted), quaternized, be oxidized to N-oxide compound or its combination modification.The gained modified polyethyleneimine polymers has following formula:
Formula IV
In the above example, not that unitary all nitrogen of a class all comprise identical modification.The present invention allows the makers-up to make the ethoxylation of a part of secondary amine nitrogen and makes other secondary amine nitrogen be oxidized to the N-oxide compound.This also is applicable to primary amine nitrogen, promptly the makers-up can be selected in oxidation or quaternized before make the modification of all or part of primary amine nitrogen with one or more substituting group.Except that restriction noted earlier, desirable what possible E base of acting as makes up on primary and secondary amine nitrogen.
The content that is applicable to acid-sensitive polymkeric substance of the present invention typically be described cleanser compositions weight about 0.05 to about 15%, preferred about 0.1 to about 10%, more preferably from about 0.2 to about 7% (weight).If acid-sensitive polymkeric substance of the present invention is a modified polyethyleneimine polymers, then its content typically be described cleanser compositions weight about 0.05 to about 2%, preferred about 0.1 to about 1%, more preferably from about 0.2 to about 0.8% (weight).
In the present invention's one preferred embodiment, a kind of carrier is provided, acid-sensitive polymer dispersed forms pre-composition in carrier.Because described acid-sensitive polymkeric substance typically is solid or mucus, and typically uses described acid-sensitive polymkeric substance with lower concentration, institute think make acid-sensitive polymkeric substance be evenly dispersed in and in the activated detergent, need carrier usually.Described carrier typically is liquid, can only be used as carrier, perhaps can rise difunctional.Owing to will make acid-sensitive polymer dispersed in wherein forming pre-composition, described carrier is preferably non-acid as water.Nonaqueous carrier or basic supports also are applicable to the present invention.
Must provide the carrier of capacity so that acid-sensitive polymkeric substance is easy to disperse (preferred dissolution) in wherein forming pre-composition.The weight ratio of carrier and acid-sensitive polymkeric substance typically is at least about 1: 1 in the described pre-composition, preferred about 1: 1 to about 8: 1.
During acid-sensitive polymkeric substance or the pre-composition that will contain acid-sensitive polymkeric substance in preferred embodiments added and form slip in the activated detergent.This is typically at mixing tank or make in the device of slip homogenizing and carry out.Described mixing tank can be the same mixing tank that uses in the neutralization procedure of front, or different mixing tanks.By for example spraying drying or agglomeration method known in the art described slip is made cleanser compositions then.
In a preferred method, in the conventional spray-drying tower of under about 180 temperature ins to about 450 ℃ of scopes, operating described slip is made spray-dried granules.The operation of this known device sprays into described slip in adverse current (or and stream) hot blast by nozzle and makes the slip drying, forms the porous spray-dried granules at last.
Embodiment
Providing embodiments of the invention below is used for illustrating and not limiting the present invention in any way.
Embodiment 1
Prepare cleanser compositions by the following method.About 20-25% is provided the active acid corresponding to the LAS of sour form.The caustic hydroxide dilute solution that about 1.2 times of stoichiometric requirement amounts are provided is with the described active acid that neutralizes.Described active acid and basic material are added in the mixing tank, during neutralization forms therein and activated detergent.With about 8% silicate add described in and in the activated detergent.Acid-sensitive polymkeric substance (modified polyethyleneimine polymers has the main chain of MW1800, and ethoxylation degree is about 7) is provided, mixed forming pre-composition with about 1: 1 to about 8: 1 weight ratio with water.Then described pre-composition is added in the described mixing tank, mix forming slip in about 10 seconds.Other detergent ingredients such as phosphoric acid salt, vitriol etc. also add at this moment.
Then described slip is poured in the dropping liquid tank, pumping is made spray-dried granules by the pressurized nozzles in the spray tower under the pressure of 40-70bar.Described spray tower adopts counter-flow air stream, and temperature in is about 320-350 ℃.

Claims (7)

1. the preparation method of a cleanser compositions, this method may further comprise the steps:
A., at least a basic material and at least a active acid are provided;
B. described active acid and described basic material are added in the mixing tank;
C. described active acid is neutralized in the formation and activated detergent basically in described mixing tank;
D. at least a acid-sensitive polymkeric substance is added described in and form slip in the activated detergent; With
E. described slip is made cleanser compositions,
Wherein said acid-sensitive polymkeric substance be included in by quaternized, replace or oxidation modification before corresponding to following formula:
Figure C988143280002C1
Modified polyamine formula V is arranged (n+1)W mY nThe polyamine main chain of Z or by quaternized, replace or oxidation modification before corresponding to following formula:
Figure C988143280002C2
Modified polyamine formula V is arranged (n-k+1)W mY nY ' kThe polyamine main chain of Z, wherein k is less than or equal to n, and described polyamine main chain had before modification greater than 200 daltonian molecular weight, wherein
I) the V unit is the terminal units of following formula:
Ii) the W unit is the backbone units of following formula:
Or
Figure C988143280002C5
Or
Iii) the Y unit is the branching unit of following formula:
Figure C988143280003C1
Or
Figure C988143280003C2
Or
Figure C988143280003C3
With
Iv) the Z unit is the terminal units of following formula:
Figure C988143280003C4
Or
Figure C988143280003C5
Or
Figure C988143280003C6
Wherein main chain connection R unit is selected from C 2-C 12Alkylidene group, C 4-C 12Alkenylene, C 3-C 12Hydroxy alkylidene, C 4-C 12Alkyl sub-dihydroxy, C 8-C 12The dialkyl group arylidene ,-(R 1O) xR 1-,-(R 1O) xR 5(OR 1) x-,-(CH 2CH (OR 2) CH 2O) z(R 1O) yR 1(OCH 2CH (OR 2) CH 2) w-,-C (O) (R 4) rC (O)-,-CH 2CH (OR 2) CH 2-, and composition thereof; R wherein 1Be C 2-C 6Alkylidene group and composition thereof; R 2For hydrogen ,-(R 1O) xB and composition thereof; R 3Be C 1-C 18Alkyl, C 7-C 12Aryl alkylene, C 7-C 12Aryl, C that alkyl replaces 6-C 12Aryl, and composition thereof; R 4Be C 1-C 12Alkylidene group, C 4-C 12Alkenylene, C 8-C 12Aryl alkylene, C 6-C 10Arylidene, and composition thereof; R 5Be C 1-C 12Alkylidene group, C 3-C 12Hydroxy alkylidene, C 4-C 12Alkyl sub-dihydroxy, C 8-C 12The dialkyl group arylidene ,-C (O)-,-C (O) NHR 6NHC (O)-,-R 1(OR 1)-,-C (O) (R 4) rC (O)-,-CH 2CH (OH) CH 2-,-CH 2CH (OH) CH 2O (R 1O) yR 1OCH 2CH (OH) CH 2-, and composition thereof; R 6Be C 2-C 12Alkylidene group or C 6-C 12Arylidene; The E unit is selected from hydrogen, C 1-C 22Alkyl, C 3-C 22Alkenyl, C 7-C 22Aralkyl, C 2-C 22Hydroxyalkyl ,-(CH 2) pCO 2M ,-(CH 2) qSO 3M ,-CH (CH 2CO 2M) CO 2M ,-(CH 2) pPO 3M ,-(R 1O) xB ,-C (O) R 3, and composition thereof; Condition is when any E unit of nitrogen is hydrogen, and described nitrogen neither the N-oxide compound; B is hydrogen, C 1-C 6Alkyl ,-(CH 2) qSO 3M ,-(CH 2) pCO 2M ,-(CH 2) q(CHSO 3M) CH 2SO 3M ,-(CH 2) q(CHSO 2M) CH 2SO 3M ,-(CH 2) pPO 3M ,-PO 3M, and composition thereof; M is sufficient hydrogen or the water-soluble cationic that satisfies charge balance; X is a water soluble anion; M has 4 to 400 value; N has 0 to 200 value; P has 1 to 6 value, and q has 0 to 6 value; R has 0 or 1 value; W has 0 or 1 value, and x has 1 to 100 value; Y has 0 to 100 value; Z has 0 or 1 value.
2. the method for claim 1 also is included in the described slip of formation and makes described acid-sensitive polymer dispersed form the step of pre-composition in carrier before.
3. the method for claim 1 also comprises the step of described slip spraying drying being made cleanser compositions.
4. the method for claim 1 also is included in and forms described slip adds water glass before in described and in the activated detergent step.
5. the process of claim 1 wherein described basic material be selected from carbonate, phosphoric acid salt, silicate, layered silicate, oxyhydroxide, and composition thereof.
6. the method for claim 2, wherein the weight ratio of carrier and acid-sensitive polymkeric substance is at least 1: 1.
7. the method for claim 2, wherein said carrier comprises water.
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