CN116251730A - Preparation method of far infrared invisible light-free black nano coating quartz heating pipe - Google Patents

Preparation method of far infrared invisible light-free black nano coating quartz heating pipe Download PDF

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Publication number
CN116251730A
CN116251730A CN202211099291.5A CN202211099291A CN116251730A CN 116251730 A CN116251730 A CN 116251730A CN 202211099291 A CN202211099291 A CN 202211099291A CN 116251730 A CN116251730 A CN 116251730A
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China
Prior art keywords
quartz glass
glass tube
far infrared
black nano
quartz
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CN202211099291.5A
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Chinese (zh)
Inventor
叶智龙
叶伟洋
钱伟
唐烽
陈炯锋
叶超祺
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Heyuan Xinda Quartz Electrical Appliance Co ltd
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Heyuan Xinda Quartz Electrical Appliance Co ltd
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Priority to CN202211099291.5A priority Critical patent/CN116251730A/en
Publication of CN116251730A publication Critical patent/CN116251730A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/002Pretreatement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0254After-treatment
    • B05D3/0272After-treatment with ovens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2203/00Other substrates
    • B05D2203/30Other inorganic substrates, e.g. ceramics, silicon
    • B05D2203/35Glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2254/00Tubes
    • B05D2254/02Applying the material on the exterior of the tube
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Heating (AREA)

Abstract

The invention discloses a preparation method of a far infrared invisible light-free black nano coating quartz heating tube, which comprises the following steps: s1, selecting a quartz glass tube as an insulating protection carrier of an electric heating device; s2, performing frosting treatment by taking the surface of the quartz glass tube as an adhesion surface; s3, cleaning the quartz glass tube; step S4, drying the quartz glass tube; s5, spraying far infrared black nano heat dissipation paint on the adhesion surface of the quartz glass tube; s6, placing the mixture into a 700 ℃ oven for heat preservation and baking for 4 hours; s7, preserving heat for 2 hours; s8, assembling an electric heating tube assembly on the quartz glass tube to form a heating tube; and S9, testing the heating pipe. The invention adopts the frosted quartz glass tube as the carrier of the electric heating device, enhances the adhesive force of the far infrared black nano heat dissipation coating, avoids light leakage caused by falling off after high temperature, runs off far infrared emission heat, saves materials, and has stable coating and high reliability.

Description

Preparation method of far infrared invisible light-free black nano coating quartz heating pipe
Technical Field
The invention relates to the technical field of quartz heating pipes, in particular to a preparation method of a far infrared black nano coating quartz heating pipe without visible light.
Background
The far infrared quartz heating tube is a heating device for generating infrared rays and heating by utilizing the infrared rays, and is widely applied to industrial, agricultural, medical and household appliances, such as dyeing and finishing, weaving, printing, spraying, electroplating, electrochemical treatment, heating and drying of plastics, foods, agricultural products and medicines, heating of household appliances, infrared physiotherapy, high-temperature disinfection of cupboards and the like. After the existing far infrared quartz heating pipe is subjected to high temperature of more than 700 ℃, the far infrared black nano heat dissipation coating falls off to cause light leakage, the phenomena of reddening and glowing of a heating body can occur, the service life is short, and the reliability is low.
Disclosure of Invention
Aiming at the problems existing in the prior art method, the aim of the invention is that: the preparation method of the far infrared black nano coating quartz heating pipe is characterized by being difficult to fall off, large in heat dissipation area, good in heat transfer effect, fast in heating and high in heat efficiency.
The invention provides the following technical scheme: a preparation method of a far infrared black nano coating quartz heating tube without visible light comprises the following steps:
s1, selecting a quartz glass tube as an insulating protection carrier of an electric heating device;
s2, performing frosting treatment by taking the surface of the quartz glass tube as an adhesion surface;
step S3, cleaning the frosted quartz glass tube;
step S4, drying the cleaned quartz glass tube;
s5, spraying far infrared black nano heat dissipation paint on the adhesion surface of the quartz glass tube;
s6, placing the quartz glass tube sprayed with the far infrared black nano heat dissipation coating into a 700 ℃ oven for heat preservation and baking for 4 hours;
s7, preserving heat for 2 hours after baking the quartz glass tube;
s8, assembling an electric heating tube assembly on the quartz glass tube to form a heating tube;
and S9, testing the heating pipe.
Further, in the step S2, the roughness of the adhesion surface of the silica glass tube is 200 to 300 mesh.
Further, in the step S5, the ratio of the spraying material on the adhesion surface of the quartz glass tube is far infrared black nano heat dissipation paint: clear oil: a diluent: curing agent = 3:4:2:1.
further, the electric heating tube component comprises a high-temperature resistant insulating ceramic seat, a stainless steel terminal and an electric heating wire; the high-temperature-resistant insulating ceramic seats are packaged at two ends of the quartz glass tube; the stainless steel terminal is arranged on the end face of the high-temperature-resistant insulating ceramic base; the heating wire is encapsulated in the quartz glass tube; the stainless steel terminal is electrically connected with the heating wire.
Further, the electric heating tube component further comprises a heat reflecting cover, a temperature controller, a switch button, a fan and an insulating protective shell; the fan is arranged between the air inlet of the insulating protective shell and the quartz glass tube port; the fan is used for sending heat generated by the quartz heating pipe to an air outlet of the warmer; the heat reflecting cover is arranged between the insulating protective shell and the quartz glass tube; the method comprises the steps that heat emitted by a far infrared black nano quartz heating pipe without visible light is radiated to an air outlet of a heater, so that the temperature of an inner cavity of the heater is effectively reduced, the reliability and the safety of a product are protected, and the temperature controller is connected with the far infrared black nano quartz heating pipe without visible light of the heater; the switch button is electrically connected with the warmer temperature controller.
Through the technical scheme, compared with the prior art, the invention has the beneficial effects that:
according to the invention, the frosted quartz glass tube is used as a carrier of an electric heating device, so that the adhesive force of the far infrared black nano heat-dissipating coating is enhanced, the far infrared black nano heat-dissipating coating is not easy to fall off, light leakage caused by falling of the far infrared black nano heat-dissipating coating after the high temperature is over 700 ℃ is avoided, the emission heat of far infrared is lost, the use amount of the far infrared black nano heat-dissipating coating is saved by over 50 percent, and the far infrared black nano heat-dissipating coating is stable and high in reliability within 6000 hours; the far infrared black dispersion heat-spreading coating has large heat-spreading area, good heat transfer effect, quick temperature rise and high heat efficiency; the invention has high efficiency, energy saving, fast temperature rise and low heat consumption, and the heating element has no redness and hot phenomenon and long service life, and the far infrared black quartz heating tube produces far infrared radiation with physiotherapy health care function to human body during the working process.
Drawings
For a clearer description of embodiments of the invention or of solutions in the prior art, the drawings that are necessary for the description of the embodiments or of the prior art will be briefly described, it being evident that the drawings in the following description are only some embodiments of the invention, and that other drawings can be obtained, without inventive faculty, by a person skilled in the art from these drawings:
FIG. 1 is a flow chart of a preparation process of a far infrared black nano-coating quartz heating tube;
fig. 2 is a schematic structural diagram of a quartz heating tube with far infrared black nano paint according to an embodiment of the invention.
In the figure: 1. a quartz glass tube; 2. far infrared black nano heat dissipation paint; 3. a high temperature resistant insulating ceramic base; 4. stainless steel terminals; 5. heating wire.
Detailed Description
The present invention will be described in further detail with reference to the following embodiments. For the purpose of providing a more clear description of the objects, aspects and innovations of the present invention, reference will now be made in detail to some, but not all embodiments of the invention, examples of which are illustrated and described herein for purposes of illustration and description, but are not intended to limit the scope of the invention.
It should be noted that, in the present invention, unless explicitly specified and limited otherwise, the term "connected" should be construed broadly, for example, "connected" may be a fixed connection, a removable connection, or an integral body; can be mechanically or electrically connected; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
A preparation method of a far infrared black nano coating quartz heating tube without visible light comprises the following steps:
step S1, selecting a quartz glass tube 1 as an insulating protection carrier of an electric heating device;
step S2, polishing the surface of the quartz glass tube 1 serving as an adhesion surface;
step S3, cleaning the frosted quartz glass tube 1;
step S4, drying the cleaned quartz glass tube 1;
step S5, spraying far infrared black nano heat dissipation paint 2 on the adhesion surface of the quartz glass tube 1;
s6, placing the quartz glass tube 1 sprayed with the far infrared black nano heat dissipation coating 2 into a 700 ℃ oven for heat preservation and baking for 4 hours;
step S7, preserving heat for 2 hours after baking the quartz glass tube 1;
s8, assembling an electric heating tube assembly on the quartz glass tube 1 to form a heating tube;
and S9, testing the heating pipe.
Specifically, in the embodiment, in the step S2, the roughness of the adhesion surface of the quartz glass tube 1 is 200 to 300 mesh.
Specifically, in the embodiment, in the step S5, the ratio of the spraying material on the adhesion surface of the quartz glass tube 1 is the far infrared black nano heat dissipation coating 2: clear oil: a diluent: curing agent = 3:4:2:1.
referring to fig. 1, in particular, in this embodiment, the electrothermal tube assembly includes a high-temperature resistant insulating ceramic base 3, a stainless steel terminal 4 and an electrothermal wire 5; the high-temperature-resistant insulating ceramic seats 3 are encapsulated at two ends of the quartz glass tube 1; the stainless steel terminal 4 is arranged on the end face of the high-temperature-resistant insulating ceramic base 3; the heating wire 5 is encapsulated in the quartz glass tube 1; the stainless steel terminal 4 is electrically connected with the heating wire 5.
Specifically, in this embodiment, the electrothermal tube component further includes a heat reflection cover, a temperature controller, a switch button, a fan, and an insulation protection housing; the fan is arranged between the air inlet of the insulating protective shell and the port 1 of the quartz glass tube; the fan is used for sending heat generated by the quartz heating pipe to an air outlet of the warmer; the heat reflecting cover is arranged between the insulating protective shell and the quartz glass tube 1; the method comprises the steps that heat emitted by a far infrared black nano quartz heating pipe without visible light is radiated to an air outlet of a heater, so that the temperature of an inner cavity of the heater is effectively reduced, the reliability and the safety of a product are protected, and the temperature controller is connected with the far infrared black nano quartz heating pipe without visible light of the heater; the switch button is electrically connected with the warmer temperature controller.
Specifically, the technical parameters of the invention are as follows:
Figure BDA0003835907620000051
compared with the prior art, the invention has the beneficial effects that:
according to the invention, the frosted quartz glass tube 1 is used as a carrier of an electric heating device, so that the adhesive force of the far infrared black nano heat dissipation coating 2 is enhanced, the far infrared black nano heat dissipation coating 2 is not easy to fall off, light leakage caused by falling of the far infrared black nano heat dissipation coating 2 after the high temperature is over 700 ℃ is avoided, the emission heat of far infrared is lost, the use amount of the far infrared black nano heat dissipation coating 2 is saved by over 50%, and the coating of the far infrared black nano heat dissipation coating 2 is stable within 6000 hours, and the reliability is high; the far infrared black dispersion heat-spreading coating has large heat-spreading area, good heat transfer effect, quick temperature rise and high heat efficiency; the invention has high efficiency, energy saving, fast temperature rise and low heat consumption, and the heating element has no redness and hot phenomenon and long service life, and the far infrared black quartz heating tube produces far infrared radiation with physiotherapy health care function to human body during the working process.
The foregoing has described in detail the technical solutions provided by the embodiments of the present invention, and specific examples have been applied to illustrate the principles and implementations of the embodiments of the present invention, where the above description of the embodiments is only suitable for helping to understand the principles of the embodiments of the present invention; meanwhile, as for those skilled in the art, according to the embodiments of the present invention, there are variations in the specific embodiments and the application scope, and the present description should not be construed as limiting the present invention.

Claims (5)

1. The preparation method of the far infrared black nano coating quartz heating tube without visible light is characterized by comprising the following steps of:
s1, selecting a quartz glass tube as an insulating protection carrier of an electric heating device;
s2, performing frosting treatment by taking the surface of the quartz glass tube as an adhesion surface;
step S3, cleaning the frosted quartz glass tube;
step S4, drying the cleaned quartz glass tube;
s5, spraying far infrared black nano heat dissipation paint on the adhesion surface of the quartz glass tube;
s6, placing the quartz glass tube sprayed with the far infrared black nano heat dissipation coating into a 700 ℃ oven for heat preservation and baking for 4 hours;
s7, preserving heat for 2 hours after baking the quartz glass tube;
s8, assembling an electric heating tube assembly on the quartz glass tube to form a heating tube;
and S9, testing the heating pipe.
2. The method for preparing the far infrared non-visible light black nano coating quartz heating tube is characterized by comprising the following steps of: in the step S2, the roughness of the adhesion surface of the quartz glass tube is 200-300 meshes.
3. The method for preparing the far infrared non-visible light black nano coating quartz heating tube is characterized by comprising the following steps of: in the step S5, the ratio of the spraying material on the adhesion surface of the quartz glass tube is far infrared black nano heat dissipation paint: clear oil: a diluent: curing agent = 3:4:2:1.
4. the method for preparing the far infrared non-visible light black nano coating quartz heating tube is characterized by comprising the following steps of: the electric heating tube component comprises a high-temperature resistant insulating ceramic seat, a stainless steel terminal and an electric heating wire; the high-temperature-resistant insulating ceramic seats are packaged at two ends of the quartz glass tube; the stainless steel terminal is arranged on the end face of the high-temperature-resistant insulating ceramic base; the heating wire is encapsulated in the quartz glass tube; the stainless steel terminal is electrically connected with the heating wire.
5. The method for preparing the far infrared non-visible light black nano coating quartz heating tube is characterized by comprising the following steps of: the electric heating tube component further comprises a heat reflecting cover, a temperature controller, a switch button, a fan and an insulating protective shell; the fan is arranged between the air inlet of the insulating protective shell and the quartz glass tube port; the fan is used for sending heat generated by the quartz heating pipe to an air outlet of the warmer; the heat reflecting cover is arranged between the insulating protective shell and the quartz glass tube; the method comprises the steps that heat emitted by a far infrared black nano quartz heating pipe without visible light is radiated to an air outlet of a heater, so that the temperature of an inner cavity of the heater is effectively reduced, the reliability and the safety of a product are protected, and the temperature controller is connected with the far infrared black nano quartz heating pipe without visible light of the heater; the switch button is electrically connected with the warmer temperature controller.
CN202211099291.5A 2022-09-07 2022-09-07 Preparation method of far infrared invisible light-free black nano coating quartz heating pipe Pending CN116251730A (en)

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CN202211099291.5A CN116251730A (en) 2022-09-07 2022-09-07 Preparation method of far infrared invisible light-free black nano coating quartz heating pipe

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2589094Y (en) * 2002-12-30 2003-12-03 马荣春 Short-wave infrared heating pipe
CN101951705A (en) * 2010-08-31 2011-01-19 广东格兰仕集团有限公司 Heating pipe
CN203464381U (en) * 2013-09-13 2014-03-05 广东四会互感器厂有限公司 Far infrared nano electrothermal film heater comprising quartz glass heating tubes
CN205005278U (en) * 2015-09-22 2016-01-27 齐偲含 Quartz capsule far -infrared heating device
CN108610984A (en) * 2017-02-09 2018-10-02 连云港市英普石英有限公司 A kind of cumulative electric heating tube coating and production method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2589094Y (en) * 2002-12-30 2003-12-03 马荣春 Short-wave infrared heating pipe
CN101951705A (en) * 2010-08-31 2011-01-19 广东格兰仕集团有限公司 Heating pipe
CN203464381U (en) * 2013-09-13 2014-03-05 广东四会互感器厂有限公司 Far infrared nano electrothermal film heater comprising quartz glass heating tubes
CN205005278U (en) * 2015-09-22 2016-01-27 齐偲含 Quartz capsule far -infrared heating device
CN108610984A (en) * 2017-02-09 2018-10-02 连云港市英普石英有限公司 A kind of cumulative electric heating tube coating and production method

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Application publication date: 20230613