CN116247850A - Motor stator winding framework and method based on distributed fractional slot structure - Google Patents

Motor stator winding framework and method based on distributed fractional slot structure Download PDF

Info

Publication number
CN116247850A
CN116247850A CN202310367483.8A CN202310367483A CN116247850A CN 116247850 A CN116247850 A CN 116247850A CN 202310367483 A CN202310367483 A CN 202310367483A CN 116247850 A CN116247850 A CN 116247850A
Authority
CN
China
Prior art keywords
coil structure
straight line
welding
stator
segment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202310367483.8A
Other languages
Chinese (zh)
Inventor
黄晶
方元
朱秋阳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Weidu Intelligent Technology Co ltd
Original Assignee
Shenzhen Weidu Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Weidu Intelligent Technology Co ltd filed Critical Shenzhen Weidu Intelligent Technology Co ltd
Priority to CN202310367483.8A priority Critical patent/CN116247850A/en
Publication of CN116247850A publication Critical patent/CN116247850A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K3/00—Details of windings
    • H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/12—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12—Stationary parts of the magnetic circuit
    • H02K1/16—Stator cores with slots for windings
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K1/00—Details of the magnetic circuit
    • H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12—Stationary parts of the magnetic circuit
    • H02K1/16—Stator cores with slots for windings
    • H02K1/165—Shape, form or location of the slots
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K3/00—Details of windings
    • H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K3/00—Details of windings
    • H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28—Layout of windings or of connections between windings
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K3/00—Details of windings
    • H02K3/46—Fastening of windings on the stator or rotor structure
    • H02K3/50—Fastening of winding heads, equalising connectors, or connections thereto
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
    • H—ELECTRICITY
    • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02K—DYNAMO-ELECTRIC MACHINES
    • H02K29/00—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • H02K29/03—Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/60—Other road transportation technologies with climate change mitigation effect
    • Y02T10/64—Electric machine technologies in electromobility

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

The invention discloses a motor stator winding framework and a method based on a distributed fractional slot structure, wherein the motor stator winding framework comprises the following steps: comprising the following steps: the stator core is provided with a plurality of stator grooves, each stator groove is provided with a plurality of layers with the number of two from inside to outside along the radial direction of the circumferential stator core, and each two continuous layers in the layers form a layer group; the coil structure is respectively provided with an outer layer straight line segment and an inner layer straight line segment, the outer layer straight line segment is embedded in the outer layer of one layer group of the x-th stator slot, and the inner layer straight line segment is embedded in the inner layer of the same layer group of the x+y-th stator slot; the outer layer straight line segments and the inner layer straight line segments which are positioned in the same stator slot and are in the same layer group are electrically connected and fixed; and two independent outer-layer straight line sections after a plurality of coil structures are connected in series respectively form a single-phase incoming line end and a single-phase outgoing line end; the two independent inner-layer straight line segments are connected through the layered line bridge. The technical problems existing in the stator structure formed by integer slot windings of the existing motor are solved.

Description

Motor stator winding framework and method based on distributed fractional slot structure
Technical Field
The invention relates to the technical field of motor winding structures, in particular to a motor stator winding structure and a motor stator winding method based on a distributed fractional slot structure.
Background
Currently, in motors with high power density and high efficiency requirements, a stator structure formed by integer slot flat copper wire windings is generally adopted, and a given driving function can be realized, but a plurality of defects still exist when the stator structure is used:
1. the integer slot motor is influenced by the matching of the number of slot poles of the motor, has larger torque fluctuation, and generally adopts rotor oblique poles and complex auxiliary slot designs on the rotor surface to solve the problem, thereby reducing the utilization rate of the magnetic performance of the motor and increasing the manufacturing cost;
2. the integer slot motor causes the problem of low-frequency electromagnetic force on the tooth part of the motor stator, which is easy to cause the tooth part of the motor stator to vibrate, thereby generating obvious electromagnetic noise;
3. in an integer slot flat copper wire motor, in order to reduce the counter electromotive force harmonic distortion rate of the motor, a short-distance design is adopted for a flat wire winding, and coils with two spans are required to be manufactured for effective connection; meanwhile, in order to inhibit the problem of motor phase internal circulation during multi-branch design, the connection between multi-span coils in a stator slot is complex, and high insulation requirements are provided between the spans, so that the production efficiency and the qualification rate are difficult to promote.
Disclosure of Invention
Therefore, the invention provides a motor stator winding framework and a motor stator winding method based on a distributed fractional slot structure, so as to solve the technical problems of the stator structure formed by the integer slot windings of the existing motor.
In order to achieve the above object, the present invention provides the following technical solutions:
a motor stator winding architecture based on a distributed fractional slot architecture, comprising:
the stator core is circumferentially arranged, a plurality of stator grooves are distributed and formed in the inner wall of the circumference of the stator core, each stator groove is circumferentially formed in a plurality of layers which are counted from inside to outside in the radial direction of the stator core, and each two continuous layers in the plurality of layers form a layer group;
the motor comprises a multiphase winding assembled on the stator core, each phase of winding comprises at least one branch corresponding to at least one layer group one by one, and each branch comprises a plurality of coil structures which are arranged in series; the coil structures of all different phases and/or different branches of the same phase are embedded in the stator slots of the stator core according to the same direction;
the coil structures are internally embedded in the stator groove along the same direction, each coil structure is provided with an outer layer straight line segment and an inner layer straight line segment, the span between the outer layer straight line segment and the inner layer straight line segment is y, the outer layer straight line segments are embedded in the outer layer of one layer group of the stator groove, and the inner layer straight line segments are embedded in the inner layer of the same layer group of the stator groove in the x+y number; the outer layer straight line segments and the inner layer straight line segments which are positioned in the same stator groove and are in the same layer group are electrically connected and fixed;
The coil structures are connected in series, and after the coil structures are connected in series, two independent outer straight line segments positioned in the same layer group respectively form a single-phase wire inlet end and a single-phase wire outlet end;
and the two independent inner-layer straight line segments positioned in the same layer group are connected through the layered line bridge.
On the basis of the technical scheme, the invention is further described as follows:
as a further scheme of the invention, the coil structure comprises a span edge, a straight line segment, a torsion line segment and a welding segment which are integrally formed.
The two straight line segments are respectively embedded in the two stator grooves in a one-to-one correspondence manner, and one ends of the two straight line segments are respectively connected with two ends of the span edge in a one-to-one correspondence manner; one ends of the two torsion wire sections are respectively connected with the other ends of the two straight wire sections in one-to-one correspondence, and the other ends of the two torsion wire sections are respectively connected with one ends of the two welding sections in one-to-one correspondence.
The two straight line segments respectively correspond to form the outer layer straight line segment and the inner layer straight line segment; the two twisted wire sections of the coil structure are opposite to each other and are symmetrically twisted based on the two straight wire sections.
The span between two straight line sections of any one coil structure is y, and the span is the distance between two ends of the span side of the coil structure; the distance between the two welding sections of the same coil structure after twisting is K=2y+1 or K=2y-1.
As a further aspect of the present invention, the straight line segment distance between which the two welding segment distances are respectively connected is k, k= (y+1)/2 or (y-1)/2.
As a further scheme of the invention, after a plurality of coil structures positioned in the same phase are connected in series, two independent welding sections positioned on the outer layer of the same layer group respectively form a single-phase wire inlet end and a single-phase wire outlet end, and the two independent welding sections positioned in the same phase and positioned on the inner layer of the same layer group are connected through the layered overline bridge.
As a further scheme of the invention, the layered line bridge comprises a line bridge substrate and adaptive buckle seats fixedly connected to two ends of the line bridge substrate respectively.
The two adapting buckle seats are respectively connected with the two independent welding sections positioned in the inner layer of the same layer group in a one-to-one correspondence manner.
As a further aspect of the present invention, the method further comprises:
the independent lead component is provided with a plurality of groups of lead main bodies, and the plurality of groups of lead main bodies are respectively connected with the single-phase lead-in ends of a plurality of phases in a one-to-one correspondence manner.
As a further aspect of the invention, in the same phase, the first coil structure of one group of layers is located at the same position as the first coil structure of the next group of layers.
In the same phase, when winding of one group is completed, the single-phase outlet end of the last coil structure is connected with the single-phase inlet end of the first coil structure of the next group.
A motor stator winding method applying the motor stator winding framework based on the distributed fractional slot structure comprises the following steps:
the number of slots q=27/(3×2×4) =9/8 of each phase of the 3-phase 27-slot 8-pole motor, the pitch y=3, the coil structure uses the opposite symmetrical twisting mode to twist the twisted wire segments, and the distance between two welding segments formed by the same twisted coil structure is k=2y+1 or k=2y-1;
the method comprises the steps of taking any stator slot of a motor as a starting stator slot, marking the motor as a first stator slot, and taking the anticlockwise or homeotropic direction as an arrangement direction;
the first coil structure is marked as X1, the span of the coil structure is 3, the outer straight line segment of the X1 coil structure is embedded in the first stator slot, and the inner straight line segment of the X1 coil structure is embedded in the fourth stator slot;
the second coil structure is marked as X2, the outer straight line segment of the X2 coil structure is embedded in the second stator slot, and the inner straight line segment of the X2 coil structure is embedded in the fifth stator slot;
By analogy, the nth coil structure is marked as an Xn coil structure, the outer straight line segment of the Xn coil structure is embedded in the nth stator slot, and the inner straight line segment of the Xn coil structure is embedded in the (n+3) th stator slot;
n is the maximum number of grooves, n+3 is the maximum number of grooves, and the number exceeds n and starts from 1 again;
namely, the 27 th coil structure is marked as X27, the outer straight line segment of the X27 coil structure is embedded in the 27 th stator slot, and the inner straight line segment of the X27 coil structure is embedded in the third stator slot;
the pitch of the welding section after the outer straight line section of the Xn coil structure is twisted anticlockwise is 2, and the welding section is positioned at the n-2 stator slot position taking the stator slot number 27 as the cycle, the pitch of the welding section after the inner straight line section of the X1 coil structure is twisted clockwise is 2, and the welding section is positioned at the n+3+2 stator slot position taking the stator slot number as the cycle;
according to the winding rule of the three-phase motor, the coil structures of X1, X2, X5, X8, X12, X15, X18, X22 and X25 are A phases; the coil structures of X4, X7, X10, X11, X14, X17, X21, X24 and X27 are B phases; the coil structures of X3, X6, X9, X13, X16, X19, X20, X23 and X26 are C phases.
As a further aspect of the present invention, the coil structure uses a twisting mode of twisting the twisted wire sections in opposite symmetry, and specifically further includes:
the distance between the welding section formed by the twisted same coil structure and the connecting straight line section is k= (y+1)/2=2.
As a further scheme of the invention, the method further comprises the following steps:
the welding section corresponding to the outer straight line section of the X1 coil structure is used as an A-phase single-phase incoming line end A1;
the welding segment corresponding to the inner layer straight line segment of the X1 coil structure and the welding segment corresponding to the outer layer straight line segment of the X8 coil structure are positioned at the same position, namely the position of a sixth stator slot;
the welding segment corresponding to the inner layer straight line segment of the X8 coil structure and the welding segment corresponding to the outer layer straight line segment of the X15 coil structure are positioned at the same position, namely the 13 th stator slot position;
the welding segment corresponding to the inner layer straight line segment of the X15 coil structure and the welding segment corresponding to the outer layer straight line segment of the X22 coil structure are positioned at the same position, namely the 20 th stator slot position;
the welding segment corresponding to the inner layer straight line segment of the X22 coil structure and the welding segment corresponding to the outer layer straight line segment of the X2 coil structure are positioned at the same position, namely the 27 th stator slot position;
the welding section corresponding to the inner-layer straight-line section of the X2 coil structure is connected with the welding section corresponding to the inner-layer straight-line section of the X12 coil structure through a layered overline bridge 3;
the welding segment corresponding to the outer layer straight line segment of the X12 coil structure and the welding segment corresponding to the inner layer straight line segment of the X5 coil structure are positioned at the same position, namely the 10 th stator slot position;
the welding section corresponding to the outer layer straight line section of the X5 coil structure and the welding section corresponding to the inner layer straight line section of the X25 coil structure are positioned at the same position, namely the position of the third stator slot;
The welding segment corresponding to the outer layer straight line segment of the X25 coil structure and the welding segment corresponding to the inner layer straight line segment of the X18 coil structure are positioned at the same position, namely the 23 rd stator slot position;
the welding section corresponding to the outer straight line section of the X18 coil structure is used as an A-phase single-phase outlet end A2;
sequentially welding a welding section corresponding to the positions of the stator grooves 3 (III), 6 (six), 10, 13, 20, 23 and 27 and a welding point of the layered overline bridge 3, wherein the welding points are connected in series from X1 to X8 to X15 to X22 to X2 to X12 to X5 to X25 to X18, and the coil structure forms a complete A phase;
the welding section corresponding to the outer straight line section of the X10 coil structure is used as a B-phase single-phase incoming line end;
the welding segment corresponding to the inner layer straight line segment of the X10 coil structure and the welding segment corresponding to the outer layer straight line segment of the X17 coil structure are positioned at the same position, namely the 15 th stator slot position;
the welding segment corresponding to the inner layer straight line segment of the X17 coil structure and the welding segment corresponding to the outer layer straight line segment of the X24 coil structure are positioned at the same position, namely the 22 nd stator slot position;
the welding segment corresponding to the inner layer straight line segment of the X24 coil structure and the welding segment corresponding to the outer layer straight line segment of the X4 coil structure are positioned at the same position, namely the position of the second stator slot;
the welding segment corresponding to the inner layer straight line segment of the X4 coil structure and the welding segment corresponding to the outer layer straight line segment of the X11 coil structure are positioned at the same position, namely the position of a ninth stator slot;
The welding section corresponding to the inner-layer straight-line section of the X11 coil structure is connected with the welding section corresponding to the inner-layer straight-line section of the X21 coil structure through the layered overline bridge 3;
the welding section corresponding to the outer layer straight line section of the X21 coil structure and the welding section corresponding to the inner layer straight line section of the X14 coil structure are positioned at the same position, namely the 19 th stator slot position;
the welding segment corresponding to the outer layer straight line segment of the X14 coil structure and the welding segment corresponding to the inner layer straight line segment of the X7 coil structure are positioned at the same position, namely the 12 th stator slot position;
the welding segment corresponding to the outer layer straight line segment of the X7 coil structure and the welding segment corresponding to the inner layer straight line segment of the X27 coil structure are positioned at the same position, namely the position of the fifth stator slot;
the welding section corresponding to the outer straight line section of the X27 coil structure is used as a B-phase single-phase outlet end;
sequentially welding sections corresponding to the positions of the stator slots 2 (II), 5 (five), 9 (nine), 12, 15, 19 and 22 and welding points of the layered overline bridge 3, wherein the welding points are connected in series from X10 to X17 to X24 to X4 to X11 to X21 to X14 to X7 to X27, and the coil structure forms a complete B phase;
the welding section corresponding to the outer straight line section of the X19 coil structure is used as a C-phase single-phase incoming line end;
the welding segment corresponding to the inner layer straight line segment of the X19 coil structure and the welding segment corresponding to the outer layer straight line segment of the X26 coil structure are positioned at the same position, namely the 24 th stator slot position;
The welding segment corresponding to the inner layer straight line segment of the X26 coil structure and the welding segment corresponding to the outer layer straight line segment of the X6 coil structure are positioned at the same position, namely the position of the fourth stator slot;
the welding segment corresponding to the inner layer straight line segment of the X6 coil structure and the welding segment corresponding to the outer layer straight line segment of the X13 coil structure are positioned at the same position, namely the 11 th stator slot position;
the welding segment corresponding to the inner layer straight line segment of the X13 coil structure and the welding segment corresponding to the outer layer straight line segment of the X20 coil structure are positioned at the same position, namely the 18 th stator slot position;
the welding section corresponding to the inner-layer straight-line section of the X20 coil structure is connected with the welding section corresponding to the inner-layer straight-line section of the X3 coil structure through a layered overline bridge 3;
the welding section corresponding to the outer layer straight line section of the X3 coil structure and the welding section corresponding to the inner layer straight line section of the X23 coil structure are positioned at the same position, namely the position of the first stator groove;
the welding section corresponding to the outer layer straight line section of the X23 coil structure and the welding section corresponding to the inner layer straight line section of the X16 coil structure are positioned at the same position, namely the 21 st stator slot position;
the welding section corresponding to the outer layer straight line section of the X16 coil structure and the welding section corresponding to the inner layer straight line section of the X9 coil structure are positioned at the same position, namely the 14 th stator slot position;
The welding section corresponding to the outer straight-line section 25 of the X9 coil structure is used as a C-phase single-phase wire outlet end;
and (3) sequentially welding the welding sections corresponding to the positions of the stator slots 1 (one), 4 (four), 11, 14, 18, 21 and 24 and the welding points of the layered overline bridge 3, wherein the welding points are formed by connecting X19, X26, X6, X13, X20, X3, X23, X16 and X9 in series, and the coil structure forms a complete C phase, so that the coil structure winding is completed.
The invention has the following beneficial effects:
the invention can effectively solve the problem of large torque fluctuation of the motor without adopting a complex rotor surface slotting design or rotor oblique pole mode through the cooperation between the frameworks, so that the motor runs more stably, the magnetic performance utilization rate of the motor is improved, and the manufacturing cost is reduced; meanwhile, the electromagnetic force frequency of the tooth part of the motor stator is improved, the amplitude is reduced, so that the vibration of the tooth part is reduced, and the motor noise caused by the vibration of the tooth part can be effectively restrained; in addition, the newly designed overline structure enables the application of the flat copper wire winding to be effectively realized in the distributed fractional slot motor, the whole motor main body coil can meet the winding displacement requirement of the whole motor only by one span parameter, the motor efficiency is improved, and the functional practicability is enhanced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will simply refer to the drawings required in the embodiments or the description of the prior art, and structures, proportions, sizes and the like which are shown in the specification are merely used in conjunction with the disclosure of the present invention, so that those skilled in the art can understand and read the disclosure, and any structural modifications, changes in proportion or adjustment of sizes should still fall within the scope of the disclosure of the present invention without affecting the effects and the achieved objects of the present invention.
Fig. 1 is a schematic diagram of an overall axial measurement structure of a motor stator winding structure based on a distributed fractional slot structure corresponding to a side direction according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of an overall axial measurement structure of a motor stator winding structure based on a distributed fractional slot structure corresponding to the other side direction according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a single coil structure in a stator winding structure of a motor based on a distributed fractional slot structure according to an embodiment of the present invention.
Fig. 4 is a schematic diagram of an assembly structure of a single coil structure in a stator winding structure of a motor based on a distributed fractional slot structure in a direction corresponding to one side of a stator core according to an embodiment of the present invention.
Fig. 5 is a schematic diagram of an assembly structure of a plurality of coil structures in a stator winding structure of a motor based on a distributed fractional slot structure in a direction corresponding to the other side of a stator core according to an embodiment of the present invention.
Fig. 6 is a schematic diagram of an assembly structure of a single-phase coil structure in a stator winding structure of a motor based on a distributed fractional slot structure in a direction corresponding to one side of a stator core according to an embodiment of the present invention.
Fig. 7 is an assembly structure schematic diagram of a layered line bridge group in a motor stator winding framework based on a distributed fractional slot structure according to an embodiment of the present invention.
Fig. 8 is a schematic diagram of an assembly structure of a layered line bridge group in a direction corresponding to a three-phase coil structure in a motor stator winding structure based on a distributed fractional slot structure according to an embodiment of the present invention.
Fig. 9 is a schematic diagram of an assembly structure of independent lead components in a stator winding structure of a motor based on a distributed fractional slot structure according to an embodiment of the present invention.
Fig. 10 is a schematic diagram of a connection mode of a motor stator winding structure based on a distributed fractional slot structure and based on 3-phase 27 slot 8 poles according to an embodiment of the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
stator core 1: a stator groove 11;
Coil structure 2: span edge 21, straight line segment 22, torsion line segment 23, welding segment 24, outer layer straight line segment 25 and inner layer straight line segment 26;
layered flying lead bridge 3: a bridge base 31 and an adaptive buckle seat 32;
independent lead member 4: a lead body 41;
single-phase incoming line end A1, single-phase outgoing line end A2.
Detailed Description
Other advantages and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, by way of illustration, is to be read in connection with certain specific embodiments, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The terms such as "upper", "lower", "left", "right", "middle" and the like are also used herein for descriptive purposes only and are not intended to limit the scope of the invention for which the invention may be practiced or for which the relative relationship may be altered or modified without materially altering the technical context.
As shown in fig. 1 to 9, the embodiment of the invention provides a motor stator winding framework based on a distributed fractional slot structure, which comprises a stator core 1, a coil structure 2, a layered overline bridge 3 and independent lead components 4, and is used for effectively solving the problem of large motor torque fluctuation without adopting a complex rotor surface slotting design or a rotor oblique pole mode through the cooperation of the structures, so that the motor runs more stably, the magnetic performance utilization rate of the motor is improved, and the manufacturing cost is reduced; meanwhile, the electromagnetic force frequency of the tooth part of the motor stator is improved, the amplitude is reduced, so that the vibration of the tooth part is reduced, and the motor noise caused by the vibration of the tooth part can be effectively restrained; in addition, the newly designed overline structure enables the application of the flat copper wire winding to be effectively realized in the distributed fractional slot motor, the whole motor main body coil can meet the winding displacement requirement of the whole motor only by one span parameter, the motor efficiency is improved, and the functional practicability is enhanced. The specific arrangement is as follows:
Referring to fig. 1 to 2, the stator core 1 is disposed in a circumferential shape, a plurality of stator slots 11 are disposed in the stator core 1 along the circumferential inner wall thereof, each stator slot 11 is disposed in a plurality of layers from inside to outside in a radial direction, the number of layers n of each stator slot 11 is an integer multiple of 2, namely 2, 4, 6 and … …, and each two consecutive layers in the plurality of layers disposed from inside to outside in the radial direction form a layer group, for example, a first layer (i.e., an innermost layer) and a second layer are a first layer group and a third layer and a fourth layer are a second layer group, which are closest to the axis of the stator core 1 in the radial direction. Each layer group consists of an inner layer close to the axis of the stator core 1 in a circumferential shape and an adjacent outer layer, so that a distributed fractional slot structure is formed, torque fluctuation can be restrained without a complex rotor surface mechanism and a rotor sectional structure, a higher minimum tooth slot common multiple is provided, air gap permeance mutation can be reduced, and torque fluctuation can be restrained.
The motor comprises a multiphase winding assembled on the stator core 1, each phase of winding comprises at least one branch corresponding to at least one layer group one by one, and each branch comprises a plurality of coil structures 2 which are arranged in series; the coil structures 2 of all different phases and/or different branches of the same phase are embedded in the stator slots 11 of the stator core 1 in the same direction.
Specifically, referring to fig. 3 to 5, each coil structure 2 includes a span 21, a straight line segment 22, a torsion line segment 23 and a welding segment 24 which are integrally formed; wherein, the two straight line segments 22 are respectively embedded in the two stator slots 11 in a one-to-one correspondence manner, and one ends of the two straight line segments 22 are respectively connected with two ends of the span edge 21 in a one-to-one correspondence manner; one ends of the two torsion wire sections 23 are respectively connected with the other ends of the two straight wire sections 22 in a one-to-one correspondence manner, and the other ends of the two torsion wire sections 23 are respectively connected with one ends of the two welding sections 24 in a one-to-one correspondence manner; the distance between the two straight line segments 22 of any one coil structure 2 is y, and the two straight line segments 22 respectively form an outer layer straight line segment 25 and an inner layer straight line segment 26, where the distance is the distance between two ends of the span edge 21 of the coil structure 2, or may be expressed as the number of stator slots 11 between the two straight line segments 22, one straight line segment 22 is the outer layer of the stator slot 11 embedded in the outer layer straight line segment 25, and the other straight line segment 22 is the inner layer of the stator slot 11 embedded in the inner layer straight line segment 26 in the x+y number.
The inner-layer straight line section 26 and the outer-layer straight line section 25 of any one coil structure 2 are respectively embedded in the inner layer and the outer layer of the two stator slots 11 with the span y and positioned in the same layer group in a one-to-one correspondence manner, so as to achieve the purpose that the welding sections 24 of the two coil structures 2 on the same phase and on the same layer group are adjacently arranged along the radial direction of the stator core 1; therefore, only two welding sections 24 which are adjacently arranged are connected, and the two coil structures 2 can be connected in series, so that the structure is simpler and the operation is more convenient on the basis of applying the flat copper wire coil winding.
Preferably, in order to save space and material, the two twisted sections 23 of the coil structure 2 are opposite to each other and symmetrically twisted based on the two straight sections 22, and after twisting, the distance between the two welded sections 24 of the same coil structure 2 is k=2y+1 or k=2y-1, so that the distance between the two welded sections 24 and the respective connected straight sections 22 is K, k= (y+1)/2 or (y-1)/2. The pitches in the span edge 21 and the torsion section 23 in the flat copper wire coil are unequal, the span edge 21 is y, the torsion section 23 is (y+1)/2 or (y-1)/2, and the potential difference formed by the pitches of the torsion section 23 forms a welding section 24 which can be connected in the same branch, so that the situation that when the pitches of the torsion section 23 are y/2, the y pitches are formed between the two coil straight sections 22, and the coil connection is misplaced and cannot be normally connected is effectively avoided.
Referring to fig. 6 to 8, according to the basic phase grouping requirement of the three-phase motor, a plurality of coil structures 2 to be connected in series are confirmed, and the welding sections 24 of the plurality of coil structures 2 are sequentially connected in series, wherein after the plurality of coil structures 2 are connected in series, two separate welding sections 24 positioned on the outer layer of the same layer group respectively form a single-phase wire inlet end A1 and a single-phase wire outlet end A2, and two separate welding sections 24 positioned on the inner layer of the same layer group are connected through the layered overline bridge 3.
Specifically, the layered overpass bridge 3 includes a bridge substrate 31 and adaptive buckle seats 32 respectively fixedly connected to two ends of the bridge substrate 31; the two adapting buckle seats 32 are respectively connected with the two independent welding sections 24 positioned in the same layer group in a one-to-one correspondence manner, so as to complete series connection or parallel connection between the same-phase coil structures 2, and a connecting end formed by the single-phase wire inlet end A1 and the single-phase wire outlet end A2 is reserved.
When the number of layers of the stator slot 11 is greater than 2, namely, 4, 6 and 8 … … layers, the winding logic of each phase coil of each layer group and the 11-bit of the stator slot corresponding to each phase coil structure 2 are identical.
For example, taking an example in which one phase is a phase a, a slot position of an arbitrary starting stator slot 11 is defined as x, one straight line segment 22 of a coil structure 2 in a first layer group is embedded in a first layer group inner layer (1 layer) or an outer layer (2 layer) of the x stator slot 11, the other straight line segment 22 is embedded in an outer layer (2 layer) or an inner layer (1 layer) of the x+y stator slot 11, the coil structure 2 in a second layer group is in the same logic, one straight line segment 22 is embedded in an inner layer (3 layer) or an outer layer (4 layer) of the second layer group x stator slot 11, the other straight line segment 22 is embedded in an outer layer (4 layer) or an inner layer (3 layer) of the x+y stator slot 11 of the second layer group, and so on. In the same phase, the position of the first coil structure 2 of a certain group of layers is the same as the position of the first coil structure 2 of the next group of layers, and when the winding of the first group of layers is completed, the single-phase outlet terminal A2 of the last coil structure 2 is connected with the single-phase inlet terminal A1 of the first coil structure 2 of the next group of layers (the second group of layers) in a line crossing mode.
Referring to fig. 9, the independent lead member 4 has a plurality of groups of lead bodies 41, and the plurality of groups of lead bodies 41 are respectively connected with the single-phase lead-in ends A1 of the plurality of phases in a one-to-one correspondence manner, so as to realize connection of the motor windings by the independent lead member 4.
It should be noted that the connection modes used in the connection points of the stator winding structure include, but are not limited to, laser, resistor, soldering, and wire button.
Referring to fig. 10, the embodiment of the invention further provides a motor stator winding method based on 3-phase 27-slot 8-pole, which specifically comprises the following steps:
the number of slots per pole of each phase of the motor is q=27/(3×2×4) =9/8, the pitch y=3, the coil is twisted by twisting the twisted wire segments 23 in a way of opposite symmetry, and the distance between the welding segment 24 and the connected straight wire segment 22 is k= (y+1)/2=2.
The arbitrary stator slot 11 of the motor is taken as the initial stator slot 11, the first stator slot 11 is marked, the anticlockwise or clockwise direction is taken as the arrangement direction, the clockwise direction is taken as the implementation description direction in the example, and for convenience of description, only two layers of windings are arranged in the radial direction of the stator core 1 of the motor in the example.
The first coil structure 2 is marked as X1, the span of the coil structure 2 is 3, the outer straight line segment 25 of the X1 coil structure 2 is embedded in the first stator slot 11, and the inner straight line segment 26 is embedded in the fourth stator slot 11.
The second coil structure 2 is marked as X2, the outer straight-line section 25 of the X2 coil structure 2 is embedded in the second stator slot 11, and the inner straight-line section 26 is embedded in the fifth stator slot 11.
By analogy, the nth coil structure 2 is labeled as an Xn coil structure 2, the outer straight line segment 25 of the Xn coil structure 2 is embedded in the nth stator slot 11, and the inner straight line segment 26 is embedded in the n+3 stator slot 11.
n is the maximum number of slots, n+3 is the maximum number of slots, and the number exceeds n and starts again from 1.
That is, the 27 th coil structure 2 is marked as X27, and the outer straight line segment 25 of the X27 th coil structure 2 is embedded in the 27 th stator slot 11, and the inner straight line segment 26 is embedded in the third stator slot 11.
According to the winding rule of the three-phase motor, the coil structure 2 of X1, X2, X5, X8, X12, X15, X18, X22 and X25 is the phase A; x4, X7, X10, X11, X14, X17, X21, X24, X27 coil structure 2 is B phase; the coil structure 2 of X3, X6, X9, X13, X16, X19, X20, X23, X26 is C-phase.
Taking phase a as an example, according to the rule, the pitch of the welding segment 24 after the outer straight-line segment 25 of the X1 coil structure 2 is twisted anticlockwise is 2, and is at the position of the 26 th stator slot 11, and the pitch of the welding segment 24 after the inner straight-line segment 26 of the X1 coil structure 2 is twisted clockwise is 2, and is at the position of the sixth stator slot 11.
The pitch of the welding segment 24 after the outer straight-line segment 25 of the Xn coil structure 2 is twisted anticlockwise is 2, and the welding segment 24 is positioned at the n-2 stator slot position (taking the number of stator slots 11 as the cycle), the pitch of the welding segment 24 after the inner straight-line segment 26 of the X1 coil structure 2 is twisted clockwise is 2, and the welding segment 24 is positioned at the n+3+2 stator slot position (taking the number of stator slots 11 as the cycle).
The specific arrangement mode is as follows:
the welding section 24 corresponding to the outer straight-line section 25 of the X1 coil structure 2 is used as an A-phase single-phase wire inlet end A1;
the welding section 24 corresponding to the inner linear section 26 of the X1 coil structure 2 and the welding section 24 corresponding to the outer linear section 25 of the X8 coil structure 2 are positioned at the same position, namely the position of the sixth stator slot 11;
the welding section 24 corresponding to the inner linear section 26 of the X8 coil structure 2 and the welding section 24 corresponding to the outer linear section 25 of the X15 coil structure 2 are positioned at the same position, namely the 13 th stator slot 11;
the welding section 24 corresponding to the inner layer straight line section 26 of the X15 coil structure 2 and the welding section 24 corresponding to the outer layer straight line section 25 of the X22 coil structure 2 are positioned at the same position, namely the 20 th stator slot 11 position;
the welding section 24 corresponding to the inner linear section 26 of the X22 coil structure 2 and the welding section 24 corresponding to the outer linear section 25 of the X2 coil structure 2 are positioned at the same position, namely the 27 th stator slot 11;
the welding section 24 corresponding to the inner-layer straight-line section 26 of the X2 coil structure 2 is connected with the welding section 24 corresponding to the inner-layer straight-line section 26 of the X12 coil structure 2 through the layered overline bridge 3;
the welding section 24 corresponding to the outer layer straight line section 25 of the X12 coil structure 2 and the welding section 24 corresponding to the inner layer straight line section 26 of the X5 coil structure 2 are positioned at the same position, namely the 10 th stator slot 11 position;
The welding section 24 corresponding to the outer layer straight line section 25 of the X5 coil structure 2 and the welding section 24 corresponding to the inner layer straight line section 26 of the X25 coil structure 2 are positioned at the same position, namely the position of the third stator slot 11;
the welding section 24 corresponding to the outer layer straight line section 25 of the X25 coil structure 2 and the welding section 24 corresponding to the inner layer straight line section 26 of the X18 coil structure 2 are positioned at the same position, namely the 23 rd stator slot 11 position;
the welding section 24 corresponding to the outer straight section 25 of the X18 coil structure 2 serves as an a-phase single-phase outlet terminal A2.
And welding the welding sections 24 corresponding to the positions of the stator slots 11 and the welding points of the layered bridge 3 in sequence, namely 3 (third), 6 (sixth), 10, 13, 20, 23 and 27, wherein the welding points are formed by connecting X1, X8, X15, X22, X2, X12, X5, X25 and X18 in series, and the coil structure 2 forms a complete A phase.
The welding section 24 corresponding to the outer straight-line section 25 of the X10 coil structure 2 is used as a B-phase single-phase wire inlet end;
the welding section 24 corresponding to the inner linear section 26 of the X10 coil structure 2 and the welding section 24 corresponding to the outer linear section 25 of the X17 coil structure 2 are positioned at the same position, namely the 15 th stator slot 11;
the welding section 24 corresponding to the inner layer straight line section 26 of the X17 coil structure 2 and the welding section 24 corresponding to the outer layer straight line section 25 of the X24 coil structure 2 are positioned at the same position, namely the position of the 22 nd stator slot 11;
The welding section 24 corresponding to the inner linear section 26 of the X24 coil structure 2 and the welding section 24 corresponding to the outer linear section 25 of the X4 coil structure 2 are positioned at the same position, namely the position of the second stator slot 11;
the welding section 24 corresponding to the inner linear section 26 of the X4 coil structure 2 and the welding section 24 corresponding to the outer linear section 25 of the X11 coil structure 2 are positioned at the same position, namely the position of the ninth stator slot 11;
the welding section 24 corresponding to the inner-layer straight-line section 26 of the X11 coil structure 2 is connected with the welding section 24 corresponding to the inner-layer straight-line section 26 of the X21 coil structure 2 through the layered overline bridge 3;
the welding section 24 corresponding to the outer layer straight line section 25 of the X21 coil structure 2 and the welding section 24 corresponding to the inner layer straight line section 26 of the X14 coil structure 2 are positioned at the same position, namely the 19 th stator slot 11;
the welding section 24 corresponding to the outer layer straight line section 25 of the X14 coil structure 2 and the welding section 24 corresponding to the inner layer straight line section 26 of the X7 coil structure 2 are positioned at the same position, namely the position of the 12 th stator slot 11;
the welding section 24 corresponding to the outer layer straight line section 25 of the X7 coil structure 2 and the welding section 24 corresponding to the inner layer straight line section 26 of the X27 coil structure 2 are positioned at the same position, namely the position of the fifth stator slot 11;
the welding section 24 corresponding to the outer straight section 25 of the X27 coil structure 2 serves as a B-phase single-phase outlet terminal.
And (2) the welding sections 24 corresponding to the positions of the stator slots 11, the welding points of the layered bridge 3, the welding points of X10, X17, X24, X4, X11, X21, X14, X7 and X27 are sequentially welded, and the coil structure 2 forms a complete B phase.
The welding section 24 corresponding to the outer straight-line section 25 of the X19 coil structure 2 is used as a C-phase single-phase wire inlet end;
the welding section 24 corresponding to the inner layer straight line section 26 of the X19 coil structure 2 and the welding section 24 corresponding to the outer layer straight line section 25 of the X26 coil structure 2 are positioned at the same position, namely the position of the 24 th stator slot 11;
the welding section 24 corresponding to the inner linear section 26 of the X26 coil structure 2 and the welding section 24 corresponding to the outer linear section 25 of the X6 coil structure 2 are positioned at the same position, namely the position of the fourth stator slot 11;
the welding section 24 corresponding to the inner linear section 26 of the X6 coil structure 2 and the welding section 24 corresponding to the outer linear section 25 of the X13 coil structure 2 are positioned at the same position, namely the 11 th stator slot 11;
the welding section 24 corresponding to the inner linear section 26 of the X13 coil structure 2 and the welding section 24 corresponding to the outer linear section 25 of the X20 coil structure 2 are positioned at the same position, namely the 18 th stator slot 11;
the welding section 24 corresponding to the inner-layer straight-line section 26 of the X20 coil structure 2 is connected with the welding section 24 corresponding to the inner-layer straight-line section 26 of the X3 coil structure 2 through the layered overline bridge 3;
The welding section 24 corresponding to the outer layer straight line section 25 of the X3 coil structure 2 and the welding section 24 corresponding to the inner layer straight line section 26 of the X23 coil structure 2 are positioned at the same position, namely the position of the first stator slot 11;
the welding section 24 corresponding to the outer layer straight line section 25 of the X23 coil structure 2 and the welding section 24 corresponding to the inner layer straight line section 26 of the X16 coil structure 2 are positioned at the same position, namely the position of the 21 st stator slot 11;
the welding section 24 corresponding to the outer layer straight line section 25 of the X16 coil structure 2 and the welding section 24 corresponding to the inner layer straight line section 26 of the X9 coil structure 2 are positioned at the same position, namely the position of the 14 th stator slot 11;
the welding section 24 corresponding to the outer straight-line section 25 of the X9 coil structure 2 is used as a C-phase single-phase wire outlet end;
and (3) sequentially welding the welding sections 24 corresponding to the positions of the stator slots 11 of the 1 st (one), the 4 th (four), the 11 th, the 14 th, the 18 th, the 21 th and the 24 th (24 th) and the welding points of the layered bridge 3, wherein the welding points are formed by connecting X19, X26, X6, X13, X20, X3, X23, X16 and X9 in series, and the coil structure 2 forms a complete C phase, so that the winding of the coil structure 2 is completed.
While the invention has been described in detail in the foregoing general description and specific examples, it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the invention and are intended to be within the scope of the invention as claimed.

Claims (10)

1. A motor stator winding architecture based on a distributed fractional slot architecture, comprising:
the stator core is circumferentially arranged, a plurality of stator grooves are distributed and formed in the inner wall of the circumference of the stator core, each stator groove is circumferentially formed in a plurality of layers which are counted from inside to outside in the radial direction of the stator core, and each two continuous layers in the plurality of layers form a layer group;
the motor comprises a multiphase winding assembled on the stator core, each phase of winding comprises at least one branch corresponding to at least one layer group one by one, and each branch comprises a plurality of coil structures which are arranged in series; the coil structures of all different phases and/or different branches of the same phase are embedded in the stator slots of the stator core according to the same direction;
the coil structures are internally embedded in the stator groove along the same direction, each coil structure is provided with an outer layer straight line segment and an inner layer straight line segment, the span between the outer layer straight line segment and the inner layer straight line segment is y, the outer layer straight line segments are embedded in the outer layer of one layer group of the stator groove, and the inner layer straight line segments are embedded in the inner layer of the same layer group of the stator groove in the x+y number; the outer layer straight line segments and the inner layer straight line segments which are positioned in the same stator groove and are in the same layer group are electrically connected and fixed;
The coil structures are connected in series, and after the coil structures are connected in series, two independent outer straight line segments positioned in the same layer group respectively form a single-phase wire inlet end and a single-phase wire outlet end;
and the two independent inner-layer straight line segments positioned in the same layer group are connected through the layered line bridge.
2. The motor stator winding architecture based on a distributed fractional slot architecture of claim 1, wherein,
the coil structure comprises a span edge, a straight line section, a torsion line section and a welding section which are integrally formed;
the two straight line segments are respectively embedded in the two stator grooves in a one-to-one correspondence manner, and one ends of the two straight line segments are respectively connected with two ends of the span edge in a one-to-one correspondence manner; one ends of the two torsion wire sections are respectively connected with the other ends of the two straight wire sections in one-to-one correspondence, and the other ends of the two torsion wire sections are respectively connected with one ends of the two welding sections in one-to-one correspondence;
the two straight line segments respectively correspond to form the outer layer straight line segment and the inner layer straight line segment; the two twisted line segments of the coil structure are opposite to each other and are symmetrically twisted based on the two straight line segments;
The span between two straight line sections of any one coil structure is y, and the span is the distance between two ends of the span side of the coil structure; the distance between the two welding sections of the same coil structure after twisting is K=2y+1 or K=2y-1.
3. The motor stator winding architecture based on a distributed fractional slot architecture of claim 2, wherein,
the straight line segment distance between two welding segment distances is k, k= (y+1)/2 or (y-1)/2.
4. The motor stator winding architecture based on a distributed fractional slot architecture of claim 2, wherein,
and after the coil structures in the same phase are connected in series, two independent welding sections in the outer layer of the same layer group respectively form a single-phase incoming line end and a single-phase outgoing line end, and the two independent welding sections in the same phase and the inner layer of the same layer group are connected through the layered overline bridge.
5. The motor stator winding architecture based on a distributed fractional slot architecture of claim 4, wherein,
the layered overpass bridge comprises a line bridge substrate and adaptive buckle seats respectively fixedly connected to two ends of the line bridge substrate;
The two adapting buckle seats are respectively connected with the two independent welding sections positioned in the inner layer of the same layer group in a one-to-one correspondence manner.
6. The distributed fractional-slot architecture based motor stator winding architecture of claim 4, further comprising:
the independent lead component is provided with a plurality of groups of lead main bodies, and the plurality of groups of lead main bodies are respectively connected with the single-phase lead-in ends of a plurality of phases in a one-to-one correspondence manner.
7. The motor stator winding architecture based on a distributed fractional slot architecture of claim 4, wherein,
in the same phase, the position of the first coil structure of one layer group is the same as that of the first coil structure of the next layer group;
in the same phase, when winding of one group is completed, the single-phase outlet end of the last coil structure is connected with the single-phase inlet end of the first coil structure of the next group.
8. A motor stator winding method applying the motor stator winding architecture based on the distributed fractional slot structure as claimed in any one of claims 1-7, characterized by comprising the following process:
the number of slots q=27/(3×2×4) =9/8 of each phase of the 3-phase 27-slot 8-pole motor, the pitch y=3, the coil structure uses the opposite symmetrical twisting mode to twist the twisted wire segments, and the distance between two welding segments formed by the same twisted coil structure is k=2y+1 or k=2y-1;
The method comprises the steps of taking any stator slot of a motor as a starting stator slot, marking the motor as a first stator slot, and taking the anticlockwise or homeotropic direction as an arrangement direction;
the first coil structure is marked as X1, the span of the coil structure is 3, the outer straight line segment of the X1 coil structure is embedded in the first stator slot, and the inner straight line segment of the X1 coil structure is embedded in the fourth stator slot;
the second coil structure is marked as X2, the outer straight line segment of the X2 coil structure is embedded in the second stator slot, and the inner straight line segment of the X2 coil structure is embedded in the fifth stator slot;
by analogy, the nth coil structure is marked as an Xn coil structure, the outer straight line segment of the Xn coil structure is embedded in the nth stator slot, and the inner straight line segment of the Xn coil structure is embedded in the (n+3) th stator slot;
n is the maximum number of grooves, n+3 is the maximum number of grooves, and the number exceeds n and starts from 1 again;
namely, the 27 th coil structure is marked as X27, the outer straight line segment of the X27 coil structure is embedded in the 27 th stator slot, and the inner straight line segment of the X27 coil structure is embedded in the third stator slot;
the pitch of the welding section after the outer straight line section of the Xn coil structure is twisted anticlockwise is 2, and the welding section is positioned at the n-2 stator slot position taking the stator slot number 27 as the cycle, the pitch of the welding section after the inner straight line section of the X1 coil structure is twisted clockwise is 2, and the welding section is positioned at the n+3+2 stator slot position taking the stator slot number as the cycle;
According to the winding rule of the three-phase motor, the coil structures of X1, X2, X5, X8, X12, X15, X18, X22 and X25 are A phases; the coil structures of X4, X7, X10, X11, X14, X17, X21, X24 and X27 are B phases; the coil structures of X3, X6, X9, X13, X16, X19, X20, X23 and X26 are C phases.
9. The method of claim 8, wherein,
the coil structure is twisted by a twisting mode of opposite symmetry, and the coil structure specifically further comprises:
the distance between the welding section formed by the twisted same coil structure and the connecting straight line section is k= (y+1)/2=2.
10. The method of claim 8, further comprising the steps of:
the welding section corresponding to the outer straight line section of the X1 coil structure is used as an A-phase single-phase incoming line end A1;
the welding segment corresponding to the inner layer straight line segment of the X1 coil structure and the welding segment corresponding to the outer layer straight line segment of the X8 coil structure are positioned at the same position, namely the position of a sixth stator slot;
the welding segment corresponding to the inner layer straight line segment of the X8 coil structure and the welding segment corresponding to the outer layer straight line segment of the X15 coil structure are positioned at the same position, namely the 13 th stator slot position;
the welding segment corresponding to the inner layer straight line segment of the X15 coil structure and the welding segment corresponding to the outer layer straight line segment of the X22 coil structure are positioned at the same position, namely the 20 th stator slot position;
The welding segment corresponding to the inner layer straight line segment of the X22 coil structure and the welding segment corresponding to the outer layer straight line segment of the X2 coil structure are positioned at the same position, namely the 27 th stator slot position;
the welding section corresponding to the inner-layer straight-line section of the X2 coil structure is connected with the welding section corresponding to the inner-layer straight-line section of the X12 coil structure through a layered overline bridge 3;
the welding segment corresponding to the outer layer straight line segment of the X12 coil structure and the welding segment corresponding to the inner layer straight line segment of the X5 coil structure are positioned at the same position, namely the 10 th stator slot position;
the welding section corresponding to the outer layer straight line section of the X5 coil structure and the welding section corresponding to the inner layer straight line section of the X25 coil structure are positioned at the same position, namely the position of the third stator slot;
the welding segment corresponding to the outer layer straight line segment of the X25 coil structure and the welding segment corresponding to the inner layer straight line segment of the X18 coil structure are positioned at the same position, namely the 23 rd stator slot position;
the welding section corresponding to the outer straight line section of the X18 coil structure is used as an A-phase single-phase outlet end A2;
sequentially welding a welding section corresponding to the positions of the stator grooves 3 (III), 6 (six), 10, 13, 20, 23 and 27 and a welding point of the layered overline bridge 3, wherein the welding points are connected in series from X1 to X8 to X15 to X22 to X2 to X12 to X5 to X25 to X18, and the coil structure forms a complete A phase;
The welding section corresponding to the outer straight line section of the X10 coil structure is used as a B-phase single-phase incoming line end;
the welding segment corresponding to the inner layer straight line segment of the X10 coil structure and the welding segment corresponding to the outer layer straight line segment of the X17 coil structure are positioned at the same position, namely the 15 th stator slot position;
the welding segment corresponding to the inner layer straight line segment of the X17 coil structure and the welding segment corresponding to the outer layer straight line segment of the X24 coil structure are positioned at the same position, namely the 22 nd stator slot position;
the welding segment corresponding to the inner layer straight line segment of the X24 coil structure and the welding segment corresponding to the outer layer straight line segment of the X4 coil structure are positioned at the same position, namely the position of the second stator slot;
the welding segment corresponding to the inner layer straight line segment of the X4 coil structure and the welding segment corresponding to the outer layer straight line segment of the X11 coil structure are positioned at the same position, namely the position of a ninth stator slot;
the welding section corresponding to the inner-layer straight-line section of the X11 coil structure is connected with the welding section corresponding to the inner-layer straight-line section of the X21 coil structure through the layered overline bridge 3;
the welding section corresponding to the outer layer straight line section of the X21 coil structure and the welding section corresponding to the inner layer straight line section of the X14 coil structure are positioned at the same position, namely the 19 th stator slot position;
the welding segment corresponding to the outer layer straight line segment of the X14 coil structure and the welding segment corresponding to the inner layer straight line segment of the X7 coil structure are positioned at the same position, namely the 12 th stator slot position;
The welding segment corresponding to the outer layer straight line segment of the X7 coil structure and the welding segment corresponding to the inner layer straight line segment of the X27 coil structure are positioned at the same position, namely the position of the fifth stator slot;
the welding section corresponding to the outer straight line section of the X27 coil structure is used as a B-phase single-phase outlet end;
sequentially welding sections corresponding to the positions of the stator slots 2 (II), 5 (five), 9 (nine), 12, 15, 19 and 22 and welding points of the layered overline bridge 3, wherein the welding points are connected in series from X10 to X17 to X24 to X4 to X11 to X21 to X14 to X7 to X27, and the coil structure forms a complete B phase;
the welding section corresponding to the outer straight line section of the X19 coil structure is used as a C-phase single-phase incoming line end;
the welding segment corresponding to the inner layer straight line segment of the X19 coil structure and the welding segment corresponding to the outer layer straight line segment of the X26 coil structure are positioned at the same position, namely the 24 th stator slot position;
the welding segment corresponding to the inner layer straight line segment of the X26 coil structure and the welding segment corresponding to the outer layer straight line segment of the X6 coil structure are positioned at the same position, namely the position of the fourth stator slot;
the welding segment corresponding to the inner layer straight line segment of the X6 coil structure and the welding segment corresponding to the outer layer straight line segment of the X13 coil structure are positioned at the same position, namely the 11 th stator slot position;
the welding segment corresponding to the inner layer straight line segment of the X13 coil structure and the welding segment corresponding to the outer layer straight line segment of the X20 coil structure are positioned at the same position, namely the 18 th stator slot position;
The welding section corresponding to the inner-layer straight-line section of the X20 coil structure is connected with the welding section corresponding to the inner-layer straight-line section of the X3 coil structure through a layered overline bridge 3;
the welding section corresponding to the outer layer straight line section of the X3 coil structure and the welding section corresponding to the inner layer straight line section of the X23 coil structure are positioned at the same position, namely the position of the first stator groove;
the welding section corresponding to the outer layer straight line section of the X23 coil structure and the welding section corresponding to the inner layer straight line section of the X16 coil structure are positioned at the same position, namely the 21 st stator slot position;
the welding section corresponding to the outer layer straight line section of the X16 coil structure and the welding section corresponding to the inner layer straight line section of the X9 coil structure are positioned at the same position, namely the 14 th stator slot position;
the welding section corresponding to the outer straight-line section 25 of the X9 coil structure is used as a C-phase single-phase wire outlet end;
and (3) sequentially welding the welding sections corresponding to the positions of the stator slots 1 (one), 4 (four), 11, 14, 18, 21 and 24 and the welding points of the layered overline bridge 3, wherein the welding points are formed by connecting X19, X26, X6, X13, X20, X3, X23, X16 and X9 in series, and the coil structure forms a complete C phase, so that the coil structure winding is completed.
CN202310367483.8A 2023-04-07 2023-04-07 Motor stator winding framework and method based on distributed fractional slot structure Pending CN116247850A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310367483.8A CN116247850A (en) 2023-04-07 2023-04-07 Motor stator winding framework and method based on distributed fractional slot structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310367483.8A CN116247850A (en) 2023-04-07 2023-04-07 Motor stator winding framework and method based on distributed fractional slot structure

Publications (1)

Publication Number Publication Date
CN116247850A true CN116247850A (en) 2023-06-09

Family

ID=86635197

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310367483.8A Pending CN116247850A (en) 2023-04-07 2023-04-07 Motor stator winding framework and method based on distributed fractional slot structure

Country Status (1)

Country Link
CN (1) CN116247850A (en)

Similar Documents

Publication Publication Date Title
US9859764B2 (en) Rotary electric machine with distributed armature winding
JP5418686B2 (en) Stator and stator manufacturing method
US8575809B2 (en) Stator for an energy converting apparatus and energy converting apparatus using the same
US10461591B2 (en) Rotary electric machine with armature coil end top portions displaced in a radial direction
EP2224578A1 (en) Stator winding scheme of a permanent magnet machine
US20220094228A1 (en) Axial flux electrical machine
JP2008278677A (en) Continuously-wound coil and stator
CN114448132A (en) Rotating electrical machine
CN219611465U (en) Stator of flat wire motor
WO2023109885A1 (en) Stator assembly and flat wire electric motor having multiple wires arranged in same slot layer
CN219918547U (en) Motor stator winding framework based on distributed fractional slot structure
AU2020215311A1 (en) Axial flux electrical machine
CN116247850A (en) Motor stator winding framework and method based on distributed fractional slot structure
CN114977588A (en) Stator module and motor using same
CN110289717B (en) Permanent magnet motor stator multiphase winding
JP5172439B2 (en) Rotating electric machine stator and rotating electric machine
CN220291757U (en) Winding structure of flat wire motor
TWI811814B (en) Flat-wire wave windings, multiphase motor and three-phase motor
CN219918519U (en) Stator assembly with inner layer flaring and motor
EP4376268A1 (en) Flat-wire wave winding wire, polyphase electric motor and three-phase electric motor
CN220797914U (en) Stator assembly of crown end outgoing line and flat wire motor
EP4376267A1 (en) Flat wire wave winding and multi-phase motor
CN219329648U (en) Flat wire motor stator and motor
WO2022264588A1 (en) Motor
WO2024037817A1 (en) A fractional slot winding structure and a fractional slot motor

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination