CN116239837A - High-heat-conductivity flame-retardant PP material and preparation method thereof - Google Patents

High-heat-conductivity flame-retardant PP material and preparation method thereof Download PDF

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CN116239837A
CN116239837A CN202211578196.3A CN202211578196A CN116239837A CN 116239837 A CN116239837 A CN 116239837A CN 202211578196 A CN202211578196 A CN 202211578196A CN 116239837 A CN116239837 A CN 116239837A
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heat
retardant
graphite
magnesium hydroxide
conductivity flame
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CN116239837B (en
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张光辉
易庆锋
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Chongqing Huitong Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • C08L23/12Polypropene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/08Ingredients agglomerated by treatment with a binding agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/2224Magnesium hydroxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Health & Medical Sciences (AREA)
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Abstract

The invention discloses a high-heat-conductivity flame-retardant PP material and a preparation method thereof in the field of high-polymer material modification, wherein the high-heat-conductivity flame-retardant PP material comprises the following components in parts by weight: 70-80 parts of polypropylene, 20-30 parts of modified heat conducting filler, 0.2-0.4 part of antioxidant, 0.2-0.4 part of stabilizer and 0.4-0.8 part of lubricant. The high-heat-conductivity flame-retardant PP material disclosed by the invention has the advantages that the magnesium hydroxide and the graphite are used as the heat-conducting filler, the price of the magnesium hydroxide and the graphite is low, the sources of the magnesium hydroxide and the graphite are wide, and the heat conductivity and the flame retardance of the PP material are greatly improved due to the high heat conductivity coefficient and the flame retardance of the magnesium hydroxide and the graphite; according to the invention, the surface treatment is carried out on the filler to improve the interface bonding condition of the filler and the matrix, the surface treatment of the heat-conducting filler effectively reduces phonon scattering between the filler and the matrix, reduces surface thermal resistance, improves the coefficient of heat conductivity of the system, modifies the filler and the mixed coupling agent, solves the problem of poor compatibility of the inorganic filler and PP, and improves the coefficient of heat conductivity.

Description

High-heat-conductivity flame-retardant PP material and preparation method thereof
Technical Field
The invention belongs to the field of high polymer material modification, and particularly relates to a high-heat-conductivity flame-retardant PP material and a preparation method thereof.
Background
Since the industrialization of polypropylene in 1957, polypropylene has become the fastest growing plastic variety in general thermoplastic plastics, and has increasingly wide application fields, and has become an indispensable material for national economy development. Polypropylene has excellent physical and mechanical properties and processability, which are also the cause of rapid development, but polypropylene has some disadvantages such as poor aging resistance, low toughness, poor transparency, flammability, large shrinkage, warpage of products, etc., which limit the application of PP in industries such as home appliances, etc.
Chinese patent CN106928546a discloses a high-gloss flame-retardant heat-conductive polypropylene material, and preparation method and application thereof, the raw materials thereof comprise the following components in parts by weight: 41-65.6 parts of polypropylene resin, 10-20 parts of brominated flame retardant, 3-8 parts of flame retardant synergist, 5-15 parts of aluminum oxide, 10-25 parts of boron nitride, 0.4-1 part of antioxidant and 0.5-1 part of lubricant;
chinese patent CN109593274a discloses a PP reinforcement material with high heat conductivity, which is prepared from the following raw materials in percentage by mass: 62-82% of polypropylene; 7.3-10% of flame retardant; 3-5% of softening agent; 3-8% of anti-dripping agent; 0.1-0.5% of lubricant; 0.1 to 0.5 percent of antioxidant; 0.1 to 0.5 percent of plasticizer; 2.5 to 5.5 percent of compatilizer; 1-5% of stainless steel fiber bundles and carbon fibers; 0.9-3% of silicon carbide micropowder.
The improved material in the patent uses flame retardant synergist and brominated flame retardant to conduct flame retardance, aluminum oxide, boron nitride or stainless steel fiber bundle carbon fiber and silicon carbide micro powder to conduct heat, the use cost is high, the compatibility problem is not considered, the polarity of inorganic filler particles is poor in interfacial compatibility with a resin matrix, the filler is easy to agglomerate in the resin, and a good dispersing effect cannot be achieved.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide the high-heat-conductivity flame-retardant PP material and the preparation method thereof, and the magnesium hydroxide and the graphite are treated simultaneously by using the mixed coupling agent, so that the modified inorganic filler and the PP can be well and uniformly mixed, anisotropic distribution is realized, and the purposes of improving heat conduction and flame retardance are realized.
The aim of the invention can be achieved by the following technical scheme:
the high-heat-conductivity flame-retardant PP material comprises the following components in parts by weight:
Figure SMS_1
wherein the modified heat conducting filler is formed by compounding magnesium hydroxide and graphite.
Preferably, the polypropylene has a melt index of 5-25g/10min at 230℃under 2.16 Kg.
Preferably, the mass ratio of magnesium hydroxide to graphite in the modified heat-conducting filler is 2:1.
preferably, the antioxidant is one or two of hindered phenol antioxidants and phosphite antioxidants.
Preferably, the lubricant is at least one of a stearic acid-based lubricant and a silicone-based lubricant.
Preferably, the stabilizer is a benzotriazole-based light stabilizer.
Preferably, the preparation method of the modified heat-conducting filler comprises the following steps:
firstly, preparing magnesium alkoxide and ethanol into sol, and mixing the sol with graphite at 500 ℃ for 2 hours to coat a magnesium oxide film on the surface of the graphite;
drying magnesium hydroxide at 90 ℃ for 2 hours, crushing the dried magnesium hydroxide to 3-5cm granules, putting the granules into ultrafine grinding equipment, adding tert-butyl peroxybenzoate and polyethylenic alcohol, controlling the reaction at 70-130 ℃ and grinding for 30 minutes to obtain modified magnesium hydroxide powder;
finally, the obtained modified magnesium hydroxide powder, graphite coated with a magnesium oxide film on the surface and a mixed coupling agent are mixed according to the following weight ratio of 20:10:5, mixing at a high speed for 1h, heating to 90 ℃, preserving heat, reacting for 2h, adding a 2-ethyl-2-oxazoline solvent after the reaction, mixing at a high speed for 100 ℃ according to a ratio of 10:1, reacting for 1h, and drying to obtain the modified heat-conducting filler.
Preferably, the specific surface area of the magnesium hydroxide is less than 20m2/g, and the purity is more than 93%.
Preferably, the graphite has a fixed carbon content of greater than 95%, d50=17±2m.
A preparation method of a high-heat-conductivity flame-retardant PP material comprises the following steps:
firstly, uniformly mixing polypropylene, modified heat-conducting filler, antioxidant, stabilizer and lubricant in a high-speed mixer for 30min;
then adding the uniformly mixed materials into a main feeding port of a double-screw extruder, and extruding and granulating to obtain the high-heat-conductivity flame-retardant PP material;
wherein the temperature of the charging barrel of the extruder is 180-190 ℃ and the temperature of the melt is 190 ℃.
The invention has the beneficial effects that:
1. the high-heat-conductivity flame-retardant PP material disclosed by the invention has the advantages that the magnesium hydroxide and the graphite are used as the heat-conducting filler, the price of the magnesium hydroxide and the graphite is low, the sources of the magnesium hydroxide and the graphite are wide, and the heat conductivity and the flame retardance of the PP material are greatly improved due to the high heat conductivity coefficient and the flame retardance of the magnesium hydroxide and the graphite;
2. according to the invention, the surface treatment is carried out on the filler to improve the interface bonding condition of the filler and the matrix, the surface treatment of the heat-conducting filler effectively reduces phonon scattering between the filler and the matrix, reduces surface thermal resistance, improves the coefficient of heat conductivity of the system, modifies the filler and the mixed coupling agent, solves the problem of poor compatibility of the inorganic filler and PP, and improves the coefficient of heat conductivity.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention, and it is apparent that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a high-heat-conductivity flame-retardant PP material and a preparation method thereof, wherein the high-heat-conductivity flame-retardant PP material is prepared by mixing, extruding and granulating polypropylene, modified heat-conducting filler, antioxidant, stabilizer and lubricant, and the melt index of the polypropylene under the condition of 2.16Kg at 230 ℃ is 5-25g/10min; the modified heat-conducting filler comprises magnesium hydroxide and graphite, wherein the mass ratio of the magnesium hydroxide to the graphite is 2:1, a step of; the antioxidant is one or two of hindered phenol antioxidants and phosphite antioxidants; the stabilizer is benzotriazole light stabilizer; the lubricant is at least one of stearic acid lubricant and silicone lubricant.
The preparation method of the modified heat-conducting filler comprises the following steps:
step one: preparing 0.1mol/L sol from magnesium alkoxide and ethanol, mixing with graphite, and treating at 500 deg.C for 2 hr to coat magnesium oxide film on the surface of graphite;
step two: drying magnesium hydroxide at 90 ℃ for 2 hours, crushing to 3-5cm granules, putting into ultrafine grinding equipment, adding a certain amount of tert-butyl peroxybenzoate and polyethylenic alcohol, controlling the reaction at 70-130 ℃ and grinding for 30 minutes to obtain modified magnesium hydroxide powder;
step three: pretreated magnesium hydroxide and graphite were combined with a hybrid coupling agent (silane coupling agent: titanate coupling agent=2:1) according to 20:10:5 mixing in proportion, heating to 90 ℃ after high-speed mixing for 1h, preserving heat and reacting for 2h, adding 2-ethyl-2 oxazoline solvent after the reaction is finished, mixing at high speed according to the proportion of 10:1, reacting for 1h at 100 ℃, and drying to obtain modified heat-conducting filler;
wherein, the specific surface area of the magnesium hydroxide is less than 20m2/g, and the purity is more than 93 percent; the graphite has a fixed carbon content of 95% or more, d50=17±2m.
Example 1:
the high-heat-conductivity flame-retardant PP material comprises the following components in parts by weight:
Figure SMS_2
a preparation method of a high-heat-conductivity flame-retardant PP material comprises the following steps:
step one: uniformly mixing polypropylene, modified heat-conducting filler, antioxidant, stabilizer and lubricant in a high-speed mixer for 30min according to the proportion;
step two: and (3) adding the uniformly mixed materials in the step one into a main feeding port of a double-screw extruder, extruding and granulating to obtain the high-heat-conductivity flame-retardant PP material, wherein the temperature of a charging barrel of the extruder is 190 ℃, and the temperature of a melt is 190 ℃.
Example 2
The high-heat-conductivity flame-retardant PP material comprises the following components in parts by weight:
Figure SMS_3
a preparation method of a high-heat-conductivity flame-retardant PP material comprises the following steps:
step one: uniformly mixing polypropylene, modified heat-conducting filler, antioxidant, stabilizer and lubricant in a high-speed mixer for 30min according to the proportion;
step two: and (3) adding the uniformly mixed materials in the step one into a main feeding port of a double-screw extruder, extruding and granulating to obtain the high-heat-conductivity flame-retardant PP material, wherein the temperature of a charging barrel of the extruder is 190 ℃, and the temperature of a melt is 190 ℃.
Example 3
The high-heat-conductivity flame-retardant PP material comprises the following components in parts by weight:
Figure SMS_4
a preparation method of a high-heat-conductivity flame-retardant PP material comprises the following steps:
step one: uniformly mixing polypropylene, modified heat-conducting filler, antioxidant, stabilizer and lubricant in a high-speed mixer for 30min according to the proportion;
step two: and (3) adding the uniformly mixed materials in the step one into a main feeding port of a double-screw extruder, extruding and granulating to obtain the high-heat-conductivity flame-retardant PP material with low temperature, wherein the temperature of a charging barrel of the extruder is 190 ℃, and the temperature of a melt is 190 ℃.
Comparative example 1
The raw materials comprise the following components in parts by weight:
Figure SMS_5
the preparation method comprises the following steps:
step one: uniformly mixing polypropylene, unmodified heat-conducting filler, antioxidant, stabilizer and lubricant in a high-speed mixer for 30min according to the proportion;
step two: and (3) adding the uniformly mixed materials in the step one into a main feeding port of a double-screw extruder, extruding and granulating to obtain the high-heat-conductivity flame-retardant PP material, wherein the temperature of a charging barrel of the extruder is 190 ℃, and the temperature of a melt is 190 ℃.
Comparative example 2
The raw materials comprise the following components in parts by weight:
Figure SMS_6
the preparation method comprises the following steps:
step one: uniformly mixing polypropylene, an antioxidant, a stabilizer and a lubricant in a high-speed mixer for 30min according to the proportion;
step two: and (3) adding the uniformly mixed materials in the step one into a main feeding port of a double-screw extruder, extruding and granulating to obtain the high-heat-conductivity flame-retardant PP material, wherein the temperature of a charging barrel of the extruder is 190 ℃, and the temperature of a melt is 190 ℃.
The materials obtained in examples and comparative examples were subjected to performance tests, and the test results are shown in Table 1.
TABLE 1 results of Performance test of materials obtained in examples and comparative examples
Figure SMS_7
As can be seen from the table, the heat conduction filler added with the modified PP material obviously improves the heat conduction and flame retardance of the PP material, does not obviously influence the physical properties of the PP material, and has strong applicability.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims.

Claims (10)

1. The high-heat-conductivity flame-retardant PP material is characterized by comprising the following components in parts by weight:
Figure FDA0003989745640000011
wherein the modified heat conducting filler is formed by compounding magnesium hydroxide and graphite.
2. The high thermal conductivity flame retardant PP material of claim 1 wherein said at least one of random or block polypropylene has a melt index of 5-25g/10min at 230 ℃,2.16 Kg.
3. The high-heat-conductivity flame-retardant PP material according to claim 1, wherein the mass ratio of magnesium hydroxide to graphite in the modified heat-conducting filler is 2:1.
4. the high thermal conductivity flame retardant PP material according to claim 1, wherein the antioxidant is one or a combination of two antioxidants selected from hindered phenol antioxidants and phosphite antioxidants.
5. The high thermal conductivity flame retardant PP material of claim 1 wherein said lubricant is at least one of a stearic acid based lubricant and a silicone based lubricant.
6. The high thermal conductivity flame retardant PP material of claim 1 wherein said stabilizer is a benzotriazole type light stabilizer.
7. The high-heat-conductivity flame-retardant PP material according to claim 1, wherein the preparation method of the modified heat-conducting filler comprises the following steps:
firstly, preparing 0.1mol/L sol from magnesium alkoxide and ethanol, and mixing with graphite at 500 ℃ for 2 hours to coat a magnesium oxide film on the surface of the graphite;
drying magnesium hydroxide at 90-120 ℃ for 2 hours, crushing the dried magnesium hydroxide to 3-5cm granules, putting the granules into superfine grinding equipment, adding tert-butyl peroxybenzoate and polyethylenic alcohol, controlling the reaction at 70-130 ℃ and grinding for 30min to obtain modified magnesium hydroxide powder;
finally, the obtained modified magnesium hydroxide powder, graphite coated with a magnesium oxide film on the surface and a mixed coupling agent are mixed according to the following weight ratio of 4:2:1, carrying out high-speed mixing for 1h, then carrying out heat preservation reaction for 2-3h at 90-120 ℃, adding a 2-ethyl-2-oxazoline solvent after the reaction is finished, carrying out high-speed mixing for 100-120 ℃ according to the ratio of 10:1, carrying out reaction for 1-2h, and drying to obtain the modified heat-conducting filler.
8. The high-heat-conductivity flame-retardant PP material according to claim 7, wherein the specific surface area of magnesium hydroxide is less than 20m2/g, and the purity is more than 93%.
9. The high thermal conductivity flame retardant PP material of claim 7 wherein said graphite has a fixed carbon content of greater than 95%, d50=17±2m.
10. The preparation method of the high-heat-conductivity flame-retardant PP material is characterized by comprising the following steps of:
firstly, uniformly mixing polypropylene, modified heat-conducting filler, antioxidant, stabilizer and lubricant in a high-speed mixer for 30min;
then adding the uniformly mixed materials into a main feeding port of a double-screw extruder, and extruding and granulating to obtain the high-heat-conductivity flame-retardant PP material;
wherein the temperature of the charging barrel of the extruder is 180-190 ℃ and the temperature of the melt is 190 ℃.
CN202211578196.3A 2022-12-09 2022-12-09 High-heat-conductivity flame-retardant PP material and preparation method thereof Active CN116239837B (en)

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JP2014133779A (en) * 2013-01-08 2014-07-24 Kenner Material & System Co Ltd Fire retardant thermally conductive resin composition
CN108102142A (en) * 2017-12-08 2018-06-01 中国科学院化学研究所 The expansible graphite fire retardant and preparation method of a kind of surface encapsulated nanoparticles
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Publication number Priority date Publication date Assignee Title
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JP2014133779A (en) * 2013-01-08 2014-07-24 Kenner Material & System Co Ltd Fire retardant thermally conductive resin composition
CN108102142A (en) * 2017-12-08 2018-06-01 中国科学院化学研究所 The expansible graphite fire retardant and preparation method of a kind of surface encapsulated nanoparticles
CN109251419A (en) * 2018-07-27 2019-01-22 重庆会通科技有限公司 A kind of high thermal conductivity coefficient polypropylene modified material and preparation method thereof

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Title
盖广清等: "可膨胀石墨-氢氧化镁-秸秆纤维-聚氨酯硬泡复合保温材料的制备及性能研究", 科技视界, no. 05, pages 18 - 19 *

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