CN116237769B - A deep hole boring tool - Google Patents
A deep hole boring tool Download PDFInfo
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- CN116237769B CN116237769B CN202211707766.4A CN202211707766A CN116237769B CN 116237769 B CN116237769 B CN 116237769B CN 202211707766 A CN202211707766 A CN 202211707766A CN 116237769 B CN116237769 B CN 116237769B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B41/02—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor for boring deep holes; Trepanning, e.g. of gun or rifle barrels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Optics & Photonics (AREA)
- Drilling And Boring (AREA)
- Cutting Tools, Boring Holders, And Turrets (AREA)
Abstract
本发明提出了一种深孔镗刀具,属于缸筒加工设备技术领域。所述深孔镗刀具,包括沿轴向呈前后分布的镗削部分及滚压部分,所述镗削部分包括刀头及可拆卸的安装在刀头上的粗车刀具和精车刀具,所述滚压部分包括在刀头的圆周面上等间距分布的滚压柱,其中:所述粗车刀具和精车刀具在刀头的轴向呈前后分布,所述粗车刀具与精车刀具在刀头的径向可位移的设置在刀头上,且刀头上设置有用于调整粗车刀具与精车刀具在刀头径向位置的刀具调节结构。本发明可以一次性完成缸筒内壁的粗车、精车及滚压三道工序,可大大节省加工时间。
The invention provides a deep hole boring tool, which belongs to the technical field of cylinder processing equipment. The deep hole boring tool includes a boring part and a rolling part distributed front and back along the axial direction. The boring part includes a tool head and a rough turning tool and a finishing tool that are detachably installed on the tool head. The rolling part includes rolling columns distributed at equal intervals on the circumferential surface of the tool head, wherein: the rough turning tools and the finishing tools are distributed front and back in the axial direction of the tool head, and the rough turning tools and the finishing tools The cutter head is displaceably arranged in the radial direction, and the cutter head is provided with a tool adjustment structure for adjusting the radial positions of the rough turning tool and the finishing tool. The invention can complete the three processes of rough turning, fine turning and rolling of the inner wall of the cylinder at one time, which can greatly save processing time.
Description
技术领域Technical field
本发明涉及缸筒加工设备技术领域,具体涉及一种深孔镗刀具。The invention relates to the technical field of cylinder processing equipment, and in particular to a deep hole boring tool.
背景技术Background technique
大型油缸的内筒加工,需要使用深孔镗。缸筒的内筒(内壁)加工工序为粗车-精车-滚压,三道工序,粗车完后拆掉刀头,镗刀轴退回去,换精车的镗刀头,精车完后换滚压的镗刀头。刀头拆卸时,由于镗床结构的限制,拆刀头位置较窄,作业不是很方便。一根缸筒的加工需要完成三次的装刀和拆刀,一个刀头有几十斤,不仅加工效率不高,还非常消耗工人的体力。The processing of the inner barrel of large oil cylinders requires the use of deep hole boring. The processing process of the inner barrel (inner wall) of the cylinder barrel is rough turning-finishing-rolling. It is a three-step process. After rough turning, remove the tool head, return the boring tool spindle, and replace it with the boring tool head for fine turning. Finish turning is completed. Then replace the rolling boring head. When disassembling the cutter head, due to the structural limitations of the boring machine, the disassembly position of the cutter head is narrow and the operation is not very convenient. The processing of a cylinder requires three times of tool installation and removal. Each tool head weighs dozens of kilograms. Not only is the processing efficiency not high, it also consumes a lot of workers' physical strength.
发明内容Contents of the invention
为解决上述技术问题,本发明提出一种一次装夹就可完成粗车、精车和滚压三道工序、提高加工效率、降低工人体力消耗的深孔镗刀具。In order to solve the above technical problems, the present invention proposes a deep hole boring tool that can complete the three processes of rough turning, finishing turning and rolling in one clamping, improve the processing efficiency and reduce the physical consumption of workers.
本发明的技术方案是这样实现的:The technical solution of the present invention is implemented as follows:
一种深孔镗刀具,包括沿轴向呈前后分布的镗削部分及滚压部分,所述镗削部分包括刀头及可拆卸的安装在刀头上的粗车刀具和精车刀具,所述滚压部分包括在刀头的圆周面上等间距分布的滚压柱,其中:A deep hole boring tool includes a boring part and a rolling part distributed front and back along the axial direction. The boring part includes a cutter head and a rough turning tool and a finishing tool detachably installed on the cutter head. The rolling part includes rolling columns equally spaced on the circumferential surface of the cutter head, where:
所述粗车刀具和精车刀具在刀头的轴向呈前后分布,所述粗车刀具与精车刀具在刀头的径向可位移的设置在刀头上,且刀头上设置有用于调整粗车刀具与精车刀具在刀头径向位置的刀具调节结构;The rough turning tool and the finishing tool are distributed front and back in the axial direction of the tool head. The rough turning tool and the finishing tool are displaceably arranged on the tool head in the radial direction of the tool head, and the tool head is provided with a tool for The tool adjustment structure adjusts the radial position of the rough turning tool and the finishing tool in the tool head;
所述刀头内设置有冲洗液腔、第一喷射通道和第一喷射管,所述冲洗液腔设置在刀头中心且呈半球形结构,所述第一喷射通道和第一喷射管对应于粗车刀具及精车刀具均设置一个,两个第一喷射通道分别设置成平行于粗车刀具及精车刀具分布,且第一喷射通道的内端与冲洗液腔连通,其外端贯穿刀头的圆周面,两个第一喷射管的内端分别插入在两个第一喷射通道内,两个第一喷射管的外侧端位于刀头外侧且分别向粗车刀具和精车刀具的刀尖弯曲有第一弯管部,喷射口位于第一弯管部的顶端;A flushing liquid chamber, a first injection channel and a first injection pipe are provided in the cutter head. The flushing liquid cavity is arranged in the center of the cutter head and has a hemispherical structure. The first injection channel and the first injection pipe correspond to There is one rough turning tool and one finishing turning tool. The two first injection channels are respectively arranged parallel to the rough turning tool and the finishing tool. The inner end of the first injection channel is connected to the flushing liquid chamber, and its outer end runs through the tool. On the circumferential surface of the head, the inner ends of the two first injection pipes are inserted into the two first injection channels respectively, and the outer ends of the two first injection pipes are located outside the tool head and are directed toward the rough turning tool and the finishing tool respectively. The sharp bend has a first elbow part, and the injection port is located at the top of the first elbow part;
所述第一喷射通道在刀头径向由内向外依次包括第一部分、第二部分、第三部分和第四部分,第一部分的内径小于第二部分的内径,且第一部分的内径与第三部分的内径相同,第二部分的内径与第四部分的内径相同;The first injection channel includes a first part, a second part, a third part and a fourth part in order from the inside to the outside in the radial direction of the cutter head. The inner diameter of the first part is smaller than the inner diameter of the second part, and the inner diameter of the first part is the same as that of the third part. The inner diameter of the second part is the same as the inner diameter of the fourth part;
第一喷射管设置成由内向外依次包括第一管体部和第二管体部,第一管体部设置成外径和内径分别与第二部分和第四部分相适配,第二管体部设置成外径与第一部分和第三部分相适配;The first injection pipe is configured to include a first pipe body part and a second pipe body part in sequence from the inside to the outside. The first pipe body part is configured to have an outer diameter and an inner diameter that match the second part and the fourth part respectively. The second pipe body part The body is configured to have an outer diameter matching the first and third portions;
第一管体部位于第二部分内且第一管体部的长度小于第二部分,第二管体部自第一管体部的外侧端向外依次穿过第三部分和第四部分并延伸至刀头外,且两个第二管体部分别设置成与粗车刀具、精车刀具相对固定;The first tube body part is located in the second part and the length of the first tube body part is shorter than the second part. The second tube body part passes through the third part and the fourth part in sequence from the outer end of the first tube body part outward. Extending to the outside of the cutter head, the two second tube body parts are respectively arranged to be relatively fixed to the rough turning tool and the finishing tool;
所述刀头上设置有两个刀槽,刀槽内滑动设置有刀座,且粗车刀具和精车刀具分别可拆卸的固定设置在两个刀座上,所述第二管体部外固定套设有管套,且刀槽的侧壁通过通槽连通与其对应的第四部分,且管套的一端贯穿通槽与刀座固定配合;The cutter head is provided with two tool slots, and a tool holder is slidably provided in the tool slot, and a rough turning tool and a finishing tool are detachably fixed on the two tool holders. The outer part of the second tube body is The fixed sleeve is provided with a pipe sleeve, and the side wall of the knife groove is connected with its corresponding fourth part through the through groove, and one end of the pipe sleeve penetrates the through groove and is fixedly matched with the knife seat;
所述刀具调节结构包括滑动设置在刀头上并分别与两个刀座的内侧端固定连接的两个驱动板,所述驱动板上设置有驱动齿条,两个驱动齿条相对的一侧共同啮合有驱动齿轮,且驱动齿轮上同轴固定有用于驱动所述驱动齿轮转动的驱动套,驱动套上设置有螺旋槽,螺旋槽内设置有沿驱动套轴向位移时驱动所述驱动套转动的驱动杆,驱动杆的内端固定连接有可在刀头轴向位移的螺纹套,螺纹套内螺纹连接有内端转动连接在刀头上的驱动丝杆。The tool adjustment structure includes two drive plates slidably disposed on the cutter head and fixedly connected to the inner ends of the two tool holders respectively. The drive plate is provided with a drive rack, and the two drive racks are on opposite sides. There are drive gears meshing together, and a drive sleeve for driving the rotation of the drive gear is coaxially fixed on the drive gear. The drive sleeve is provided with a spiral groove, and a spiral groove is provided in the spiral groove to drive the drive sleeve when the drive sleeve is axially displaced. Rotating drive rod, the inner end of the drive rod is fixedly connected with a threaded sleeve that can be displaced in the axial direction of the cutter head, and the inner end of the threaded sleeve is threadedly connected with a driving screw rod that is rotatably connected to the cutter head.
进一步地,所述刀座包括底板部分及与底板部分两侧固定的侧板部分,所述底板部分的底部开设有滑槽,所述刀槽的内底壁上设置有与滑槽滑动配合的滑动部,刀槽的两侧壁均设置有与侧板部分滑动配合的侧向槽。Further, the knife holder includes a bottom plate part and side plate parts fixed to both sides of the bottom plate part. A chute is provided at the bottom of the bottom plate part. The inner bottom wall of the knife groove is provided with a sliding groove that slides with the chute. The sliding part and both side walls of the slot are provided with lateral grooves that slide and fit with the side plate part.
进一步地,所述驱动齿条在垂直于刀座位移方向上滑动设置在驱动板上,且驱动齿条的底部开设有条形槽,驱动板内设置有可插入条形槽内在垂直于刀座位移方向上将驱动齿条与驱动板固定的条形块,所述条形块的底部设置有衔铁,所述驱动板内设置有位于衔铁下方的绕设有线圈的电磁铁,且条形块的底部设置有支撑弹簧,驱动齿条的侧向设置有复位弹簧,驱动板的内端设置有回拉弹簧,线圈连接有电控开关。Further, the driving rack is slidably arranged on the driving plate in a direction perpendicular to the movement of the tool seat, and a strip groove is provided at the bottom of the driving rack. The driving plate is provided with an insertable strip groove that is perpendicular to the knife seat. A bar-shaped block that fixes the driving rack and the driving plate in the seat movement direction. The bottom of the bar-shaped block is provided with an armature. The driving plate is provided with an electromagnet wound with a coil located below the armature, and the bar-shaped The bottom of the block is provided with a support spring, the side of the driving rack is provided with a return spring, the inner end of the driving plate is provided with a pull-back spring, and the coil is connected with an electronic control switch.
进一步地,所述驱动板的一侧面向内开设有容纳槽,驱动齿条滑动设置在容纳槽内,且驱动齿条对应于容纳槽在刀头轴向槽口的一侧面向外延伸形成延伸部,且驱动齿条的内端面开设有凹槽,刀头上设置有可在垂直于刀座位移方向上位移的推块,且推块的内端延伸至所述延伸部范围内,且当刀座位于刀槽最内侧位置时,推块的内端位于凹槽内。Further, an accommodating groove is opened inward on one side of the driving plate, the driving rack is slidably disposed in the accommodating groove, and the driving rack extends outwards corresponding to the accommodating groove on one side of the axial notch of the cutter head to form an extension. part, and the inner end surface of the driving rack is provided with a groove, and the cutter head is provided with a push block that can be displaced in the direction perpendicular to the movement of the cutter seat, and the inner end of the push block extends to the range of the extension part, and when When the tool holder is located at the innermost position of the tool groove, the inner end of the push block is located in the groove.
进一步地,所述刀头的表面设置有整体呈螺旋状的壁刷,所述壁刷自刀头的尾端向前沿轴向依次包括第一螺旋部、第二螺旋部和第三螺旋部,其中,第一螺旋部的前端和第二螺旋部的尾端分别位于精车刀具的两侧并与精车刀具呈间隔分布,第三螺旋部的尾端和第二螺旋部的前端分别位于粗车刀具的两侧并与粗车刀具呈间隔分布,且两个第一弯管部分别位于第一螺旋部的前端与精车刀具之间及第二螺旋部的前端与粗车刀具之间。Further, the surface of the cutter head is provided with an overall spiral wall brush, and the wall brush includes a first spiral part, a second spiral part and a third spiral part in the axial direction from the tail end of the cutter head to the front edge, Wherein, the front end of the first spiral part and the tail end of the second spiral part are respectively located on both sides of the finishing tool and are spaced apart from the finishing tool, and the tail end of the third spiral part and the front end of the second spiral part are respectively located on the rough turning tool. Both sides of the turning tool are spaced apart from the rough turning tool, and the two first bent pipe parts are respectively located between the front end of the first spiral part and the finishing tool and between the front end of the second spiral part and the rough turning tool.
进一步地,所述刀头内设置有两个夹角呈°的第二喷射通道,两个第二喷射通道在刀头轴向分别位于第一螺旋部和第二螺旋部之间及第二螺旋部和第三螺旋部之间,第二喷射通道内设置有第二喷射管,第二喷射通道的内端与冲洗液腔连通,第二喷射管固定设置在第二喷射通道内,第二喷射管的外端设置有,第二弯管部,且两个第二弯管部设置成喷射口分别呈倾斜状态朝向所述第一螺旋部和第二螺旋部的前端面。Further, two second injection channels with an included angle of ° are provided in the cutter head. The two second injection channels are respectively located between the first spiral part and the second spiral part and the second spiral part in the axial direction of the cutter head. Between the first part and the third spiral part, a second injection pipe is provided in the second injection channel, the inner end of the second injection channel is connected with the flushing liquid chamber, the second injection pipe is fixedly arranged in the second injection channel, and the second injection pipe is fixedly arranged in the second injection channel. A second elbow portion is provided at the outer end of the pipe, and the two second elbow portions are arranged such that the injection ports are respectively inclined toward the front end surfaces of the first spiral portion and the second spiral portion.
本发明具有如下有益效果:The invention has the following beneficial effects:
1、本发明将粗车刀具和精车刀具装在一个刀头上,粗车刀具在前,精车刀具在后,车削产生的铁屑通过冲洗液往前冲出,滚压柱在后对内壁进行滚压,一次加工可以完成三道工序,节省时间;原本加工一根缸筒,需要进行三次刀具的装卸,现在一次装夹就可以完成所有工序,工人的工作难度和体力消耗也大大降低。1. In the present invention, the rough turning tool and the finishing tool are mounted on one tool head. The rough turning tool is in the front and the finishing tool is in the back. The iron chips generated by turning are flushed forward through the flushing fluid, and the rolling column is in the back. The inner wall is rolled, and three processes can be completed in one process, saving time; originally, processing a cylinder required three times of loading and unloading of tools, but now all processes can be completed in one clamping, and the difficulty and physical exertion of workers are also greatly reduced. .
2、本发明在加工完后,粗车刀具和精车刀具可缩回。相较于现有技术中的,在粗车后拆掉刀头,退回去装精车刀头,精车完后,再拆掉精车刀头,换滚压刀头。本发明将粗车刀具和精车刀具设置成可内缩,加工完就不用拆,缩回去后退回原位,测量和检查、调整后可以加工下一个缸筒。同时,在退回的过程中粗车刀具和精车刀具不会接触的缸筒内壁,不会刮伤缸筒内壁,保障加工效果。2. In the present invention, after processing is completed, the rough turning tool and the finishing tool can be retracted. Compared with the prior art, the cutter head is removed after rough turning, and the fine turning cutter head is returned and installed. After finishing turning, the fine turning cutter head is removed and replaced with a rolling cutter head. In the present invention, the rough turning tool and the finishing tool are configured to be retractable and do not need to be dismantled after processing. They can be retracted and then returned to the original position. After measurement, inspection and adjustment, the next cylinder barrel can be processed. At the same time, during the return process, the rough turning tool and the finishing tool will not contact the inner wall of the cylinder and will not scratch the inner wall of the cylinder, ensuring the processing effect.
附图说明Description of drawings
图1是本发明的深孔镗刀具的整体示意图;Figure 1 is an overall schematic diagram of the deep hole boring tool of the present invention;
图2是本发明的深孔镗刀具的局部示意图;Figure 2 is a partial schematic diagram of the deep hole boring tool of the present invention;
图3是本发明的深孔镗刀具的图2的侧视图;Figure 3 is a side view of Figure 2 of the deep hole boring tool of the present invention;
图4是本发明的深孔镗刀具的刀头的后端;Figure 4 is the rear end of the cutter head of the deep hole boring tool of the present invention;
图5是本发明的深孔镗刀具的刀头的前端示意图;Figure 5 is a schematic view of the front end of the tool head of the deep hole boring tool of the present invention;
图6是本发明的深孔镗刀具的图5中的A处放大图;Figure 6 is an enlarged view of position A in Figure 5 of the deep hole boring tool of the present invention;
图7是本发明的深孔镗刀具的刀头的另一视角图;Figure 7 is another perspective view of the tool head of the deep hole boring tool of the present invention;
图8是本发明的深孔镗刀具的刀座示意图;Figure 8 is a schematic diagram of the tool holder of the deep hole boring tool of the present invention;
图9是本发明的深孔镗刀具的剖视图;Figure 9 is a cross-sectional view of the deep hole boring tool of the present invention;
图10是本发明的深孔镗刀具的图9的局部剖视图;Figure 10 is a partial cross-sectional view of Figure 9 of the deep hole boring tool of the present invention;
图11是本发明的深孔镗刀具的图9的另一局部剖视图;Figure 11 is another partial cross-sectional view of Figure 9 of the deep hole boring tool of the present invention;
图12是本发明的深孔镗刀具的图11中的B处放大图;Figure 12 is an enlarged view of B in Figure 11 of the deep hole boring tool of the present invention;
图13是本发明的深孔镗刀具的刀具调节结构的示意图;Figure 13 is a schematic diagram of the tool adjustment structure of the deep hole boring tool of the present invention;
图14是本发明的深孔镗刀具的图13的局部示意图;Figure 14 is a partial schematic diagram of Figure 13 of the deep hole boring tool of the present invention;
图15是本发明的深孔镗刀具的图14中的C处放大图;Figure 15 is an enlarged view of C in Figure 14 of the deep hole boring tool of the present invention;
图16是本发明的深孔镗刀具的驱动板的局部剖视图;Figure 16 is a partial cross-sectional view of the drive plate of the deep hole boring tool of the present invention;
图17是本发明的深孔镗刀具的图16中的D处放大图。Fig. 17 is an enlarged view of D in Fig. 16 of the deep hole boring tool of the present invention.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
请参阅图1至图17所示,本发明提供的深孔镗刀具包括用于连接机床主轴的主体部分及在主体部分轴向从前向后依次分布的镗削部分及滚压部分。Referring to FIGS. 1 to 17 , the deep hole boring tool provided by the present invention includes a main body part for connecting the machine tool spindle, and a boring part and a rolling part distributed sequentially from front to back in the axial direction of the main body part.
镗削部分包括刀头1及可拆卸的安装在刀头1上的粗车刀具2和精车刀具3,粗车刀具2和精车刀具3在刀头1的轴向呈前后分布。刀头1可拆卸的安装在主体部分的最前端,当主体部分被机床主轴运行时,其带动刀头1旋转以使得粗车刀具2和精车刀具3分布对缸筒内壁面进行粗车和精车。此时,配合机床主轴的进给,实现对缸筒内壁面进行依次的先进行粗车再进行精车的过程。The boring part includes a tool head 1 and a rough turning tool 2 and a finishing tool 3 that are detachably installed on the tool head 1. The rough turning tool 2 and the finishing tool 3 are distributed front and back in the axial direction of the tool head 1. The tool head 1 is detachably installed at the front end of the main part. When the main part is run by the machine tool spindle, it drives the tool head 1 to rotate so that the rough turning tool 2 and the finishing tool 3 are distributed to perform rough turning on the inner wall of the cylinder. Fine car. At this time, in conjunction with the feed of the machine tool spindle, the inner wall of the cylinder is sequentially rough turned and then finished.
滚压部分包括在刀头1圆周面上等间距分布的滚压柱4。具体而言,滚压柱4可直接安装在刀头1上且在刀头1轴向位于精车刀具3的后方。在本实施例中,滚压柱4安装在滚压轴上,滚压轴可拆卸的安装在主体部分上并位于刀头1的后方。The rolling part includes rolling columns 4 equally spaced on the circumferential surface of the cutter head 1 . Specifically, the rolling column 4 can be directly installed on the tool head 1 and located behind the finishing tool 3 in the axial direction of the tool head 1 . In this embodiment, the rolling column 4 is installed on the rolling shaft, and the rolling shaft is detachably installed on the main body and is located behind the cutter head 1 .
此时,滚压部分配合镗削部分,在机床主轴进给的过程中,一次性依次完成对缸筒内壁的粗车、精车及滚压工序,极大的提高了对缸筒的加工效率,直接避免了现有技术中需要频繁更换刀具存在的不便和弊端。At this time, the rolling part cooperates with the boring part. During the feeding process of the machine tool spindle, the rough turning, fine turning and rolling processes of the inner wall of the cylinder barrel are completed in one go, which greatly improves the processing efficiency of the cylinder barrel. , directly avoiding the inconvenience and disadvantages of frequent tool replacement in the prior art.
其中,粗车刀具2和精车刀具3在刀头1的径向可位移的设置在刀头1上,且刀头1上设置有用于调整粗车刀具2与精车刀具3在刀头1径向位置的刀具调节结构5。Among them, the rough turning tool 2 and the finishing tool 3 are displaceably arranged on the tool head 1 in the radial direction of the tool head 1, and the tool head 1 is provided with a tool for adjusting the rough turning tool 2 and the finishing tool 3 on the tool head 1. Radial position tool adjustment structure 5.
此时,通过利用刀具调节结构5调整粗车刀具2和精车刀具3在刀头1上的径向位置,可控制粗车刀具2和精车刀具3在刀头1径向上的伸出距离。不仅可用于在粗车刀具2和精车刀具3发生磨损之后进行调整,而且在机床主轴返回的过程中,使得粗车刀具2和精车刀具3收纳至刀头1径向的最内侧位置,使得粗车刀具2和精车刀具3呈收纳状态,可防止机床主轴返回过程中粗车刀具2和精车刀具3刮花已加工完成的缸筒内壁面,提高加工效果。At this time, by using the tool adjustment structure 5 to adjust the radial positions of the rough turning tool 2 and the finishing tool 3 on the tool head 1, the protruding distance of the rough turning tool 2 and the finishing tool 3 in the radial direction of the tool head 1 can be controlled. . Not only can it be used for adjustment after the rough turning tool 2 and the finishing tool 3 are worn, but also during the return process of the machine tool spindle, the rough turning tool 2 and the finishing tool 3 can be stored to the innermost position in the radial direction of the tool head 1, The rough turning tool 2 and the finishing tool 3 are placed in a stowed state, which can prevent the rough turning tool 2 and the finishing tool 3 from scratching the processed inner wall surface of the cylinder during the return process of the machine tool spindle, thereby improving the processing effect.
进一步而言,本发明提供的深孔镗刀具还包括设置在刀头1内的冲洗液腔6、第一喷射通道7和第一喷射管8。冲洗液可采用高压油,其主要用于在镗削过程中冲洗缸筒内壁,将镗削产生的废屑向前冲刷,达到实时排屑及提高加工效果的优点。Furthermore, the deep hole boring tool provided by the present invention also includes a flushing liquid chamber 6 , a first injection channel 7 and a first injection pipe 8 provided in the tool head 1 . The flushing fluid can use high-pressure oil, which is mainly used to flush the inner wall of the cylinder during the boring process, and flush the waste chips generated by boring forward, achieving the advantages of real-time chip removal and improving the processing effect.
冲洗液腔6设置在刀头1中心位置,且冲洗液腔6呈半球形结构。具体而言,冲洗液腔6的开口在轴向朝向刀头1的尾端设置。刀头1的尾端设置有衔接冲洗液腔6开口的柱形孔,主体部分的前端设置有插入柱形孔内的柱形部,主体部分中心设置有进液通道,进液通道的出口位于柱形部内。此时,进液通道用于将冲洗液供入冲洗液腔6内。The flushing liquid chamber 6 is arranged at the center of the cutter head 1, and the flushing liquid chamber 6 has a hemispherical structure. Specifically, the opening of the flushing liquid chamber 6 is disposed toward the rear end of the cutter head 1 in the axial direction. The tail end of the cutter head 1 is provided with a cylindrical hole connected to the opening of the flushing liquid chamber 6, the front end of the main part is provided with a cylindrical part inserted into the cylindrical hole, the center of the main part is provided with a liquid inlet channel, and the outlet of the liquid inlet channel is located at Inside the cylindrical part. At this time, the liquid inlet channel is used to supply the rinse liquid into the rinse liquid chamber 6 .
第一喷射通道7和第一喷射管8均设置成对应于粗车刀具2和精车刀具3均设置一个,对应于粗车刀具2的第一喷射通道7和第一喷射管8设置成平行于粗车刀具2的状态分布,对应于精车刀具3的第一喷射通道7和第一喷射管8设置成平行于精车刀具3的状态分布。第一喷射通道7的内端与冲洗液腔6连通,且第一喷射通道7与冲洗液腔6的连通处位于冲洗液腔6的侧向。第一喷射通道7的外端贯穿刀头1的圆周面。The first injection channel 7 and the first injection pipe 8 are each provided one corresponding to the rough turning tool 2 and the finishing tool 3, and the first injection channel 7 and the first injection pipe 8 corresponding to the rough turning tool 2 are arranged in parallel. Based on the state distribution of the rough turning tool 2 , the first injection channel 7 and the first injection pipe 8 corresponding to the finishing tool 3 are arranged parallel to the state distribution of the finishing tool 3 . The inner end of the first injection channel 7 is connected with the flushing liquid chamber 6 , and the communication point between the first injection channel 7 and the flushing liquid chamber 6 is located on the side of the flushing liquid chamber 6 . The outer end of the first injection channel 7 penetrates the circumferential surface of the cutter head 1 .
第一喷射管8的内端分别插入在两个第一喷射通道7内,且两个第一喷射管8的外侧端位于刀头1的外侧,并分别向粗车刀具2和精车刀具3的刀尖部位弯曲有第一弯管部9,第一喷射管8的喷射口位于第一弯管部9的顶端。如此设置,使得从两个第一喷射管8内喷出的冲洗液经过第一弯管部9之后分别朝向粗车刀具2和精车刀具3的刀尖部位,也即是粗车刀具2与精车刀具3的刀尖与缸筒内壁面的接触位置,以提高对镗削废屑的冲刷效果。The inner ends of the first injection pipes 8 are inserted into the two first injection channels 7 respectively, and the outer ends of the two first injection pipes 8 are located outside the tool head 1 and are directed toward the rough turning tool 2 and the finishing tool 3 respectively. A first elbow portion 9 is bent at the tip of the blade, and the injection port of the first injection pipe 8 is located at the top of the first elbow portion 9 . This arrangement makes the flushing liquid sprayed from the two first injection pipes 8 pass through the first elbow part 9 and then move towards the tool tips of the rough turning tool 2 and the finishing tool 3 respectively, that is, the rough turning tool 2 and the finishing tool 3 The contact position between the tool tip of the finishing tool 3 and the inner wall surface of the cylinder barrel is to improve the scouring effect of boring waste chips.
其中,第一喷射通道7在刀头1的径向由内向外依次包括第一部分7.1、第二部分7.2、第三部分7.3和第四部分7.4,此时,第一部分7.1、第二部分7.2、第三部分7.3和第四部分7.4整体形成第一喷射通道7。第一部分7.1的内径小于第二部分7.2的内径,且第一部分7.1的内径与第三部分7.3的内径相同,第二部分7.2的内径与第四部分7.4的内径相同。Among them, the first injection channel 7 sequentially includes a first part 7.1, a second part 7.2, a third part 7.3 and a fourth part 7.4 in the radial direction of the cutter head 1. At this time, the first part 7.1, the second part 7.2, The third part 7.3 and the fourth part 7.4 integrally form the first injection channel 7. The inner diameter of the first part 7.1 is smaller than the inner diameter of the second part 7.2, and the inner diameter of the first part 7.1 is the same as the inner diameter of the third part 7.3, and the inner diameter of the second part 7.2 is the same as the inner diameter of the fourth part 7.4.
同时,第一喷射管8设置成由内向外依次包括第一管体部8.1和第二管体部8.2,第一管体部8.1设置成外径和内径分别与第二部分7.2和第四部分7.4相适配,第二管体部8.2设置成外径和内径分别与第一部分7.1和第三部分7.3相适配。At the same time, the first injection pipe 8 is arranged to include a first tube body part 8.1 and a second tube body part 8.2 from the inside to the outside. The first tube body part 8.1 is arranged to have an outer diameter and an inner diameter corresponding to the second part 7.2 and the fourth part respectively. 7.4, the second pipe body part 8.2 is configured with an outer diameter and an inner diameter adapted to the first part 7.1 and the third part 7.3 respectively.
此外,第一管体部8.1位于第二部分7.2内且第一管体部8.1的长度小于第二部分7.2,使得第一管体部8.1可在第二部分7.2内位移,第二管体部8.2自第一管体部8.1的外侧端向外依次穿过第三部分7.3和第四部分7.4并延伸至刀头1外。此时,第二管体部8.2与第三部分7.3之间形成动密封,第一管体部8.1与第二部分7.2之间形成动密封状态。作出如此设置之后,可防止冲洗液渗漏。In addition, the first tube body part 8.1 is located in the second part 7.2 and the length of the first tube body part 8.1 is shorter than the second part 7.2, so that the first tube body part 8.1 can be displaced within the second part 7.2, and the second tube body part 8.2 extends from the outer end of the first tube body 8.1 outward through the third part 7.3 and the fourth part 7.4 and extends to the outside of the cutter head 1. At this time, a dynamic seal is formed between the second pipe body part 8.2 and the third part 7.3, and a dynamic sealing state is formed between the first pipe body part 8.1 and the second part 7.2. This setting prevents flushing fluid from leaking.
另外,两个第二管体部8.2分别设置成与粗车刀具2和精车刀具3相对固定。也即是,对应于粗车刀具2的第一喷射管8的第二管体部8.2分与粗车刀具2呈相对固定状态,对应于精车刀具3的第一喷射管8的第二管体部8.2分与精车刀具3呈相对固定状态。作出如上设置之后,使得当粗车刀具2和精车刀具3在刀头1径向位移的同时,两者对应的第一喷射管8跟随两者同步位移,使得两个第一喷射管8的喷射口分别始终保持对准粗车刀具2和精车刀具3的刀尖状态。In addition, the two second tube body parts 8.2 are respectively arranged to be relatively fixed to the rough turning tool 2 and the finishing tool 3. That is to say, the second tube body portion 8.2 corresponding to the first injection pipe 8 of the rough turning tool 2 is relatively fixed to the rough turning tool 2, and the second tube portion 8.2 of the first injection pipe 8 corresponding to the finishing tool 3 is in a relatively fixed state. The body 8.2 points and the finishing tool 3 are in a relatively fixed state. After making the above settings, when the rough turning tool 2 and the finishing tool 3 are displaced in the radial direction of the tool head 1, the first injection pipes 8 corresponding to them follow the two synchronous displacements, so that the two first injection pipes 8 The injection port always remains aligned with the tool tips of the rough turning tool 2 and the finishing tool 3 respectively.
进一步而言,在本发明实施例中,刀头1上设置有两个刀槽10,刀槽10开设在刀头1的前端面上,且刀槽10的外侧端贯穿刀头1的圆周面形成敞口,以用于粗车刀具2和精车刀具3在刀头1径向位移并伸出刀头1。Furthermore, in the embodiment of the present invention, the cutter head 1 is provided with two slots 10 , the slots 10 are opened on the front end surface of the cutter head 1 , and the outer ends of the slots 10 penetrate the circumferential surface of the cutter head 1 An opening is formed for the rough turning tool 2 and the finishing tool 3 to displace in the radial direction of the tool head 1 and extend out of the tool head 1 .
刀槽10内滑动设置有刀座11,粗车刀具2和精车刀具3分别可拆卸的固定设置在两个刀座11上。两个第二管体部8.2的外部均固定套设有套管,套管的外径与第四部分7.4相适配,其长度小于第四部分7.4。刀槽10对应于其一侧的第一喷射通道7的侧壁上开设有通槽,通槽使得导槽与其对应的第一喷射通道7的第四部分7.4连通,且管套12的一端贯穿通槽后与刀座11的一侧壁固定连接。此时,当刀座11在刀槽10内位移调节粗车刀具2及精车刀具3在刀头1径向的位置时,刀座11通过管套12带动第一喷射管8同步位移。A tool holder 11 is slidably provided in the tool slot 10, and the rough turning tool 2 and the finishing tool 3 are detachably fixed on the two tool holders 11 respectively. The outer parts of the two second pipe body parts 8.2 are fixedly covered with sleeves. The outer diameter of the sleeves matches the fourth part 7.4, and its length is smaller than the fourth part 7.4. A through groove is provided on the side wall of the knife groove 10 corresponding to the first injection channel 7 on one side thereof. The through groove allows the guide groove to communicate with the corresponding fourth part 7.4 of the first injection channel 7, and one end of the pipe sleeve 12 passes through it. After the slot is passed, it is fixedly connected to one side wall of the tool holder 11 . At this time, when the tool holder 11 is displaced in the tool groove 10 to adjust the radial positions of the rough turning tool 2 and the finishing tool 3 in the tool head 1, the tool holder 11 drives the first injection pipe 8 to move synchronously through the pipe sleeve 12.
更进一步而言,在本发明实施例中,刀座11设置成包括底板部分11.1及与底板部分11.1两侧固定的侧板部分11.2,管套12与其中一个侧板部分11.2固定。底板部分11.1的底部开设有滑槽11.3,滑槽11.3的内侧端贯穿底板部分11.1,刀槽10的内底壁上设置有向前凸出的且伸入滑槽11.3内与滑槽11.3滑动配合的滑动部10.1。侧板部分11.2设置成在刀头1轴向的长度小于刀槽10的长度,且刀槽10的两侧壁均开设有与侧板部分11.2滑动配合的侧向槽10.2。作出如上设置之后,可极大的提高刀座11在刀槽10内位移时的稳定性,并对刀座11具有良好的导向效果。Furthermore, in the embodiment of the present invention, the tool holder 11 is configured to include a bottom plate portion 11.1 and side plate portions 11.2 fixed to both sides of the bottom plate portion 11.1, and the pipe sleeve 12 is fixed to one of the side plate portions 11.2. A chute 11.3 is provided at the bottom of the bottom plate part 11.1. The inner end of the chute 11.3 penetrates the bottom plate part 11.1. The inner bottom wall of the knife groove 10 is provided with a forward protruding and extending into the chute 11.3 to slidely cooperate with the chute 11.3. The sliding part 10.1. The side plate portion 11.2 is configured such that the length in the axial direction of the cutter head 1 is smaller than the length of the slot 10, and both side walls of the slot 10 are provided with lateral grooves 10.2 that slide with the side plate portion 11.2. After the above settings are made, the stability of the tool holder 11 when it is displaced in the tool groove 10 can be greatly improved, and it has a good guiding effect on the tool holder 11 .
刀具调节结构5包括滑动设置在刀头1上并分别与两个刀座11的内侧端固定连接的两个驱动板5.1。此时,刀头1内自刀槽10的内端面向内开设有用于驱动板5.1位移的位移槽,驱动板5.1通过在位移槽内位移驱动刀座11在刀头1的径向位移。The tool adjustment structure 5 includes two drive plates 5.1 slidably disposed on the tool head 1 and fixedly connected to the inner ends of the two tool holders 11 respectively. At this time, a displacement groove for the displacement of the driving plate 5.1 is opened in the tool head 1 from the inner end surface of the tool groove 10. The driving plate 5.1 drives the radial displacement of the tool base 11 in the tool head 1 by displacing in the displacement groove.
驱动板5.1上设置有驱动齿条5.8,两个驱动齿条5.8相对的一侧共同啮合有驱动齿轮5.2。此时,驱动齿轮5.2设置在刀头1的中心位置处,通过驱动齿轮5.2的转动,可同步驱动两个驱动板5.1沿刀头1径向朝外或朝内位移,以达到同步调节粗车刀具2及精车刀具3在刀头1径向上的位置的效果。The driving plate 5.1 is provided with a driving rack 5.8, and the opposite sides of the two driving racks 5.8 are jointly engaged with a driving gear 5.2. At this time, the drive gear 5.2 is set at the center of the cutter head 1. Through the rotation of the drive gear 5.2, the two drive plates 5.1 can be synchronously driven to move radially outward or inward along the cutter head 1 to achieve synchronous adjustment of rough turning. The effect of the position of tool 2 and finishing tool 3 in the radial direction of tool head 1.
驱动齿轮5.2上同轴固定有用于驱动该驱动齿轮5.2转动的驱动套5.3。具体而言,在本实施例中,驱动套5.3的内侧端贯穿驱动齿轮5.2的中心位置后转动连接在刀头1上。此时,刀头1的前端面中心处开设有与驱动套5.3外径相适配的安装槽,安装槽的内侧设置有用于容纳驱动齿轮5.2且两侧分别与两个位移槽连通的齿轮槽,驱动套5.3的内端转动安装在安装槽的轴向内侧壁上,当然,也可在驱动套5.3的外部套设转环,在安装槽的侧壁开设用于容纳转环转动的环槽,以此实现将驱动套5.3转动安装在安装槽内。A drive sleeve 5.3 for driving the rotation of the drive gear 5.2 is fixed coaxially on the drive gear 5.2. Specifically, in this embodiment, the inner end of the drive sleeve 5.3 penetrates the center position of the drive gear 5.2 and is then rotationally connected to the cutter head 1. At this time, the center of the front end surface of the cutter head 1 is provided with an installation groove that matches the outer diameter of the drive sleeve 5.3. The inside of the installation groove is provided with a gear groove for accommodating the drive gear 5.2 and connected to two displacement grooves on both sides. , the inner end of the drive sleeve 5.3 is rotatably installed on the axial inner wall of the installation groove. Of course, a swivel ring can also be set on the outside of the drive sleeve 5.3, and a ring groove is provided on the side wall of the installation groove to accommodate the rotation of the swivel ring. , in order to realize the rotational installation of the drive sleeve 5.3 in the installation groove.
驱动套5.3上设置有螺旋槽5.4,螺旋槽5.4内设置有沿驱动套5.3轴向位移时驱动该驱动套5.3转动的驱动杆5.5。具体而言,在本实施例中,螺旋槽5.4开设在驱动套5.3的内表面上,驱动杆5.5的包括杆状部及设置在杆状部外侧端的球状部,球状部位于驱动槽内,驱动杆5.5用于支撑球状部在驱动套5.3的轴向位移。The driving sleeve 5.3 is provided with a spiral groove 5.4, and a driving rod 5.5 is provided in the spiral groove 5.4 to drive the driving sleeve 5.3 to rotate when the driving sleeve 5.3 is axially displaced. Specifically, in this embodiment, the spiral groove 5.4 is opened on the inner surface of the driving sleeve 5.3. The driving rod 5.5 includes a rod-shaped part and a spherical part provided at the outer end of the rod-shaped part. The spherical part is located in the driving groove. The rod 5.5 is used to support the axial displacement of the spherical part in the drive sleeve 5.3.
驱动杆5.5的内端固定连接有可在刀头1轴向位移的螺纹套5.6,螺纹套5.6内螺纹连接有内端转动连接在刀头1上的驱动丝杆5.7。具体而言,安装槽呈环形结构,刀头1前端面的中心位于安装槽的内腔开设有导向槽,导向槽的一侧开设有沿轴向延伸的限位槽,驱动杆5.5贯穿限位槽且与限位槽滑动配合。导向槽的侧壁开设有轴向槽,螺纹套5.6位于导向槽内,且螺纹套5.6的表面设置有伸入轴向槽内并与轴向槽滑动配合的导向块。驱动丝杆5.7的内端转动连接在导向槽的轴向内端壁上。The inner end of the driving rod 5.5 is fixedly connected to a threaded sleeve 5.6 that can be axially displaced in the cutter head 1. The threaded sleeve 5.6 is internally threaded and connected to a driving screw 5.7 whose inner end is rotatably connected to the cutter head 1. Specifically, the installation groove has an annular structure. The center of the front end surface of the cutter head 1 is located in the inner cavity of the installation groove. A guide groove is provided. One side of the guide groove is provided with a limit groove extending in the axial direction. The driving rod 5.5 penetrates the limit groove. groove and slidingly matched with the limit groove. The side wall of the guide groove is provided with an axial groove, the threaded sleeve 5.6 is located in the guide groove, and the surface of the threaded sleeve 5.6 is provided with a guide block that extends into the axial groove and slides with the axial groove. The inner end of the driving screw 5.7 is rotatably connected to the axial inner end wall of the guide groove.
此时,转动驱动丝杆5.7时,轴向槽与导向块的配合及驱动杆5.5与限位槽的配合,使得螺纹套5.6沿刀头1轴向在导向槽内位移。螺纹套5.6位移时通过带动驱动杆5.5位移,驱动杆5.5通过螺旋槽5.4使得驱动套5.3转动,进而使得驱动齿轮5.2转动。驱动齿轮5.2则通过驱动齿条5.8使得驱动板5.1平移,以达到调节粗车刀具2和精车刀具3在刀头1径向位置的目的。At this time, when the driving screw 5.7 is rotated, the cooperation between the axial groove and the guide block and the cooperation between the driving rod 5.5 and the limiting groove cause the threaded sleeve 5.6 to displace in the guide groove along the axial direction of the cutter head 1. When the threaded sleeve 5.6 is displaced, it drives the driving rod 5.5 to be displaced, and the driving rod 5.5 causes the driving sleeve 5.3 to rotate through the spiral groove 5.4, thereby causing the driving gear 5.2 to rotate. The driving gear 5.2 causes the driving plate 5.1 to translate through the driving rack 5.8 to achieve the purpose of adjusting the radial position of the rough turning tool 2 and the finishing tool 3 in the tool head 1.
其中,驱动齿条5.8在垂直于刀座11位移方向上滑动设置在驱动板5.1上。此时,利用驱动齿条5.8在驱动板5.1上沿垂直于刀座11位移方向上向远离驱动齿轮5.2的一侧位移,可使得驱动齿条5.8脱离与驱动齿轮5.2的啮合状态。在该状态下,可用于粗车刀具2和精车刀具3的在刀头1上向内部位移收纳至刀槽10内。Among them, the driving rack 5.8 is slidably disposed on the driving plate 5.1 in a direction perpendicular to the displacement direction of the tool holder 11. At this time, the driving rack 5.8 is displaced on the driving plate 5.1 to a side away from the driving gear 5.2 in a direction perpendicular to the displacement of the tool holder 11, so that the driving rack 5.8 can be disengaged from the meshing state with the driving gear 5.2. In this state, the rough turning tool 2 and the finishing tool 3 can be moved inward on the tool head 1 and stored in the tool groove 10 .
驱动齿条5.8的底部设置有条形槽5.9,驱动板5.1内设置有可插入条形槽5.9内在垂直于刀座11位移方向上将驱动齿条5.8与驱动板5.1固定的条形块5.10。具体而言,当条形块5.10的顶端从底部插入至条形槽5.9内之后,将驱动齿条5.8与驱动板5.1锁止,并使得驱动齿条5.8与驱动齿轮5.2呈啮合状态。当条形块5.10从条形槽5.9内向下位移脱离条形槽5.9之后,驱动齿条5.8可在外力作用下在驱动板5.1上朝远离驱动齿轮5.2的方向位移,使得驱动齿条5.8可与驱动齿轮5.2分离并脱离啮合状态,此时,可使得粗车刀具2和精车刀具3在外力作用下收纳至刀槽10内,用于在缸筒内壁面处理完成后机床主轴退回的过程。The bottom of the driving rack 5.8 is provided with a bar-shaped groove 5.9, and the driving plate 5.1 is provided with a bar-shaped block 5.10 that can be inserted into the bar-shaped groove 5.9 to fix the driving rack 5.8 and the driving plate 5.1 in a direction perpendicular to the displacement direction of the tool base 11. Specifically, when the top end of the bar block 5.10 is inserted into the bar groove 5.9 from the bottom, the driving rack 5.8 and the driving plate 5.1 are locked, and the driving rack 5.8 and the driving gear 5.2 are in meshing state. When the bar block 5.10 is displaced downward from the bar groove 5.9 and separated from the bar groove 5.9, the driving rack 5.8 can be displaced on the driving plate 5.1 in the direction away from the driving gear 5.2 under the action of external force, so that the driving rack 5.8 can be connected with the driving gear 5.2. The driving gear 5.2 is separated and disengaged. At this time, the rough turning tool 2 and the finishing tool 3 can be stored in the tool groove 10 under the action of external force, which is used for the process of the machine tool spindle retracting after the cylinder inner wall surface is processed.
其中,条形块5.10的底部设置有衔铁5.11,驱动板5.1内设置有位于衔铁5.11下方的绕设有线圈的电磁铁5.12,线圈连接有电控开关,且条形块5.10的底部设置有支撑弹簧5.13。此时,镗削及滚压状态下,电控开关呈断开状态,支撑弹簧5.13的弹性使得条形块5.10保持插入在条形槽5.9内。在镗削及滚压完毕之后机床主轴退回之前,电控开关闭合使得线圈得电,线圈使得电磁铁5.12对衔铁5.11产生磁吸作用,此时,在磁吸作用下,衔铁5.11压缩支撑弹簧5.13并带动条形块5.10向下位移脱离条形槽5.9。Among them, the bottom of the bar block 5.10 is provided with an armature 5.11, and the driving plate 5.1 is provided with an electromagnet 5.12 wound with a coil located below the armature 5.11. The coil is connected to an electronic control switch, and the bottom of the bar block 5.10 is provided with a support. Spring 5.13. At this time, in the boring and rolling state, the electronic control switch is in the off state, and the elasticity of the support spring 5.13 keeps the bar block 5.10 inserted in the bar groove 5.9. After boring and rolling are completed and before the machine tool spindle returns, the electronic control switch is closed to energize the coil, which causes the electromagnet 5.12 to exert a magnetic attraction on the armature 5.11. At this time, under the magnetic attraction, the armature 5.11 compresses the support spring 5.13. And drive the bar block 5.10 to move downward and away from the bar groove 5.9.
驱动齿条5.8的侧向设置有复位弹簧5.14,复位弹簧5.14用于在条形块5.10脱离条形槽5.9之后,利用弹性力带动驱动齿条5.8在驱动板5.1上位移以脱离驱动齿轮5.2。A return spring 5.14 is provided on the side of the driving rack 5.8. The return spring 5.14 is used to use elastic force to drive the driving rack 5.8 to displace on the driving plate 5.1 to disengage the driving gear 5.2 after the bar block 5.10 is separated from the bar groove 5.9.
驱动板5.1的内端设置有回拉弹簧5.15,回拉弹簧5.15在粗车刀具2及精车刀具3沿刀头1径向朝外位移时被拉伸,而在驱动齿条5.8与驱动齿轮5.2分离时,自动带动粗车刀具2及精车刀具3收纳至导槽内。The inner end of the drive plate 5.1 is provided with a pullback spring 5.15. The pullback spring 5.15 is stretched when the rough turning tool 2 and the finishing tool 3 are displaced radially outward along the tool head 1, and between the driving rack 5.8 and the driving gear. 5.2 When separated, the rough turning tool 2 and the finishing tool 3 are automatically driven to be stored in the guide groove.
具体而言,驱动板5.1的一侧面开设有容纳槽5.16,驱动齿条5.8滑动设置在容纳槽5.16内,且驱动齿条5.8对应于容纳槽5.16在刀头1轴向槽口的一侧面向外延伸形成延伸部5.17,驱动齿条5.8的内端面开设有凹槽5.18,刀头1上设置有可在垂直于刀座11位移方向上位移的的推块5.19,且推块5.19的内端延伸至该延伸部5.17范围内,当刀座11位于刀槽10最内侧位置时,推块5.19的内端位于凹槽5.18内。Specifically, a receiving groove 5.16 is provided on one side of the driving plate 5.1, the driving rack 5.8 is slidably disposed in the receiving groove 5.16, and the driving rack 5.8 faces one side of the axial notch of the cutter head 1 corresponding to the receiving groove 5.16. The outer extension forms an extension part 5.17. The inner end surface of the driving rack 5.8 is provided with a groove 5.18. The cutter head 1 is provided with a push block 5.19 that can be displaced in a direction perpendicular to the displacement direction of the cutter seat 11, and the inner end of the push block 5.19 Extending to the range of the extension 5.17, when the tool holder 11 is located at the innermost position of the tool slot 10, the inner end of the push block 5.19 is located in the groove 5.18.
此时,在驱动齿条5.8与驱动齿轮5.2分离之后,驱动齿条5.8会收纳至容纳槽5.16内,并在复位弹簧5.14的作用下保持在于驱动齿轮5.2分离的状态。而驱动板5.1在回拉弹簧5.15的作用下向内位移至最内位置后,驱动齿条5.8依然处于与驱动齿轮5.2分离的状态。此时,推块5.19的内端正好位于驱动齿条5.8内端上的凹槽5.18范围内。At this time, after the driving rack 5.8 is separated from the driving gear 5.2, the driving rack 5.8 will be received into the receiving groove 5.16 and remain separated from the driving gear 5.2 under the action of the return spring 5.14. After the driving plate 5.1 is displaced inward to the innermost position under the action of the pullback spring 5.15, the driving rack 5.8 is still in a state of separation from the driving gear 5.2. At this time, the inner end of the push block 5.19 is just within the scope of the groove 5.18 on the inner end of the drive rack 5.8.
之后,在电控开关断开之后,线圈失电,电磁铁5.12失去对衔铁5.11的磁吸作用。当向内刀头1中心推动推块5.19使得推块5.19推动驱动齿条5.8向内位移并切换至与驱动齿轮5.2啮合的状态,此时,条形块5.10在支撑弹簧5.13的作用下重新插入条形孔内,在垂直于刀座11的位移方向上将驱动齿条5.8与驱动板5.1固定。Afterwards, after the electronic control switch is turned off, the coil loses power and the electromagnet 5.12 loses its magnetic attraction to the armature 5.11. When the push block 5.19 is pushed toward the center of the inward cutter head 1, the push block 5.19 pushes the driving rack 5.8 to move inward and switch to the state of meshing with the driving gear 5.2. At this time, the bar block 5.10 is re-inserted under the action of the support spring 5.13 In the strip hole, the driving rack 5.8 and the driving plate 5.1 are fixed in the displacement direction perpendicular to the tool base 11.
在每次机床主轴退回之后,人工在检测侧车刀具及精车刀具3的状况时,可利用推块5.19将驱动齿条5.8重新啮合至驱动齿轮5.2上。After each machine tool spindle is retracted, when manually detecting the conditions of the side turning tool and the finishing tool 3, the push block 5.19 can be used to re-engage the driving rack 5.8 to the driving gear 5.2.
进一步而言,刀头1的表面设置有整体呈螺旋状的壁刷13,壁刷13自刀头1的尾端向前沿轴向依次包括第一螺旋部13.1、第二螺旋部13.2和第三螺旋部13.3,壁刷13可设置成钢丝刷或毛刷。其中,第一螺旋部13.1的前端和第二螺旋部13.2的尾端分别位于精车刀具3的两侧并与精车刀具3呈间隔分布,第三螺旋部13.3的尾端和第二螺旋部13.2的前端分别位于粗车刀具2的两侧并与粗车刀具2呈间隔分布,且两个第一弯管部9分别位移第一螺旋部13.1的前端与精车刀具3之间及第二螺旋部13.2的前端与粗车刀具2之间。Furthermore, the surface of the cutter head 1 is provided with an overall spiral wall brush 13. The wall brush 13 axially includes a first spiral part 13.1, a second spiral part 13.2 and a third spiral part 13.2 from the rear end of the cutter head 1 to the front. The spiral part 13.3 and the wall brush 13 can be configured as a wire brush or a hair brush. Among them, the front end of the first spiral part 13.1 and the tail end of the second spiral part 13.2 are respectively located on both sides of the finishing tool 3 and are spaced apart from the finishing tool 3. The tail end of the third spiral part 13.3 and the second spiral part The front ends of 13.2 are respectively located on both sides of the rough turning tool 2 and are spaced apart from the rough turning tool 2, and the two first elbow parts 9 are respectively displaced between the front end of the first spiral part 13.1 and the finishing tool 3 and between the second Between the front end of the spiral part 13.2 and the rough turning tool 2.
具体而言,在本实施例中,第一螺旋部13.1、第二螺旋部13.2和第三螺旋部13.3由一个完整的螺旋状结构在粗车刀具2和精车刀具3处切割断开形成。在镗削及滚压的过程中,第一螺旋部13.1位于精车刀具3的后方,将精车刀具3镗削形成的碎屑向前推送。第二螺旋部13.2和第三螺旋部13.3将粗车刀具2镗削形成的碎屑向前推送。同时,利用第一螺旋部13.1前端及第二螺旋部13.2尾端与精车刀具3之间的间隙,在第一螺旋部13.1向前推送精车产生的碎屑时,部分碎屑可通过该间隙向前运动至第二螺旋部13.2之前,同理,在第二螺旋部13.2前端及第三螺旋部13.3尾端与粗车刀具2之间的间隙作用下,最终使得粗车及精车形成的碎屑向刀头1前方集中。Specifically, in this embodiment, the first spiral part 13.1, the second spiral part 13.2 and the third spiral part 13.3 are formed by cutting and breaking a complete spiral structure at the rough turning tool 2 and the finishing tool 3. During the boring and rolling process, the first spiral part 13.1 is located behind the finishing tool 3 and pushes the chips formed by boring of the finishing tool 3 forward. The second spiral part 13.2 and the third spiral part 13.3 push forward the chips formed by boring of the rough turning tool 2. At the same time, by utilizing the gap between the front end of the first spiral part 13.1 and the rear end of the second spiral part 13.2 and the finishing tool 3, when the first spiral part 13.1 pushes forward the debris generated by the finishing turning, part of the debris can pass through the The gap moves forward to before the second spiral part 13.2. In the same way, under the action of the gap between the front end of the second spiral part 13.2 and the tail end of the third spiral part 13.3 and the rough turning tool 2, the rough turning and finishing turning are finally formed. The debris is concentrated toward the front of the cutter head 1.
进一步而言,刀头1内设置有两个夹角呈180°的第二喷射通道14,两个第二喷射通道14在刀头1的轴向分别位于第一螺旋部13.1和第二螺旋部13.2之间及第二螺旋部13.2和第三螺旋部13.3之间,第二喷射通道14的内端与冲洗液腔6连通。第二喷射通道14内设置有第二喷射管15,第二喷射管15固定设置在第二喷射通道14内,第二喷射管15的外端设置有第二弯管部16,且两个第二弯管部16设置成喷射口分别呈倾斜状态朝向第一螺旋部13.1和第二螺旋部13.2的前端面。Furthermore, two second injection channels 14 with an included angle of 180° are provided in the cutter head 1. The two second injection channels 14 are respectively located in the first spiral part 13.1 and the second spiral part in the axial direction of the cutter head 1. 13.2 and between the second spiral part 13.2 and the third spiral part 13.3, the inner end of the second injection channel 14 is connected with the flushing liquid chamber 6. A second injection pipe 15 is provided in the second injection channel 14. The second injection pipe 15 is fixedly arranged in the second injection channel 14. A second elbow part 16 is provided at the outer end of the second injection pipe 15, and two The two elbow portions 16 are arranged such that the injection ports are respectively inclined toward the front end surfaces of the first spiral portion 13.1 and the second spiral portion 13.2.
具体地,第一螺旋部13.1、第二螺旋部13.2和第三螺旋部13.3的螺旋方向与镗削时刀头1的旋转方向相反,且第二弯管部16的喷射口呈以第一螺旋部13.1和第二螺旋部13.2的螺旋方向为基准向前倾斜的状态。此时,在镗削过程中,第一螺旋部13.1和第二螺旋部13.2在旋转的过程中,从第二弯管部16的喷射口喷射出来的冲洗液使得碎屑向逆着第一螺旋部13.1和第二螺旋部13.2的方向在第一螺旋部13.1和第二螺旋部13.2上向逆着螺旋方向汇聚,提高向前推送碎屑的效果。Specifically, the spiral direction of the first spiral part 13.1, the second spiral part 13.2 and the third spiral part 13.3 is opposite to the rotation direction of the tool head 1 during boring, and the injection port of the second elbow part 16 is in the shape of the first spiral The spiral directions of the first portion 13.1 and the second spiral portion 13.2 are tilted forward as a reference. At this time, during the boring process, when the first spiral part 13.1 and the second spiral part 13.2 are rotating, the flushing liquid sprayed from the injection port of the second elbow part 16 causes the chips to move in the opposite direction to the first spiral part. The directions of the first spiral portion 13.1 and the second spiral portion 13.2 converge in opposite spiral directions to improve the effect of pushing debris forward.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.
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CN118321591B (en) * | 2024-04-24 | 2025-03-18 | 杭州芬麦特机械有限公司 | Anti-vibration boring tool base and CNC boring machine |
CN118357483B (en) * | 2024-06-19 | 2024-08-30 | 株洲明益鑫轨道交通装备制造有限公司 | Cutting device with positioning function for manufacturing high-speed railway accessories |
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Denomination of invention: A deep hole boring tool Granted publication date: 20240206 Pledgee: Agricultural Bank of China Limited Shaoguan Wujiang Sub branch Pledgor: SHAOGUAN CITY LONGRUN INDUSTRIAL TECHNOLOGY Co.,Ltd. Registration number: Y2025980014965 |