CN116222141A - Refrigeration equilibrium degree detection system and method for refrigeration equipment - Google Patents
Refrigeration equilibrium degree detection system and method for refrigeration equipment Download PDFInfo
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- CN116222141A CN116222141A CN202310510831.2A CN202310510831A CN116222141A CN 116222141 A CN116222141 A CN 116222141A CN 202310510831 A CN202310510831 A CN 202310510831A CN 116222141 A CN116222141 A CN 116222141A
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- 238000005057 refrigeration Methods 0.000 title claims abstract description 57
- 238000001514 detection method Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000004458 analytical method Methods 0.000 claims abstract description 11
- 238000007405 data analysis Methods 0.000 claims abstract description 10
- 238000012544 monitoring process Methods 0.000 claims description 12
- 230000002159 abnormal effect Effects 0.000 claims description 9
- 230000009467 reduction Effects 0.000 claims description 7
- 230000004044 response Effects 0.000 claims description 6
- 230000003245 working effect Effects 0.000 abstract description 9
- 230000001105 regulatory effect Effects 0.000 abstract description 4
- 230000001276 controlling effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 16
- 230000005856 abnormality Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000008014 freezing Effects 0.000 description 2
- 238000007710 freezing Methods 0.000 description 2
- 241000282414 Homo sapiens Species 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/005—Testing of complete machines, e.g. washing-machines or mobile phones
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D29/00—Arrangement or mounting of control or safety devices
- F25D29/005—Mounting of control devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/002—Thermal testing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D2700/00—Means for sensing or measuring; Sensors therefor
- F25D2700/12—Sensors measuring the inside temperature
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- Devices That Are Associated With Refrigeration Equipment (AREA)
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Abstract
The invention discloses a refrigeration balance degree detection system and a method of refrigeration equipment, which belong to the technical field of detection systems and comprise a refrigeration assembly, wherein the refrigeration assembly consists of a plurality of independently controlled equipment bodies; the data acquisition assembly is composed of a plurality of temperature sensors and is used for acquiring the temperature of a detection area; the data analysis module is used for analyzing the acquired temperature and generating a regulation strategy; and the control module is used for controlling and adjusting the corresponding equipment body according to the regulation strategy. According to the invention, temperature changes in each test area are collected through the temperature sensor, and the historical data and the real-time data of the equipment body in initial use are combined for analysis, so that whether the working effects of the equipment in each test area are consistent or not is detected, and the corresponding equipment is regulated according to the analysis result, so that the temperature in the test area is ensured to be at a certain temperature, and the uniformity of the working effects is ensured to be consistent.
Description
Technical Field
The invention belongs to the technical field of detection systems, and particularly relates to a refrigeration balance degree detection system and method of refrigeration equipment.
Background
The working condition of the equipment is likely to change along with the increase of the service life, when a plurality of equipment is adopted to work a certain project at the same time, the uniformity of the working effects of all the equipment is required to be ensured to be consistent, but the working condition of the equipment is also deviated due to the different aging degrees of different equipment, so that the uniformity of the working effects of the equipment is inconsistent, and the project with certain combined action is easily influenced, so that the project is adversely affected; and when some equipment has problems, workers cannot find the problems in time, so that the influence cannot be reduced to the minimum in time.
Disclosure of Invention
The present invention is directed to a system and a method for detecting the refrigeration balance of a refrigeration device, which are used for solving the problems in the prior art.
The aim of the invention can be achieved by the following technical scheme:
a refrigeration balance detection system for a refrigeration appliance, the system comprising:
the working assembly consists of a plurality of independently controlled equipment bodies;
the data acquisition assembly is composed of a plurality of temperature sensors and is used for acquiring the temperature of a detection area;
the data analysis module is used for analyzing the acquired temperature and generating a regulation strategy according to an analysis result;
and the control module is used for controlling and adjusting the corresponding equipment body according to the regulation strategy.
Further, the working method of the data analysis module is as follows:
the working method of the data analysis module is as follows:
dividing the detection area into a plurality of test areas according to the position of the equipment body, wherein a temperature sensor is arranged in each test area;
acquiring temperature changes in each test area through a temperature sensor so as to determine an adjustment strategy;
and adjusting the corresponding equipment body according to the obtained adjustment strategy.
Further, the method for acquiring the adjustment strategy comprises the following steps:
by the formula+k/>Calculating the deviation value of the ith area +.>, wherein />For the historical temperature profile of the ith test zone, in terms of time, +.>As a point in time of the initiation,k is a weight coefficient for detecting a time point;
Further, the adjusting method comprises the following steps:
when (when)∈/>When, by the formula->=/>Find the power increase value +.>The output power of the equipment body is increased;
when (when)∈/>When, by the formula->=/>Find the power reduction value +.>The output power of the equipment body is reduced;
wherein ,for the current power increase, +.>For the current power reduction, +.>For the conversion factor +.>For the distance of the temperature sensor in the ith test zone from the device body, +.>For the area of the ith test area, +.>Distance parameter value is preset for standard, +.>Area parameter values are preset for standard +.> and />For the respective compensation coefficients.
Further, the system also comprises a monitoring module, wherein the monitoring module is used for analyzing the acquired temperature so as to generate early warning according to an analysis result.
Further, the monitoring method of the monitoring module comprises the following steps:
by the formula=/>-/>Obtaining the historical temperature difference value +.>, wherein />For the ith test area +.>Temperature at time->For the ith test area +.>Temperature at that time;
acquiring the positions of the test areasTemperature at time point->Acquiring the test areas at->Temperature at time pointThereby obtaining the test difference +.>=/>-/>;
The obtained abnormal value of the temperature differenceThreshold value preset for the system->、/>Comparison is performed:
Further, the primary early warning and the secondary early warning are responded through an alarm arranged on the equipment body, and the response time of the secondary early warning is longer than that of the primary early warning.
The equipment working effect balance degree detection method adopts the refrigeration balance degree detection system of the refrigeration equipment for detection.
The invention has the beneficial effects that:
according to the invention, temperature changes in each test area are collected through the temperature sensor, and the temperature in each area is analyzed through the data analysis module in combination with the historical data and the real-time data of the equipment body in initial use, so that whether the working effect of the equipment in each test area is consistent or not is detected, when the working effect is inconsistent, a regulation strategy is generated according to the analysis result, the corresponding equipment body is regulated through the control module, so that the temperature in the test area is regulated in time, the temperature in the test area is ensured to be at a certain temperature, the balance of the working effect is ensured to be consistent, and the influence is reduced.
The invention also analyzes the collected temperature through the monitoring module so as to judge whether the equipment body in each test area is damaged or failed, and when the damage or failure occurs, the corresponding early warning is generated according to the obtained abnormal temperature difference value, so that the working personnel can find and know the running condition of the equipment in time.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a system block diagram of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In one embodiment, as shown in fig. 1, a refrigeration balance detection system of a refrigeration appliance is disclosed, the system comprising:
the working assembly consists of a plurality of independently controlled equipment bodies;
the data acquisition assembly consists of a plurality of temperature sensors and is used for acquiring the temperature of a detection area;
the data analysis module is used for analyzing the acquired temperature and generating a regulation strategy according to an analysis result;
and the control module is used for controlling and adjusting the corresponding equipment body according to the regulation strategy.
Through the technical scheme, the refrigeration balance degree detection system of the refrigeration equipment can be used for detecting whether the refrigeration effect balance of equipment in a large-scale refrigeration house is consistent or not, specifically, temperature changes in all test areas are collected through the temperature sensor, and temperatures in all the areas are analyzed through the data analysis module by combining historical data and real-time data, so that whether the refrigeration effect of equipment bodies in all the test areas is consistent or not is judged, when the refrigeration effect is inconsistent, a regulation strategy is generated according to the analysis result, the corresponding equipment bodies are regulated through the control module, the refrigeration effect in the refrigeration house is kept consistent in time, the quality of frozen products is guaranteed, and the influence is reduced.
As an implementation mode of the scheme, the working method of the data analysis module is as follows:
dividing the detection area into a plurality of test areas according to the position of the equipment body, wherein a temperature sensor is arranged in each test area;
acquiring temperature changes in each test area through a temperature sensor so as to determine an adjustment strategy;
and adjusting the corresponding equipment body according to the obtained adjustment strategy.
Through the technical scheme, the test areas are determined according to the positions of the equipment bodies, the inside of the refrigeration house can be divided into a plurality of test areas to conveniently detect the refrigeration balance of equipment in the refrigeration house, the temperature sensor is used for acquiring temperature changes in the test areas, the temperature changes comprise historical temperatures during initial use of the equipment and real-time temperature data, comprehensive analysis is carried out according to the data to judge whether the refrigeration balance deviation exists or not, so that corresponding adjustment strategies are generated to control the equipment corresponding to the test areas, and response adjustment is carried out on the equipment.
As an implementation manner of the present solution, the method for adjusting policy acquisition is:
by the formula+k/>Calculating the deviation value of the ith area +.>, wherein />For the historical temperature profile of the ith test zone, in terms of time, +.>For the initial point in time of refrigeration, +.>K is a weight coefficient for detecting a time point;
Through the technical scheme, the method provides the specific steps of acquiring the adjustment strategy by the system, and the method comprises the following steps of firstly passing through a formulaJudging the difference value between the whole temperature conditions of one test area and all the test areas in the refrigerator under the same time period when the equipment is used in the initial stage, and then passing through the formula k ∈ ->Judging +.>The difference between the temperature in the test area and the temperature in all the test areas in the refrigerator is then calculated by the formula +.>+k/>Calculating the deviation value of the ith area according to the history data of the initial use of the equipment and combining the real-time data>In the deviation value to be obtained->Threshold value preset for the system->、/>Comparing, and because of the need of ensuring the balance of the refrigerating effect in the whole refrigeration house, all the preset thresholds of the system、/>Fix, when->∈/>The refrigerating temperature of the test area can be proved to be almost the same as the whole refrigerating temperature of the system, and the test area belongs to the normal error without adjustment when +.>∈/>Or->∈/>The test area shows that the refrigerating temperature and the refrigerating stability of the whole system are greatly changed, the refrigerating balance is poor, and the corresponding equipment body is required to be adjusted. The adjustment strategy can be obtained to judge the adjustment of the next step of equipment, so that the refrigeration effect in the whole freezing warehouse is balanced, and the influence is reduced.
In the above technical solution, since the overall refrigeration effect does not change greatly in a period of time in the initial use period of each equipment body, the history temperature changes with timeFitting according to the data corresponding results of multiple time points within the period of time, and autonomously setting the weight coefficient k and the threshold value preset by the system>、/>The acquisition can be performed based on the relevant history data in the big data, not described too much here, the detection time point +.>Autonomous setting can be performed according to human beings.
As an embodiment of the present invention, the adjustment method is as follows:
when (when)∈/>When, by the formula->=/>Find the power increase value +.>The output power of the equipment body is increased;
when (when)∈/>When, by the formula->=/>Find the power reduction value +.>The output power of the equipment body is reduced;
wherein ,for the current power increase, +.>For the current power reduction, +.>For the conversion factor +.>For the distance of the temperature sensor in the ith test zone from the device body, +.>For the area of the ith test area, +.>Distance parameter value is preset for standard, +.>Area parameter values are preset for standard +.> and />For the respective compensation coefficients.
Through the technical scheme, the scheme provides a specific adjusting method, when∈/>In this case, it is explained that the refrigerating effect of the detection area is relatively slow, the refrigerating effect can be achieved by +.>=/>Find the power increase value +.>The output power of the equipment body is increased, and the refrigerating effect is possibly related to the position of the current temperature sensor from the equipment body or the area of the test area where the equipment body is positioned, so that the distance between each temperature sensor and the equipment body is obtained, and the dividing area of each test area is increased by>=/>The power to be increased can be accurately obtained, so that the output power of the equipment body in the test area is increased, and the refrigerating effect of the equipment body is improved; likewise when->∈When the refrigerating effect of the detection area is too fast, the formula is adopted +.>=/>Find the power reduction value +.>The output power of the equipment body is reduced, and the refrigeration effect of the equipment is correspondingly reduced. For example, in refrigeration of a refrigeration house, the temperature in the refrigeration house is at-10 ℃, when the temperature of a detection area detected by a system is at-8 ℃ at a certain stage, the temperature is inconsistent with a preset temperature, the balance is deviated, and at the moment, the current power output is increased on the basis of the original power through a formula, so that the temperature is reduced, and the balance is restored. Therefore, the whole freezing warehouse can be at a relatively uniform temperature, so that the balance of the working effects of all the equipment can be consistent, the temperature can be adjusted in time, and the influence on frozen products is reduced.
In the technical proposal, the conversion coefficientStandard preset distance parameter ∈ ->Standard preset area parameter ∈ ->Compensation coefficient->、/>All can be according to the history data of the related scene in the big dataThe acquisition is performed without further description herein.
As an implementation mode of the scheme, the system further comprises a monitoring module, wherein the monitoring module is used for analyzing the acquired temperature, so that early warning is generated according to an analysis result.
Through the technical scheme, the collected temperature is analyzed through the monitoring module, whether the equipment body is damaged or fails is judged, so that corresponding early warning is generated, workers can find the equipment in time, and loss is reduced.
As an implementation manner of the present solution, the monitoring method of the monitoring module is:
by the formula=/>-/>Obtaining the historical temperature difference value +.>, wherein />For the ith test area +.>Temperature at time->For the ith test area +.>Temperature at that time;
acquiring the positions of the test areasTemperature at time point->Acquiring the test areas at->Temperature at time pointThereby obtaining the test difference +.>=/>-/>;
The obtained abnormal value of the temperature differenceThreshold value preset for the system->、/>Comparison is performed:
By the technical scheme, the history time is the same as that of the above, and the accuracy of average data can be ensured according to the history data activity of the equipment in initial use, and the average value firstly passes through the formula=/>-/>Obtaining the historical temperature difference value +.>In the formula->=/>The average temperature difference value in the whole test area is obtained by obtaining the averageThe difference value can judge the whole temperature difference of the whole area of the initial stage of the equipment, and then the whole temperature difference is calculated by the formula +.>=/>-/>Find the test difference of the current test area, and then pass the formula +.>=/>*/>Solving the abnormal temperature difference value in each test area>The method comprises the steps of carrying out a first treatment on the surface of the And by the formula +.>The temperature fluctuation of each test area in the whole refrigeration house system can be obtained, so that the difference between the temperature difference value and the average value of each area can be judged to judge the stability of the whole refrigeration house system, and the whole formula can show that when the test difference value +.>The greater the variation, the greater the temperature difference abnormality>The smaller the device operation condition is, the better when the difference is tested +>The smaller the variation is, the greater the temperature difference abnormality>The larger the plant operating conditionsPoor, a malfunction may occur. Therefore, the running condition of the equipment can be accurately judged by judging the temperature difference value, and corresponding early warning is produced to remind workers of timely finding out the abnormal condition of the equipment, so that the equipment is damaged.
As an implementation mode of the scheme, the primary early warning and the secondary early warning are responded through an alarm arranged on the equipment body, and the response time of the secondary early warning is longer than that of the primary early warning.
Through the technical scheme, the alarm is used for responding to generate sound information to remind workers, the sound duration can show the severity of early warning, when the sound is short, the fault can be considered to be smaller, the primary early warning response is generated, when the sound is long, the fault can be considered to be larger, the secondary early warning is generated, and therefore the workers can know the situation in time conveniently.
A method for detecting the refrigeration effect balance of an equipment body is provided, and the control method adopts the refrigeration effect balance detection system of the equipment body for detection.
The foregoing is merely illustrative and explanatory of the principles of the invention, as various modifications and additions may be made to the specific embodiments described, or similar thereto, by those skilled in the art, without departing from the principles of the invention or beyond the scope of the appended claims.
Claims (8)
1. A refrigeration balance detection system for a refrigeration appliance, the system comprising:
the working assembly consists of a plurality of independently controlled equipment bodies;
the data acquisition assembly is composed of a plurality of temperature sensors and is used for acquiring the temperature of a detection area;
the data analysis module is used for analyzing the acquired temperature and generating a regulation strategy according to an analysis result;
and the control module is used for controlling and adjusting the corresponding equipment body according to the regulation strategy.
2. The refrigeration equalization detecting system of a refrigeration appliance according to claim 1, wherein the data analysis module operates by:
dividing the detection area into a plurality of test areas according to the position of the equipment body, wherein a temperature sensor is arranged in each test area;
acquiring temperature changes in each test area through a temperature sensor so as to determine an adjustment strategy;
and adjusting the corresponding equipment body according to the obtained adjustment strategy.
3. The refrigeration balance detecting system of claim 2, wherein the adjustment strategy obtaining method is as follows:
by the formula+k/>Calculating the deviation value of the ith area +.>, wherein />For the historical temperature profile of the ith test zone, in terms of time, +.>For the initial time point, +.>K is a weight coefficient for detecting a time point;
4. A refrigeration balance detection system of a refrigeration appliance according to claim 3, wherein said adjustment method is:
when (when)∈/>When, by the formula->=/>Find the power increase value +.>The output power of the equipment body is increased;
when (when)∈/>When, by the formula->=/>Find the power reduction value +.>The output power of the equipment body is reduced;
wherein ,for the current power increase, +.>For the current power reduction, +.>For the conversion factor +.>For the distance of the temperature sensor in the ith test zone from the device body, +.>For the area of the ith test area, +.>Distance parameter value is preset for standard, +.>Area parameter values are preset for standard +.> and />For the respective compensation coefficients.
5. The refrigeration chiller apparatus refrigeration balance detection system of claim 4 further comprising a monitoring module for analyzing the collected temperature to generate an early warning based on the analysis.
6. The refrigeration balance detection system of claim 5, wherein the monitoring module monitors:
by the formula=/>-/>Obtaining the historical temperature difference value +.>, wherein />For the ith test area +.>Temperature at time->For the ith test area +.>Temperature at that time;
acquiring the positions of the test areasTemperature at time point->Acquiring the test areas at->Temperature at time point->Thereby obtaining the test difference +.>=/>-/>;
The obtained abnormal value of the temperature differenceThreshold value preset for the system->、/>Comparison is performed:
7. The refrigeration balance detection system of claim 6, wherein the primary pre-warning and the secondary pre-warning are both responded by an alarm installed on the device body, and the response time of the secondary pre-warning is longer than the response time of the primary pre-warning.
8. A refrigeration balance detecting method of a refrigeration device, characterized in that the control method adopts the refrigeration balance detecting system of the refrigeration device according to any one of claims 1 to 7 for detection.
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