CN116216769B - Method for preparing high-purity gallium oxide by metal gallium hydrolysis method - Google Patents

Method for preparing high-purity gallium oxide by metal gallium hydrolysis method Download PDF

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CN116216769B
CN116216769B CN202310173430.2A CN202310173430A CN116216769B CN 116216769 B CN116216769 B CN 116216769B CN 202310173430 A CN202310173430 A CN 202310173430A CN 116216769 B CN116216769 B CN 116216769B
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gallium
purity
gaooh
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roasting
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CN116216769A (en
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付佳鑫
吕亚敏
胡劲
王开军
张维均
段云彪
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Kunming University of Science and Technology
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    • C01G15/00Compounds of gallium, indium or thallium
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    • C01P2002/00Crystal-structural characteristics
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    • CCHEMISTRY; METALLURGY
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    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity
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Abstract

The invention relates to a method for preparing high-purity gallium oxide by a metal gallium hydrolysis method, and belongs to the technical field of metal oxide material preparation. Adding a gallium simple substance and a surfactant into electrolytic reduction water, and uniformly stirring to obtain a reaction system; at 70-100 deg.c and 4000-8000 rpm, gallium metal is dispersed into fine particles and reacted with electrolytic reduced water to produce GaOOH. GaOOH is wrapped and clamped on the floating foam generated by the surfactant and is discharged to the upper layer of the liquid, the floating foam is collected, pure water is used for cleaning, and GaOOH crystal is obtained after drying. Heating GaOOH crystal to roasting temperature at constant speed, and roasting for 2-4 h to obtain high-purity Ga 2O3. The invention uses metal gallium simple substance as raw material, which can avoid the problem of gallium ion failure in the traditional process. The purity of the high-purity Ga 2O3 prepared by the method can reach 99.99 percent; raw materials can be continuously added in proportion, so that continuous production of high-purity Ga 2O3 is realized, and the production efficiency is greatly improved.

Description

Method for preparing high-purity gallium oxide by metal gallium hydrolysis method
Technical Field
The invention relates to a method for preparing high-purity gallium oxide (Ga 2O3) by a metal gallium hydrolysis method, belonging to the technical field of metal oxide material preparation.
Background
Ga 2O3 is used as a wide-bandgap semiconductor material, and the forbidden bandwidth is as high as 4.8 eV-4.9 eV; in addition, the high stability of Ga 2O3 in extreme environments makes it an alternative material for fourth generation semiconductors. In addition, ga 2O3 can also be used for preparing power devices, ultraviolet detectors, high-energy ray detectors and the like; meanwhile, the material can also be used as a substrate material of semiconductors such as GaN, znO and the like.
At present, the preparation method of Ga 2O3 comprises the following steps:
Firstly, gallium sulfate is generated by utilizing the reaction of gallium metal and sulfuric acid, then gallium sulfate and ammonium sulfate are polymerized and crystallized in aqueous solution to separate out gallium ammonium sulfate crystals, and finally, ga 2O3 is obtained by roasting. The method has the advantages of low purity requirement on raw materials, low reaction rate of gallium metal and acid and low production efficiency.
The alkyl alcohol gallium method utilizes the reaction of metal gallium and alkyl alcohol to generate alkyl alcohol gallium salt; and hydrolyzing the obtained alkyl alcohol gallium salt in an aqueous solution containing alkyl alcohol to generate GaOOH, and roasting to obtain Ga 2O3. The method has the advantages of environmental protection, but has the disadvantage of complex process.
The sol-gel method is to prepare GaOOH by utilizing the hydrolysis reaction of gallium salt (gallium halide, etc.), and then roasting to obtain Ga 2O3. The method has the advantages of high production efficiency, but has the disadvantages of difficult storage of raw materials (the gallium salt is deliquescent and needs to be stored under vacuum), easy failure and higher cost.
The hydrothermal method is to prepare GaOOH by using gallium ions and alkali under hydrothermal conditions, and then roasting to obtain Ga 2O3. The method has the advantages of high product purity, but has the defects that the hydrothermal method is operated intermittently in batches, continuous production cannot be realized, the production efficiency is low, and in addition, potential safety hazards exist in a high-pressure environment.
Disclosure of Invention
Aiming at the problems of easy failure of raw materials, complex process, low production efficiency and the like in the prior art, the invention provides a method for preparing high-purity gallium oxide Ga 2O3 by a gallium hydrolysis method, namely, utilizing gallium to react with electrolytic reduction water under the condition of high-speed stirring to generate GaOOH; gaOOH floats upwards along with the floating foam of the surfactant to realize the separation of GaOOH from the reaction system. Finally, gaOOH is washed and roasted to obtain the high-purity Ga 2O3.
The principle of the method for preparing high-purity Ga 2O3 by using the metal gallium hydrolysis method is as follows:
The reaction of the gallium metal and the water is oxidation-reduction reaction, and the water oxidizes the gallium metal into Ga 3+,Ga3+ to generate GaOOH sediment immediately when encountering OH - in the electrolytic reduction water; simultaneously, gallium metal reduces water into H 2;
The reaction is
Metallic gallium is oxidized to Ga 3+Ga-3e-→Ga3+
Ga 3+ generation GaOOH precipitated Ga 3++2OH-→GaOOH↓+H+
The water is reduced to H 2 2H2O+2e-→H2↑+2OH-
Total reactive 2Ga+4H 2O→2GaOOH+3H2
A method for preparing high-purity gallium oxide by a metal gallium hydrolysis method comprises the following specific steps:
(1) Adding a metal gallium simple substance and a surfactant into electrolytic reduction water, and uniformly mixing to obtain a reaction system;
(2) Heating the reaction system to boil to generate H 2 bubbles, and generating froth by the surfactant under the H 2 bubbles;
(3) At the temperature of 70-100 ℃ and the rotating speed of 4000-8000 rpm, the gallium metal is dispersed to form particles and is subjected to hydrolysis reaction with electrolytic reduced water to generate hydrolysate GaOOH, and the hydrolysate GaOOH is wrapped in the froth generated by the surfactant and is discharged to the upper layer of the liquid;
(4) Collecting floating foam on the upper layer of the liquid, cleaning with pure water, and drying to obtain GaOOH crystals;
(5) GaOOH the crystal is heated to the roasting temperature at a constant speed and then roasted for 2 to 5 hours to obtain the high-purity Ga 2O3.
The surfactant in the step (1) is PVP or CTAB, the pH value of the electrolytic reduction water is 8.5-11, and the electrolytic reduction water is prepared by a proton exchange membrane electrolyzer. The electrolytic reduced water is a product obtained by electrolyzing ultrapure water in a proton membrane electrolytic tank and then in a cathode tank. The pH requirement for producing electrolytically reduced water is greater than 8.5 because OH - is continuously accumulated at the cathode.
The electrolytic reduction water preparation mechanism is as follows:
under the action of an electric field, water is ionized into H + and OH -; the positively charged H + moves to the cathode through the proton exchange membrane, and then the electrons are changed into H 2 to be discharged. As the water is ionized, H - in the cathode region is consumed, resulting in OH - accumulating in the cathode region, thus obtaining electrolytically reduced water in the cathode region.
The reaction is
And (3) cathode: 2H 2O+2e-=2OH-+H2 ≡;
Anode: 2H 2O-4e-=4H++O2
The prepared electrolytic reduction water has no other cationic impurities and does not influence the final purity of the product.
The purity of the raw material gallium is 99.999%.
The purity of the product high-purity Ga 2O3 can reach 99.99 percent.
The solid-liquid ratio g of the gallium metal, the surfactant and the electrolytic reduction water in the step (1) is 30-50:1:1000-2000.
The uniform temperature rising rate of the step (5) is 2-8 ℃/min, the roasting temperature is 300-1000 ℃ and the roasting time is 2-5 h.
Preferably, the roasting temperature is 300-500 ℃, and the high-purity Ga 2O3 is alpha-Ga 2O3; roasting at 500-1000 ℃ and not including 500 ℃, and the high-purity Ga 2O3 is beta-Ga 2O3.
And (3) decomposing the residual active agent in GaOOH crystals in the step (5) into CO 2 gas in the roasting process, and overflowing the CO 2 gas without affecting the final purity of the product.
The beneficial effects of the invention are as follows:
(1) The raw material used in the invention is metallic gallium simple substance, which is easy to store and has lower cost; can solve the problem that the gallium salt is easy to deliquesce and lose efficacy in the traditional process.
(2) The surfactant plays a role of a dispersing agent and a role of a foaming agent in the reaction; the product GaOOH floats up with the surfactant froth to realize the separation of GaOOH from the reaction system.
(3) The invention is carried out under normal pressure, and the device is simple; the raw materials can be supplemented at any time in the production process, so that the high-efficiency continuous production of GaOOH is realized, and the GaOOH is roasted to obtain high-purity alpha-Ga 2O3 or beta-Ga 2O3.
(3) In the metal gallium hydrolysis process, electrolytic reduction water is adopted, other cations and other impurities are not introduced, and the purification process is omitted; and the electrolytic reduced water can be self-degraded, and no harmful substances are produced.
Drawings
FIG. 1 is an XRD pattern of product GaOOH from examples 1-3;
FIG. 2 is an SEM image of the product GaOOH of examples 1-3;
FIG. 3 is an XRD pattern of the product α -Ga 2O3 of examples 1-3;
FIG. 4 is an SEM image of the product α -Ga 2O3 of examples 1-3;
FIG. 5 is an XRD pattern of the product β -Ga 2O3 of examples 4-6;
FIG. 6 is an SEM image of the product β -Ga 2O3 of examples 4-6.
Detailed Description
The invention will be described in further detail with reference to specific embodiments, but the scope of the invention is not limited to the description.
Example 1: a method for preparing high-purity gallium oxide by a metal gallium hydrolysis method comprises the following specific steps:
(1) Adding gallium metal and a surfactant (PVP) into electrolytic reduction water, and uniformly mixing to obtain a reaction system; wherein the electrolytic reduction water is prepared by a proton exchange membrane electrolytic tank, the pH value of the electrolytic reduction water is 8.5, and the solid-to-liquid ratio g of gallium, surfactant (PVP) and the electrolytic reduction water is 30:1:1000;
(2) Heating the reaction system to boil to generate H 2 bubbles, and generating froth by a surfactant (PVP) under the H 2 bubbles;
(3) At the temperature of 70 ℃ and the rotating speed of 4000rpm, the gallium metal is dispersed to form particles with the diameter of less than 10 mu m and is subjected to hydrolysis reaction with electrolytic reduced water to generate hydrolysate GaOOH, and the hydrolysate GaOOH is wrapped in floating foam generated by a surfactant (PVP) and is discharged to the upper layer of the liquid;
(4) Collecting floating foam on the upper layer of the liquid, cleaning with pure water, and drying to obtain GaOOH crystals;
The XRD pattern of product GaOOH in this example is shown in FIG. 1, and the SEM pattern of product GaOOH is shown in FIG. 2; as can be seen from fig. 1 and 2, product GaOOH was successfully prepared, gaOOH was a monoclinic crystal cluster, and the yield of product GaOOH was about 86.2% by calculation;
(5) GaOOH the crystal is heated to 320 ℃ at a constant speed at a heating rate of 8 ℃/min, and then baked for 2 hours at constant temperature to obtain high-purity Ga 2O3;
XRD detection shows that the high-purity Ga 2O3 is carried out, the high-purity Ga 2O3 is alpha-Ga 2O3,α-Ga2O3, and the high-purity Ga is monoclinic crystal; the XRD pattern of product α -Ga 2O3 in this example is shown in FIG. 3, the SEM pattern of product α -Ga 2O3 is shown in FIG. 4,
The purity of the high purity alpha-Ga 2O3 of this example is 99.991%.
Example 2: a method for preparing high-purity gallium oxide by a metal gallium hydrolysis method comprises the following specific steps:
(1) Adding gallium metal and a surfactant (CTAB) into electrolytic reduction water, and uniformly mixing to obtain a reaction system; wherein the electrolytic reduction water is prepared by a proton exchange membrane electrolytic tank, the pH value of the electrolytic reduction water is 9, and the solid-to-liquid ratio g of gallium metal, a surfactant (CTAB) and the electrolytic reduction water is 40:1:1500;
(2) Heating the reaction system to boil to generate H 2 bubbles, and generating froth by a surfactant (CTAB) under the H 2 bubbles;
(3) At the temperature of 85 ℃ and the rotation speed of 6000rpm, the gallium metal is dispersed into particles with the diameter less than 5 mu m and is subjected to hydrolysis reaction with electrolytic reduced water to generate hydrolysate GaOOH, and hydrolysate GaOOH is wrapped in floating foam generated by a surfactant (CTAB) and is discharged to the upper layer of the liquid;
(4) Collecting floating foam on the upper layer of the liquid, cleaning with pure water, and drying to obtain GaOOH crystals;
the XRD pattern of product GaOOH in this example is shown in FIG. 1, and the SEM pattern of product GaOOH is shown in FIG. 2; as can be seen from fig. 1 and 2, product GaOOH was successfully prepared, gaOOH was a monoclinic crystal cluster, and the yield of product GaOOH was calculated to be about 88.7%;
(5) GaOOH the crystal is heated to the roasting temperature of 400 ℃ at a constant speed at a heating rate of 6 ℃/min, and then is roasted for 4 hours at constant temperature to obtain high-purity Ga 2O3;
XRD detection shows that the high-purity Ga 2O3 is carried out, the high-purity Ga 2O3 is alpha-Ga 2O3,α-Ga2O3, and the high-purity Ga is monoclinic crystal; the XRD pattern of product α -Ga 2O3 in this example is shown in FIG. 3, the SEM pattern of product α -Ga 2O3 is shown in FIG. 4,
The purity of the high purity alpha-Ga 2O3 of this example is 99.992%.
Example 3: a method for preparing high-purity gallium oxide by a metal gallium hydrolysis method comprises the following specific steps:
(1) Adding gallium metal and a surfactant (PVP) into electrolytic reduction water, and uniformly mixing to obtain a reaction system; wherein the electrolytic reduction water is prepared by a proton exchange membrane electrolytic tank, the pH value of the electrolytic reduction water is 10, and the solid-to-liquid ratio g of gallium, surfactant (PVP) and the electrolytic reduction water is 50:1:2000;
(2) Heating the reaction system to boil to generate H 2 bubbles, and generating froth by a surfactant (PVP) under the H 2 bubbles;
(3) At 98 ℃ and 8000rpm, metallic gallium disperses to form particles with the diameter less than 1 mu m and generates hydrolysis reaction with electrolytic reduced water to generate hydrolysate GaOOH, and hydrolysate GaOOH is wrapped in floating foam generated by surfactant (PVP) and is discharged to the upper layer of liquid;
(4) Collecting floating foam on the upper layer of the liquid, cleaning with pure water, and drying to obtain GaOOH crystals;
The XRD pattern of product GaOOH in this example is shown in FIG. 1, and the SEM pattern of product GaOOH is shown in FIG. 2; as can be seen from fig. 1 and 2, product GaOOH was successfully prepared, gaOOH was a monoclinic crystal cluster, and the yield of product GaOOH was about 92.5% by calculation;
(5) GaOOH the crystal is heated to the roasting temperature of 500 ℃ at a constant speed at a heating rate of 2 ℃/min, and then is roasted for 6 hours at constant temperature to obtain high-purity Ga 2O3;
XRD detection shows that the high-purity Ga 2O3 is carried out, the high-purity Ga 2O3 is alpha-Ga 2O3,α-Ga2O3, and the high-purity Ga is monoclinic crystal; the XRD pattern of product α -Ga 2O3 in this example is shown in FIG. 3, the SEM pattern of product α -Ga 2O3 is shown in FIG. 4,
The purity of the high purity alpha-Ga 2O3 in this example is 99.995%.
Example 4: a method for preparing high-purity gallium oxide by a metal gallium hydrolysis method comprises the following specific steps:
(1) GaOOH preparation of crystals: the preparation method of the GaOOH crystal of the embodiment is the same as that of the embodiment 1;
(2) GaOOH the crystal is heated to the roasting temperature of 600 ℃ at a constant speed at a heating rate of 8 ℃/min, and then is roasted for 2 hours at constant temperature to obtain high-purity Ga 2O3;
The XRD pattern of the product β -Ga 2O3 in this example is shown in FIG. 5, and the SEM pattern of the product β -Ga 2O3 is shown in FIG. 6. As can be seen from fig. 5 and 6, high purity Ga 2O3 is β -Ga 2O3,β-Ga2O3 is a monoclinic crystal. The surface of the beta-Ga 2O3 crystal has a large number of holes, the analysis holes are water vapor channels generated by GaOOH decomposition in the roasting process, and the reaction formula is: 2GaOOH →H 2O↑+Ga2O3.
The purity of the high purity beta-Ga 2O3 of this example is 99.992%.
Example 5: a method for preparing high-purity gallium oxide by a metal gallium hydrolysis method comprises the following specific steps:
(1) GaOOH preparation of crystals: the preparation method of the GaOOH crystal of the embodiment is the same as that of the embodiment 2;
(2) GaOOH the crystal is heated to the roasting temperature of 800 ℃ at a constant speed at a heating rate of 6 ℃/min, and then is roasted for 4 hours at constant temperature to obtain high-purity Ga 2O3;
The XRD pattern of the product β -Ga 2O3 in this example is shown in FIG. 5, and the SEM pattern of the product β -Ga 2O3 is shown in FIG. 6. As can be seen from fig. 5 and 6, high purity Ga 2O3 is β -Ga 2O3,β-Ga2O3 is a monoclinic crystal. The surface of the beta-Ga 2O3 crystal has a large number of holes, the analysis holes are water vapor channels generated by GaOOH decomposition in the roasting process, and the reaction formula is: 2GaOOH →H 2O↑+Ga2O3.
The purity of the high-purity beta-Ga 2O3 in the embodiment is 99.993%.
Example 6: a method for preparing high-purity gallium oxide by a metal gallium hydrolysis method comprises the following specific steps:
(1) GaOOH preparation of crystals: the preparation method of the GaOOH crystal of the embodiment is the same as that of the embodiment 2;
(2) GaOOH the crystal is heated to the roasting temperature of 1000 ℃ at a constant speed at a heating rate of 2 ℃/min, and then is roasted for 6 hours at constant temperature to obtain high-purity Ga 2O3;
The XRD pattern of the product β -Ga 2O3 in this example is shown in FIG. 5, and the SEM pattern of the product β -Ga 2O3 is shown in FIG. 6. As can be seen from fig. 5 and 6, high purity Ga 2O3 is β -Ga 2O3,β-Ga2O3 is monoclinic crystal; the surface of the beta-Ga 2O3 crystal has a large number of holes, the analysis holes are water vapor channels generated by GaOOH decomposition in the roasting process, and the reaction formula is: 2GaOOH →H 2O↑+Ga2O3.
The purity of the high purity beta-Ga 2O3 of this example is 99.996%.
While the specific embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes may be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.

Claims (4)

1. A method for preparing high-purity gallium oxide by a metal gallium hydrolysis method is characterized in that a metal gallium simple substance and electrolytic reduction water are subjected to hydrolysis reaction under high-speed stirring to prepare GaOOH, and then roasting treatment is carried out to obtain high-purity Ga 2O3; the method comprises the following specific steps:
(1) Adding gallium metal and a surfactant into electrolytic reduction water, and uniformly stirring to obtain a reaction system; the pH value of the electrolytic reduction water is 8.5-11;
(2) The reaction system is heated to boiling and generates H 2 bubbles, and the surfactant generates froth under the H 2 bubbles;
(3) Dispersing gallium metal into particles at 70-100 ℃ and 4000-8000 rpm, and carrying out hydrolysis reaction with electrolytic reduction water to generate a hydrolysis product GaOOH, wherein the GaOOH is wrapped in the froth and discharged to the upper layer of the liquid;
(4) Collecting floating foam on the upper layer of the liquid, cleaning with pure water, and drying to obtain GaOOH crystals;
(5) Heating GaOOH to a roasting temperature at a constant speed, and roasting for 2-4 hours to obtain high-purity Ga 2O3; the roasting temperature is 300-1000 ℃ and the roasting time is 2-6 h; the roasting temperature is 300-500 ℃, and the high-purity Ga 2O3 is alpha-Ga 2O3; roasting at 500-1000 ℃ and not including 500 ℃, and the high-purity Ga 2O3 is beta-Ga 2O3.
2. The method for preparing high-purity gallium oxide by using a gallium metal hydrolysis method according to claim 1, wherein: the surfactant in the step (1) is PVP or CTAB.
3. The method for preparing high-purity gallium oxide by using a gallium metal hydrolysis method according to claim 1, wherein: the solid-liquid ratio g of the metal gallium simple substance, the surfactant and the electrolytic reduction water in the step (1) is 30-50:1:1000-2000.
4. The method for preparing high-purity gallium oxide by using a gallium metal hydrolysis method according to claim 1, wherein: the uniform temperature rising rate in the step (5) is 2-8 ℃/min.
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