CN116214933A - PE pipe welding quality identification system based on 5G network - Google Patents

PE pipe welding quality identification system based on 5G network Download PDF

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Publication number
CN116214933A
CN116214933A CN202211096439.XA CN202211096439A CN116214933A CN 116214933 A CN116214933 A CN 116214933A CN 202211096439 A CN202211096439 A CN 202211096439A CN 116214933 A CN116214933 A CN 116214933A
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China
Prior art keywords
pipe
welding
base
identification system
data
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Pending
Application number
CN202211096439.XA
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Chinese (zh)
Inventor
刘仁杰
冯天恩
冷洁
杨扬
李杰锋
袁东华
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China Resources Gas Investment China Co ltd
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China Resources Gas Investment China Co ltd
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Application filed by China Resources Gas Investment China Co ltd filed Critical China Resources Gas Investment China Co ltd
Priority to CN202211096439.XA priority Critical patent/CN116214933A/en
Publication of CN116214933A publication Critical patent/CN116214933A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841—Holding or clamping means for handling purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/82—Testing the joint
    • B29C65/8269—Testing the joint by the use of electric or magnetic means
    • B29C65/8276—Testing the joint by the use of electric or magnetic means by the use of electric means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52—Joining tubular articles, bars or profiled elements
    • B29C66/522—Joining tubular articles
    • B29C66/5221—Joining tubular articles for forming coaxial connections, i.e. the tubular articles to be joined forming a zero angle relative to each other
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/90—Measuring or controlling the joining process
    • B29C66/95—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention discloses a PE pipe welding quality identification system based on a 5G network, which comprises a base, a PE pipe supporting mechanism, a PE pipe rotating clamping mechanism, a mechanical arm, a welding host, a main control unit, a display module and a remote monitoring unit. The welding quality detection device can collect images of welding seams during the welding process, collect data such as voltage and current, transmit the data to a remote monitoring unit, compare with a database, analyze, process and judge, realize automation of welding quality detection, reduce labor intensity and improve processing efficiency. Meanwhile, the PE pipeline is supported by the pipeline supporting mechanism, the PE pipeline is fixed by the PE pipe rotating and clamping mechanism, the pipeline is driven to rotate, the mechanical arm moves, the welding head is driven to weld the PE pipeline, automatic welding of the pipeline is realized, automation of PE pipeline welding is realized, and labor intensity is reduced.

Description

PE pipe welding quality identification system based on 5G network
Technical Field
The invention relates to the technical field of welding quality detection, in particular to a PE pipe welding quality identification system realized based on a 5G network.
Background
The PE resin is polymerized by monomer ethylene, and the resin with different densities can be obtained due to different polymerization reaction conditions such as pressure, temperature and the like during polymerization, so the PE resin has the advantages of high-density polyethylene, medium-density polyethylene and low-density polyethylene, and when PE pipes with different types are processed, different resin grades are selected according to different application conditions, and meanwhile, the requirements on an extruder and a die are also different.
In the use process of the PE pipe, in order to meet the installation requirement, the multi-section PE pipe is required to be subjected to hot-melt welding treatment. At present, the welding quality detection links of PE pipes in China are all completed manually, and tiny flaws are detected by combining modes of observation, touch and the like from different angles. The work not only needs the detection personnel to have abundant working experience, but also requires the detection workers to always keep high-strength attention, and visual fatigue is easy to generate for workers working continuously on the assembly line, so that the detection efficiency and the detection accuracy are easy to be reduced, and the phenomenon of false leakage detection is inevitably caused. On the other hand, along with the regional adjustment of world economy and the industry transformation of Chinese economy, the labor cost is higher and higher, and the method adopting manual detection cannot adapt to the current high-speed, accurate and automatic production requirements.
Disclosure of Invention
Therefore, in order to solve the above-mentioned deficiency, the invention provides a PE pipe welding quality identification system realized based on a 5G network, which can collect images of welding seams, collect data such as voltage and current, transmit the data to a remote monitoring unit, compare the data with a database, analyze, process and judge, realize automation of welding quality detection, reduce labor intensity and improve processing efficiency.
The invention is realized in such a way, and constructs a PE pipe welding quality identification system realized based on a 5G network, which comprises a base;
the PE pipe supporting mechanism is arranged on the base;
the PE pipe rotating and clamping mechanism is arranged at two ends of the base and comprises a fixed base, a rotating motor, a second pipe clamp holder, a movable base, a hydraulic cylinder and a first pipe clamp holder, wherein the fixed base and the movable base are respectively arranged at two ends of the base, the rotating motor is fixedly arranged at the top of the fixed base, the second pipe clamp holder is arranged on a rotating shaft of the rotating motor, the hydraulic cylinder is arranged on the movable base, and the first pipe clamp holder is rotatably arranged on a push rod of the hydraulic cylinder;
the device comprises a base, a welding head, a video acquisition module, a mechanical arm, a welding head and a video acquisition module, wherein the mechanical arm is a 6-axis mechanical arm;
the welding device comprises a welding head, a welding main machine and a voltage acquisition module, wherein the welding main machine is connected with the welding head, and the welding main machine is internally provided with the current acquisition module and the voltage acquisition module;
the system also comprises a main control unit, wherein the main control unit is connected with the video acquisition module, the current acquisition module and the voltage acquisition module;
the display module is connected with the main control unit;
the remote monitoring unit is connected with the main control unit through the data transmission unit, and data transmission is carried out between the main control unit and the data transmission unit and between the remote monitoring unit and the data transmission unit through 5G signals.
Further, PE pipe supporting mechanism includes supporting base, pipeline bearing, pipeline supporting roller, altitude mixture control hand wheel and altitude mixture control screw rod, the supporting base is installed on the base, and the altitude mixture control hand wheel rotates and installs at the supporting base top, the pipeline bearing sets up in supporting base top, and the altitude mixture control screw rod that runs through altitude mixture control hand wheel middle part and supporting base is installed to its bottom, altitude mixture control screw rod and altitude mixture control hand wheel threaded connection, altitude mixture control screw rod and supporting base sliding connection, pipeline bearing upper portion is the V-arrangement, and the supporting roller is installed to both sides.
The purpose of this setting is, through rotatory high adjusting handle, adjusts the height of pipeline bearing to adapt to the PE pipeline of different pipe diameters, set up the backing roll in pipeline bearing both sides, reduce the frictional force that PE pipeline produced when rotatory.
Furthermore, guide rods which are in sliding connection with the supporting base are fixedly arranged on two sides of the pipeline supporting seat.
The purpose of this setting is that the guide bar is to the slip direction of pipeline bearing, improves the motion accuracy of pipeline bearing. The guide rod 10-2 is used for guiding the pipeline supporting seat 10-5 in a sliding way, so that the movement precision of the pipeline supporting seat 10-5 is improved.
Further, a sliding rail is arranged on the base, and the supporting base and the movable base are connected with the sliding rail in a sliding way through a sliding block. The distance between the PE pipe supporting mechanism 10 and the movable base 8 and the fixed base 3 can be changed by sliding the supporting base 10-1 and the movable base 8, so as to adapt to the welding of PE pipelines with different lengths.
The PE pipe support mechanism is arranged on the movable base, and the PE pipe support mechanism is arranged on the movable base.
Further, the data transmission unit comprises a first optical terminal and a second optical terminal which are connected through an optical cable.
The distance between the welding shop and the monitoring center is generally long, and the signal transmission distance of the Ethernet is short, so that the signal is converted into an optical signal by an optical transceiver in a signal integration mode, the optical fiber is used for transmission, and the signal is analyzed by the optical transceiver at one side of the terminal.
Further, the device also comprises a storage module connected with the main control unit.
The purpose of this setting is that the storage module can store the data, and the operating personnel of being convenient for call out, archive historical data.
The invention discloses a PE pipe welding quality identification system realized based on a 5G network; the identification system works as follows;
welding, namely placing a PE pipe to be welded on a PE pipe supporting mechanism, wherein one end of the PE pipe is fixed through a second pipe holder, the other end of the PE pipe is used for pushing out and clamping the first pipe holder through a hydraulic cylinder, fixing the pipe, operating a rotating motor to drive the PE pipe to rotate, and simultaneously operating a mechanical arm and a welding host, wherein the mechanical arm drives a welding head to move to weld the PE pipe;
the method comprises the steps of detecting, collecting image data of a welding seam by a video collecting module while welding, collecting current data of a welding host by a current collecting module, collecting voltage data of the welding host by a voltage module, transmitting the voltage data to a main control unit, processing the data by the main control unit, uploading the processed data to a storage module for storage backup, transmitting the processed data to a display module for displaying the current and voltage data, transmitting the data to a first optical terminal machine by the main control unit through a 5G signal, transmitting the data to a second optical terminal machine through an optical cable, transmitting the data to a remote monitoring module by the second optical terminal machine through the 5G signal, analyzing, comparing and processing the data by the remote monitoring module, and finally judging whether welding quality is qualified or not.
The invention has the following advantages: the invention provides a PE pipe welding quality identification system based on a 5G network, which can collect images of welding seams, collect data such as voltage and current, transmit the data to a remote monitoring unit, compare with a database, analyze, process and judge, realize automation of welding quality detection, reduce labor intensity and improve processing efficiency.
The PE pipe welding machine comprises a PE pipe supporting mechanism, a PE pipe rotating and clamping mechanism, a mechanical arm and a welding head, wherein the PE pipe supporting mechanism is used for supporting the PE pipe, the PE pipe rotating and clamping mechanism is used for fixing the PE pipe and driving the pipe to rotate, the mechanical arm moves and the welding head is driven to weld the PE pipe, so that automatic welding of the pipe is realized, automation of welding of the PE pipe is realized, and labor intensity is reduced.
And 2, during the welding process, acquiring images of welding seams, acquiring data such as voltage and current, transmitting the data to a remote monitoring unit, comparing the data with a database, analyzing, processing and judging, realizing the automation of welding quality detection, reducing the labor intensity and improving the processing efficiency.
And 3, adjusting the height of the pipeline supporting seat by rotating the height adjusting hand wheel so as to adapt to PE pipelines with different pipe diameters, and arranging supporting rollers on two sides of the pipeline supporting seat to reduce the friction force generated by the PE pipeline during rotation.
4, by arranging the sliding rail on the base, the supporting base and the movable base are connected with the sliding rail in a sliding way through the sliding block, the distance between the PE pipe supporting mechanism and the movable base from the movable base to the fixed base can be changed by the sliding supporting base and the movable base, so that the PE pipe welding machine is suitable for welding PE pipes with different lengths.
And 5, changing the working mode of the identification system:
welding, namely placing a PE pipe to be welded on a PE pipe supporting mechanism, wherein one end of the PE pipe is fixed through a second pipe holder, the other end of the PE pipe is used for pushing out and clamping the first pipe holder through a hydraulic cylinder, fixing the pipe, operating a rotating motor to drive the PE pipe to rotate, and simultaneously operating a mechanical arm and a welding host, wherein the mechanical arm drives a welding head to move to weld the PE pipe;
the method comprises the steps of detecting, collecting image data of a welding seam by a video collecting module while welding, collecting current data of a welding host by a current collecting module, collecting voltage data of the welding host by a voltage module, transmitting the voltage data to a main control unit, processing the data by the main control unit, uploading the processed data to a storage module for storage backup, transmitting the processed data to a display module for displaying the current and voltage data, transmitting the data to a first optical terminal machine by the main control unit through a 5G signal, transmitting the data to a second optical terminal machine through an optical cable, transmitting the data to a remote monitoring module by the second optical terminal machine through the 5G signal, analyzing, comparing and processing the data by the remote monitoring module, and finally judging whether welding quality is qualified or not.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a portion of the structure of the present invention;
FIG. 3 is a schematic structural view of a PE tube support mechanism;
FIG. 4 is a schematic diagram of data acquisition;
fig. 5 is a schematic diagram of a data transmission unit.
Wherein: 1. a base; 2. a PE tube; 3. a fixed base; 4. a rotating electric machine; 5. a hydraulic cylinder; 6. a first pipe clamp; 7. a welding head; 8. a movable base; 9. a slide rail; 10. a pipe support mechanism; 10-1, a supporting base; 10-2, a guide rod; 10-3, a height adjusting screw; 10-4, a height adjusting hand wheel; 10-5, a pipeline supporting seat; 10-6, supporting rollers; 11. a mechanical arm; 12. welding a host; 13. a data transmission unit; 13-1 a first optical transceiver; 13-2, a second optical transceiver; 14. a remote monitoring unit; 15. a main control unit; 16. a current collection module; 17. a voltage acquisition module; 18. a storage module; 19. a second pipe clamp; 20. and the video acquisition module.
Detailed Description
The following detailed description of the present invention will provide clear and complete description of the technical solutions of the embodiments of the present invention, with reference to fig. 1-5, and it is apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention provides a PE pipe welding quality identification system realized based on a 5G network by improving the system, which comprises a base 1;
the PE pipe supporting mechanism 10 is arranged on the base 1;
the PE pipe rotating and clamping mechanism is arranged at two ends of the base 1 and comprises a fixed base 3, a rotating motor 4, a second pipe clamp 18, a movable base 8, a hydraulic cylinder 5 and a first pipe clamp 6, wherein the fixed base 3 and the movable base 8 are respectively arranged at two ends of the base 1, the rotating motor 4 is fixedly arranged at the top of the fixed base 3, the second pipe clamp 18 is arranged on the rotating shaft of the rotating motor 4, the hydraulic cylinder 5 is arranged on the movable base 8, and the first pipe clamp 6 is rotatably arranged on a push rod of the hydraulic cylinder;
the device comprises a base 1, a welding head 7 and a video acquisition module 20, and a mechanical arm 11, wherein the mechanical arm 11 is a 6-axis mechanical arm, the mechanical arm 11 is arranged on one side of the base 1, and the welding head 7 and the video acquisition module 20 are arranged on the mechanical arm 11;
the welding device further comprises a welding host 12, wherein the welding host 12 is connected with the welding head 7, and a current acquisition module 16 and a voltage acquisition module 17 are arranged in the welding host 12;
the system also comprises a main control unit 15, wherein the main control unit 15 is connected with the video acquisition module 20, the current acquisition module 16 and the voltage acquisition module 17;
the display module 19 is also included, and the display module 19 is kept connected with the main control unit 15;
and a remote monitoring unit 14, wherein the remote monitoring unit 14 is kept connected with the main control unit 15 through the data transmission unit 13, and data transmission is performed between the main control unit 15 and the data transmission unit 13 and between the remote monitoring unit 14 and the data transmission unit 13 through 5G signals.
The implementation is as shown in fig. 3: the PE pipe supporting mechanism 10 comprises a supporting base 10-1, a pipe supporting seat 10-5, a pipe supporting roller 10-6, a height adjusting hand wheel 10-4 and a height adjusting screw rod 10-3, wherein the supporting base 10-1 is arranged on the base 1, the height adjusting hand wheel 10-4 is rotatably arranged at the top of the supporting base 10-1, the pipe supporting seat 10-5 is arranged above the supporting base 10-1, the bottom of the pipe supporting seat is provided with the height adjusting screw rod 10-3 penetrating through the middle part of the height adjusting hand wheel 10-4 and the supporting base 10-1, the height adjusting screw rod 10-3 is in threaded connection with the height adjusting hand wheel 10-4, the height adjusting screw rod 10-3 is in sliding connection with the supporting base 10-1, the upper part of the pipe supporting seat 10-5 is V-shaped, the supporting rollers 10-6 are arranged at two sides of the pipe supporting seat 10-5, the height of the pipe supporting seat 10-5 is adjusted by rotating the height adjusting hand wheel 10-4 so as to adapt to PE pipes with different pipe diameters, and the supporting roller 10-6 is arranged at two sides of the pipe supporting seat 10-5, so that friction force generated when the PE pipe rotates is reduced.
Guide rods 10-2 which are in sliding connection with the support base 10-1 are fixedly arranged on two sides of the pipeline support base 10-5, the guide rods 10-2 guide the pipeline support base 10-5 in a sliding manner, and the movement precision of the pipeline support base 10-5 is improved.
The base 1 is provided with a slide rail 9, the supporting base 10-1 and the movable base 8 are connected with the slide rail 9 in a sliding way through a sliding block, the distance between the PE pipe supporting mechanism 10 and the movable base 8 and the fixed base 3 can be changed by sliding the supporting base 10-1 and the movable base 8, so as to adapt to the welding of PE pipelines with different lengths.
The implementation is as shown in fig. 5: the data transmission unit 13 includes a first optical transceiver 13-1 and a second optical transceiver 13-2 connected by an optical cable, and generally, a welding shop is far from a monitoring center, and an ethernet signal transmission distance is short.
The system also comprises a storage module 18 connected with the main control unit 15, wherein the storage module 18 can store data, so that an operator can conveniently call out and archive the historical data.
The working principle of the identification system is as follows:
welding, namely placing a PE pipe to be welded on a PE pipe supporting mechanism 10, wherein one end of the PE pipe is fixed through a second pipe holder 19, the other end of the PE pipe is pushed out and held by a first pipe holder 6 through a hydraulic cylinder 5, the pipe is fixed, a rotating motor works to drive the PE pipe to rotate, meanwhile, a mechanical arm 11 and a welding host 12 work, and the mechanical arm 11 drives a welding head 7 to move to weld the PE pipe 2;
the method comprises the steps of detecting, collecting image data of a welding seam by a video collecting module 20 while welding, collecting current data of a welding host by a current collecting module 16, collecting voltage data of the welding host 12 by a voltage module 17, transmitting the voltage data to a main control unit 15, processing the data by the main control unit 15, uploading the processed data to a storage module 18 for storage backup, transmitting the processed data to a display module 19 for displaying the current and voltage data, transmitting the data to a first optical terminal 13-1 by the main control unit 15 through a 5G signal, transmitting the data to a second optical terminal 13-2 through an optical cable, transmitting the data to a remote monitoring module by the second optical terminal 13-2, analyzing, comparing and processing the data by the remote monitoring module, and finally judging whether welding quality is qualified or not.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. The PE pipe welding quality identification system based on the 5G network is characterized in that; the system comprises a base (1);
the PE pipe supporting mechanism (10) is arranged on the base (1);
the PE pipe rotating and clamping mechanism is arranged at two ends of the base (1) and comprises a fixed base (3), a rotating motor (4), a second pipe clamp holder (18), a movable base (8), a hydraulic cylinder (5) and a first pipe clamp holder (6), wherein the fixed base (3) and the movable base (8) are respectively arranged at two ends of the base (1), the rotating motor (4) is fixedly arranged at the top of the fixed base (3), the second pipe clamp holder (18) is arranged on the rotating shaft of the rotating motor (4), the hydraulic cylinder (5) is arranged on the movable base (8), and the first pipe clamp holder (6) is rotatably arranged on a push rod of the hydraulic cylinder;
the automatic welding device is characterized by further comprising a mechanical arm (11), wherein the mechanical arm (11) is a 6-axis mechanical arm, the mechanical arm (11) is arranged on one side of the base (1), and a welding head (7) and a video acquisition module (20) are arranged on the mechanical arm (11); the welding device comprises a welding host machine (12), wherein the welding host machine (12) is connected with a welding head (7), and a current acquisition module (16) and a voltage acquisition module (17) are installed in the welding host machine (12);
the system also comprises a main control unit (15), wherein the main control unit (15) is connected with the video acquisition module (20), the current acquisition module (16) and the voltage acquisition module (17);
the display module (19) is connected with the main control unit (15);
and the remote monitoring unit (14), the remote monitoring unit (14) is kept connected with the main control unit (15) through the data transmission unit (13), and the data transmission is carried out between the main control unit (15) and the data transmission unit (13) and between the remote monitoring unit (14) and the data transmission unit (13) through 5G signals.
2. The PE pipe welding quality identification system based on the 5G network according to claim 1, wherein the PE pipe welding quality identification system is characterized in that; PE pipe supporting mechanism (10) is including supporting base (10-1), pipeline bearing (10-5), pipeline supporting roller (10-6), altitude mixture control hand wheel (10-4) and altitude mixture control screw (10-3), supporting base (10-1) is installed on base (1), and altitude mixture control hand wheel (10-4) rotate and install at supporting base (10-1) top, pipeline bearing (10-5) set up in supporting base (10-1) top, and its bottom is installed high adjusting screw (10-3) that runs through altitude mixture control hand wheel (10-4) middle part and supporting base (10-1), altitude mixture control screw (10-3) and altitude mixture control hand wheel (10-4) threaded connection, altitude mixture control screw (10-3) and supporting base (10-1) sliding connection, pipeline bearing (10-5) upper portion is the V-shape, and both sides install supporting roller (10-6).
3. The PE pipe welding quality identification system based on the 5G network according to claim 2, wherein the PE pipe welding quality identification system is characterized in that; guide rods (10-2) which are in sliding connection with the supporting base (10-1) are fixedly arranged on two sides of the pipeline supporting seat (10-5); the guide rod (10-2) is used for guiding the sliding of the pipeline supporting seat (10-5), so that the movement precision of the pipeline supporting seat (10-5) is improved.
4. The PE pipe welding quality identification system based on the 5G network according to claim 1, wherein the PE pipe welding quality identification system is characterized in that; the base (1) is provided with a sliding rail (9), and the supporting base (10-1) and the movable base (8) are in sliding connection with the sliding rail (9) through a sliding block; the distance between the PE pipe supporting mechanism (10) and the movable base (8) and the fixed base (3) can be changed through the sliding supporting base (10-1) and the movable base (8), so that the welding of PE pipes with different lengths can be adapted.
5. The PE pipe welding quality identification system based on the 5G network according to claim 1, wherein the PE pipe welding quality identification system is characterized in that; the data transmission unit (13) comprises a first optical terminal (13-1) and a second optical terminal (13-2) which are connected through an optical cable.
6. The PE pipe welding quality identification system based on the 5G network according to claim 1, wherein the PE pipe welding quality identification system is characterized in that; the identification system further comprises a storage module (18) connected with the main control unit (15).
7. The PE pipe welding quality identification system based on the 5G network according to claim 1, wherein the PE pipe welding quality identification system is characterized in that; the identification system works as follows;
welding, namely placing a PE pipe to be welded on a PE pipe supporting mechanism (10), wherein one end of the PE pipe is fixed through a second pipe holder (19), the other end of the PE pipe is used for pushing out and holding a first pipe holder (6) through a hydraulic cylinder (5), fixing the pipe, operating a rotating motor to drive the PE pipe to rotate, and simultaneously operating a mechanical arm (11) and a welding host (12), wherein the mechanical arm (11) drives a welding head (7) to move to weld the PE pipe (2);
the welding process comprises the steps of detecting, collecting image data of a welding seam by a video collecting module (20) during welding, collecting current data of a welding host by a current collecting module (16), collecting voltage data of the welding host (12) by a voltage module (17), transmitting the voltage data to a main control unit (15), uploading the processed data to a storage module (18) for storage backup, transmitting the processed data to a display module (19) for displaying the current and voltage data, transmitting the data to a first optical terminal (13-1) by the main control unit (15) through a 5G signal, transmitting the data to a second optical terminal (13-2) through an optical cable, transmitting the data to a remote monitoring module by the second optical terminal (13-2), and analyzing, comparing and processing the data by the remote monitoring module to finally judging whether welding quality is qualified or not.
CN202211096439.XA 2022-09-08 2022-09-08 PE pipe welding quality identification system based on 5G network Pending CN116214933A (en)

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Application Number Priority Date Filing Date Title
CN202211096439.XA CN116214933A (en) 2022-09-08 2022-09-08 PE pipe welding quality identification system based on 5G network

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211096439.XA CN116214933A (en) 2022-09-08 2022-09-08 PE pipe welding quality identification system based on 5G network

Publications (1)

Publication Number Publication Date
CN116214933A true CN116214933A (en) 2023-06-06

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Application Number Title Priority Date Filing Date
CN202211096439.XA Pending CN116214933A (en) 2022-09-08 2022-09-08 PE pipe welding quality identification system based on 5G network

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CN (1) CN116214933A (en)

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