CN116214857B - A high-efficiency injection molding machine - Google Patents

A high-efficiency injection molding machine Download PDF

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Publication number
CN116214857B
CN116214857B CN202310122282.1A CN202310122282A CN116214857B CN 116214857 B CN116214857 B CN 116214857B CN 202310122282 A CN202310122282 A CN 202310122282A CN 116214857 B CN116214857 B CN 116214857B
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fixedly connected
block
arc
injection molding
feeding
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CN116214857A (en
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赵陈
徐延河
刘松
尹学凯
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Borch Machinery Co Ltd
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ZHEJIANG BORCH MACHINERY CO LTD
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/4005Ejector constructions; Ejector operating mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/18Feeding the material into the injection moulding apparatus, i.e. feeding the non-plastified material into the injection unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/64Mould opening, closing or clamping devices
    • B29C45/66Mould opening, closing or clamping devices mechanical
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

本发明公开一种高效率注塑机,包括工作台,工作台顶部的一侧固定连接有注射油缸,工作台的顶部固定连接有输料组件,输料组件的表面连通有送料组件,工作台顶部的另一侧固定连接有定模块,定模块的一侧设置有若干个支撑杆,通过在工作台上设置两个弧形板,并在两个弧形板相对的一侧之间设置弧形槽,当动模块上的滑动柱在电动伸缩杆的拉力下滑动至弧形槽上的弧面位置时,此时通过电动伸缩杆的伸长能够将注塑件从成型块的表面退下,即便此时的注塑件与电动伸缩杆输出端的内表面相接触,也能够在重力的作用下,使得注塑件自然掉落,从而降低注塑件与电动伸缩杆输出端表面相粘接导致注塑件无法掉落的问题,从而提高其注塑效率。

The invention discloses a high-efficiency injection molding machine, which comprises a workbench. An injection cylinder is fixedly connected to one side of the top of the workbench. The other side of the fixed module is fixedly connected with a fixed module, and one side of the fixed module is provided with several support rods, by setting two arc-shaped plates on the workbench, and setting an arc-shaped plate between the opposite sides of the two arc-shaped plates. slot, when the sliding column on the moving module slides to the arc surface position on the arc groove under the pulling force of the electric telescopic rod, the injection molded part can be withdrawn from the surface of the molding block by the extension of the electric telescopic rod at this time, even At this time, the injection molded part is in contact with the inner surface of the output end of the electric telescopic rod, and it can also make the injection molded part fall naturally under the action of gravity, thereby reducing the adhesion between the injection molded part and the surface of the output end of the electric telescopic rod and causing the injection molded part to fail to fall. The problem of falling, thereby improving its injection molding efficiency.

Description

一种高效率注塑机A high-efficiency injection molding machine

技术领域technical field

本发明涉及注塑机技术领域,具体为一种高效率注塑机。The invention relates to the technical field of injection molding machines, in particular to a high-efficiency injection molding machine.

背景技术Background technique

注塑机又名注射成型机或注射机,它是将热塑性塑料或热固性塑料利用塑料成型模具制成各种形状的塑料制品的主要成型设备,分为立式、卧式、全电式,注塑机能加热塑料,对熔融塑料施加高压,使其射出而充满模具型腔。Injection molding machine, also known as injection molding machine or injection machine, is the main molding equipment for making thermoplastics or thermosetting plastics into various shapes of plastic products with plastic molding molds. It is divided into vertical, horizontal, and all-electric types. The injection molding function The plastic is heated and high pressure is applied to the molten plastic, causing it to shoot out and fill the mold cavity.

中国专利公开了一种高效率的注塑机(公开号:CN213472101U),该专利的注塑机,可以使机构箱更好的进行散热,提高机构箱内部的散热效果,避免机构箱内部热量过大导致运行机组受热损坏的问题,同时达到对成型后塑料制品快速降温的效果,能够使注塑机对塑料制品进行高效率注塑,提高注塑机对塑料制品的注塑效率,但是由于加热的物料与顶杆相接触,在快速降温时,很有可能在通过推杆进行卸料时,导致注塑件与推杆的端面相粘接,或者脱模较慢,此时需要人工进行脱模,会浪费大量时间导致生产效率较低。A Chinese patent discloses a high-efficiency injection molding machine (publication number: CN213472101U). The injection molding machine of this patent can make the mechanism box better dissipate heat, improve the heat dissipation effect inside the mechanism box, and avoid excessive heat inside the mechanism box. The problem of heat damage to the running unit can be solved, and at the same time, the effect of rapid cooling of the plastic products after molding can be achieved, which can enable the injection molding machine to perform high-efficiency injection molding of plastic products and improve the injection molding efficiency of the plastic products of the injection molding machine. However, due to the contact between the heated material and the ejector pin Contact, when the temperature is rapidly lowered, it is very likely that the injection molded part will be bonded to the end face of the push rod when the material is unloaded through the push rod, or the demoulding is slow. At this time, manual demoulding is required, which will waste a lot of time and cause Production efficiency is low.

发明内容Contents of the invention

本发明的目的在于提供一种高效率注塑机,通过在工作台上设置两个弧形板,并在两个弧形板相对的一侧之间设置弧形槽,此时通过电动伸缩杆的伸长能够将注塑件从成型块的表面退下,即便此时的注塑件与电动伸缩杆输出端的内表面相接触,也能够在重力的作用下,使得注塑件自然掉落,从而降低注塑件与电动伸缩杆输出端表面相粘接导致注塑件无法掉落的问题,从而提高其注塑效率。The object of the present invention is to provide a high-efficiency injection molding machine. By setting two arc-shaped plates on the workbench and setting arc-shaped grooves between the opposite sides of the two arc-shaped plates, The elongation can push the injection molded part back from the surface of the molding block. Even if the injection molded part is in contact with the inner surface of the output end of the electric telescopic rod at this time, it can also make the injection molded part fall naturally under the action of gravity, thereby reducing the weight of the injection molded part. Bonding with the surface of the output end of the electric telescopic rod leads to the problem that the injection molded part cannot fall, thereby improving its injection molding efficiency.

本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:

一种高效率注塑机,包括工作台,所述工作台顶部的一侧固定连接有注射油缸,所述工作台的顶部固定连接有输料组件,所述输料组件的表面连通有送料组件,所述工作台顶部的另一侧固定连接有定模块,所述定模块的一侧设置有若干个支撑杆,若干个所述支撑杆的外表面固定连接有支撑座,所述支撑座的底部与工作台的顶部固定连接,位于上方所述支撑杆的表面上滑动连接有滑动块,位于下方所述支撑杆的表面上滑动连接有移动块,所述移动块和滑动块之间设置有动模块,所述动模块的一侧固定连接有与定模块内表面相适配的成型块,所述工作台的顶部且位于支撑杆的两侧均设置有安装支架,所述安装支架的顶部固定连接有弧形板,所述弧形板的一侧开设有弧形槽,所述动模块正面与背面均固定连接有滑动柱,所述滑动柱的外表面与弧形槽的内表面滑动连接,所述支撑座的一侧设置有推动滑动柱在弧形槽内进行滑动的伸缩气缸。A high-efficiency injection molding machine, comprising a workbench, one side of the top of the workbench is fixedly connected with an injection cylinder, the top of the workbench is fixedly connected with a feeding assembly, and the surface of the feeding assembly is connected with a feeding assembly, The other side of the top of the workbench is fixedly connected with a fixed module, and one side of the fixed module is provided with several support rods, and the outer surfaces of the several support rods are fixedly connected with support seats, and the bottom of the support seats It is fixedly connected with the top of the workbench, a sliding block is slidably connected to the surface of the support rod located above, and a moving block is slidably connected to the surface of the support rod located below, and a moving block is arranged between the moving block and the sliding block. module, one side of the moving module is fixedly connected with a molding block that is compatible with the inner surface of the fixed module, the top of the workbench and both sides of the support rod are provided with mounting brackets, and the top of the mounting bracket is fixed An arc-shaped plate is connected, one side of the arc-shaped plate is provided with an arc-shaped groove, the front and back of the moving module are fixedly connected with a sliding column, and the outer surface of the sliding column is slidingly connected with the inner surface of the arc-shaped groove , One side of the support seat is provided with a telescopic cylinder that pushes the sliding column to slide in the arc groove.

作为本发明进一步的方案:所述动模块的一侧固定连接有安装支架,所述安装支架的内表面滑动连接有滑动槽,所述滑动槽的内表面滑动连接有转动块,所述转动块的内表面与伸缩气缸的输出端转动连接。As a further solution of the present invention: one side of the moving module is fixedly connected with a mounting bracket, the inner surface of the mounting bracket is slidably connected with a sliding groove, and the inner surface of the sliding groove is slidably connected with a rotating block, and the rotating block The inner surface of the inner surface is rotationally connected with the output end of the telescopic cylinder.

作为本发明进一步的方案:两个所述弧形板相对远离的一侧均固定连接有驱动电机,所述驱动电机的输出端贯穿弧形板并固定连接有螺纹块,所述滑动柱的一端开设有限位槽,所述限位槽的内表面滑动连接有纤维块,所述纤维块的一侧开设有与螺纹块的表面相适配的螺纹孔。As a further solution of the present invention: a drive motor is fixedly connected to the sides of the two arc-shaped plates that are far away from each other, the output end of the drive motor passes through the arc-shaped plate and is fixedly connected to a threaded block, and one end of the sliding column A limiting groove is provided, and a fiber block is slidably connected to the inner surface of the limiting groove, and a threaded hole matching the surface of the threaded block is provided on one side of the fiber block.

作为本发明进一步的方案:所述弧形槽的内表面且位于螺纹块的周面固定连接有若干个导向杆,所述纤维块的一侧开设有若干个导向孔,所述导向杆的外表面与导向孔的内表面滑动连接。As a further solution of the present invention: the inner surface of the arc-shaped groove and the peripheral surface of the threaded block are fixedly connected with several guide rods, one side of the fiber block is provided with several guide holes, and the outer surface of the guide rod The surface is in sliding connection with the inner surface of the pilot hole.

作为本发明进一步的方案:所述移动块的顶部固定连接有支撑块,所述动模块的底部开设有与支撑块相适配的阻隔槽,位于下方所述支撑杆的表面套设有弹簧,所述弹簧的一端与支撑座的一侧固定连接,所述弹簧的另一端与移动块的一侧固定连接。As a further solution of the present invention: the top of the moving block is fixedly connected with a support block, the bottom of the moving module is provided with a barrier groove matching the support block, and the surface of the support rod below is covered with a spring, One end of the spring is fixedly connected to one side of the support seat, and the other end of the spring is fixedly connected to one side of the moving block.

作为本发明进一步的方案:所述动模块的一侧设置有若干个电动伸缩杆,所述成型块的一侧贯穿开设有若干个配合孔,所述电动伸缩杆的输出端与配合孔的外表面相适配。As a further solution of the present invention: one side of the moving module is provided with several electric telescopic rods, one side of the forming block is provided with several matching holes, and the output end of the electric telescopic rods and the outer surface of the matching holes Face fit.

作为本发明进一步的方案:所述成型块的内部开设有冷却水道,所述动模块的一侧贯穿设置有与成型块内部相连通的连通管。As a further solution of the present invention: a cooling water channel is opened inside the forming block, and a communication pipe communicating with the inside of the forming block is provided through one side of the moving module.

作为本发明进一步的方案:所述送料组件包括位于输料组件上的送料桶,所述送料桶的顶部固定连接有伺服电机,所述伺服电机的输出端贯穿送料桶并固定连接有转动轴,所述转动轴表面的两侧均固定连接有推料板,所述转动轴的底端固定连接有送料叶,所述送料桶的顶部贯穿设置有送料管。As a further solution of the present invention: the feeding assembly includes a feeding bucket located on the feeding assembly, the top of the feeding bucket is fixedly connected with a servo motor, the output end of the servo motor runs through the feeding bucket and is fixedly connected with a rotating shaft, Both sides of the surface of the rotating shaft are fixedly connected with pushing plates, the bottom end of the rotating shaft is fixedly connected with feeding blades, and the top of the feeding barrel is provided with a feeding pipe.

本发明的有益效果:Beneficial effects of the present invention:

(1)本发明中,通过在工作台上设置两个弧形板,并在两个弧形板相对的一侧之间设置弧形槽,当动模块上的滑动柱在电动伸缩杆的拉力下滑动至弧形槽上的弧面位置时,此时通过电动伸缩杆的伸长能够将注塑件从成型块的表面退下,即便此时的注塑件与电动伸缩杆输出端的内表面相连接、注塑件与成型块的表面相接触,也能够在重力的作用下,使得注塑件快速自然掉落,从而降低注塑件与电动伸缩杆输出端表面相粘接导致注塑件无法掉落的问题,从而提高其注塑效率。(1) In the present invention, by setting two arc-shaped plates on the workbench and setting arc-shaped grooves between the opposite sides of the two arc-shaped plates, when the sliding column on the moving module is under the pulling force of the electric telescopic rod When sliding down to the arc surface position on the arc groove, the injection molded part can be retracted from the surface of the molding block by the extension of the electric telescopic rod at this time, even if the injection molded part at this time is connected to the inner surface of the output end of the electric telescopic rod , The injection molded part is in contact with the surface of the molding block, and it can also make the injection molded part fall quickly and naturally under the action of gravity, thereby reducing the problem that the injection molded part cannot fall due to the adhesion between the injection molded part and the output end of the electric telescopic rod. Thereby improving its injection molding efficiency.

(2)本发明中,通过在弧形板的一侧设置驱动电机,并在滑动柱的一端开设限位槽,利用螺纹孔与螺纹块之间的螺纹连接关系,并配合导向杆和导向孔之间的滑动关系,能够对动模块的位置进行固定,从而避免成型块与定模块之间形成注塑模腔后,在向注塑模腔的内部出现成型块松动的情况,导致注塑件的表面出现较为明显的合模线,从而提高其产品制造质量。(2) In the present invention, by setting the driving motor on one side of the arc-shaped plate, and setting a limit groove at one end of the sliding column, utilizing the threaded connection relationship between the threaded hole and the threaded block, and cooperating with the guide rod and the guide hole The sliding relationship between them can fix the position of the moving module, so as to avoid the loosening of the molding block to the inside of the injection cavity after the injection mold cavity is formed between the molding block and the fixed module, resulting in the appearance of the surface of the injection molded part. A more obvious parting line, thereby improving the quality of its product manufacturing.

(3)本发明中,通过在送料桶的内部设置推料板,并在转动轴的底端设置送料叶,能够使得物料在从送料管进入送料桶的内部后,在送料叶的螺旋推动下,能够使得物料以更为密集的方式进入输料组件的内部,从而减少在加热时所产生的气泡,进一步提高了其注塑件产品的质量。(3) In the present invention, by arranging the pusher plate inside the feeding bucket, and setting the feeding blade at the bottom of the rotating shaft, it is possible to make the material, after entering the inside of the feeding bucket from the feeding pipe, be pushed by the screw of the feeding blade , can make the material enter the interior of the conveying assembly in a denser way, thereby reducing the air bubbles generated during heating, and further improving the quality of its injection molded products.

附图说明Description of drawings

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明中注塑机的外部结构示意图;Fig. 1 is the external structural representation of injection molding machine among the present invention;

图2是本发明中动模块的外部结构侧视图;Fig. 2 is a side view of the external structure of the central moving module of the present invention;

图3是本发明图2中A部分的结构放大图;Fig. 3 is the structural enlarged view of part A in Fig. 2 of the present invention;

图4是本发明中成型块的内部结构示意图;Fig. 4 is a schematic diagram of the internal structure of the forming block in the present invention;

图5是本发明中送料组件的内部结构示意图。Fig. 5 is a schematic diagram of the internal structure of the feeding assembly in the present invention.

图中:1、工作台;2、注射油缸;3、输料组件;4、送料组件;41、送料桶;42、伺服电机;43、转动轴;44、推料板;45、送料管;46、送料叶;5、定模块;6、支撑杆;7、支撑座;8、伸缩气缸;9、滑动块;10、移动块;11、动模块;12、支撑块;13、成型块;14、弧形板;15、弧形槽;16、滑动柱;17、安装支架;18、滑动槽;19、转动块;20、驱动电机;21、螺纹块;22、导向杆;23、纤维块;24、螺纹孔;25、导向孔;26、限位槽;27、电动伸缩杆;28、配合孔;29、冷却水道;30、阻隔槽;31、连接块;32、弹簧。In the figure: 1. Workbench; 2. Injection cylinder; 3. Conveyor assembly; 4. Feed assembly; 41. Feed barrel; 42. Servo motor; 43. Rotation shaft; 44. Push plate; 45. Feed pipe; 46. Feeding leaf; 5. Fixed module; 6. Support rod; 7. Support seat; 8. Telescopic cylinder; 9. Sliding block; 10. Moving block; 11. Moving module; 12. Supporting block; 13. Forming block; 14. Arc plate; 15. Arc groove; 16. Sliding column; 17. Mounting bracket; 18. Sliding groove; 19. Rotating block; 20. Driving motor; 21. Thread block; 22. Guide rod; 23. Fiber Block; 24, threaded hole; 25, guide hole; 26, limit groove; 27, electric telescopic rod; 28, matching hole; 29, cooling water channel; 30, barrier groove;

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

请参阅图1-图5所示,本发明为一种高效率注塑机,包括工作台1,工作台1顶部的一侧固定连接有注射油缸2,工作台1的顶部固定连接有输料组件3,输料组件3能够将物料进行熔化以及输送,为现有技术在此不再进行过多赘述,输料组件3的表面连通有送料组件4,工作台1顶部的另一侧固定连接有定模块5,定模块5的一侧设置有若干个支撑杆6,若干个支撑杆6的外表面固定连接有支撑座7,支撑座7的底部与工作台1的顶部固定连接,位于上方支撑杆6的表面上滑动连接有滑动块9,位于下方支撑杆6的表面上滑动连接有移动块10,移动块10和滑动块9之间设置有动模块11,所述动模块11的顶部固定连接有连接块31,所述连接块31的外表面与滑动块9的内表面转动连接,动模块11的一侧固定连接有与定模块5内表面相适配的成型块13,成型块13和定模块5相对的一侧均开设有对应形状的凹槽,当动模块11与定模块5相接触后,定模块5和成型块13之间形成注塑模腔,工作台1的顶部且位于支撑杆6的两侧均设置有安装支架17,安装支架17的顶部固定连接有弧形板14,弧形板14的一侧开设有弧形槽15,弧形槽15中的其中一部分为弧形另一部分为水平部分,弧形部分能够使得动模块11处于倾斜状态,从而在重力的作用下进行快速脱落,动模块11正面与背面均固定连接有滑动柱16,当滑动柱16位于弧形槽15的弧形部位时,此时的动模块11处于倾斜状态,滑动柱16的外表面与弧形槽15的内表面滑动连接,支撑座7的一侧设置有推动滑动柱16在弧形槽15内进行滑动的伸缩气缸8,动模块11的一侧设置有若干个电动伸缩杆27,成型块13的一侧贯穿开设有若干个配合孔28,电动伸缩杆27的输出端与配合孔28的外表面相适配,当滑动柱16处于弧形槽15内的弧形部分时,此时启动电动伸缩杆27进行伸长,此时的成型块13处于倾斜状态,从而减少成型块13对注塑件的支撑力,在重力作用下进行快速下落。Please refer to Figs. 1-5, the present invention is a high-efficiency injection molding machine, including a workbench 1, an injection cylinder 2 is fixedly connected to one side of the top of the workbench 1, and a material delivery assembly is fixedly connected to the top of the workbench 1 3. The material conveying component 3 can melt and transport the material, which is the prior art and will not be repeated here. The surface of the material conveying component 3 is connected to the feeding component 4, and the other side of the top of the workbench 1 is fixedly connected to a Fixed module 5, one side of fixed module 5 is provided with several support rods 6, and the outer surface of several support rods 6 is fixedly connected with support seat 7, and the bottom of support seat 7 is fixedly connected with the top of workbench 1, is positioned at the upper support A sliding block 9 is slidably connected to the surface of the rod 6, and a moving block 10 is slidably connected to the surface of the supporting rod 6 below, and a moving module 11 is arranged between the moving block 10 and the sliding block 9, and the top of the moving module 11 is fixed. Connecting block 31 is connected, and the outer surface of described connecting block 31 is rotatably connected with the inner surface of sliding block 9, and one side of moving module 11 is fixedly connected with the molding block 13 that is suitable for the inner surface of fixed module 5, and molding block 13 The side opposite to the fixed module 5 is provided with grooves of corresponding shapes. When the moving module 11 is in contact with the fixed module 5, an injection mold cavity is formed between the fixed module 5 and the molding block 13. The top of the workbench 1 is located at the Both sides of the support bar 6 are provided with mounting brackets 17, and the top of the mounting brackets 17 is fixedly connected with an arc-shaped plate 14, and one side of the arc-shaped plate 14 is provided with an arc-shaped groove 15, wherein a part of the arc-shaped groove 15 is an arc. The other part of the shape is a horizontal part. The arc part can make the moving module 11 in a tilted state, so as to quickly fall off under the action of gravity. The front and back of the moving module 11 are fixedly connected with sliding columns 16. When the sliding columns 16 are located in the arc When the slot 15 is in an arc shape, the moving module 11 is in an inclined state, the outer surface of the sliding column 16 is slidingly connected with the inner surface of the arc slot 15, and one side of the support seat 7 is provided with a push sliding column 16 in the arc shape. Sliding telescopic cylinder 8 in the slot 15, one side of the moving module 11 is provided with several electric telescopic rods 27, one side of the molding block 13 is provided with several matching holes 28, the output end of the electric telescopic rod 27 and the matching hole The outer surface of 28 is compatible, when sliding column 16 is in the arc-shaped part in arc-shaped groove 15, start electric telescopic rod 27 to elongate at this moment, and the molding block 13 of this moment is in inclined state, thereby reduces molding block 13 pair The supporting force of the injection molded part, it falls rapidly under the action of gravity.

为了能够让动模块11进行转动,动模块11的一侧固定连接有安装支架17,安装支架17的内表面滑动连接有滑动槽18,滑动槽18的内表面滑动连接有转动块19,滑动槽18的截面呈T字形设置,从而对转动块19进行限位,转动块19的内表面与伸缩气缸8的输出端转动连接,当伸缩气缸8拉动动模块11上的滑动柱16在弧形槽15中的弧形部分进行滑动时,此时的转动块19在滑动槽18的内部进行滑动。In order to allow the moving module 11 to rotate, one side of the moving module 11 is fixedly connected with a mounting bracket 17, the inner surface of the mounting bracket 17 is slidably connected with a sliding groove 18, and the inner surface of the sliding groove 18 is slidably connected with a rotating block 19. The cross-section of 18 is T-shaped setting, so that the rotation block 19 is limited, and the inner surface of the rotation block 19 is connected to the output end of the telescopic cylinder 8. When the telescopic cylinder 8 pulls the sliding column 16 on the moving module 11 in the arc groove When the arc portion in 15 slides, the turning block 19 at this moment slides in the inside of the slide groove 18 .

为了能够对动模块11进行定位,两个弧形板14相对远离的一侧均固定连接有驱动电机20,驱动电机20的输出端贯穿弧形板14并固定连接有螺纹块21,滑动柱16的一端开设有限位槽26,限位槽26的内表面滑动连接有纤维块23,纤维块23的一侧开设有与螺纹块21的表面相适配的螺纹孔24,弧形槽15的内表面且位于螺纹块21的周面固定连接有若干个导向杆22,纤维块23的一侧开设有若干个导向孔25,导向杆22的外表面与导向孔25的内表面滑动连接,通过导向杆22和导向孔25的配合能够避免螺纹块21进行转动。In order to be able to position the moving module 11, a drive motor 20 is fixedly connected to the side of the two arc-shaped plates 14 that is relatively far away, the output end of the drive motor 20 runs through the arc-shaped plate 14 and is fixedly connected to a threaded block 21, and a sliding column 16 One end of the spacer is provided with a limiting groove 26, the inner surface of the limiting groove 26 is slidingly connected with a fiber block 23, one side of the fiber block 23 is provided with a threaded hole 24 matching the surface of the threaded block 21, and the inner surface of the arc groove 15 There are several guide rods 22 on the surface and fixedly connected to the peripheral surface of the threaded block 21. One side of the fiber block 23 is provided with several guide holes 25. The outer surface of the guide rod 22 is slidingly connected with the inner surface of the guide hole 25. Through the guide The cooperation between the rod 22 and the guide hole 25 can prevent the threaded block 21 from rotating.

移动块10的顶部固定连接有支撑块12,动模块11的底部开设有与支撑块12相适配的阻隔槽30,阻隔槽30的内表面为斜面,并且与支撑块12的表面相适配,用于对动模块11进行支撑,位于下方支撑杆6的表面套设有弹簧32,弹簧32的一端与支撑座7的一侧固定连接,弹簧32的另一端与移动块10的一侧固定连接。The top of the moving block 10 is fixedly connected with the support block 12, and the bottom of the moving module 11 is provided with a barrier groove 30 compatible with the support block 12. , used to support the moving module 11, a spring 32 is sheathed on the surface of the lower support rod 6, one end of the spring 32 is fixedly connected to one side of the support seat 7, and the other end of the spring 32 is fixed to one side of the moving block 10 connect.

成型块13的内部开设有冷却水道29,动模块11的一侧贯穿设置有与成型块13内部相连通的连通管,通过冷却水道29注入冷却水对物料进行降温。The inside of the forming block 13 is provided with a cooling water channel 29, and one side of the moving module 11 is provided with a communication pipe communicating with the inside of the forming block 13, and cooling water is injected through the cooling water channel 29 to cool the material.

请参阅图5所示,送料组件4包括位于输料组件3上的送料桶41,送料桶41的顶部固定连接有伺服电机42,伺服电机42的输出端贯穿送料桶41并固定连接有转动轴43,转动轴43表面的两侧均固定连接有推料板44,位于下方的推料板44呈倾斜设置能够将物料尽可能送至送料叶46的周面,转动轴43的底端固定连接有送料叶46,该送料叶46为螺旋状,能够对物料进行高密度的输送,送料桶41的顶部贯穿设置有送料管45。Please refer to Fig. 5, the feeding assembly 4 includes a feeding barrel 41 located on the feeding assembly 3, the top of the feeding barrel 41 is fixedly connected with a servo motor 42, and the output end of the servo motor 42 runs through the feeding barrel 41 and is fixedly connected with a rotating shaft 43, both sides of the surface of the rotating shaft 43 are fixedly connected with pusher plates 44, the pusher plate 44 located below is inclined and can send the material to the peripheral surface of the feeding blade 46 as much as possible, and the bottom end of the rotating shaft 43 is fixedly connected There is a feeding blade 46, which is spiral and capable of high-density conveying of materials, and a feeding pipe 45 is provided through the top of the feeding barrel 41 .

本发明的工作原理:首先将物料从送料管45的内部输送至送料桶41的内部,然后启动伺服电机42进行转动,从而带动转动轴43进行转动,进一步的带动推料板44紧贴在送料桶41的内壁,而送料叶46将物料进行向下螺旋输送,从而将物料紧密的送至输料组件3的内部进行加热,此时启动伸缩气缸8进行伸长,从而推动动模块11上向靠近定模块5的一侧进行运动,此时的滑动块9和移动块10均在支撑杆6上进行滑动,而弹簧32被拉长,动模块11和成型块13将定模块5的一侧进行密封,并形成注塑模腔,此时启动驱动电机20进行转动,在导向杆22和导向孔25的限位作用下,导向杆22在导向孔25的内表面进行滑动,进一步的带动螺纹块21在螺纹孔24的内表面进行螺纹连接,从而使得纤维块23插入限位槽26的内部,从而将滑动柱16进行固定,并将动模块11的位置进行固定,然后将输料组件3内加热的物料挤出至动模块11和成型块13之间形成的注塑模腔内,通过向冷却水道29的内部注入循环水,此时对注塑模腔内物料进行冷却成型,待成型后,此时通过反向转动驱动电机20,使得纤维块23从限位槽26的内部退出,此时通过缩短伸缩气缸8,使得滑动柱16在弧形板14的弧形槽15内进行滑动,而在滑动柱16滑至弧形部位时,此时的伸缩气缸8输出端的转动块19在滑动槽18的内表面进行滑动,使得动模块11和成型块13处于倾斜状态,与此同时启动电动伸缩杆27进行伸长,从而将注塑件从成型块13的表面推下,从而将注塑件进行快速的落下。The working principle of the present invention: firstly, the material is transported from the inside of the feeding pipe 45 to the inside of the feeding barrel 41, and then the servo motor 42 is started to rotate, thereby driving the rotating shaft 43 to rotate, and further driving the pushing plate 44 to cling to the feeding The inner wall of the barrel 41, and the feeding blade 46 spirally conveys the material downward, so that the material is tightly sent to the inside of the conveying assembly 3 for heating. At this time, the telescopic cylinder 8 is started to extend, thereby pushing the moving module 11 upward Move near the side of the fixed module 5, at this time, the sliding block 9 and the moving block 10 all slide on the support rod 6, and the spring 32 is elongated, and the moving module 11 and the forming block 13 will move one side of the fixed module 5. Carry out sealing, and form the injection mold cavity, start the drive motor 20 to rotate at this moment, under the position limiting action of guide rod 22 and guide hole 25, guide rod 22 slides on the inner surface of guide hole 25, further drives thread block 21 is threaded on the inner surface of the threaded hole 24, so that the fiber block 23 is inserted into the limit groove 26, thereby fixing the sliding column 16, and fixing the position of the moving module 11, and then inserting the The heated material is extruded into the injection mold cavity formed between the movable module 11 and the molding block 13, and the circulating water is injected into the cooling water channel 29 to cool and shape the material in the injection mold cavity. At this time, the drive motor 20 is rotated in the opposite direction, so that the fiber block 23 is withdrawn from the inside of the limit groove 26. At this time, by shortening the telescopic cylinder 8, the sliding column 16 is slid in the arc groove 15 of the arc plate 14. When the sliding column 16 slides to the arc-shaped position, the rotating block 19 at the output end of the telescopic cylinder 8 slides on the inner surface of the sliding groove 18, so that the moving module 11 and the forming block 13 are in an inclined state, and at the same time start the electric telescopic rod 27 is stretched, thereby the injection molded part is pushed down from the surface of the molding block 13, thereby the injection molded part is dropped rapidly.

以上对本发明的一个实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍归属于本发明的专利涵盖范围之内。An embodiment of the present invention has been described in detail above, but the content described is only a preferred embodiment of the present invention, and cannot be considered as limiting the implementation scope of the present invention. All equivalent changes and improvements made according to the application scope of the present invention shall still belong to the scope covered by the patent of the present invention.

Claims (8)

1.一种高效率注塑机,包括工作台(1),所述工作台(1)顶部的一侧固定连接有注射油缸(2),所述工作台(1)的顶部固定连接有输料组件(3),其特征在于,所述输料组件(3)的表面连通有送料组件(4),所述工作台(1)顶部的另一侧固定连接有定模块(5),所述定模块(5)的一侧设置有若干个支撑杆(6),若干个所述支撑杆(6)的外表面固定连接有支撑座(7),所述支撑座(7)的底部与工作台(1)的顶部固定连接,位于上方所述支撑杆(6)的表面上滑动连接有滑动块(9),位于下方所述支撑杆(6)的表面上滑动连接有移动块(10),所述移动块(10)和滑动块(9)之间设置有动模块(11),所述动模块(11)的一侧固定连接有与定模块(5)内表面相适配的成型块(13),所述工作台(1)的顶部且位于支撑杆(6)的两侧均设置有安装支架(17),所述安装支架(17)的顶部固定连接有弧形板(14),所述弧形板(14)的一侧开设有弧形槽(15),所述动模块(11)正面与背面均固定连接有滑动柱(16),所述滑动柱(16)的外表面与弧形槽(15)的内表面滑动连接,所述支撑座(7)的一侧设置有推动滑动柱(16)在弧形槽(15)内进行滑动的伸缩气缸(8)。1. A high-efficiency injection molding machine, comprising a workbench (1), one side of the top of the workbench (1) is fixedly connected with an injection cylinder (2), and the top of the workbench (1) is fixedly connected with a feeding cylinder The assembly (3), is characterized in that, the surface of the feeding assembly (3) is communicated with the feeding assembly (4), and the other side of the top of the workbench (1) is fixedly connected with a fixed module (5), the One side of the fixed module (5) is provided with several support rods (6), and the outer surface of several described support rods (6) is fixedly connected with support seat (7), and the bottom of described support seat (7) and working The top of the table (1) is fixedly connected, a sliding block (9) is slidably connected to the surface of the support bar (6) located above, and a moving block (10) is slidably connected to the surface of the support bar (6) located below. , a moving module (11) is arranged between the moving block (10) and the sliding block (9), and one side of the moving module (11) is fixedly connected with a molding that matches the inner surface of the fixed module (5). block (13), the top of the workbench (1) and both sides of the support rod (6) are provided with mounting brackets (17), and the top of the mounting bracket (17) is fixedly connected with an arc-shaped plate (14 ), one side of the arc-shaped plate (14) is provided with an arc-shaped groove (15), and the front and back sides of the moving module (11) are fixedly connected with a sliding column (16), and the sliding column (16) The outer surface is slidingly connected with the inner surface of the arc groove (15), and one side of the support base (7) is provided with a telescopic cylinder (8) that pushes the sliding column (16) to slide in the arc groove (15). 2.根据权利要求1所述的一种高效率注塑机,其特征在于,所述动模块(11)的一侧固定连接有安装支架(17),所述安装支架(17)的内表面滑动连接有滑动槽(18),所述滑动槽(18)的内表面滑动连接有转动块(19),所述转动块(19)的内表面与伸缩气缸(8)的输出端转动连接。2. A high-efficiency injection molding machine according to claim 1, characterized in that, one side of the moving module (11) is fixedly connected with a mounting bracket (17), and the inner surface of the mounting bracket (17) slides A sliding groove (18) is connected, the inner surface of the sliding groove (18) is slidably connected with a rotating block (19), and the inner surface of the rotating block (19) is rotationally connected with the output end of the telescopic cylinder (8). 3.根据权利要求1所述的一种高效率注塑机,其特征在于,两个所述弧形板(14)相对远离的一侧均固定连接有驱动电机(20),所述驱动电机(20)的输出端贯穿弧形板(14)并固定连接有螺纹块(21),所述滑动柱(16)的一端开设有限位槽(26),所述限位槽(26)的内表面滑动连接有限位块(23),所述限位块(23)的一侧开设有与螺纹块(21)的表面相适配的螺纹孔(24)。3. A kind of high-efficiency injection molding machine according to claim 1, characterized in that, a drive motor (20) is fixedly connected to the side of the two arc-shaped plates (14) far away from each other, and the drive motor (20) 20) the output end runs through the arc-shaped plate (14) and is fixedly connected with a threaded block (21), and one end of the sliding column (16) is provided with a limiting groove (26), and the inner surface of the limiting groove (26) The limiting block (23) is slidably connected, and a threaded hole (24) matching the surface of the threaded block (21) is opened on one side of the limiting block (23). 4.根据权利要求3所述的一种高效率注塑机,其特征在于,所述弧形槽(15)的内表面且位于螺纹块(21)的周面固定连接有若干个导向杆(22),所述限位块(23)的一侧开设有若干个导向孔(25),所述导向杆(22)的外表面与导向孔(25)的内表面滑动连接。4. A high-efficiency injection molding machine according to claim 3, characterized in that, the inner surface of the arc-shaped groove (15) and the peripheral surface of the threaded block (21) are fixedly connected with several guide rods (22 ), one side of the limiting block (23) is provided with several guide holes (25), and the outer surface of the guide rod (22) is slidingly connected with the inner surface of the guide hole (25). 5.根据权利要求1所述的一种高效率注塑机,其特征在于,所述移动块(10)的顶部固定连接有支撑块(12),所述动模块(11)的底部开设有与支撑块(12)相适配的阻隔槽(30),位于下方所述支撑杆(6)的表面套设有弹簧(32),所述弹簧(32)的一端与支撑座(7)的一侧固定连接,所述弹簧(32)的另一端与移动块(10)的一侧固定连接。5. A high-efficiency injection molding machine according to claim 1, characterized in that, the top of the moving block (10) is fixedly connected with a support block (12), and the bottom of the moving module (11) is provided with a The support block (12) is fitted with a barrier groove (30), and a spring (32) is sheathed on the surface of the support rod (6) below, and one end of the spring (32) is connected to one end of the support seat (7). The side is fixedly connected, and the other end of the spring (32) is fixedly connected with one side of the moving block (10). 6.根据权利要求1所述的一种高效率注塑机,其特征在于,所述动模块(11)的一侧设置有若干个电动伸缩杆(27),所述成型块(13)的一侧贯穿开设有若干个配合孔(28),所述电动伸缩杆(27)的输出端与配合孔(28)的外表面相适配。6. A high-efficiency injection molding machine according to claim 1, characterized in that, one side of the moving module (11) is provided with several electric telescopic rods (27), and one of the molding blocks (13) A number of matching holes (28) are opened through the side, and the output end of the electric telescopic rod (27) is adapted to the outer surface of the matching holes (28). 7.根据权利要求1所述的一种高效率注塑机,其特征在于,所述成型块(13)的内部开设有冷却水道(29),所述动模块(11)的一侧贯穿设置有与成型块(13)内部相连通的连通管。7. A high-efficiency injection molding machine according to claim 1, characterized in that a cooling channel (29) is opened inside the molding block (13), and a side of the moving module (11) is provided with a A communicating pipe that communicates with the inside of the forming block (13). 8.根据权利要求1所述的一种高效率注塑机,其特征在于,所述送料组件(4)包括位于输料组件(3)上的送料桶(41),所述送料桶(41)的顶部固定连接有伺服电机(42),所述伺服电机(42)的输出端贯穿送料桶(41)并固定连接有转动轴(43),所述转动轴(43)表面的两侧均固定连接有推料板(44),所述转动轴(43)的底端固定连接有送料叶(46),所述送料桶(41)的顶部贯穿设置有送料管(45)。8. A high-efficiency injection molding machine according to claim 1, characterized in that, the feeding assembly (4) includes a feeding bucket (41) located on the feeding assembly (3), and the feeding bucket (41) The top of the top is fixedly connected with a servo motor (42), the output end of the servo motor (42) runs through the feeding barrel (41) and is fixedly connected with a rotating shaft (43), and both sides of the surface of the rotating shaft (43) are fixed A pusher plate (44) is connected, a feeding blade (46) is fixedly connected to the bottom end of the rotating shaft (43), and a feeding pipe (45) is provided through the top of the feeding bucket (41).
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CN116551925B (en) * 2023-06-16 2024-02-02 宁波格瑞塑业有限公司 Injection molding equipment for plastic gear production
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AU4078293A (en) * 1992-05-12 1993-12-13 Convatec Technologies Inc. Method of moulding plastics articles and articles produced thereby
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