CN116213605A - Automatic bar penetrating positioning equipment for longitudinal bars of plate-type component reinforcement cage - Google Patents
Automatic bar penetrating positioning equipment for longitudinal bars of plate-type component reinforcement cage Download PDFInfo
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- CN116213605A CN116213605A CN202310081293.XA CN202310081293A CN116213605A CN 116213605 A CN116213605 A CN 116213605A CN 202310081293 A CN202310081293 A CN 202310081293A CN 116213605 A CN116213605 A CN 116213605A
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- steel bar
- bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/12—Making special types or portions of network by methods or means specially adapted therefor
- B21F27/20—Making special types or portions of network by methods or means specially adapted therefor of plaster-carrying network
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
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Abstract
The invention discloses automatic bar penetrating positioning equipment for longitudinal bars of a plate-type member reinforcement cage, which comprises a raw material storage device and a reinforcement binding jig, wherein a bar straightening and shearing device is arranged between the raw material storage device and the reinforcement binding jig; the steel bar straightening and shearing device comprises a rail, a carrying trolley, a steel bar straightening machine and a steel bar shearing machine; the steel bar binding jig comprises at least two transverse steel bar fixing plates and at least two supporting beams arranged between the two transverse steel bar fixing plates; each transverse steel bar fixing plate is vertically arranged with the raw steel bars pushed into the steel bar binding jig frame, and a first positioning groove is arranged above the transverse steel bar fixing plates corresponding to each raw steel bar; each supporting beam is arranged in parallel with the raw material reinforcing steel bars, is provided with a plurality of second positioning grooves for positioning transverse reinforcing steel bars perpendicular to the raw material reinforcing steel bars, and is arranged on the jacking equipment and driven by the jacking equipment to reciprocate along the vertical direction. The invention improves the binding efficiency of the plate-type member reinforcement cage and reduces the waste generated by overlapping the reinforcement.
Description
Technical Field
The invention relates to the technical field of reinforcement cage manufacturing, in particular to automatic reinforcement penetrating positioning equipment for longitudinal reinforcements of a plate-type member reinforcement cage.
Background
In the industrial construction of building, traffic engineering there is a large amount of reinforcing bar ligature work load, to small-size stand component, reinforcing bar net piece, steel bar truss, has automatic ligature equipment, can realize quick automatic ligature shaping.
However, for large-sized components, a large number of closed reinforcing bars are usually provided, and the reinforcing bar binding operation site is huge, and it is difficult to realize the reinforcing bar binding positioning by small-sized automated equipment, so that the reinforcing bar binding generally occupies a large number of production cycles of large-sized prefabricated components. Meanwhile, in order to facilitate manual bar threading, finished straight bars are generally used, and when the length of the bars is insufficient, the bars are lengthened in a staggered binding lengthening mode, so that the waste of the bars is caused.
Therefore, how to increase the binding speed of the large-sized member reinforcement cage with the closed reinforcement and reduce the binding speed becomes a technical problem which needs to be solved urgently by the person skilled in the art.
Disclosure of Invention
In view of the defects in the prior art, the invention provides automatic bar penetrating and positioning equipment for longitudinal bars of a plate-type member reinforcement cage, and aims to improve the efficiency of placing and positioning the bars of the large-scale plate-type member reinforcement cage and reduce the loss of the bars in the reinforcement binding process.
In order to achieve the purpose, the invention discloses automatic longitudinal steel bar penetrating and positioning equipment for a plate-type member steel bar cage, which comprises a raw material storage device and a steel bar binding jig frame.
Wherein, a steel bar straightening and shearing device is arranged between the raw material storage device and the steel bar binding jig frame;
the steel bar straightening and shearing device comprises a rail, a carrying trolley, a steel bar straightening machine and a steel bar shearing machine;
the length of the track covers the width of the steel bar to be penetrated, and is perpendicular to the direction of the steel bar penetrating;
the carrying trolley is arranged on the track and can reciprocate along the track;
the bar straightening machine and the bar shearing machine are sequentially arranged on the carrying trolley along the bar penetrating direction and are respectively used for straightening the raw material bars stored in the raw material storage device, pushing the raw material bars into the bar binding jig frame and cutting off the pushed raw material bars;
the steel bar binding jig comprises at least two transverse steel bar fixing plates and at least two supporting beams arranged between the transverse steel bar fixing plates;
each transverse steel bar fixing plate is vertically arranged with the raw steel bars pushed into the steel bar binding jig frame, and a first positioning groove is formed in the upper surface of each transverse steel bar fixing plate corresponding to each raw steel bar;
each supporting beam is arranged in parallel with the raw material reinforcing steel bars, is provided with a plurality of second positioning grooves for positioning transverse reinforcing steel bars perpendicular to the raw material reinforcing steel bars, is arranged on jacking equipment, and is driven by the jacking equipment to reciprocate along the vertical direction.
Preferably, the raw material storage device comprises a rotatable steel bar pay-off reel;
the rotatable steel bar paying-off disc is used for placing the raw steel bars in a disc shape or a disc spiral shape.
Preferably, each of the first positioning grooves is V-shaped or U-shaped.
Preferably, the reinforcement bar binding jig comprises a jig support frame for fixing all the transverse reinforcement bar fixing plates;
the jig frame support frame is connected with each transverse steel bar fixing plate through a detachable mechanical connection structure;
each detachable mechanical connection structure is arranged at any position between the corresponding transverse reinforcing steel bar fixing plate and the jig support frame.
More preferably, the transverse reinforcement fixing plate comprises a plurality of transverse reinforcement fixing plates matched with reinforcement cages of different plate-type components;
each transverse steel bar fixing plate is connected with the jig support frame through the detachable mechanical connecting structure.
Preferably, the reinforcement bar binding jig is provided with a driving wheel for driving the corresponding transverse reinforcement bar and/or the corresponding raw reinforcement bar to reciprocate along the length direction.
The invention has the beneficial effects that:
compared with the traditional method, the method can adapt to binding of the plate-type member reinforcement cages with different sizes, realizes automatic positioning and reinforcement penetrating of the longitudinal reinforcement inside the closed transverse reinforcement, reduces the binding efficiency of the plate-type member reinforcement cage, and simultaneously reduces waste generated by overlapping reinforcement by using automatic straightening and shearing of coiled and spiral reinforcement.
The conception, specific structure, and technical effects of the present invention will be further described with reference to the accompanying drawings to fully understand the objects, features, and effects of the present invention.
Drawings
Fig. 1 shows a schematic elevation of an embodiment of the present invention.
Fig. 2 shows a schematic plan view of an embodiment of the present invention.
Fig. 3 is a schematic view showing a raw material storage device for reinforcing steel bars according to an embodiment of the present invention.
Fig. 4 is an elevation schematic view showing a reinforcing bar straightening and shearing apparatus according to an embodiment of the present invention.
Fig. 5 is a schematic plan view showing a reinforcing bar straightening and shearing apparatus according to an embodiment of the present invention.
Fig. 6 shows a schematic elevation view of a reinforcement matrix in an embodiment of the invention.
Fig. 7 shows a schematic plan view of a reinforcement matrix in an embodiment of the invention.
Fig. 8 shows a schematic cross-sectional view of a reinforcement matrix in an embodiment of the invention.
Detailed Description
Examples
As shown in fig. 1 to 8, the automatic bar penetrating and positioning device for longitudinal bars of the plate-type member reinforcement cage comprises a raw material storage device 1 and a reinforcement binding jig 3.
Wherein, a steel bar straightening and shearing device 2 is arranged between the raw material storage device 1 and the steel bar binding jig frame 3;
the bar straightening and shearing device 2 comprises a rail 21, a carrying trolley 22, a bar straightening machine 23 and a bar shearing machine 24;
the length of the track 21 covers the width of the steel bar to be penetrated, and is perpendicular to the direction of the steel bar penetrating;
the carrying trolley 22 is arranged on the track 21 and can reciprocate along the track 21;
the bar straightening machine 23 and the bar shearing machine 24 are sequentially arranged on the carrying trolley 22 along the bar penetrating direction and are respectively used for straightening the raw material bars stored in the raw material storage device 1, pushing the raw material bars into the bar binding jig frame 3 and cutting off the pushed raw material bars;
the reinforcement matrix 3 comprises a minimum of two transverse reinforcement bars 32 and a minimum of two support beams 34 disposed between no two transverse reinforcement bars 32;
each transverse reinforcing steel bar fixing plate 32 is vertically arranged with the raw reinforcing steel bars pushed into the reinforcing steel bar binding jig frame 3, and a first positioning groove is formed above the transverse reinforcing steel bar fixing plates corresponding to each raw reinforcing steel bar;
each supporting beam 34 is arranged in parallel with the raw material reinforcing steel bars, is provided with a plurality of second positioning grooves 35 for positioning transverse reinforcing steel bars perpendicular to the raw material reinforcing steel bars, is arranged on the jacking equipment 33, and is driven by the jacking equipment 33 to reciprocate along the vertical direction.
The principle of the invention is as follows: the raw material reinforcing steel bars stored in the raw material storage device 1 can be straightened and pushed into the reinforcing steel bar binding jig frame 3 by the reinforcing steel bar straightening machine 23; the raw material steel bars with given lengths are conveyed each time through a steel bar shearing machine 24 and sheared, so that the blanking length of each raw material steel bar meets the requirements of a steel bar cage;
the carrying trolley 22 can stop the bar straightening machine 23 and the bar shearing machine 24 at the designated positions and push the raw bar;
after all the raw material reinforcing bars are pushed onto the transverse reinforcing bars on all the supporting beams 34, the raw material reinforcing bars can be moved to the top surface or the bottom surface by the jacking equipment 33, so that the reinforcing bars of the following raw material reinforcing bars are ready for penetrating.
In some embodiments, the stock storage 1 comprises a rotatable rebar pay-off reel 11;
the rotatable steel bar pay-off reel 11 is used for placing raw steel bars in a disc shape or a disc spiral shape.
In practical application, the raw material reinforcing steel bars in the shape of a coil or a coil are not limited by the length of the finished reinforcing steel bars, and even the long plate is not overlapped by a plurality of reinforcing steel bars, so that the waste of the reinforcing steel bars caused by construction is reduced.
In some embodiments, each of the first positioning slots is V-shaped or U-shaped.
In some embodiments, the reinforcement matrix 3 includes a matrix support bracket 31 for securing all transverse reinforcement retention plates 32;
the jig frame support frame 31 is connected with each transverse reinforcing steel bar fixing plate 32 through a detachable mechanical connection structure;
each detachable mechanical connection structure is provided at an arbitrary position between the corresponding lateral reinforcing bar fixing plate 32 and the jig support frame 31.
In some embodiments, a plurality of transverse rebar retaining plates 32 are included that mate with different plate member rebar cages;
each of the transverse reinforcement fixing plates 32 is connected to the jig frame 31 by a detachable mechanical connection structure.
In practical application, each transverse reinforcement fixing plate 32 is connected with the jig frame support frame 31 through a detachable mechanical connection structure arranged at any position between the transverse reinforcement fixing plate 32 and the jig frame support frame 31, so that the jig frame support frame 31 can be provided with various different transverse reinforcement fixing plates 32 at any position, and the transverse reinforcement fixing plates 32 can be fixed at proper positions for various transverse reinforcement fixing plates 32 matched with reinforcement cages of different plate-type members.
In some embodiments, the bar binding jig 3 is provided with driving wheels for driving the respective transverse bars and/or the respective stock bars to reciprocate in the length direction.
In practical application, the driving wheels can ensure that the corresponding transverse reinforcing steel bars and/or the corresponding raw material reinforcing steel bars are subjected to position adjustment in the length direction again after being cut off.
The foregoing describes in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be made in accordance with the concepts of the invention by one of ordinary skill in the art without undue burden. Therefore, all technical solutions which can be obtained by logic analysis, reasoning or limited experiments based on the prior art by the person skilled in the art according to the inventive concept shall be within the scope of protection defined by the claims.
Claims (6)
1. The automatic bar penetrating and positioning equipment for the longitudinal bars of the plate-type member reinforcement cage comprises a raw material storage device (1) and a reinforcement binding jig frame (3); the steel bar straightening and shearing device is characterized in that a steel bar straightening and shearing device (2) is arranged between the raw material storage device (1) and the steel bar binding jig frame (3);
the steel bar straightening and shearing device (2) comprises a rail (21), a carrying trolley (22), a steel bar straightening machine (23) and a steel bar shearing machine (24);
the length of the track (21) covers the width of the steel bar to be penetrated, and is perpendicular to the direction of the steel bar penetrating;
the carrying trolley (22) is arranged on the track (21) and can reciprocate along the track (21);
the bar straightening machine (23) and the bar shearing machine (24) are sequentially arranged on the carrying trolley (22) along the bar penetrating direction and are respectively used for straightening raw material bars stored in the raw material storage device (1), pushing the raw material bars into the bar binding jig frame (3) and cutting the pushed raw material bars;
the steel bar binding jig frame (3) comprises at least two transverse steel bar fixing plates (32), and at least two support beams (34) arranged between the transverse steel bar fixing plates (32);
each transverse steel bar fixing plate (32) is vertically arranged with the raw steel bars pushed into the steel bar binding jig frame (3), and a first positioning groove is formed in the upper surface of each transverse steel bar fixing plate corresponding to each raw steel bar;
each supporting beam (34) is arranged in parallel with the raw material reinforcing steel bars, is provided with a plurality of second positioning grooves (35) for positioning transverse reinforcing steel bars perpendicular to the raw material reinforcing steel bars, is arranged on the jacking equipment (33), and is driven by the jacking equipment (33) to reciprocate along the vertical direction.
2. The automatic bar threading and positioning device for longitudinal bars of a plate-type member reinforcement cage according to claim 1, wherein the raw material storage device (1) comprises a rotatable bar pay-off reel (11);
the rotatable steel bar pay-off reel (11) is used for placing the raw steel bars in a disc shape or a disc spiral shape.
3. The automatic bar penetrating and positioning device for longitudinal bars of a plate-type member reinforcement cage according to claim 1, wherein each of the first positioning grooves is V-shaped or U-shaped.
4. The automatic bar threading and positioning device for longitudinal bars of a plate-type component reinforcement cage according to claim 1, characterized in that said reinforcement tie jig (3) comprises a jig support frame (31) for fixing all said transverse bar fixing plates (32);
the jig frame support frame (31) is connected with each transverse steel bar fixing plate (32) through a detachable mechanical connection structure;
each detachable mechanical connection structure is arranged at any position between the corresponding transverse reinforcement fixing plate (32) and the jig support frame (31).
5. The automatic rebar penetration positioning apparatus for a longitudinal rebar of a panel member rebar cage of claim 2, comprising a plurality of transverse rebar fixation plates (32) that mate with different panel member rebar cages;
each transverse reinforcement fixing plate (32) is connected with the jig support frame (31) through the detachable mechanical connecting structure.
6. The automatic bar penetrating and positioning device for longitudinal bars of a plate-type member reinforcement cage according to claim 1, wherein the bar binding jig (3) is provided with a driving wheel for driving the corresponding transverse bars and/or the corresponding raw material bars to reciprocate along the length direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310081293.XA CN116213605A (en) | 2023-02-08 | 2023-02-08 | Automatic bar penetrating positioning equipment for longitudinal bars of plate-type component reinforcement cage |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310081293.XA CN116213605A (en) | 2023-02-08 | 2023-02-08 | Automatic bar penetrating positioning equipment for longitudinal bars of plate-type component reinforcement cage |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116213605A true CN116213605A (en) | 2023-06-06 |
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ID=86576194
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310081293.XA Pending CN116213605A (en) | 2023-02-08 | 2023-02-08 | Automatic bar penetrating positioning equipment for longitudinal bars of plate-type component reinforcement cage |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116213605A (en) |
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2023
- 2023-02-08 CN CN202310081293.XA patent/CN116213605A/en active Pending
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