CN116206892B - Bending and stretching type magnetic ring copper wire encircling device - Google Patents
Bending and stretching type magnetic ring copper wire encircling device Download PDFInfo
- Publication number
- CN116206892B CN116206892B CN202310475546.1A CN202310475546A CN116206892B CN 116206892 B CN116206892 B CN 116206892B CN 202310475546 A CN202310475546 A CN 202310475546A CN 116206892 B CN116206892 B CN 116206892B
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- magnetic ring
- driving
- winding
- gear
- base
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/094—Tensioning or braking devices
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Linear Motors (AREA)
Abstract
The invention discloses a bending stretching type magnetic ring copper wire encircling device which comprises a base, wherein a reciprocating stretching device is arranged on the base, a magnetic ring winding positioning seat is arranged on the reciprocating stretching device, a friction driving rotating mechanism capable of driving a magnetic ring to rotate is arranged on the periphery of the magnetic ring winding positioning seat, an annular opening rotating assembly capable of winding copper wires around the magnetic ring winding positioning seat is arranged on the base, winding efficiency and accuracy are improved instead of manual winding, continuous tensioning can be realized in the copper wire winding process, copper wires are kept in a compact state when the copper wires are wound on the magnetic ring, and because the magnetic ring is in a surrounding closed arrangement, one side of the annular opening rotating assembly for feeding the copper wires is required to be provided with an opening for installing a rotating ring body in the magnetic ring, and one side of the annular opening rotating ring body is required to be provided with a continuous rotating driving assembly for keeping stable rotating action.
Description
Technical Field
The invention relates to electromagnetic element processing, in particular to a bending and stretching type magnetic ring copper wire encircling device.
Background
The magnetic ring is an annular magnetizer, which is a common anti-interference element in an electronic circuit, the surface of the magnetic ring is required to be wound with copper wires before the magnetic ring is used, each circle of copper wires is required to be tightly attached to the surface of the magnetic ring, a certain length of the copper wires is required to be reserved for connecting other elements, the state that the copper wires are wound on the magnetic ring is basically consistent, the prior art is to manually surround the copper wires by people, a large amount of manpower and material resources and time are required to be consumed due to complex processes, the working efficiency is low, and the problems are solved as to how to reduce the labor investment when the magnetic ring is wound with copper wires, and how to keep the copper wires to be tensioned and prevented from loosening when the copper wires are wound.
Therefore, there is a need for further improvements in the field of electromagnetic component processing.
Disclosure of Invention
The invention aims to provide a bending and stretching type magnetic ring copper wire winding device which can replace manual winding, can tighten copper wires in the copper wire winding process, prevents loosening, and simultaneously ensures that a ring body for feeding the copper wires continuously rotates under the condition of not influencing winding.
In order to achieve the above purpose, the present invention adopts the following scheme:
the utility model provides a buckle tensile magnetic ring copper line and encircle device, includes the base, be provided with reciprocating motion stretching device on the base, be provided with magnetic ring wire winding positioning seat on the reciprocating motion stretching device, the magnetic ring wire winding positioning seat periphery is provided with the friction drive rotary mechanism that can drive the magnetic ring and rotate, be provided with on the base and follow the magnetic ring wire winding positioning seat carries out copper line winding's annular opening rotary component, be provided with on the base and keep the rotatory continuous rotation drive assembly of annular opening rotary component continuously, be provided with the copper line on the annular opening rotary component and send out the structure.
Further, the reciprocating stretching device comprises an electric rail arranged on the base, and a reciprocating frame is arranged on the electric rail.
Further, the magnetic ring winding positioning seat comprises an annular mounting seat arranged on the reciprocating frame, a positioning groove is formed in the annular mounting seat, and a winding opening is formed in one side of the annular mounting seat.
Further, the friction drive rotating mechanism comprises a plurality of rotating shaft holes arranged on the outer side of the circumference of the annular mounting seat, a rotating shaft body is arranged in the rotating shaft holes, an elastic friction wheel is arranged at the upper end of the rotating shaft body, and a synchronous driving mechanism capable of realizing synchronous rotation in the same direction is arranged between the rotating shaft bodies.
Further, the synchronous driving mechanism comprises belt pulleys arranged at the lower end of the rotating shaft body, a plurality of belt pulleys are connected with a transmission belt, a motor base is arranged on the reciprocating frame, a driving motor is arranged on the motor base, and the driving motor is fixedly connected with one of the end faces of the belt pulleys.
Further, the annular opening rotating assembly comprises a supporting seat arranged on the base, an annular fixing seat is arranged on the supporting seat, a winding ring body is rotatably arranged in the annular fixing seat, a first ring inlet opening capable of clamping the magnetic ring is formed in one side of the annular fixing seat, and a second ring inlet opening capable of clamping the magnetic ring is formed in one side of the winding ring body.
Further, the continuous rotation driving assembly comprises a plurality of driving gear assemblies arranged on the annular fixing seat, a passive gear structure is arranged on the circumferential outer wall of the winding ring body, the passive gear structure and the driving gear assemblies are in meshed transmission, and a plurality of same-direction driving assemblies capable of driving the driving gear assemblies to realize synchronous and same-direction rotation are arranged on the base.
Further, the driving gear assembly comprises a plurality of gear installation seats arranged on the annular fixed seat, a driving gear is rotationally arranged in the gear installation seats, and a plurality of driving gears and driven gears are in meshed transmission.
Further, the homodromous driving assembly comprises a main shaft fixing seat arranged on the base, a transmission main shaft is arranged on the main shaft fixing seat, a synchronous gear is arranged at the output end of the transmission main shaft, a transmission gear is arranged at the outer end of the driving gear, and a plurality of transmission gears are meshed with the synchronous gear for transmission.
Further, the number of the gear installation seats is three, the three gear installation seats are respectively arranged at the positions right above, left side and right below the annular fixed seat, and the first ring inlet opening is arranged at the right side of the annular fixed seat.
In summary, compared with the prior art, the invention has the following beneficial effects:
the invention solves the defects existing in the existing electromagnetic element processing field, and has the advantages that the invention replaces manual winding, improves winding efficiency and accuracy, can realize continuous tensioning in the copper wire winding process, and ensures that the copper wire is kept in a compact state when being wound to a magnetic ring.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a right side view of the present invention;
FIG. 5 is a cross-sectional view taken along line A-A of FIG. 4;
FIG. 6 is a cross-sectional view taken along line B-B of FIG. 5;
fig. 7 is a cross-sectional view of fig. 5 taken along line C-C.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the invention provides a bending and stretching type magnetic ring copper wire winding device, which comprises a base 1, wherein a reciprocating stretching device 2 is arranged on the base 1, a magnetic ring winding positioning seat 3 is arranged on the reciprocating stretching device 2, a friction driving rotating mechanism 4 capable of driving a magnetic ring to rotate is arranged on the periphery of the magnetic ring winding positioning seat 3, an annular opening rotating assembly 5 capable of winding copper wires around the magnetic ring winding positioning seat 3 is arranged on the base 1, a continuous rotating driving assembly 6 capable of keeping the annular opening rotating assembly 5 to rotate continuously is arranged on the base 1, and a copper wire sending structure 7 is arranged on the annular opening rotating assembly 5;
the working steps and principles of the invention:
installing a magnetic ring needing to be wound with copper wires on the magnetic ring winding positioning seat 3 for positioning;
the magnetic ring is arranged in the magnetic ring winding positioning seat 3 and just contacts with the friction driving rotating mechanism 4 around the magnetic ring;
starting the friction driving rotating mechanism 4, wherein the friction driving rotating mechanism 4 is tightly attached to the circumference of the magnetic ring, and the friction driving rotating mechanism 4 is driven to rotate;
starting the reciprocating stretching device 2, wherein the reciprocating stretching device 2 drives a magnetic ring to be sent into the annular opening rotating assembly 5, and the magnetic ring enters the annular opening rotating assembly 5 for installation;
the friction driving rotating mechanism 4 can drive the magnetic ring to rotate at a constant speed;
the annular opening rotating assembly 5 is started at the same time, and uniform motion is realized;
the copper wire feeding structure 7 is arranged on the annular opening rotating assembly 5, the copper wire feeding structure 7 can continuously feed copper wires and rotate along with the annular opening rotating assembly 5 to feed copper wires, and before winding, the open ends of the copper wires are pre-wound or fixed on the magnetic rings;
each time the copper wire is wound for one circle, the reciprocating movement stretching device 2 performs a reciprocating stretching action, so that the wound copper wire is kept tightly attached to the magnetic ring;
the continuous rotation driving assembly 6 is used for ensuring that the annular opening rotation assembly 5 with the opening keeps continuously rotating, so if one side is provided with only one gear to drive the annular opening rotation assembly 5 to rotate, the gear cannot drive when meeting the opening position, and therefore, the annular opening rotation assembly 5 with the opening can be ensured to stably drive and rotate by being provided with a plurality of transmission gears.
The reciprocating stretching device 2 of the present invention comprises an electric rail 201 provided on the base 1, and a reciprocating frame 202 is provided on the electric rail 201.
The magnetic ring winding positioning seat 3 comprises an annular mounting seat 301 arranged on the reciprocating frame 202, wherein a positioning groove 302 is formed in the annular mounting seat 301, and a winding opening 303 is formed in one side of the annular mounting seat 301.
The friction driving rotation mechanism 4 of the present invention includes a plurality of rotation shaft holes 401 disposed at the outer side of the circumference of the annular mounting seat 301, a rotation shaft body 402 is disposed in the rotation shaft holes 401, an elastic friction wheel 403 is disposed at the upper end of the rotation shaft body 402, and a synchronous driving mechanism 404 capable of realizing synchronous rotation in the same direction is disposed between the rotation shaft bodies 402.
The synchronous driving mechanism 404 of the present invention includes a pulley 4041 disposed at the lower end of the rotating shaft body 402, a transmission belt 4042 is connected between a plurality of pulleys 4041, a motor base 4043 is disposed on the reciprocating frame 202, a driving motor 4044 is disposed on the motor base 4043, and the driving motor 4044 is fixedly connected with an end face of one of the pulleys 4041.
The annular opening rotating assembly 5 comprises a supporting seat 501 arranged on the base 1, an annular fixing seat 502 is arranged on the supporting seat 501, a winding ring body 503 is rotatably arranged on the annular fixing seat 502, a first ring inlet opening 504 capable of clamping a magnetic ring is arranged on one side of the annular fixing seat 502, and a second ring inlet opening 505 capable of clamping the magnetic ring is arranged on one side of the winding ring body 503.
The continuous rotation driving assembly 6 of the present invention includes a plurality of driving gear assemblies 601 disposed on the annular fixing seat 502, a passive gear structure 602 is disposed on the circumferential outer wall of the winding ring body 503, the passive gear structure 602 and the plurality of driving gear assemblies 601 are in meshed transmission, and a homodromous driving assembly 604 capable of driving the plurality of driving gear assemblies 601 to realize synchronous and equidirectional rotation is disposed on the base 1.
The driving gear assembly 601 of the present invention includes a plurality of gear mounting seats 6011 disposed on the ring-shaped fixing seat 502, a driving gear 6012 is rotatably disposed in the gear mounting seats 6011, and a plurality of driving gears 6012 and the driven gear structure 602 are engaged for transmission.
The homodromous driving assembly 604 comprises a main shaft fixing seat 6041 arranged on the base 1, a transmission main shaft 6042 is arranged on the main shaft fixing seat 6041, a synchronous gear 6043 is arranged at the output end of the transmission main shaft 6042, a transmission gear 6044 is arranged at the outer end of the driving gear 6012, and a plurality of transmission gears 6044 and the synchronous gear 6043 are in meshed transmission.
In the present invention, the number of the gear mounting seats 6011 is three, and the three gear mounting seats 6011 are respectively disposed at positions right above, left side and right below the annular fixing seat 502, and the first ring inlet opening 504 is disposed at a position right of the annular fixing seat 502.
While there has been shown and described what is at present considered to be the fundamental principles and the main features of the invention and the advantages thereof, it will be understood by those skilled in the art that the present invention is not limited to the foregoing embodiments, but is described in the foregoing description merely illustrates the principles of the invention, and various changes and modifications may be made therein without departing from the spirit and scope of the invention as hereinafter claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a tensile magnetic ring copper line of buckling encircles device, includes base (1), its characterized in that: the copper wire winding machine comprises a base (1), and is characterized in that a reciprocating stretching device (2) is arranged on the base (1), a magnetic ring winding positioning seat (3) is arranged on the reciprocating stretching device (2), a friction driving rotating mechanism (4) capable of driving a magnetic ring to rotate is arranged on the periphery of the magnetic ring winding positioning seat (3), an annular opening rotating assembly (5) capable of winding copper wires around the magnetic ring winding positioning seat (3) is arranged on the base (1), a continuous rotating driving assembly (6) capable of keeping the annular opening rotating assembly (5) to continuously rotate is arranged on the base (1), and a copper wire sending structure (7) is arranged on the annular opening rotating assembly (5);
the reciprocating stretching device (2) comprises an electric rail (201) arranged on the base (1), a reciprocating frame (202) is arranged on the electric rail (201), and each time copper wires are wound, the reciprocating stretching device 2 performs one reciprocating stretching action;
the annular opening rotating assembly (5) comprises a supporting seat (501) arranged on the base (1), an annular fixing seat (502) is arranged on the supporting seat (501), a winding ring body (503) is rotationally arranged on the annular fixing seat (502), a first ring inlet opening (504) capable of clamping a magnetic ring is arranged on one side of the annular fixing seat (502), and a second ring inlet opening (505) capable of clamping the magnetic ring is arranged on one side of the winding ring body (503).
2. The bending and stretching type magnetic ring copper wire surrounding device as claimed in claim 1, wherein: the magnetic ring winding positioning seat (3) comprises an annular mounting seat (301) arranged on the reciprocating frame (202), a positioning groove (302) is formed in the annular mounting seat (301), and a winding opening (303) is formed in one side of the annular mounting seat (301).
3. The bending and stretching type magnetic ring copper wire surrounding device as claimed in claim 2, wherein: the friction drive rotating mechanism (4) comprises a plurality of rotating shaft holes (401) arranged on the outer side of the circumference of the annular mounting seat (301), rotating shaft bodies (402) are arranged in the rotating shaft holes (401), elastic friction wheels (403) are arranged at the upper ends of the rotating shaft bodies (402), and synchronous driving mechanisms (404) capable of realizing synchronous rotation in the same direction are arranged among the rotating shaft bodies (402).
4. A bending and stretching type magnetic ring copper wire surrounding device as defined in claim 3, wherein: the synchronous driving mechanism (404) comprises belt pulleys (4041) arranged at the lower end of the rotating shaft body (402), a plurality of belt pulleys (4041) are connected with a transmission belt (4042), a motor base (4043) is arranged on the reciprocating frame (202), a driving motor (4044) is arranged on the motor base (4043), and the driving motor (4044) is fixedly connected with one end face of one belt pulley (4041).
5. The bending and stretching type magnetic ring copper wire surrounding device as claimed in claim 4, wherein: the continuous rotation driving assembly (6) comprises a plurality of driving gear assemblies (601) arranged on the annular fixed seat (502), a passive gear structure (602) is arranged on the circumferential outer wall of the winding ring body (503), the passive gear structure (602) and the driving gear assemblies (601) are in meshed transmission, and the base (1) is provided with a plurality of homodromous driving assemblies (604) capable of driving the driving gear assemblies (601) to synchronously rotate in the same direction.
6. The bending and stretching type magnetic ring copper wire surrounding device as claimed in claim 5, wherein: the driving gear assembly (601) comprises a plurality of gear installation seats (6011) arranged on the annular fixed seat (502), a driving gear (6012) is rotationally arranged in the gear installation seats (6011), and a plurality of driving gears (6012) and driven gear structures (602) are in meshed transmission.
7. The bending and stretching type magnetic ring copper wire surrounding device as claimed in claim 6, wherein: the homodromous driving assembly (604) comprises a main shaft fixing seat (6041) arranged on the base (1), a transmission main shaft (6042) is arranged on the main shaft fixing seat (6041), a synchronous gear (6043) is arranged at the output end of the transmission main shaft (6042), a transmission gear (6044) is arranged at the outer end of the driving gear (6012), and a plurality of transmission gears (6044) are meshed with the synchronous gear (6043).
8. The bending and stretching type magnetic ring copper wire surrounding device as claimed in claim 7, wherein: the number of the gear mounting seats (6011) is three, the three gear mounting seats (6011) are respectively arranged at the positions right above, left side and right below the annular fixed seat (502), and the first ring inlet opening (504) is arranged at the right side of the annular fixed seat (502).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310475546.1A CN116206892B (en) | 2023-04-28 | 2023-04-28 | Bending and stretching type magnetic ring copper wire encircling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310475546.1A CN116206892B (en) | 2023-04-28 | 2023-04-28 | Bending and stretching type magnetic ring copper wire encircling device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116206892A CN116206892A (en) | 2023-06-02 |
| CN116206892B true CN116206892B (en) | 2023-07-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310475546.1A Active CN116206892B (en) | 2023-04-28 | 2023-04-28 | Bending and stretching type magnetic ring copper wire encircling device |
Country Status (1)
| Country | Link |
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| CN (1) | CN116206892B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102468047A (en) * | 2010-11-08 | 2012-05-23 | 沈阳福林特种变压器有限公司 | Tension device for transformer coil winding |
| JP2021145040A (en) * | 2020-03-12 | 2021-09-24 | 東芝Ｉｔコントロールシステム株式会社 | Winding device |
| CN214326813U (en) * | 2020-12-29 | 2021-10-01 | 重庆中启瀚电力工程有限公司 | Be used for electric power design winding mechanism |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107170579A (en) * | 2017-06-26 | 2017-09-15 | 深圳市顺敬机械设备有限公司 | A kind of circular method of rack-and-pinion around mechanism |
| CN110931250B (en) * | 2019-12-17 | 2021-11-12 | 湖南省引卓恩精密制造有限公司 | Wire guiding device of annular winding machine convenient to adjust and repair |
| CN112564438A (en) * | 2020-03-19 | 2021-03-26 | 耿剑 | A swift spooling equipment for rotor production |
| CN218866896U (en) * | 2022-12-14 | 2023-04-14 | 佛山市荣鑫宝数控设备有限公司 | Wire winding mechanism capable of simultaneously storing and winding wires |
-
2023
- 2023-04-28 CN CN202310475546.1A patent/CN116206892B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102468047A (en) * | 2010-11-08 | 2012-05-23 | 沈阳福林特种变压器有限公司 | Tension device for transformer coil winding |
| JP2021145040A (en) * | 2020-03-12 | 2021-09-24 | 東芝Ｉｔコントロールシステム株式会社 | Winding device |
| CN214326813U (en) * | 2020-12-29 | 2021-10-01 | 重庆中启瀚电力工程有限公司 | Be used for electric power design winding mechanism |
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| Publication number | Publication date |
|---|---|
| CN116206892A (en) | 2023-06-02 |
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