CN216698087U - Winding rotary platform based on main shaft mechanism - Google Patents
Winding rotary platform based on main shaft mechanism Download PDFInfo
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- CN216698087U CN216698087U CN202123359809.8U CN202123359809U CN216698087U CN 216698087 U CN216698087 U CN 216698087U CN 202123359809 U CN202123359809 U CN 202123359809U CN 216698087 U CN216698087 U CN 216698087U
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- 238000004804 winding Methods 0.000 title claims abstract description 136
- 230000001360 synchronised effect Effects 0.000 claims description 23
- 238000004519 manufacturing process Methods 0.000 abstract description 23
- 238000005538 encapsulation Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 238000010073 coating (rubber) Methods 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model relates to the technical field of automatic coil production, and provides a winding rotary platform based on a spindle mechanism, which comprises: the main rotating table is circumferentially provided with a plurality of winding stations; each winding jig is rotatably arranged on the corresponding winding station; the revolution motor is connected with the main rotating table to drive the main rotating table to rotate; at least two rotation motors are fixedly connected to the main rotating table, and the rotation motors are connected with the corresponding winding jigs to drive the winding jigs to rotate. Compared with the prior art, the coil winding machine has the advantages that the technical problem that the current yield cannot meet the coil production requirement is solved, the coil winding efficiency is improved, the production quality is ensured, and the rapid transportation from the previous station to the next station can be realized.
Description
Technical Field
The utility model relates to the technical field of automatic coil production, in particular to a winding rotary platform based on a spindle mechanism.
Background
The coil is formed by winding a wire, is widely applied to the field of electrical equipment, and becomes a part which is very commonly used in production and life. In the production process of the existing coil, the conversion from manual winding to automatic winding is realized, the production efficiency of the coil is accelerated, and meanwhile, the production quality of the coil is also ensured.
However, in the existing automatic coil production equipment, each coil winding jig is driven by an independent driving motor, and after the coils are wound, the coils are pushed by the air cylinder to be transported to the next station, so that the production cost is high, the production speed of the coils is limited, and along with the increasing demand of the coils, the equipment on the market is increasingly difficult to meet the production requirements of the coils.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide a winding rotary platform based on a main shaft mechanism, so as to solve the technical problem that the current yield cannot meet the coil production requirement, improve the winding efficiency of coils, ensure the production quality and realize the quick transportation from the previous station to the next station.
In order to solve the problems, the technical scheme adopted by the utility model is as follows:
provided is a winding rotary platform based on a main shaft mechanism, comprising: the main rotating table is circumferentially provided with a plurality of winding stations; the winding jigs are rotatably arranged on the corresponding winding stations; the revolution motor is connected with the main rotating table to drive the main rotating table to rotate; and the at least two rotation motors are fixedly connected to the main rotating table, and each rotation motor is connected with the corresponding winding jig so as to drive each winding jig to rotate.
Compared with the prior art, the winding rotary platform based on the main shaft mechanism at least has the following beneficial effects: wire material loading to coiling tool back on, the rotation motor drives a plurality of coiling tools simultaneously, can realize the synchronous wire winding of a plurality of coils, the coil is after finishing coiling, move to next station through the revolution motor, under this station, the rotation motor still can drive the coil and rotate, so that rubber coating mechanism carries out the multiposition rubber coating to it, realize the order linkage between wire winding and rubber coating, when improving coil conveying efficiency, manufacturing cost has still been reduced, and the mode of motor drive rotary platform transportation, can realize the quick travel of coiling tool, the coil production efficiency has been showing and has been improved.
Optionally, a first spindle box and a second spindle box are respectively arranged on two sides of the main rotating table, four winding stations are respectively arranged on the first spindle box and the second spindle box, and each winding station is provided with the winding jig.
Optionally, two rotation motors are provided, one of the rotation motors is connected with each winding jig on the first spindle box, and the other rotation motor is connected with each winding jig on the second spindle box.
Optionally, the two rotation motors are respectively in belt transmission connection with the winding jigs on the first spindle box and the second spindle box.
Optionally, be equipped with hold-in range straining device on the main revolving stage, hold-in range straining device includes the adjustment seat and rotates and locates take-up pulley on the adjustment seat, the adjustment seat is located on the main revolving stage, the take-up pulley is used for tensioning the hold-in range.
Optionally, a plurality of adjustable strip holes are formed in the adjusting seat, the adjustable strip holes are parallel to each other, the synchronous belt tensioning mechanism further comprises a plurality of fixing screws, and each fixing screw penetrates through the corresponding adjustable strip hole and is fixedly connected with the main rotating table.
Optionally, each winding station on the first headstock is centrosymmetric to each winding station on the second headstock.
Optionally, the winding jig includes a winding seat and a winding cover detachably connected to the winding seat, and the winding ring groove is formed between the winding cover and the winding seat.
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of a first view angle of a winding rotary platform based on a spindle mechanism according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a second perspective of the winding rotary platform based on the spindle mechanism provided in FIG. 1;
FIG. 3 is an enlarged view of a portion of FIG. 2 at A;
fig. 4 is a side view of the winding rotary platform based on the spindle mechanism provided in fig. 1.
The reference numbers illustrate:
a main rotating table 100, a winding station 110, a first spindle box 120, a second spindle box 130, and a connecting hole 140;
a winding jig 200, a winding seat 210, a winding cover 220, and a winding ring groove 230;
a revolving motor 300;
a first motor 410, a second motor 420;
synchronous belt tensioning mechanism 500, take-up pulley 510, adjustment seat 520, adjustable rectangular hole 521.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
The winding rotary platform based on the spindle mechanism provided by the embodiment of the utility model is described with reference to the accompanying drawings.
Referring to fig. 1 to 4, a winding rotary platform based on a spindle mechanism includes a main rotary table 100, a plurality of winding jigs 200, a revolving motor 300 and at least two rotating motors, wherein the main rotary table 100 is circumferentially provided with a plurality of winding stations 110, the plurality of winding jigs 200 are respectively rotatably disposed on the corresponding winding stations 110, each winding station 110 is used for mounting one winding jig 200, the revolving motor 300 is connected with the main rotary table 100 and is used for driving the main rotary table 100 to rotate, and during the rotation of the main rotary table 100, each winding jig 200 revolves around the rotation axis of the rotary table, and can bring each winding jig 200 from an original position to a target position, so as to realize the rapid transportation of the winding coils on the winding jigs 200. Each rotation motor is fixedly connected to the main rotating table 100 and connected to the corresponding winding jig 200, each winding jig 200 is connected to one rotation motor, and one rotation motor can drive a plurality of winding jigs 200 to rotate at the same time, so that not only can synchronous winding of each winding jig 200 be realized, but also the number of rotation motors can be reduced, and the production cost can be reduced.
Compared with the prior art, wire material loading is back on coiling tool 200, the rotation motor drives a plurality of coiling tools 200 simultaneously, can realize the synchronous wire winding of a plurality of coils, the coil is after finishing coiling, move to next station in through revolution motor 300, under this station, the rotation motor still can drive the coil and rotate, so that rubber coating mechanism carries out the multiposition rubber coating to it, realize the order linkage between wire winding and rubber coating, when improving coil conveying efficiency, manufacturing cost has still been reduced, and the mode of motor drive rotary platform transportation, can realize coiling tool 200's quick travel, show and improve coil production efficiency.
In an embodiment of the present invention, a first headstock 120 and a second headstock 130 are respectively disposed on both sides of the main rotating table 100, four winding stations 110 are disposed on the first headstock 120 and the second headstock 130, and each winding station 110 is disposed with a winding jig 200. The first spindle box 120 is parallel to the second spindle box 130, and the main rotating table 100 can be disposed in a previous station and a subsequent station in a coil production process, for example, in this embodiment, one side of the main rotating table 100 is close to the feeding station, and the other side is close to the encapsulating station, so that the first spindle box 120 on the main rotating table 100 is close to the feeding station, and the second spindle box 130 is close to the encapsulating station. In specific implementation, the feeding station is used for feeding the winding jig 200 on the first spindle box 120, the winding jig 200 is wound under the action of the rotation motor until the winding is completed, the revolution motor 300 drives the main rotating table 100 to rotate, so that the first spindle box 120 moves to the encapsulation station for encapsulation, and at the moment, the second spindle box 130 is located on the feeding station for feeding and winding, so as to reciprocate. The first headstock 120 and the second headstock 130 realize the orderly winding of the coil, and the processes are smoothly jointed, so that the production efficiency of the coil is improved.
As a further improvement of the above embodiment, two rotation motors are provided, which are respectively a first motor 410 and a second motor 420, the first motor 410 is connected to each winding jig 200 on the first headstock 120, the second motor 420 is connected to each winding jig 200 on the second headstock 130, the first motor 410 is responsible for the synchronous rotation of the winding jigs 200 on the first headstock 120, and the second motor 420 is responsible for the synchronous rotation of the winding jigs 200 on the second headstock 130. When the conducting wire is fed to the winding jig 200 on the first spindle box 120, the first motor 410 drives all the winding jigs 200 on the first spindle box 120 to rotate at the same time, so as to realize synchronous winding of a plurality of coils, and similarly, the second motor 420 can simultaneously realize the winding process of all the winding jigs 200 on the second spindle box 130. After the winding jig 200 on the first headstock 120 is wound, the revolved motor 300 and the main rotating table 100 move to the encapsulation station, and during the encapsulation process of the coil, the first motor 410 can drive the winding jig 200 on the first headstock 120 to adjust different encapsulation angles to match with the encapsulation mechanism on the encapsulation station, and similarly, the second motor 420 can also drive the winding jig 200 on the second headstock 130 to match with the encapsulation mechanism on the encapsulation station.
Further, the two rotation motors are respectively in belt transmission connection with the winding jigs 200 on the first spindle box 120 and the second spindle box 130, and the utility model can stably transmit power to the winding jigs 200 in a belt transmission connection mode, thereby improving the synchronism, reducing the noise and preventing the main rotating table 100 from colliding and being worn in the rotating process. In addition, the rotation motor can also drive each winding jig 200 to rotate through a connection mode such as gear transmission and the like, and the technical effect of the utility model can also be achieved.
Specifically, the rotation motor drives the winding jig 200 to rotate through the synchronous belt, the main rotating table 100 is further provided with a synchronous belt tensioning mechanism 500, and the synchronous belt tensioning mechanism 500 is used for tensioning the synchronous belt between the rotation motor and the winding jig 200, so that the synchronous belt sufficiently transmits the driving force to the winding jig 200. Synchronous belt straining device 500 includes adjusting seat 520 and rotates the take-up pulley 510 of locating on adjusting seat 520, adjusting seat 520 fixed connection is on main revolving stage 100, take-up pulley 510 is used for tensioning the synchronous belt, wherein all be equipped with synchronous pulley on rotation motor and the coiling tool 200, the synchronous belt is connected between the band pulley of rotation motor and the band pulley of coiling tool 200, take-up pulley 510 adjusts the relative position on main revolving stage 100 through adjusting seat 520, with the tensioning synchronous belt, improve overall connection structure's stability.
More specifically, the adjusting seat 520 is provided with a plurality of adjustable elongated holes 521, each of the adjustable elongated holes 521 is parallel to each other, the main rotating table 100 is provided with a connecting hole 140 matching with each of the adjustable elongated holes 521, the synchronous belt tensioning mechanism 500 further includes a plurality of fixing screws, and each of the fixing screws respectively penetrates through the corresponding adjustable elongated hole 521 and the connecting hole 140 to be fixedly connected to the main rotating table 100, so that the adjusting seat 520 is fixedly disposed on the main rotating table 100. In this process, a set screw may be passed through the position of the adjustable elongated hole 521 to adjust the position of the adjustment seat 520, thereby tensioning the tension pulley 510 on the timing belt.
Furthermore, each winding station 110 on the first spindle box 120 is centrosymmetric to each winding station 110 on the second spindle box 130, after the main rotating table 100 is turned over by 180 °, the first spindle box 120 moves to the position of the original second spindle box 130, so that each winding station 110 on the first spindle box 120 is matched with the encapsulation process of the encapsulation station, and the second spindle box 130 moves to the position of the original first spindle box 120, so as to perform coil winding on the winding stations 110, thereby realizing the automatic production of the production line.
In another embodiment of the present invention, the winding jig 200 includes a winding base 210 and a winding cover 220 detachably connected to the winding base 210, a winding ring groove 230 is formed between the winding cover 220 and the winding base 210, the winding jig 200 winds a conductive wire through the entered winding ring groove 230, and a coil is formed under the driving of a rotation motor, so as to implement a fast winding process of the coil.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (8)
1. A winding rotary platform based on a spindle mechanism, comprising:
the main rotating table is circumferentially provided with a plurality of winding stations;
the winding jigs are rotatably arranged on the corresponding winding stations;
the revolution motor is connected with the main rotating table to drive the main rotating table to rotate;
and the at least two rotation motors are fixedly connected to the main rotating table, and each rotation motor is connected with the corresponding winding jig so as to drive each winding jig to rotate.
2. The spindle mechanism-based winding rotary platform of claim 1, wherein a first spindle box and a second spindle box are respectively disposed at two sides of the main rotary platform, four winding stations are disposed on the first spindle box and the second spindle box, and each winding station is disposed with the winding jig.
3. The spindle mechanism-based winding rotary platform of claim 2, wherein the rotation motor has two rotation motors, one rotation motor is connected to each winding jig of the first headstock, and the other rotation motor is connected to each winding jig of the second headstock.
4. The spindle mechanism-based winding rotary platform of claim 3, wherein the two rotation motors are respectively connected with the winding jigs on the first headstock and the second headstock in a belt-driven manner.
5. The spindle mechanism based wind-up rotary table according to claim 4, wherein a synchronous belt tensioning mechanism is provided on the main rotary table, the synchronous belt tensioning mechanism includes an adjusting seat and a tensioning wheel rotatably provided on the adjusting seat, the adjusting seat is provided on the main rotary table, and the tensioning wheel is used for tensioning a synchronous belt.
6. The spindle mechanism based winding rotary platform of claim 5, wherein the adjusting seat has a plurality of adjustable slots, each of the adjustable slots is parallel to each other, the synchronous belt tensioning mechanism further comprises a plurality of fixing screws, and each of the fixing screws respectively passes through the corresponding adjustable slot and is fixedly connected to the main rotary platform.
7. The spindle mechanism based winding rotary platform of claim 2, wherein each winding station on the first headstock is centrosymmetric to each winding station on the second headstock.
8. The spindle mechanism based winding rotary platform according to any one of claims 1 to 7, wherein the winding jig comprises a winding seat and a winding cover detachably connected to the winding seat, and a winding ring groove is formed between the winding cover and the winding seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123359809.8U CN216698087U (en) | 2021-12-28 | 2021-12-28 | Winding rotary platform based on main shaft mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123359809.8U CN216698087U (en) | 2021-12-28 | 2021-12-28 | Winding rotary platform based on main shaft mechanism |
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| Publication Number | Publication Date |
|---|---|
| CN216698087U true CN216698087U (en) | 2022-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202123359809.8U Active CN216698087U (en) | 2021-12-28 | 2021-12-28 | Winding rotary platform based on main shaft mechanism |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114952324A (en) * | 2022-07-01 | 2022-08-30 | 福鼎市艺双自动化设备制造有限公司 | Station automatic rotation positioning device of multi-station rotary table and control method thereof |
-
2021
- 2021-12-28 CN CN202123359809.8U patent/CN216698087U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114952324A (en) * | 2022-07-01 | 2022-08-30 | 福鼎市艺双自动化设备制造有限公司 | Station automatic rotation positioning device of multi-station rotary table and control method thereof |
| CN114952324B (en) * | 2022-07-01 | 2023-10-10 | 福鼎市艺双自动化设备制造有限公司 | Station automatic rotation positioning device of multi-station turntable and control method thereof |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 519000 area a, 2nd floor, phase I plant, No.6 Jinhua Road, Xiaolin, Hongqi Town, Jinwan District, Zhuhai City, Guangdong Province Patentee after: Zhuhai Hengyixiang Technology Co.,Ltd. Country or region after: China Address before: 519000 area a, 2nd floor, phase I plant, No.6 Jinhua Road, Xiaolin, Hongqi Town, Jinwan District, Zhuhai City, Guangdong Province Patentee before: ZHUHAI WEIKA AUTOMATION EQUIPMENT CO.,LTD. Country or region before: China |
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| CP03 | Change of name, title or address |