CN116200065A - Anti-settling paste for high-solid-content zinc-rich paint and preparation method thereof - Google Patents

Anti-settling paste for high-solid-content zinc-rich paint and preparation method thereof Download PDF

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Publication number
CN116200065A
CN116200065A CN202211446303.7A CN202211446303A CN116200065A CN 116200065 A CN116200065 A CN 116200065A CN 202211446303 A CN202211446303 A CN 202211446303A CN 116200065 A CN116200065 A CN 116200065A
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China
Prior art keywords
parts
paste
settling
solid
coupling agent
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CN202211446303.7A
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Chinese (zh)
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CN116200065B (en
Inventor
张俊生
陆义东
陈庆民
丁晓冬
张陆
李琦
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China Shipbuilding Corp System Engineering Research Institute
Nanjing Haipei New Material Co ltd
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China Shipbuilding Corp System Engineering Research Institute
Nanjing Haipei New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/45Anti-settling agents
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • C09D5/10Anti-corrosive paints containing metal dust
    • C09D5/106Anti-corrosive paints containing metal dust containing Zn
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/08Metals
    • C08K2003/0893Zinc

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention relates to the field of paint, and discloses an anti-settling paste for high-solid-content zinc-rich paint and a preparation method thereof, wherein the anti-settling paste is prepared from the following raw materials in parts by weight: 10-20 parts of hydrogenated castor oil, 20-100 parts of organic resin and 1-5 parts of coupling agent. The invention optimizes the anti-settling paste with high cost performance, excellent thixotropic property and convenient use by selecting the proportion of hydrogenated castor oil, epoxy resin and coupling agent and adopting the processes of vacuum high-speed dispersion, activation and the like, can thoroughly solve the problem of sedimentation of zinc powder in the zinc-rich paint with high solid content, and has simple production process and is suitable for batch production.

Description

Anti-settling paste for high-solid-content zinc-rich paint and preparation method thereof
Technical Field
The invention belongs to the field of coatings, and particularly relates to an anti-settling paste for a high-solid-content zinc-rich coating and a preparation method thereof.
Background
The zinc-rich coating with high solid content is widely applied to corrosion protection under severe environments such as chemical equipment, engineering equipment in marine environment and the like due to strong corrosion resistance, excellent mechanical property and excellent acid and alkali resistance and organic solvent resistance.
The zinc-rich paint with high solid content has good corrosion resistance, but the zinc powder content is high, generally the zinc powder content is more than 50 percent, because the zinc powder has high density and is easy to settle, and once the zinc powder is settled, a compact zinc powder layer is gathered at the bottom of the packaging barrel, so that the zinc-rich paint with high solid content is difficult to stir and the construction quality of the zinc-rich paint with high solid content is seriously affected.
At present, in order to slow down the sedimentation of heavy fillers such as zinc powder, a thixotropic agent, also called anti-sagging agent, is added into the paint. The thixotropic agent has the function of preventing paint from flowing on an inclined plane or a vertical plane in the construction process and preventing the paint from having uneven upper and lower layers, thereby ensuring the product quality. Conventionally, fumed silica, polyamide wax, bentonite, etc. are used, and a direct stirring and dispersing process is generally adopted. The thixotropic agents can obviously improve the sedimentation of the filler for common paint or sealant, but the improvement of the thixotropic agents for high-solid-content zinc-rich paint is very limited, and a large amount of zinc powder begins to sediment usually after 5 to 10 days, so that the storage period of the high-solid-content zinc-rich paint is seriously influenced. In order to avoid serious sedimentation of zinc powder, a method of independently packaging zinc powder is adopted in some high-solid-content zinc-rich paint, and zinc powder is added when the paint is stirred in construction, so that the zinc powder has two defects, namely, zinc powder belongs to dangerous goods, hydrogen is easily generated when meeting water, explosives are easily formed, the zinc powder is independently packaged, the zinc powder and resin are extremely dangerous, paint coating is started after stirring for a few minutes, zinc powder particle agglomeration is easily generated, the adhesive force of the paint is reduced, and the paint quality is affected.
Disclosure of Invention
The invention aims to solve the technical problem of providing the anti-settling paste which has the advantages of simple preparation method, good dispersibility and simple components and solves the problem of settling of the heavy filler in the zinc-rich paint with high solid content.
The invention also aims to provide a preparation method of the anti-settling paste applicable to the high-solid-content zinc-rich paint.
The technical problems to be solved by the invention are realized by adopting the following technical scheme:
an anti-settling paste for high-solid-content zinc-rich paint is prepared from the following raw materials in parts by weight:
10 to 20 parts by weight of hydrogenated castor oil
20 to 100 parts by weight of organic resin
1 to 5 parts by weight of coupling agent
The anti-settling paste of the zinc-rich paint with high solid content is preferably prepared from the following raw materials in parts by weight: 10-12 parts of hydrogenated castor oil, 50-80 parts of organic resin and 2-3 parts of coupling agent.
The most preferable anti-settling paste of the high-solid-content zinc-rich paint is prepared from the following raw materials in parts by weight: 10 parts of hydrogenated castor oil, 50-80 parts of organic resin and 2 parts of coupling agent.
Wherein, the organic resin is preferably selected from one or more of epoxy resin, liquid polysulfide rubber, phthalate and hydroxyl-terminated polybutadiene.
For zinc-rich paint with strong polarity, such as epoxy zinc-rich paint, the organic resin is preferably epoxy resin, or is preferably common epoxy toughening resin such as liquid polysulfide rubber and phthalate, so that the prepared anti-settling paste has good compatibility with the resin, hydrogenated castor oil can be thoroughly dispersed after the preparation, and other performances of the paint are not affected.
For nonpolar or polar zinc-rich paint such as chlorinated polyolefin paint, the organic resin is preferably hydroxyl-terminated polybutadiene, so that the prepared anti-settling paste has good compatibility with the resin, and hydrogenated castor oil can be thoroughly dispersed after the preparation without affecting other properties of the paint.
The coupling agent is preferably an organosilane coupling agent, such as one or more of gamma-glycidoxypropyl trimethoxysilane, gamma-aminopropyl triethoxysilane and gamma-methacryloxypropyl trimethoxysilane. The adoption of the coupling agent can not cause other bad performances of the coating.
The preparation method of the anti-settling paste comprises the following steps: sequentially adding organic resin and a coupling agent into a double-planetary stirrer, starting stirring blades in the feeding process, and closing the stirring blades after the feeding is finished; adding hydrogenated castor oil, after the addition, starting stirring at the temperature of not higher than 40 ℃ and the vacuum degree of-0.08 MPa to-0.1 MPa, continuously stirring until the mixture is changed from milky white to light yellow transparent, then closing a stirring blade, and releasing a vacuum system; and (3) regulating the temperature to 45-60 ℃ for heat preservation and activation until the mixture is light yellow transparent paste.
Preferably, the rotation speed of the stirring blade is not higher than 25r/min.
Preferably, the heat preservation activation time is more than 24 hours.
Preferably, stirring is continued for at least more than 2 hours after the addition of the hydrogenated castor oil.
The preparation method comprises the following steps: the vacuum degree is kept between-0.08 MPa and-0.1 MPa, otherwise, a large amount of air is brought in during stirring, and the air cannot be removed after the viscosity is increased. In addition, the activation temperature cannot be lower than 45 ℃, the activation cannot be completed when the temperature is too low, the temperature cannot be higher than 60 ℃, and the hydrogenated castor oil can melt, so that the activation process fails.
Compared with the prior art, the invention has the beneficial effects that:
according to the invention, after hydrogenated castor oil is fully dispersed and swelled in organic resin, a macromolecular three-dimensional network structure combined with hydrogen bond is formed with an organosilane coupling agent, the anti-settling capability is strong, and the anti-settling agent is further activated at 45-60 ℃, so that the sedimentation of heavy fillers such as zinc powder in the high-solid-content zinc-rich paint can be effectively prevented, the sedimentation problem of zinc powder in the high-solid-content zinc-rich paint can be thoroughly solved, and the formula is simple and the cost is low; the anti-settling paste has simple production process and is particularly suitable for batch production.
The anti-settling paste is directly stirred, mixed and dispersed with raw materials such as resin in the preparation process of the high-solid-content zinc-rich paint, and the anti-settling paste is convenient to use without additional technological processes in the production process of the paint.
Detailed Description
The invention is further described below with reference to examples. The following examples are only for more clearly illustrating the technical aspects of the present invention, and are not intended to limit the scope of the present invention.
Example 1
Sequentially adding 50 parts by weight of bisphenol A epoxy resin (mark: 0164) and 2 parts by weight of gamma-glycidyl ether oxypropyl trimethoxy silane coupling agent (mark: KH 560) into a double-planetary mixer, starting a stirring blade in the feeding process, rotating the stirring blade at 20r/min, and closing the stirring blade after the feeding is finished; adding 10 parts by weight of hydrogenated castor oil, adjusting the temperature of an oil bath to 40 ℃ and the vacuum degree to-0.09 MPa after the addition, starting stirring, continuously stirring for 3 hours at the rotating speed of 20r/min of a stirring blade, turning the mixture from milky white to light yellow transparent, closing the stirring blade, and relieving a vacuum system; and (3) regulating the temperature of the oil bath to 50 ℃, preserving heat and activating for 24 hours until the mixture is light yellow transparent paste, and then pressing the mixture to a storage tank for standby by using a pressing machine.
Appearance of the mixture: the stirring rod is used for lifting the material, and the material keeps the lifting shape, so that the deformation and sagging phenomena do not occur.
Example 2
Adding 80 parts by weight of hydroxyl-terminated polybutadiene (mark: HTPB) and 2 parts by weight of gamma-aminopropyl triethoxysilane coupling agent (mark: KH 550) into a double-planetary mixer in sequence, starting a stirring blade in the feeding process, rotating the stirring blade at 20r/min, and closing the stirring blade after the feeding is finished; adding 12 parts by weight of hydrogenated castor oil, after the addition, starting stirring at the oil bath temperature of 40 ℃ and the vacuum degree of-0.09 MPa, continuously stirring for 3 hours at the stirring blade rotating speed of 20r/min, turning the mixture from milky white to light yellow transparent, closing the stirring blade, and relieving the vacuum system; and (3) regulating the temperature of the oil bath to 55 ℃, preserving heat and activating for 24 hours until the mixture is light yellow transparent paste, and then pressing the mixture to a storage tank for standby by using a pressing machine.
Appearance of the mixture: the stirring rod is used for lifting the material, and the material keeps the lifting shape, so that the deformation and sagging phenomena do not occur.
Comparative example 1
50 parts by weight of bisphenol A epoxy resin (mark: 0164), 2 parts by weight of gamma-glycidyl ether oxypropyl trimethoxy silane coupling agent (mark: KH 560) and 10 parts by weight of hydrogenated castor oil are sequentially added into a double-planetary mixer, the stirring is started, the rotating speed of a stirring blade is 20r/min, after the stirring is uniform, the stirring blade is closed, and then a material pressing machine is used for pressing the mixture into a storage tank for standby.
Appearance of the mixture: the stirring rod is used for lifting the material, the material cannot keep the lifting shape, and the phenomenon of flowing occurs.
Application example 1
Uniformly mixing 120 parts by weight of zinc powder and 30 parts by weight of aluminum tripolyphosphate in a high-speed mixer, heating to above 110 ℃ and continuously drying for 2 hours, and discharging for later use.
Adding 100 parts by weight of bisphenol A epoxy resin (brand: 0164) and 150 parts by weight of dried zinc powder/aluminum tripolyphosphate mixed powder into a double-planetary stirrer, starting stirring, stirring at a stirring blade rotating speed of 20r/min for 30min, turning off stirring, adding 12 parts by weight of the anti-settling paste prepared in the example 1, starting stirring at a stirring blade rotating speed of 20r/min, stirring for 2h, turning off stirring to obtain a mixture component of the high-solid-content zinc-rich paint, and adding a curing agent into the mixture component to be cured. The measured properties of the mixture components were as follows:
the product is stored for 1 year at 23 ℃, no zinc powder subsides and gathers at the bottom, and no zinc powder subsides and gathers at the bottom after being stored for 6 months at 40 ℃.
Comparative application example 2
Uniformly mixing 120 parts by weight of zinc powder and 30 parts by weight of aluminum tripolyphosphate in a high-speed mixer, heating to above 110 ℃ and continuously drying for 2 hours, and discharging for later use.
Adding 100 parts by weight of bisphenol A epoxy resin (brand: 0164) and 150 parts by weight of dried zinc powder/aluminum tripolyphosphate mixed powder into a double-planetary stirrer, starting stirring, stirring at a stirring blade rotating speed of 20r/min for 30min, closing stirring, adding 12 parts by weight of the sample prepared in comparative example 1, starting stirring, stirring at a stirring blade rotating speed of 20r/min, stirring for 2h, closing stirring, and obtaining a mixture component, wherein the mixture component can be solidified after adding a curing agent. The measured properties of the mixture components were as follows:
the zinc powder is stored for 10 days at the temperature of 23 ℃, the zinc powder at the bottom is seriously settled and aggregated, and the zinc powder at the bottom is completely aggregated and cannot be constructed after being stored for 1 month at the temperature of 40 ℃.

Claims (9)

1. An anti-settling paste for high-solid-content zinc-rich paint is characterized by being prepared from the following raw materials in parts by weight: 10-20 parts of hydrogenated castor oil, 20-100 parts of organic resin and 1-5 parts of coupling agent.
2. The anti-settling paste for high-solid-content zinc-rich paint as claimed in claim 1, which is characterized by being prepared from the following raw materials in parts by weight: 10-12 parts of hydrogenated castor oil, 50-80 parts of organic resin and 2-3 parts of coupling agent.
3. The anti-settling paste for high-solid-content zinc-rich paint as claimed in claim 1 or 2, wherein the organic resin is one or more selected from epoxy resin, liquid polysulfide rubber, phthalate esters and hydroxyl-terminated polybutadiene.
4. The anti-settling paste for high-solid-content zinc-rich paint as claimed in claim 1 or 2, wherein the coupling agent is an organosilane coupling agent.
5. The anti-settling paste for high-solid-content zinc-rich paint as claimed in claim 4, wherein the organosilane coupling agent is one or more of gamma-glycidoxypropyl trimethoxysilane, gamma-aminopropyl triethoxysilane and gamma-methacryloxypropyl trimethoxysilane.
6. A method for preparing the anti-settling paste as claimed in claim 1 or 2, characterized in that the method comprises the following steps: sequentially adding organic resin and a coupling agent into a double-planetary stirrer, starting stirring blades in the feeding process, and closing the stirring blades after the feeding is finished; adding hydrogenated castor oil, after the addition, starting stirring at the temperature of not higher than 40 ℃ and the vacuum degree of-0.08 MPa to-0.1 MPa, continuously stirring until the mixture is changed from milky white to light yellow transparent, then closing a stirring blade, and releasing a vacuum system; and (3) regulating the temperature to 45-60 ℃ for heat preservation and activation until the mixture is light yellow transparent paste.
7. The method for preparing an anti-settling paste according to claim 6, wherein the rotation speed of the stirring blade is not higher than 25r/min.
8. The method for preparing anti-settling paste of claim 6, wherein the thermal insulation activation time is more than 24 hours.
9. The method of preparing an anti-settling paste of claim 6, wherein the stirring is continued for at least 2 hours after the hydrogenated castor oil is added.
CN202211446303.7A 2022-11-18 2022-11-18 Anti-settling paste for high-solid-content zinc-rich paint and preparation method thereof Active CN116200065B (en)

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CN107045897A (en) * 2017-02-20 2017-08-15 江苏瑞德新能源科技有限公司 A kind of silver paste of solar cells organic carrier and preparation method thereof
CN108300291A (en) * 2018-02-05 2018-07-20 江铃汽车集团江西工程建设有限公司 A kind of exterior coating and preparation method thereof and painting technique
CN109575860A (en) * 2018-11-27 2019-04-05 深圳市明粤科技有限公司 A kind of low-temperature fast-curing conductive silver glue and preparation method thereof
CN112646430A (en) * 2020-12-03 2021-04-13 北京纽维逊建筑工程技术有限公司 Super-hydrophobic anticorrosive paint and preparation method thereof
CN113122104A (en) * 2020-01-11 2021-07-16 中科(深圳)微能量科学技术研究院有限公司 Water-based zinc-rich primer and preparation method thereof
WO2021213189A1 (en) * 2020-04-21 2021-10-28 上海宝银电子材料有限公司 Gray conductive silver paste for automotive glass and preparation method therefor
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WO2021213189A1 (en) * 2020-04-21 2021-10-28 上海宝银电子材料有限公司 Gray conductive silver paste for automotive glass and preparation method therefor
CN112646430A (en) * 2020-12-03 2021-04-13 北京纽维逊建筑工程技术有限公司 Super-hydrophobic anticorrosive paint and preparation method thereof
CN115083657A (en) * 2022-06-23 2022-09-20 贵研铂业股份有限公司 Low-temperature curing conductive silver paste and preparation method and application thereof

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