CN116198978A - Steel bar truss floor plate production line - Google Patents

Steel bar truss floor plate production line Download PDF

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Publication number
CN116198978A
CN116198978A CN202211742649.1A CN202211742649A CN116198978A CN 116198978 A CN116198978 A CN 116198978A CN 202211742649 A CN202211742649 A CN 202211742649A CN 116198978 A CN116198978 A CN 116198978A
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CN
China
Prior art keywords
plate
frame
truss
assembly
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202211742649.1A
Other languages
Chinese (zh)
Inventor
张洞宇
高兵
李鹏飞
李明凯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Seven Star Green Building Technology Co ltd
Original Assignee
Shandong Seven Star Green Building Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Seven Star Green Building Technology Co ltd filed Critical Shandong Seven Star Green Building Technology Co ltd
Priority to CN202211742649.1A priority Critical patent/CN116198978A/en
Publication of CN116198978A publication Critical patent/CN116198978A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B41/00Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06Screw or nut setting or loosening machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q7/00Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The application discloses a steel bar truss floor plate production line, which comprises a truss floor plate assembly part, a drilling lock fixing part and a stacking part, wherein after the steel bar truss and the floor plate are assembled through the truss floor plate assembly part, the steel bar truss and the floor plate are conveyed to the drilling lock fixing part for punching and wire locking fixation, and then conveyed to the stacking part for overturning and stacking; the truss floor plate assembly part comprises a frame, a truss placing frame, a supporting frame, a truss transporting frame, a plate placing frame, a plate transporting frame, a plate positioning component and a compacting component; the drill lock locking part comprises a first electric box supporting frame, a second electric box supporting frame, a plurality of wire locking assemblies, a plurality of punching assemblies and a plurality of wire feeding assemblies; the punching assembly comprises a dust collection box, and the dust collection box is used for removing dust generated in the punching process. This production line can improve the positioning accuracy of panel and truss, and integrated wire feed, perforation and lock silk function in an organic whole can also be at the in-process of punching quick dust removal, divides silk and defeated silk efficient.

Description

Steel bar truss floor plate production line
Technical Field
The application relates to a steel bar truss floor plate production line, which belongs to the technical field of steel bar truss floor plate production equipment.
Background
The truss floor plate is formed by assembling trusses and plates, punching and drilling wires, and a plurality of truss floor plates can be spliced and combined on a construction site, and then construction is performed by casting concrete, so that the construction progress is accelerated, the construction period is shortened, and the aim of saving cost is fulfilled.
In the existing assembly of trusses and plates, one is that trusses are stacked on truss placement plates, then a base plate is placed on the trusses by using a manipulator, and finally the trusses and the base plate are transported to a next operation station together by using the manipulator; the other is to fix the truss on the truss clamping mechanism, push the plate above the truss through the push plate mechanism to lower the plate, and then the truss clamping mechanism transports the truss and the plate together to the next operation station. In the existing assembly production line of trusses and plates, the assembly positions of the trusses and the plates depend on the placement positions of the initial trusses and the plates, the positions of the trusses and the plates cannot be adjusted, deviation occurs between the positioning of the plates and the trusses, the plates and the trusses cannot be assembled according to the original scheme, subsequent punching and wire drilling processes are affected, and the connection strength and connection stability of the trusses and the plates are reduced.
Meanwhile, the steel bar truss consists of an upper chord steel bar, two lower chord steel bars and web member steel bars; the two lower chord steel bars are respectively welded with a connecting square pipe made of alloy steel; the templates are usually formed by pouring cement, and the templates are connected with the connecting square pipes through screws so as to fasten the templates and the steel bar truss.
In the existing floor plate production equipment, a wire dividing machine, a wire locking machine and a perforating machine are required to be independently prepared for respectively perforating, conveying screws and locking wires, and the inventor applies for series of patents such as CN217019325U, CN217169160U, CN217172221U, CN217675252U and the like related to wire dividing, wire conveying, perforation, wire locking and the like in advance, and all the equipment needs to be matched for use, so that the floor plate production equipment has large occupied space and high labor cost; and synthesize other prior art's equipment through actual production use discovery, the dust is great in the punching process, influences production safety, and it is inefficiency to carry the screw in addition, and production continuity is relatively poor.
Disclosure of Invention
In order to solve the problem, the application provides a steel bar truss floor plate production line, this production line can carry out primary location to truss and panel, later transport to the truss spacing through truss transport frame and panel transport frame respectively and carry out the relocation, truss and panel after will fixing the position through truss spacing, panel locating component and hold-down assembly are fixed, improve the positioning accuracy of panel and truss, and transport to the brill lock fixed part, brill lock fixed part not only integrates wire feed, punch and lock silk function in an organic whole, compact structure occupation space is little, can also remove dust fast in the punching process, guarantee production safety, divide silk and defeated silk efficient simultaneously, production efficiency has been showing to improve.
According to one aspect of the application, there is provided a steel bar truss floor plate production line, comprising a truss floor plate 5 assembly part, a drilling lock fixing part and a stacking part, wherein the steel bar truss and the floor plate are assembled through the truss floor plate
After the parts are assembled, the parts are conveyed to the drilling lock fixing part for punching, locking and wire fixing, and then conveyed to the stacking part for overturning and stacking; the truss floor plate assembly part comprises a frame; truss rack, the truss rack sets up the below of frame, be provided with two at least rows of supporting components on the truss rack, the
The support component is used for supporting the truss; the support frame is arranged at one side of the board placing frame, the 0 support frame is provided with a truss limiting frame which can horizontally move along the support frame,
the truss limiting frame is provided with at least two rows of truss limiting assemblies and at least one row of plate supporting lifting seats, the truss limiting assemblies are used for fixing trusses, the plate supporting lifting seats can ascend or descend, and the plate supporting seats are used for supporting plates; truss transfer frame, truss transfer frame with the frame is connected, truss transfer
The conveying frame can horizontally move along the frame and can ascend or descend relative to the frame, at least two rows of truss clamping heads are arranged below the truss 5 conveying frame, and the truss clamping heads are used for clamping the trusses; plate material
The rack, the panel rack sets up the support frame is kept away from one side of truss rack, the circumference of panel rack is provided with motionless board, first locating plate, fly leaf and second locating plate respectively, the fly leaf can be close to or keep away from motionless board, first locating plate and second locating plate can be in opposite directions
Or move in opposite directions; the plate transfer frame is connected with the frame, the plate transfer frame 0 can horizontally move along the frame and can ascend or descend relative to the frame, and the plate is transferred
At least two suckers are arranged at the bottom of the frame and are used for grabbing plates; the plate positioning assembly is used for adjusting the position of the plate on the truss limiting frame; the compaction assembly is used for compacting the plates on the truss limiting frame;
the drill lock locking part comprises a first electric box supporting frame, a second electric box supporting frame, a plurality of wire locking assemblies, 5 punching assemblies and a plurality of wire feeding assemblies; the punching assembly and the wire feeding assembly are sequentially arranged
The punching assembly is arranged between the first electric box supporting frame and the second electric box supporting frame and used for punching the truss floor plate, and the wire locking assembly is used for locking screws; the wire feeding assembly is respectively arranged on the first electric box supporting frame and the second electric box supporting frame and is used for conveying screws to the wire locking assembly;
The wire feeding assembly comprises a machine case, a hopper, a wire feeding mechanism, a conveying mechanism and a wire separating mechanism; the hopper is arranged at the top of the case, the wire feeding mechanism is arranged in the hopper and is used for feeding screws in the hopper
The screw separating mechanism is connected with the conveying mechanism and used for conveying screws to the screw locking assembly; the wire feeding mechanism comprises a lifting assembly and a plurality of wire feeding plates, the wire feeding plates penetrate through the hopper, the bottoms of the wire feeding plates are connected with the lifting assembly, and the lifting assembly is arranged in the case and used for driving the wire feeding plates to reciprocate along the vertical direction; the punching assembly comprises a dust suction box, and the dust suction box is used for removing dust generated in the punching process; the stacking part comprises a transfer device, a turning plate device and a stacking frame; the transfer device comprises a fixed frame, a gantry bracket and a transfer manipulator; the transfer manipulator is arranged at the bottom of the gantry bracket, and the gantry bracket can move along the fixed frame; the turnover device comprises a supporting plate frame, a turnover assembly and a vertical frame, wherein the turnover assembly is arranged on the vertical frame and is rotationally connected with the supporting plate frame, and the stacking frame is arranged on one side of the turnover device.
Benefits that can be produced by the present application include, but are not limited to:
1. the utility model provides a steel bar truss floor plate production line, this production line can carry out primary location to truss and panel, transport to the truss spacing through truss transport frame and panel transport frame respectively afterwards and carry out the relocation, truss and panel after will fixing the position through truss spacing, panel locating component and hold-down assembly are fixed, improve the positioning accuracy of panel and truss, and transport to the brill lock fixed part, brill lock fixed part not only integrated wire feed, punch and lock silk function in an organic whole, compact structure occupation space is little, can also remove dust fast in the punching process, guarantee production safety, divide silk and defeated silk efficient simultaneously, it is showing to have improved production efficiency.
2. The utility model provides a reinforcing bar truss floor board production line realizes that the board is fixed with compressing tightly of truss through compressing tightly the subassembly, guarantees that truss and board assemble closely throughout in next machining process, and follow-up punching of being convenient for goes on smoothly with boring the silk technology, has both improved the joint strength and the connection stability of truss and board, has improved the machining efficiency of truss and board again, is convenient for this truss floor board of mass production.
3. The utility model provides a steel bar truss floor plate production line, the setting of supporting component and truss spacing subassembly can carry out spacing fixed to the truss of equidimension not, adaptable not unidimensional truss improves the universality and the practicality of truss rack and truss spacing.
4. The utility model provides a steel bar truss floor board production line, panel positioning assembly's setting can further improve the precision of panel and truss assembly to antifriction bearing compresses tightly the center and the circumference of panel with compressing tightly the cooperation realization of subassembly, improves the contact compactness of panel and truss, thereby is convenient for follow-up punching and boring silk operation, improves the joint strength and the connection stability of truss and panel.
5. According to the steel bar truss floor plate production line, the screw plates capable of being lifted in the vertical direction in a reciprocating mode are arranged, screws in the hopper are directly conveyed to the conveying mechanism in sequence along the arrangement of the screw plates, the screw feeding speed is high, the conveying efficiency is high, and the screws can be conveyed rapidly in batches; through setting up branch silk mechanism, can make the screw single whereabouts accurately, divide the silk fast, divide silk efficiently, it is fast to go down the silk.
6. The utility model provides a steel bar truss floor board production line can only punch to predetermined degree of depth through setting up fixed subassembly so that drilling subassembly to just can end automatically after beating predetermined degree of depth, promote degree of accuracy and the uniformity of punching, set up punching mechanism through setting up supporting beam and queue, the integrated level is high, and equipment occupation space is little, is suitable for workshop mass production and uses.
7. The utility model provides a steel bar truss floor plate production line through setting up the pressure solid subassembly that can go up and down along with the lock silk subassembly to support earlier the floor plate and press fixedly, make it can not take place to rock at the in-process of lock silk, guarantee that the lock silk is accurate, the qualification rate is high, sets up simultaneously and send silk clamp mouth and screw batch cooperation, need not to use wire feeder alone, lock silk is efficient and integrated level is high, is favorable to industrialization expansion production.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application and do not constitute an undue limitation to the application. In the drawings:
fig. 1 is a schematic perspective view of a production line (without stacking parts) of a steel bar truss floor slab according to an embodiment of the present application;
fig. 2 is a schematic perspective view of another angle of a production line (without stacking parts) of a steel bar truss floor slab according to an embodiment of the present application;
FIG. 3 is an enlarged view of a portion A of FIG. 2; FIG. 4 is an enlarged view of a portion B of FIG. 2;
FIG. 5 is a schematic view of a plate rack; FIG. 6 is an enlarged view of a portion C of FIG. 5;
FIG. 7 is a schematic view of a structure of a plate material transporting rack; FIG. 8 is a perspective view of a truss mount;
FIG. 9 is a front view of a truss mount; FIG. 10 is a schematic perspective view of a truss transfer rack;
FIG. 11 is an enlarged view of a portion D of FIG. 10; FIG. 12 is an assembled schematic view of a frame, a sheet transport rack, a support frame, truss stop, a sheet positioning assembly, and a compression assembly; FIG. 13 is an assembled schematic view of a support frame, truss stop, panel positioning assembly and compression assembly;
FIG. 14 is an enlarged view of a portion E of FIG. 13; fig. 15 is a partial enlarged view of the portion F in fig. 13; fig. 16 is a partial enlarged view of the portion G of fig. 13;
FIG. 17 is a perspective view of a drill lock locking assembly according to an embodiment of the present disclosure; FIG. 18 is a schematic perspective view of a wire feeding assembly according to an embodiment of the present disclosure; FIG. 19 is a schematic side perspective view of a wire feed assembly according to an embodiment of the present disclosure;
fig. 20 is a schematic perspective view of a yarn splitting mechanism according to an embodiment of the present application; fig. 21 is a schematic perspective view of a conveying mechanism according to an embodiment of the present application; fig. 22 is a schematic perspective view of a lifting assembly according to an embodiment of the present application;
FIG. 23 is a schematic perspective view of a perforation assembly according to an embodiment of the present application; FIG. 24 is a schematic side perspective view of a perforating assembly according to an embodiment of the present application; fig. 25 is a schematic perspective view of a punching mechanism according to an embodiment of the present application;
Fig. 26 is a schematic perspective view of a locking wire assembly according to an embodiment of the present disclosure; FIG. 27 is a schematic side perspective view of a locking wire assembly according to an embodiment of the present application; fig. 28 is a schematic perspective view of a wire locking mechanism according to an embodiment of the present application;
fig. 29 is a schematic view of the overall structure of a steel bar truss floor plate production line according to an embodiment of the application.
List of parts and reference numerals:
1. truss floor plate assembly part: 100. a frame; 110. a first cross beam; 111. a third rotary electric machine; 112. a fifth rotating electric machine; 120. a horizontal rack; 130. a horizontal slide rail; 140. a second cross beam; 141. a fourth rotating electrical machine; 142. a sixth rotating electrical machine; 200. a plate transfer rack; 201. a suction cup; 210. a first transfer carriage; 211. a first vertical rack; 212. a first vertical slide rail; 220. truss transfer rack; 221. a fixing plate; 222. a first connection plate; 223. a second connecting plate; 224. a first clamping plate; 225. a second clamping plate; 226. a first cylinder; 227. a second cylinder; 228. a first notch; 229. a second notch; 230. a second transfer carriage; 231. a second vertical rack; 232. the second vertical sliding rail; 300. a plate placing rack; 310. a stationary plate; 320. a movable plate; 321. a first rack; 322. a first rotating electric machine; 323. a first slide rail; 324. a first clamping groove; 330. a first positioning plate; 331. a third cylinder; 340. a second positioning plate; 341. a fourth cylinder; 400. a support frame; 410. a fixing frame; 411. a telescopic rod; 500. truss limiting frame; 511. a limit seat; 512. a limiting block; 520. a plate supporting and lifting seat; 610. a first plate limiting plate; 620. a first moving plate; 621. a through hole; 622. a threaded rod; 623. a rolling bearing; 630. a support plate; 640. a second plate limiting plate; 650. a second moving plate; 651. a fifth cylinder; 652. a movable hole; 710. a rotary cylinder; 720. a connecting rod, 730, a compression block; 800. truss placing rack; 810. supporting piles; 821. a support; 822. a limiting plate; 900. the drill lock is fixed on the part.
2. Drill lock locking portion: 1. a first electric box support frame; 2. a second electric box support frame; 3. a wire locking assembly; 4. a punching assembly; 5. wire feeding assembly; 6. a chassis; 7. a hopper; 8. a silk board is arranged; 9. a lifting plate; 10. a first drive cylinder; 11. a pressing plate; 12. a clamping plate; 13. a second driving cylinder; 14. a limit baffle; 15. a third driving cylinder; 16. a lower silk pore plate; 17. a lower wire pipe; 18. a chute; 19. a straight groove; 20. a fourth driving cylinder; 21. a support rod; 22. a first fixing plate; 23. a second fixing plate; 24. a first conveying plate; 25. a second conveying plate; 26. a fixed head; 27. a compression bar; 28. a seventh driving cylinder; 29. a telescopic movable rod; 30. a fixed tube; 31. a push rod; 32. a wire arranging plate; 33. a notch; 34. an access opening; 35. a first support beam; 36. a first main connection board; 37. a first L-shaped connecting plate; a t-slot; 39. a first motor; 40. a drill bit clamp; 41. a fifth driving cylinder; 42. a first guide rail; 43. a second guide rail; 44. a slide block; 45. a first stop bolt; 46. an adjustment tank; 47. a limit switch; 48. a second support beam; 49. a second main connection plate; 50. a second L-shaped connecting plate; 51. a second motor; 52. a wire feeding clamping nozzle; 53. a wire inlet; 54. a through groove; 55. a sixth driving cylinder; 56. a third guide rail; 57. a proximity switch; 58. a fourth guide rail; 59. fixing the main board; 60. a guide rod; 61. a stop ring; 62. rod-cutting; 63. a fixing cap; 64. a straight plate; 65. a second stop bolt; 66 dust box.
3. Stacking part: 67. a fixed frame; 68. a gantry bracket; 69. a transfer manipulator; 70. supporting plate frame; 71. a vertical frame; 72. and (5) stacking the racks.
Detailed Description
The embodiment of the application discloses steel bar truss floor plate production line, including truss floor plate equipment portion, brill lock fixed part and pile up neatly portion, steel bar truss and floor plate are accomplished the back through truss floor plate equipment portion equipment, and it is fixed to transport to brill lock fixed part and punch lock silk, later transport to pile up neatly portion and overturn pile up neatly.
Referring to fig. 1 to 16, the truss floor slab assembly section includes: a frame 100; the truss placing frame 800, the truss placing frame 800 is arranged below the frame 100, at least two rows of support assemblies are arranged on the truss placing frame 800, and the support assemblies are used for supporting the truss; the plate lifting frame comprises a support frame 400, wherein the support frame 400 is arranged on one side of the plate placing frame 300, a truss limiting frame 500 is arranged on the support frame 400, the truss limiting frame 500 can horizontally move along the support frame 400, at least two rows of truss limiting components and at least one row of plate lifting seats 520 are arranged on the truss limiting frame 500, the truss limiting components are used for fixing trusses, the plate lifting seats 520 can ascend or descend, and the plate lifting seats 520 are used for lifting plates; the truss transfer frame 220, the truss transfer frame 220 is connected with the frame 100, the truss transfer frame 220 can horizontally move along the frame 100 and can ascend or descend relative to the frame 100, at least two rows of truss chucks are arranged below the truss transfer frame 220, and the truss chucks are used for clamping trusses; the plate placing frame 300 is arranged on one side, far away from the truss placing frame 800, of the supporting frame 400, the circumference of the plate placing frame 300 is respectively provided with a fixed plate 310, a first positioning plate 330, a movable plate 320 and a second positioning plate 340, the movable plate 320 can be close to or far away from the fixed plate 310, and the first positioning plate 330 and the second positioning plate 340 can move oppositely or reversely; the plate transfer frame 200, the plate transfer frame 200 is connected with the frame 100, the plate transfer frame 200 can horizontally move along the frame 100 and can ascend or descend relative to the frame 100, at least two suckers 201 are arranged at the bottom of the plate transfer frame 200, and the suckers 201 are used for grabbing plates; the plate positioning assembly is used for adjusting the position of the plate on the truss limiting frame 500; and the pressing assembly is used for pressing the plates on the truss limiting frame 500.
In the truss floor plate assembly part, a truss is initially positioned in a truss placing frame 800, is conveyed to a truss limiting frame 500 through a truss transferring frame 220 to be fixedly clamped, after the truss is fixed, a plate placed on one side of a plate placing frame 300 is grasped by a plate transferring frame 200 through a suction disc 201, then the plate horizontally moves along a frame 100, and the vertical height of the suction disc 201 is adjusted through ascending or descending, so that the plate is placed on the plate placing frame 300; the fixed plate 310 on the plate placing frame 300 is fixed, the movable plate 320 approaches to the fixed plate 310, the fixed plate 310 and the movable plate 320 are respectively abutted against two opposite side surfaces of the plate, positioning of the plate in the length direction is completed, the first positioning plate 330 and the second positioning plate 340 are moved in opposite directions, and the first positioning plate 330 and the second positioning plate 340 are respectively abutted against the other two opposite side surfaces of the plate, so that positioning of the plate in the width direction is completed; the board transfer frame 200 carries the board that will accomplish through board rack 300 initial positioning to truss spacing 500 upper truss top, and board holds in the palm lifting seat 520 and rises earlier to the board, and later board locating component can carry out position adjustment again to the board of placing in the truss top, and board holds in the palm lifting seat 520 and descends after the adjustment, and board and truss butt completely to realize the board and the fixed of compressing tightly of truss through compressing tightly the subassembly, later this system is transported truss and board together to next brill lock fixed part 900 and is punched in the horizontal movement of truss spacing 500 along support frame 400, and brill silk processing.
Truss transportation frame 220 contains two at least truss chucks, and with truss rack 800 cooperation can once hoist a plurality of orderly trusses of arranging to truss spacing frame 500 simultaneously, has improved the transportation efficiency of truss and the location accuracy of truss on truss spacing frame 500, and then has improved truss and base plate's assembly degree and assembly efficiency. The frame 100 provides a supporting force and a moving path for the girder and plate transfer frames 220 and 200, thereby improving stability of the girder and plate transfer frames 220 and 200 in a horizontal moving process along the frame 100, and achieving rapid transfer of girders and plates.
As an embodiment, the support assembly includes a support pile 810 and a support 821, the bottom of the support pile 810 is connected with the truss placing frame 800, the top is connected with the support 821, a limiting plate 822 is provided on the support 821, and a placing space for placing the truss is formed by the upper end surface of the adjacent support 821 and the limiting plate 822.
As an embodiment of the present application, the support piles 810 are provided with screw holes, the support 821 is provided with horizontal bar-shaped openings, and the screw holes and the bar-shaped openings are connected through bolts.
As an implementation mode, the truss limiting assembly comprises limiting bases 511 and limiting blocks 512 arranged above the limiting bases 511, the limiting bases 511 are used for supporting trusses, the limiting blocks 512 on the adjacent limiting bases 511 are used for fixing one truss, adjusting holes are formed in the limiting blocks 512, the adjusting holes are in a strip shape, fixing holes are formed in the limiting bases 511, and the adjusting holes are connected with the fixing holes through bolts.
As one embodiment, the truss clip comprises a fixing plate 221 and a first clamping plate 224 and a second clamping plate 225 which are respectively arranged at two sides of the fixing plate 221, the fixing plate 221 is connected with the truss transportation frame 220, the first clamping plate 224 and the second clamping plate 225 can move towards each other or away from each other, a first notch 228 is formed in one side, close to the second clamping plate 225, of the first clamping plate 224, a second notch 229 is formed in one side, close to the first clamping plate 224, of the second clamping plate 225, and the first notch 228 and the second notch 229 are used for clamping the truss.
As an embodiment, the truss clip further includes a first connection plate 222 and a second connection plate 223, wherein the top end of the first connection plate 222 is connected to one side of the fixing plate 221 through a first cylinder 226, the bottom end of the first connection plate is connected to the first clamping plate 224, the top end of the second connection plate 223 is connected to one side of the fixing plate 221 away from the first connection plate 222 through a second cylinder 227, and the bottom end of the second connection plate is connected to the second clamping plate 225.
As an embodiment, the plate rack 300 further includes a third cylinder 331 and a fourth cylinder 341, wherein one end of the third cylinder 331 is connected to a side surface of the second side of the plate rack 300, the other end is connected to the first positioning plate 330, and one end of the fourth cylinder 341 is connected to a side surface of the fourth side of the plate rack 300, and the other end is connected to the second positioning plate 340.
As an embodiment, the third cylinders 331 are at least two and are uniformly distributed along the side surface of the second side; the fourth cylinders 341 are at least two and are uniformly distributed along the side surface of the fourth side.
As an embodiment, the stationary plate 310 is fixed to a first side of the plate holder 300, the plate holder 300 is provided with a first rack 321, the first rack 321 extends from a third side of the plate holder 300 to the first side, the movable plate 320 is connected to a first rotating motor 322, and an output end of the first rotating motor 322 is provided with a first gear engaged with the first rack 321. The first rack 321 is fixed, and the first gear is driven to rotate by the rotation of the first rotating motor 322, so that the first gear moves along the first rack 321 to drive the movable plate 320 to approach or separate from the fixed plate 310.
As an embodiment, the plate holder 300 is further provided with a first sliding rail 323, the first sliding rail 323 extends from the third side of the plate holder 300 to the first side, and the bottom surface of the movable plate 320 is provided with a first clamping groove 324 matched with the first sliding rail 323.
As one embodiment, the plate positioning assembly includes a first plate limiting plate 610, a first moving plate 620, a supporting plate 630, a second plate limiting plate 640, and a second moving plate 650, and the pressing assembly is used to press the plate against the supporting plate 630 and the second plate limiting plate 640; the first plate limiting plate 610 is installed on the first side of the truss limiting frame 500, the first moving plate 620 is opposite to the first plate limiting plate 610, the first moving plate 620 can ascend or descend relative to the truss limiting frame 500, a rolling bearing 623 is arranged below the first moving plate 620, and the rolling bearing 623 can be abutted against the plate; a support plate 630 is provided at the fourth side of the truss limiting frame 500, the support plate 630 being for supporting a plate material; the second plate limiting plate 640 is installed at the second side of the truss limiting frame 500, the second plate limiting plate 640 can support a plate, the second moving plate 650 is disposed above the supporting plate 630, and the second moving plate 650 can be close to or far from the second plate limiting plate 640.
As an embodiment, the device further comprises a fixing frame 410, the bottom of the fixing frame 410 is connected with the supporting frame 400, a telescopic rod 411 is arranged at the top of the fixing frame 410, the telescopic rod 411 is connected with the first moving plate 620, a through hole 621 is arranged on the first moving plate 620, a threaded rod 622 is connected above the rolling bearing 623, and the threaded rod 622 penetrates through the through hole 621 and is connected with the first moving plate 620 through a bolt. The fixing frame 410 provides a supporting point for the first moving plate 620, and the telescopic rod 411 drives the first moving plate 620 to ascend or descend, so that the positioning of the plate and the real-time compaction in the processing can be realized, the gap between the plate and the truss is reduced, and the operation stability of subsequent punching and wire drilling is improved.
As an embodiment, the compressing assembly includes a rotating cylinder 710, a connecting rod 720 and a compressing block 730, the rotating cylinder 710 is fixed on the truss limiting frame 500, one end of the connecting rod 720 is connected with the top of the rotating cylinder 710, and the other end of the connecting rod 720 is connected with the top of the compressing block 730.
As an embodiment, the second moving plate 650 is connected to the truss limiting frame 500 through a fifth cylinder 651, and the fifth cylinder 651 is used to push the second moving plate 650 to approach or separate from the second plate limiting plate 640. The second moving plate 650 is close to or far away from the second plate limiting plate 640 through the fifth cylinder 651, so that the moving efficiency of the second moving plate 650 is improved, and the pushing distance of the second moving plate 650 by the fifth cylinder 651 can be set according to the actual width requirement of the plate.
As an embodiment, the second moving plate 650 is in a long strip shape, the second moving plate 650 is disposed on the truss limiting frame 500 along the length direction thereof, the second moving plate 650 is provided with a movable hole 652, the distance between the movable hole 652 and the second moving plate 650 along the width direction thereof is greater than the diameter of the rotary cylinder 710, and the movable hole 652 is used for accommodating the rotary cylinder 710.
As an embodiment, the support 400 is provided with a second rack, the bottom of the truss limiting frame 500 is provided with a second rotating motor, the output end of the second rotating motor is connected with a rotating gear, and the rotating gear is meshed with the second rack.
As an embodiment, the top of the support frame 400 is provided with a second sliding rail, the bottom of the truss limiting frame 500 is provided with a second clamping groove, the second rack is arranged on one side of the support frame 400, the stability of the truss limiting frame 500 along the horizontal movement of the support frame 400 can be improved under the arrangement, and the engagement of the second rack and the rotary gear is not hindered. The second rack may be disposed upward or downward, as long as it is stably fixed to the support 400 and provides a movement path for the rotary gear.
As one embodiment, the frame 100 is provided with a first beam 110 and a second beam 140, and the first beam 110 can move horizontally along the frame 100; the plate transferring frame 200 is connected with the first beam 110 through a first transferring and moving frame 210, the first transferring and moving frame 210 drives the plate transferring frame 200 to ascend or descend relative to the first beam 110, and the second beam 140 can horizontally move along the frame 100; the truss transfer frame 220 is connected to the second beam 140 through a second transfer moving frame 230, and the second transfer moving frame 230 drives the truss transfer frame 220 to ascend or descend with respect to the second beam 140.
The first beam 110 and the first transferring frame 210 serve as connection media between the plate transferring frame 200 and the frame 100, stability of the plate transferring frame 200 in horizontal movement and ascending or descending processes is improved, the frame 100 provides supporting force and a moving path for the first beam 110 and the plate transferring frame 200, the first beam 110 moves horizontally along the frame 100, and then the plate transferring frame 200 is driven to move horizontally along the frame 100, so that stability of the plate transferring frame 200 in the horizontal movement process is ensured, stability and safety of the plate in transferring are improved, and rapid transfer of the plate is achieved.
As an embodiment, the rack 100 is provided with a horizontal rack 120, the first beam 110 is provided with a third rotating motor 111, an output end of the third rotating motor 111 is provided with a third gear meshed with the horizontal rack 120, and the third rotating motor 111 rotates to drive the first beam 110 to move horizontally along the rack 100; the second beam 140 is provided with a fourth rotating motor 141, an output end of the fourth rotating motor 141 is provided with a fourth gear meshed with the horizontal rack 120, and the fourth rotating motor 141 rotates to drive the first beam 110 to move horizontally along the frame 100.
As an embodiment, the first transferring frame 210 is provided with a first vertical rack 211, the first beam 110 is provided with a fifth rotating motor 112, an output end of the fifth rotating motor 112 is provided with a fifth gear meshed with the first vertical rack 211, and the fifth rotating motor 112 rotates to drive the plate transferring frame 200 to ascend or descend; the second transferring and moving frame 230 is provided with a second vertical rack 231, the second beam 140 is provided with a sixth rotating motor 142, an output end of the sixth rotating motor 142 is provided with a sixth gear meshed with the second vertical rack 231, and the sixth rotating motor 142 rotates and is used for driving the truss transferring frame 220 to ascend or descend.
As a preferred embodiment, the number of the first transferring and moving frames 210 is two, the two first transferring and moving frames 210 are all installed on the same first beam 110, the number of the second transferring and moving frames 230 is two, the two second transferring and moving frames 230 are all installed on the same second beam 140, and the number of the horizontal racks 120, the third rotating motor 111 and the fourth rotating motor 141 on the frame 100 is also two, so that the synchronism of the two first transferring and moving frames 210 and the two second transferring and moving frames 230 in the horizontal movement can be ensured, and the stability of the plate transferring frame 200 and the truss transferring frame 220 in the horizontal movement can be further improved.
As a preferred embodiment, the fifth rotating motor 112 and the sixth rotating motor 142 are one, the fifth rotating motor 112 drives the first rotating shaft to rotate, both ends of the first rotating shaft are respectively engaged with the first vertical racks 211 of one first transferring and moving frame 210, the sixth rotating motor 142 drives the second rotating shaft to rotate, and both ends of the second rotating shaft are respectively engaged with the second vertical racks 231 of one second transferring and moving frame 230. This arrangement can increase the power in ascending or descending the sheet material transportation frame 200 and the truss transportation frame 220, improve the ascending and descending efficiency, and respectively ensure the horizontal synchronism in the ascending or descending process of the sheet material transportation frame 200 and the truss transportation frame 220, thereby ensuring that the suction cups 201 and the truss chucks are always in a horizontal state, and further improving the stability of the sheet material transportation frame 200 and the truss transportation frame 220 in moving.
As an embodiment, the frame 100 is provided with a horizontal sliding rail 130, the first transferring and moving frame 210 is provided with a first vertical sliding rail 212, the bottom of the first cross beam 110 is provided with a first horizontal clamping groove matched with the horizontal sliding rail 130, and the side surface of the first cross beam 110 contacted with the first transferring and moving frame 210 is provided with a first vertical clamping groove matched with the first vertical sliding rail 212; the second transferring and moving frame 230 is provided with a second vertical sliding rail 232, the bottom of the second cross beam 140 is provided with a second horizontal clamping groove matched with the horizontal sliding rail 130, and the side surface of the second cross beam 140, which is contacted with the second transferring and moving frame 230, is provided with a second vertical clamping groove matched with the second vertical sliding rail 232. The cooperation of the horizontal sliding rail 130 and the first horizontal clamping groove improves the stability of the horizontal movement of the second beam 140 along the frame 100, thereby improving the stability of the horizontal movement of the plate transportation frame 200; the cooperation of the first vertical sliding rail 212 and the first vertical clamping groove improves the stability of the plate material transporting frame 200 in ascending or descending along the first transverse beam 110, and the above arrangement double ensures the safety and reliability of the plate material transporting frame 200 in transportation. Similarly, the horizontal slide rails 130 and the second horizontal clamping grooves improve the stability of the truss transport frame 220 in horizontal movement, and the second vertical slide rails 232 and the second vertical clamping grooves improve the stability of the truss transport frame 220 in lifting.
As an embodiment, at least four adjusting bases are disposed at the bottom of the truss placing frame 800, the bottom of the plate placing frame 300, and the bottom of the supporting frame 400, and the adjusting bases are uniformly disposed along the circumferential directions of the truss placing frame 800, the plate placing frame 300, and the supporting frame 400. The adjusting foot seats can adjust the levels of the truss placing frame 800, the plate placing frame 300 and the supporting frame 400, so that the horizontal stability of the truss on the truss placing frame 800, the horizontal stability of the plate on the plate placing frame 300 and the horizontal stability of the truss and the plate are guaranteed.
The using method of the truss floor plate assembly part comprises the following steps: the manual or other machine trusses are placed on the truss placing frame 800 to perform initial positioning of the trusses, after the truss transferring frame 220 clamps the required trusses by using truss clamping heads, the truss transferring frame 220 horizontally moves to the position above the truss limiting frame 500 along the frame 100, and the truss transferring frame 220 places the clamped trusses in the truss limiting assembly to realize transferring and fixing of the trusses; meanwhile, the plate transferring frame 200 clamps the plate into the plate placing frame 300, the initial positioning of the plate is realized by using the fixed plate 310, the movable plate 320, the first positioning plate 330 and the second positioning plate 340, and then the plate transferring frame 200 transfers the plate after the initial positioning to the upper part of the fixed truss, so that the transfer of the plate is completed; the plate supporting and lifting seat 520 is lifted to lift the plate out of contact with the truss, and then the repositioning of the plate is completed under the action of the plate positioning assembly; after the repositioning of the plate is completed, the plate supporting seat 520 descends, the plate is replaced above the truss, the rotating motor drives the pressing block 730 to press the plate above the second plate limiting plate 640 and the supporting plate 630, and the assembly of the truss and the plate is completed; finally, the telescopic rod 411 rises, the second rotating motor rotates to drive the truss limiting frame 500 to move towards the direction of the drilling lock fixing portion 900, and the rolling bearing 623 at the moment is pressed above the plate to prevent the plate from protruding in the middle, so that subsequent punching and wire drilling processing are facilitated.
Referring to fig. 17, the drill lock locking part 900 includes a first electric box supporting frame 1, a second electric box supporting frame 2, a plurality of wire locking assemblies 3, a plurality of punching assemblies 4 and a plurality of wire feeding assemblies 5; the punching assembly 4 and the wire feeding assembly 5 are sequentially arranged between the first electric box supporting frame 1 and the second electric box supporting frame 2, the punching assembly 4 is used for punching the truss floor plate, and the wire locking assembly 3 is used for locking screws; the wire feeding assembly 5 is respectively arranged on the first electric box supporting frame 1 and the second electric box supporting frame 2 and is used for conveying screws to the wire locking assembly 3;
the wire feeding assembly 5 comprises a machine case 6, a hopper 7, a wire feeding mechanism, a conveying mechanism and a wire dividing mechanism; the hopper 7 is arranged at the top of the chassis 6, the screw feeding mechanism is arranged in the hopper 7 and used for conveying screws in the hopper 7 to the conveying mechanism, and the screw dividing mechanism is connected with the conveying mechanism and used for conveying the screws to the screw locking assembly 3; the wire feeding mechanism comprises a lifting assembly and a plurality of wire feeding plates 8, the wire feeding plates 8 penetrate through the hopper 7, the bottom of each wire feeding plate 8 is connected with the lifting assembly, and the lifting assembly is arranged in the case 6 and used for driving the wire feeding plates 8 to reciprocate along the vertical direction; the punching assembly 4 includes a dust box 66, and the dust box 66 is used for removing dust generated in the punching process.
Referring to fig. 18 to 22, as an embodiment, a groove is formed at the top of the upper wire plate 8, and the top of the upper wire plate 8 is an inclined surface, so that screws sequentially slide down to the conveying mechanism; the inclined surface of the upper wire plate 8 is inclined at 45 °. The lifting assembly comprises a lifting plate 9, a plurality of fourth driving cylinders 20 and a plurality of supporting rods 21; the upper wire plate 8 is connected with the lifting plate 9, one end of the fourth driving cylinder 20 is connected with the bottom of the lifting plate 9, and the other end is connected with the supporting rod 21.
As an embodiment, the conveying mechanism comprises a plurality of flat pieces, a first fixing plate 22, a second fixing plate 23 and a plurality of conveying plates, the conveying plates penetrate through the hopper 7 and are connected with the upper wire plate 8, the first fixing plate 22 is connected with the hopper 7, the flat pieces are connected with the first fixing plate 22 and are correspondingly arranged above the conveying plates, and the second fixing plate 23 is arranged at the bottom of the conveying plates.
Specifically, the depth of the groove is greater than the length of the screw, the width of the groove can be set according to screws of different models and sizes, and the width of the groove is smaller than the width of the screw head. The inclined upper screw plate 8 is provided with the grooves and the inclination angle is limited, so that the screw can keep the screw head upward, the screw driver is downwards and sequentially arranged to slide down to the conveying plate, the conveying capacity is large, and the efficiency is high. Further, the conveying plate comprises a first conveying plate 24 and a second conveying plate 25, the first conveying plate 24 and the second conveying plate 25 are arranged in parallel at intervals, and the first conveying plate 24 and the second conveying plate 25 are arranged at intervals in a straight line distance which is smaller than the width of the screw head.
The flattening member comprises a fixing head 26 and a pressing rod 27, the fixing head 26 is arranged on the first fixing plate 22, and the fixing head 26 is hinged with the pressing rod 27. The wire feeding mechanism further comprises a wire arranging assembly, the wire arranging assembly comprises a seventh driving cylinder 28, a telescopic movable rod 29, a wire arranging plate 32 and a fastening assembly, the seventh driving cylinder 28 is arranged on the first fixing plate 22 and is connected with the wire arranging plate 32 through the telescopic movable rod 29, the wire arranging plate 32 is perpendicular to the conveying plate, the fastening assembly comprises a fixing pipe 30 and a push rod 31, the fixing pipe 30 is arranged on the first fixing plate 22, and the push rod 31 is sleeved in the fixing pipe 30 in a penetrating mode and fixedly connected with the wire arranging plate 32. The bottom of the wire arranging plate 32 is provided with a plurality of notches 33, the notches 33 are arranged corresponding to the conveying plate, and the side wall of the case 6 is provided with an overhaul port 34.
Specifically, the screws are added into the hopper 7, the fourth driving cylinder 20 is started to drive the upper screw plate 8 to descend, the screws can fall into the grooves, the upper screw plate 8 ascends to be abutted against the port of the conveying plate, the screws slide down to the conveying plate along the upper screw plate 8, meanwhile, the seventh driving cylinder 28 drives the screw arranging plate 32 to move back and forth to separate the screws, and the screws which are sequentially arranged are conveyed forwards along the conveying plate.
As one embodiment, the wire dividing mechanism comprises a first driving cylinder 10, a pressing plate 11, a plurality of clamping plates 12, a plurality of second driving cylinders 13, a plurality of limit baffles 14, a third driving cylinder 15, a lower wire orifice plate 16 and a plurality of lower wire pipes 17; the pressing plate 11 is arranged at the top of the clamping plate 12, the limiting baffle plate 14 is connected with the clamping plate 12, the lower wire orifice plate 16 is arranged at the bottom of the limiting baffle plate 14, and the lower wire tube 17 is arranged at the bottom of the lower wire orifice plate 16; the clamping plate 12 is provided with a chute 18 and a straight groove 19, the first driving cylinder 10 is connected with the clamping plate 12 and used for driving the clamping plate 12 to move along the chute 18 so that screws fall into the lower thread hole plate 16, the second driving cylinder 13 is connected with the clamping plate 12 and used for driving the clamping plate 12 to move along the straight groove 19, and the third driving cylinder 15 is connected with the lower thread hole plate 16 and used for driving the lower thread hole plate 16 to move.
Specifically, when a single wire is required to be fed, the first driving cylinder 10 drives the clamping plate 12 to move along the chute 18, and drives the limit baffle 14 to be far away from the conveying plate, so that a single screw falls; when a certain conveying plate is not screwed, the conveying plate and the three second driving cylinders 13 drive the clamping plates 12 to move along the straight grooves 19, the second driving cylinders 13 corresponding to the non-screwed conveying plate are not moved, and the first driving cylinders 10 drive the clamping plates 12 once again to perform single wire feeding. Meanwhile, the four-out eight lower wire is used, namely, 4 conveying plates correspond to lower wire hole plates 16 with 8 hole positions, each lower wire corresponds to 1/3/5/7 of the four hole positions respectively, and after the lower wire is finished, the third driving cylinder 15 transversely pulls the lower wire hole plates 16 and corresponds to 2/4/6/8 of the four hole positions, so that high-efficiency lower wire is realized.
Referring to fig. 23 to 25, as an embodiment, the punching assembly 4 further includes a first supporting beam 35, a first connection plate, and a plurality of punching mechanisms sequentially disposed on the first supporting beam 35 through the first connection plate; the dust box 66 is provided at the bottom of the first support beam 35; the punching mechanism comprises a first driving assembly, a drilling assembly and a fixing assembly; the first driving assembly is connected with the first connecting plate, the drilling assembly is arranged on one side of the first driving assembly, and the first driving assembly is used for driving the fixing assembly and the drilling assembly to lift so as to be abutted against or away from the floor plate; the fixed assembly is arranged at the bottom of the first driving assembly and used for limiting the punching depth; the drilling assembly comprises a first motor 39 and a bit holder 40, the bit holder 40 being connected to the first motor 39.
As an embodiment, the first connecting plate piece includes a first main connecting plate 36 and a plurality of first L-shaped connecting plates 37, the first main connecting plate 36 is provided with a T-shaped groove 38, one end of the first L-shaped connecting plate 37 is connected with the T-shaped groove 38, and the other end is connected with the first driving assembly.
As an embodiment, the first driving assembly includes a fifth driving cylinder 41, a first rail 42, a second rail 43, and a plurality of sliders 44, the fifth driving cylinder 41 is disposed at the top of the first rail 42, the fifth driving cylinder 41 is connected to the second rail 43 through a rod, one side of the first rail 42 is connected to the first L-shaped connection plate 37, and the other side of the first rail 42 is connected to the second rail 43 through the sliders 44 so as to enable relative sliding between the second rail 43 and the first rail 42.
Further, the fixing assembly includes a first stop bolt 45, an adjusting groove 46 and a limit switch 47, the first stop bolt 45 is disposed at the bottom of the second guide rail 43, the adjusting groove 46 is disposed at the bottom side of the second guide rail 43, and the limit switch 47 is connected with the adjusting groove 46. Specifically, the fifth driving cylinder 41 drives the second guide rail 43 to ascend through the rod, so as to drive the drilling assembly to ascend, when drilling is needed, the fifth driving cylinder 41 drives the second guide rail 43 to descend, the first motor 39 is turned on, the drill bit rotates to start drilling, when the second guide rail 43 descends to the bottom of the limit switch 47 to contact with the floor plate, the limit switch 47 sends out a lifting signal, the first motor 39 stops running, the fifth driving cylinder 41 drives the second guide rail 43 to ascend, if the limit switch 47 fails, the second guide rail 43 continues to descend, the first stop bolt 45 abuts against the floor plate, the drill bit is prevented from continuing to downwards drill, the depth of each hole is guaranteed to be in an error range, and the product percent of pass is high.
26-28, as an embodiment, the wire locking assembly 3 includes a second supporting beam 48, a second connecting plate and a plurality of wire locking mechanisms, where the wire locking mechanisms are sequentially disposed on the second supporting beam 48 through the second connecting plate; the wire locking mechanism comprises a wire locking assembly, a wire feeding assembly, a pressing and fixing assembly and a second driving assembly; the second driving assembly is connected with the second connecting plate, the pressing assembly is arranged at the bottom of the second driving assembly, the wire locking assembly is arranged at one side of the second driving assembly, and the second driving assembly is used for driving the pressing assembly to lift and the wire locking assembly to lift so as to be abutted against or far away from the floor plate; the wire feeding assembly is arranged at the bottom of the second driving assembly and is arranged at the same side with the wire locking assembly; the wire locking assembly comprises a second motor 51 and a screw batch piece, and the screw batch piece is connected with the second motor 51; the wire feeding assembly comprises a wire feeding clamping nozzle 52, the wire feeding clamping nozzle 52 is provided with a through groove 54 and a wire inlet 53, and the screw batch piece is arranged in the through groove 54 in a penetrating way.
As one embodiment, the second connecting plate comprises a second main connecting plate 49 and a plurality of second L-shaped connecting plates 50, the second main connecting plate 49 is provided with a T-shaped groove 38, one end of the second L-shaped connecting plate 50 is connected with the T-shaped groove 38, and the other end is connected with the second driving component; the second driving assembly comprises a sixth driving cylinder 55, a third guide rail 56, a fourth guide rail 58, a plurality of sliding blocks 44, a fixed main board 59 and a guide piece, one side of the third guide rail 56 is connected with the second L-shaped connecting plate 50, and the other side of the third guide rail 56 is connected with the fourth guide rail 58 and the fixed main board 59 sequentially through the sliding blocks 44, so that the fixed main board 59, the fourth guide rail 58 and the third guide rail 56 can slide relatively; the sixth driving cylinder 55 is connected with the third guide rail 56 through the fixed main plate 59, and the guide member is connected with the fourth guide rail 58 through the fixed main plate 59; the pressing and fixing assembly comprises a straight plate 64 and a second stop bolt 65, wherein the straight plate 64 is arranged at the bottom of the fourth guide rail 58, and the second stop bolt 65 is connected with the fourth guide rail 58 through the straight plate 64; the wire feeding assembly further includes a proximity switch 57, and the proximity switch 57 is disposed at one side of the fourth guide rail 58 for controlling a wire feeding speed of the screw.
Further, the guide includes a guide rod 60 and a stop ring 61, and the stop ring 61 is provided at the top of the guide rod 60. The screw batch piece comprises a batch rod 62 and a fixed cap 63, the batch rod 62 is sleeved with the fixed cap 63, and the batch rod 62 is connected with the motor. The wire feeding nip 52 is provided at the bottom of the straight plate 64, the batch bar 62 sequentially passes through the straight plate 64 and the through groove 54, and the wire inlet 53 is provided at one side of the through groove 54.
Specifically, the first to seventh driving cylinders 10 to 28 are electric cylinders, and the first and second motors 39 and 51 are servo motors. The lower wire tube 17 is communicated with the wire inlet 53 through a rubber tube, the sixth driving cylinder 55 drives the fixed main plate 59 to ascend, so that the wire locking assembly is driven to ascend, the fixed main plate 59 continues to ascend after being abutted against the stop ring 61, the fixed assembly is driven to ascend, after the proximity switch 57 monitors that the batch rod 62 ascends and is far away from the wire inlet 53, an external single screw directly falls into a drilled hole through the wire inlet 53 and the through groove 54, at the moment, the sixth driving cylinder 55 drives the fixed main plate 59 to descend to contact with the top of the fourth guide rail 58, and then continues to descend to contact with the floor plate at the bottom of the fourth guide rail 58, at the moment, the fixed main plate 59 continues to descend to enable the batch rod 62 to contact with the screw, the second motor 51 is started for wire locking, and the steps are repeated after the wire locking is completed.
Referring to fig. 29, the palletizing portion includes a transfer device, a flap device and a palletizing frame; the transfer device comprises a fixed frame 67, a gantry bracket 68 and a transfer manipulator 69; the transfer manipulator 69 is arranged at the bottom of the gantry bracket 68, and the gantry bracket 68 can move along the fixed frame 67; the plate turnover device comprises a supporting plate frame 70, a turnover assembly and a vertical frame 71, wherein the turnover assembly is arranged on the vertical frame 71 and is in rotary connection with the supporting plate frame 70, and a stacking frame 72 is arranged on one side of the plate turnover device; the top of the fixed frame 67 is provided with a sliding rail, and the bottom of the gantry bracket 68 is arranged in the sliding rail; the bottom of the transferring manipulator 69 is provided with a plurality of suckers; the turnover assembly includes a speed reducer and a rotating shaft, the supporting plate frame 70 is arranged on the rotating shaft, and the rotating shaft is connected with the speed reducer through a chain. The gantry 68 is controlled to move along the slide rail by a commercially available driving cylinder, and the speed reducer is a commercially available product.
Specifically, the truss floor plate after the perforation and fixation is conveyed to the transfer device, the transfer manipulator 69 is controlled to descend to enable the sucker to fix the truss floor plate, the truss floor plate is transferred to the supporting plate frame 70, the supporting plate frame 70 is controlled to rotate 180 degrees to enable the truss floor plate to be placed on the stacking frame 72, and stacking is sequentially completed.
The foregoing is merely exemplary of the present application and is not intended to limit the present application. Various modifications and changes may be made to the present application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc. which are within the spirit and principles of the present application are intended to be included within the scope of the claims of the present application.

Claims (10)

1. The steel bar truss floor plate production line is characterized by comprising a truss floor plate assembly part, a drilling lock fixing part and a stacking part, wherein after the steel bar truss and the floor plate are assembled by the truss floor plate assembly part, the steel bar truss and the floor plate are conveyed to the drilling lock fixing part for punching and wire locking fixation, and then conveyed to the stacking part for overturning and stacking;
the truss floor plate assembly part comprises a frame;
the truss placing frame is arranged below the frame, at least two rows of support assemblies are arranged on the truss placing frame, and the support assemblies are used for supporting trusses;
the support frame is arranged on one side of the plate placing frame, a truss limiting frame is arranged on the support frame, the truss limiting frame can move horizontally along the support frame, at least two rows of truss limiting assemblies and at least one row of plate supporting lifting seats are arranged on the truss limiting frame, the truss limiting assemblies are used for fixing trusses, the plate supporting lifting seats can ascend or descend, and the plate supporting seats are used for supporting plates;
the truss transfer frame is connected with the frame, can horizontally move along the frame and can ascend or descend relative to the frame, and at least two rows of truss chucks are arranged below the truss transfer frame and used for clamping the truss;
The plate placing frame is arranged on one side, far away from the truss placing frame, of the supporting frame, a fixed plate, a first positioning plate, a movable plate and a second positioning plate are respectively arranged in the circumferential direction of the plate placing frame, the movable plate can be close to or far away from the fixed plate, and the first positioning plate and the second positioning plate can move oppositely or back to each other;
the plate transfer frame is connected with the frame, can horizontally move along the frame and can ascend or descend relative to the frame, and at least two suckers are arranged at the bottom of the plate transfer frame and used for grabbing plates;
the plate positioning assembly is used for adjusting the position of the plate on the truss limiting frame;
the compaction assembly is used for compacting the plates on the truss limiting frame;
the drill lock locking part comprises a first electric box supporting frame, a second electric box supporting frame, a plurality of wire locking assemblies, a plurality of punching assemblies and a plurality of wire feeding assemblies; the punching assembly and the wire feeding assembly are sequentially arranged between the first electric box supporting frame and the second electric box supporting frame, the punching assembly is used for punching the truss floor plate, and the wire locking assembly is used for locking screws; the wire feeding assembly is respectively arranged on the first electric box supporting frame and the second electric box supporting frame and is used for conveying screws to the wire locking assembly;
The wire feeding assembly comprises a machine case, a hopper, a wire feeding mechanism, a conveying mechanism and a wire separating mechanism; the screw feeding mechanism is arranged in the hopper and used for conveying screws in the hopper to the conveying mechanism, and the screw dividing mechanism is connected with the conveying mechanism and used for conveying the screws to the screw locking assembly; the wire feeding mechanism comprises a lifting assembly and a plurality of wire feeding plates, the wire feeding plates penetrate through the hopper, the bottoms of the wire feeding plates are connected with the lifting assembly, and the lifting assembly is arranged in the case and used for driving the wire feeding plates to reciprocate along the vertical direction; the punching assembly comprises a dust suction box, and the dust suction box is used for removing dust generated in the punching process;
the stacking part comprises a transfer device, a turning plate device and a stacking frame; the transfer device comprises a fixed frame, a gantry bracket and a transfer manipulator; the transfer manipulator is arranged at the bottom of the gantry bracket, and the gantry bracket can move along the fixed frame; the turnover device comprises a supporting plate frame, a turnover assembly and a vertical frame, wherein the turnover assembly is arranged on the vertical frame and is rotationally connected with the supporting plate frame, and the stacking frame is arranged on one side of the turnover device.
2. The steel bar truss floor plate production line according to claim 1, wherein the supporting assembly comprises a supporting pile and a supporting piece, the bottom of the supporting pile is connected with the truss placing frame, the top of the supporting pile is connected with the supporting piece, a limiting plate is arranged on the supporting piece, and a placing space for placing the truss is formed between the upper end face of the adjacent supporting piece and the limiting plate;
the truss limiting assembly comprises a limiting seat and a limiting block arranged above the limiting seat, wherein the limiting seat is used for supporting the truss, the limiting blocks on the adjacent limiting seat are used for fixing one truss, adjusting holes are formed in the limiting blocks, the adjusting holes are in a strip shape, fixing holes are formed in the limiting seat, and the adjusting holes are connected with the fixing holes through bolts.
3. The steel bar truss floor plate production line according to claim 1, wherein the truss clamping head comprises a fixed plate and a first clamping plate and a second clamping plate which are respectively arranged at two sides of the fixed plate, the fixed plate is connected with the truss transfer frame, the first clamping plate and the second clamping plate can move towards each other or away from each other, a first gap is formed in one side, close to the second clamping plate, of the first clamping plate, a second gap is formed in one side, close to the first clamping plate, of the second clamping plate, and the first gap and the second gap are used for clamping the truss;
The truss chuck further comprises a first connecting plate and a second connecting plate, the top end of the first connecting plate is connected to one side of the fixed plate through a first air cylinder, the bottom end of the first connecting plate is connected with the first clamping plate, the top end of the second connecting plate is connected to one side, far away from the first connecting plate, of the fixed plate through a second air cylinder, and the bottom end of the second connecting plate is connected with the second clamping plate.
4. The steel bar truss floor plate production line according to claim 1, wherein the truss floor plate assembly part further comprises a first air cylinder and a second air cylinder, one end of the first air cylinder is connected to the side surface of the second side of the plate placing frame, the other end of the first air cylinder is connected to the first positioning plate, one end of the second air cylinder is connected to the side surface of the fourth side of the plate placing frame, and the other end of the second air cylinder is connected to the second positioning plate;
the fixed plate is fixed on the first side of the plate placing frame, a first rack is arranged on the plate placing frame, the first rack extends from the third side of the plate placing frame to the first side, the movable plate is connected with a first rotating motor, and a first gear meshed with the first rack is arranged at the output end of the first rotating motor.
5. The steel bar truss floor plate production line according to claim 1, wherein the plate positioning assembly comprises a first plate limiting plate, a first moving plate, a supporting plate, a second plate limiting plate and a second moving plate, and the pressing assembly is used for pressing the plates on the supporting plate and the second plate limiting plate;
The first plate limiting plate is arranged on the first side of the truss limiting frame, the first moving plate and the first plate limiting plate are arranged opposite to each other, the first moving plate can ascend or descend relative to the truss limiting frame, a rolling bearing is arranged below the first moving plate, and the rolling bearing can be abutted with the plate;
the supporting plate is arranged on the fourth side of the truss limiting frame and is used for supporting plates;
the second plate limiting plate is arranged on the second side of the truss limiting frame, the second plate limiting plate can support plates, the second moving plate is arranged above the supporting plate, and the second moving plate can be close to or far away from the second plate limiting plate;
the telescopic rod is connected with the first moving plate, a through hole is formed in the first moving plate, a threaded rod is connected above the rolling bearing, and the threaded rod penetrates through the through hole and is connected with the first moving plate through a bolt;
the compressing assembly comprises a rotating cylinder, a connecting rod and a compressing block, wherein the rotating cylinder is fixed on the truss limiting frame, one end of the connecting rod is connected with the top of the rotating cylinder, and the other end of the connecting rod is connected with the top of the compressing block.
6. The steel bar truss floor plate production line according to claim 1, wherein the wire dividing mechanism comprises a first driving cylinder, a pressing plate, a plurality of clamping plates, a plurality of second driving cylinders, a plurality of limiting baffles, a third driving cylinder, a wire lower orifice plate and a plurality of wire lower pipes; the pressing plate is arranged at the top of the clamping plate, the limiting baffle is connected with the clamping plate, the lower wire orifice plate is arranged at the bottom of the limiting baffle, and the lower wire pipe is arranged at the bottom of the lower wire orifice plate;
the clamping plate is provided with a chute and a straight groove, the first driving cylinder is connected with the clamping plate and used for driving the clamping plate to move along the chute so that screws fall into the lower wire hole plate, the second driving cylinder is connected with the clamping plate and used for driving the clamping plate to move along the straight groove, and the third driving cylinder is connected with the lower wire hole plate and used for driving the lower wire hole plate to move;
the top of the upper wire plate is provided with a groove, and the top of the upper wire plate is an inclined surface so that screws sequentially slide to the conveying mechanism; the lifting assembly comprises a lifting plate, a plurality of fourth driving cylinders and a plurality of supporting rods; the upper wire plate is connected with the lifting plate, one end of the fourth driving cylinder is connected with the bottom of the lifting plate, and the other end of the fourth driving cylinder is connected with the supporting rod.
7. The steel bar truss floor plate production line according to claim 1, wherein the conveying mechanism comprises a plurality of flat pieces, a first fixing plate, a second fixing plate and a plurality of conveying plates, the conveying plates penetrate through the hopper and are connected with the upper wire plate, the first fixing plate is connected with the hopper, the flat pieces are connected with the first fixing plate and are correspondingly arranged above the conveying plates, and the second fixing plate is arranged at the bottom of the conveying plates.
8. The steel bar truss floor plate production line according to claim 1, wherein the punching assembly further comprises a first supporting beam, a first connecting plate and a plurality of punching mechanisms, and the punching mechanisms are sequentially arranged on the first supporting beam through the first connecting plate; the dust suction box is arranged at the bottom of the first supporting cross beam;
the punching mechanism comprises a first driving assembly, a drilling assembly and a fixing assembly; the first driving assembly is connected with the first connecting plate, the drilling assembly is arranged on one side of the first driving assembly, and the first driving assembly is used for driving the fixing assembly and the drilling assembly to lift so as to be abutted against or away from the floor plate;
The fixing assembly is arranged at the bottom of the first driving assembly and used for limiting the punching depth; the drilling assembly comprises a first motor and a drill bit clamp, and the drill bit clamp is connected with the first motor;
the first connecting plate piece comprises a first main connecting plate and a plurality of first L-shaped connecting plates, T-shaped grooves are formed in the first main connecting plate, one end of each first L-shaped connecting plate is connected with each T-shaped groove, and the other end of each first L-shaped connecting plate is connected with the first driving assembly;
the first driving assembly comprises a fifth driving cylinder, a first guide rail, a second guide rail and a plurality of sliding blocks, wherein the fifth driving cylinder is arranged at the top of the first guide rail, the fifth driving cylinder is connected with the second guide rail through a rod, one side of the first guide rail is connected with the first L-shaped connecting plate, and the other side of the first guide rail is connected with the second guide rail through the sliding blocks so that the second guide rail and the first guide rail can slide relatively;
the fixed assembly comprises a first stop bolt, an adjusting groove and a limit switch, wherein the first stop bolt is arranged at the bottom of the second guide rail, the adjusting groove is arranged on the side surface of the bottom of the second guide rail, and the limit switch is connected with the adjusting groove.
9. The steel bar truss floor plate production line according to claim 1, wherein the wire locking assembly comprises a second supporting beam, a second connecting plate and a plurality of wire locking mechanisms, and the wire locking mechanisms are sequentially arranged on the second supporting beam through the second connecting plate;
the wire locking mechanism comprises a wire locking assembly, a wire feeding assembly, a pressing and fixing assembly and a second driving assembly; the second driving assembly is connected with the second connecting plate, the pressing assembly is arranged at the bottom of the second driving assembly, the wire locking assembly is arranged on one side of the second driving assembly, and the second driving assembly is used for driving the pressing assembly to lift and the wire locking assembly to lift so as to be abutted against or far away from the floor plate; the wire feeding assembly is arranged at the bottom of the second driving assembly and is arranged on the same side as the wire locking assembly;
the wire locking assembly comprises a second motor and a screw batch piece, and the screw batch piece is connected with the second motor; the wire feeding assembly comprises a wire feeding clamping nozzle, the wire feeding clamping nozzle is provided with a through groove and a wire inlet, and the screw batch piece is arranged in the through groove in a penetrating way;
the second connecting plate comprises a second main connecting plate and a plurality of second L-shaped connecting plates, the second main connecting plate is provided with a T-shaped groove, one end of each second L-shaped connecting plate is connected with the corresponding T-shaped groove, and the other end of each second L-shaped connecting plate is connected with the corresponding second driving assembly; the second driving assembly comprises a sixth driving cylinder, a third guide rail, a fourth guide rail, a plurality of sliding blocks, a fixed main board and a guide piece, one side of the third guide rail is connected with the second L-shaped connecting plate, and the other side of the third guide rail is connected with the fourth guide rail and the fixed main board sequentially through the sliding blocks so that the fixed main board, the fourth guide rail and the third guide rail can slide relatively; the sixth driving cylinder penetrates through the fixed main plate to be connected with the third guide rail, and the guide piece penetrates through the fixed main plate to be connected with the fourth guide rail;
The pressing and fixing assembly comprises a straight plate and a second stop bolt, the straight plate is arranged at the bottom of the fourth guide rail, and the second stop bolt is connected with the fourth guide rail through the straight plate;
the wire feeding assembly further comprises a proximity switch, wherein the proximity switch is arranged on one side of the fourth guide rail and used for controlling the wire feeding speed of the screw.
10. The steel bar truss floor plate production line according to claim 1, wherein a sliding rail is arranged at the top of the fixed frame, and the bottom of the gantry bracket is arranged in the sliding rail; the bottom of the transferring manipulator is provided with a plurality of suckers; the overturning assembly comprises a speed reducer and a rotating shaft, the supporting plate frame is arranged on the rotating shaft, and the rotating shaft is connected with the speed reducer through a chain.
CN202211742649.1A 2022-12-29 2022-12-29 Steel bar truss floor plate production line Pending CN116198978A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211742649.1A CN116198978A (en) 2022-12-29 2022-12-29 Steel bar truss floor plate production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211742649.1A CN116198978A (en) 2022-12-29 2022-12-29 Steel bar truss floor plate production line

Publications (1)

Publication Number Publication Date
CN116198978A true CN116198978A (en) 2023-06-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211742649.1A Pending CN116198978A (en) 2022-12-29 2022-12-29 Steel bar truss floor plate production line

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Country Link
CN (1) CN116198978A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116393736A (en) * 2023-06-07 2023-07-07 济南百川工业自动化设备有限公司 Drilling and wire locking processing method and equipment
CN117067382A (en) * 2023-08-23 2023-11-17 浙江精工智能建材机械有限公司 Automatic production system for assembled fixed-mould building carrier plate
CN118405412A (en) * 2024-07-02 2024-07-30 山东世纪鑫峰建筑科技有限公司 Continuous conveying mechanism for prefabricated wallboard transfer
CN118405476A (en) * 2024-06-26 2024-07-30 东莞市诚光实业有限公司 Transfer conveying equipment for processing cooling fins

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116393736A (en) * 2023-06-07 2023-07-07 济南百川工业自动化设备有限公司 Drilling and wire locking processing method and equipment
CN117067382A (en) * 2023-08-23 2023-11-17 浙江精工智能建材机械有限公司 Automatic production system for assembled fixed-mould building carrier plate
CN117067382B (en) * 2023-08-23 2024-08-13 浙江精工智能建材机械有限公司 Automatic production system for assembled fixed-mould building carrier plate
CN118405476A (en) * 2024-06-26 2024-07-30 东莞市诚光实业有限公司 Transfer conveying equipment for processing cooling fins
CN118405412A (en) * 2024-07-02 2024-07-30 山东世纪鑫峰建筑科技有限公司 Continuous conveying mechanism for prefabricated wallboard transfer

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