CN116183640A - Intelligent multidirectional controllable X-ray flaw detector for underwater and water pipelines - Google Patents
Intelligent multidirectional controllable X-ray flaw detector for underwater and water pipelines Download PDFInfo
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- CN116183640A CN116183640A CN202310181049.0A CN202310181049A CN116183640A CN 116183640 A CN116183640 A CN 116183640A CN 202310181049 A CN202310181049 A CN 202310181049A CN 116183640 A CN116183640 A CN 116183640A
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- clamping rod
- rod
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- assembly
- underwater
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N23/00—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
- G01N23/02—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material
- G01N23/06—Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by transmitting the radiation through the material and measuring the absorption
- G01N23/18—Investigating the presence of flaws defects or foreign matter
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
Abstract
The invention discloses an intelligent multidirectional controllable X-ray flaw detection device for underwater and water pipelines, which comprises: a base frame body; the clamp structure comprises two assembly clamping rod structures which are respectively connected to the base frame body in a switching way; the clamp opening and closing push rod is provided with two groups, and is in one-to-one corresponding transmission assembly between the two assembly clamping rod structure and the base frame body; the axial moving electric driving wheel is assembled and arranged on the assembling clamping rod structure; the winding shaft steering structure is assembled and arranged on the assembling clamping rod structure; the X-ray generator is fixedly connected to the assembling clamping rod structure in a sealing way; the flat panel detector is fixedly connected to the assembling clamping rod structure in a sealing way, and the flat panel detector is connected with the X-ray generator through a circuit; the man-machine interaction panel is respectively connected with the X-ray generator and the panel detector through circuits. The technical problems that an industrial X-ray flaw detector and a related matched tool thereof in the prior art cannot realize flaw detection of an underwater pipeline, and the installation operation is complicated and the flexibility is poor when the tool is assembled in the pipeline are solved.
Description
Technical Field
The invention relates to the technical field of pipeline flaw detection devices, in particular to an intelligent multidirectional controllable X-ray flaw detection device for underwater and water pipelines.
Background
At present, the X-ray flaw detection technology is used for nondestructive detection of a workpiece welding seam, and is one of common detection modes of the workpiece welding seam. The storage batteries are arranged in the existing X-ray flaw detector, so that flaw detection requirements in a certain time can be supported, and the detection of the X-ray flaw detector on a pipeline in a certain length range can be realized through the cooperation of the tool. In the prior art, industrial X-ray flaw detectors and related matched tools cannot realize underwater pipeline flaw detection, and meanwhile, the tools matched with the X-ray flaw detectors are required to be assembled on a pipeline, but the installation operation is complex, and the flexibility is poor.
Disclosure of Invention
Therefore, the invention provides an intelligent multidirectional controllable X-ray flaw detector for underwater and water pipelines, which aims to solve the technical problems that an industrial X-ray flaw detector and a related matched tool thereof in the prior art cannot realize flaw detection of the underwater pipelines, and the tool is complex in installation operation and poor in flexibility when assembled in the pipelines.
In order to achieve the above object, the present invention provides the following technical solutions:
an intelligent multi-directional controllable X-ray flaw detection device for underwater and water pipelines, comprising:
a base frame body;
the fixture structure comprises two groups of assembling clamping rod structures which are correspondingly arranged, and the two groups of assembling clamping rod structures are respectively connected to the basic frame body in a switching mode;
the clamp opening and closing push rods are provided with two groups, and the two groups of clamp opening and closing push rods are in one-to-one corresponding transmission and are assembled between the two groups of assembly clamp rod structures and the basic frame body;
the axial moving electric driving wheel is assembled on the inner side parts of the two groups of assembling clamping rod structures;
the winding shaft steering structure is assembled on the inner side parts of the two groups of assembling clamping rod structures, and the rotation direction of the winding shaft steering electric drive wheel is perpendicular to the rotation direction of the axial moving electric drive wheel;
the X-ray generator is fixedly connected and assembled on the side part of the group of assembling clamping rod structures in a sealing way;
the flat panel detector is fixedly connected and assembled on the side part of the other group of assembling clamping rod structures in a sealing manner, and the flat panel detector is connected with the X-ray generator through a circuit;
the man-machine interaction panel is connected with a control module through a circuit, and the control module is respectively connected with the X-ray generator and the flat panel detector through a circuit.
On the basis of the technical scheme, the invention is further described as follows:
as a further aspect of the present invention, the base frame body includes a frame body and a mounting extension bar.
The installation extension rod is fixedly connected to the frame main body and extends towards one side portion of the frame main body.
The two groups of the assembling clamping rod structures are respectively connected with the mounting extension rods in a switching way.
As a further aspect of the present invention, the assembly clamping bar structure includes first, second and third assembly clamping bars integrally formed.
The first assembly clamping bars and the third assembly clamping bars are respectively located at two side ends of the second assembly clamping bars in one-to-one correspondence, and the first assembly clamping bars and the third assembly clamping bars are respectively connected with the installation extension bars in a switching mode, wherein a preset bending angle is formed between the first assembly clamping bars and the second assembly clamping bars, and one ends, far away from the second assembly clamping bars, of the first assembly clamping bars of the assembly clamping bar structure are respectively connected with the installation extension bars in a switching mode.
As a further scheme of the invention, two groups of clamp opening and closing push rods are respectively and correspondingly positioned at two side parts of the installation extension rod one by one.
The clamp opening and closing push rod comprises a push rod base part and a push rod driving part which are connected through transmission assembly.
The push rod base part is connected with the frame main body in a switching assembly mode, and the push rod driving part is connected with the first assembly clamping rod in a switching assembly mode between the outer sides of one ends, close to the second assembly clamping rod.
As a further scheme of the invention, one end of the installation extension rod far away from the frame main body is fixedly connected with a clamp self-locking structure, and the clamp self-locking structure is respectively assembled and connected with the first assembling clamping rods of the two groups of assembling clamping rod structures.
As a further scheme of the invention, the axial moving electric driving wheels are provided with four groups, and the four groups of axial moving electric driving wheels are fixedly connected and assembled with the first assembling clamping rod and the third assembling clamping rod in the two groups of assembling clamping rod structures in a one-to-one correspondence manner respectively.
As a further scheme of the invention, the wheel body electric push rod is fixedly connected and assembled between the axial moving electric driving wheel and the first assembling clamping rod and the third assembling clamping rod.
As a further scheme of the invention, two groups of the shaft-winding steering structures are arranged, and the two groups of the shaft-winding steering structures are respectively and correspondingly assembled and fixedly connected with the second assembling clamping rods in the two groups of the assembling clamping rod structures.
As a further scheme of the invention, the axle-winding steering structure comprises two axle-winding steering electric driving wheels and an electric telescopic rod, wherein the basic part of the electric telescopic rod is fixed on the inner side part of the second assembly clamping rod, and the two axle-winding steering electric driving wheels are respectively and fixedly connected with the two driving parts of the electric telescopic rod in a one-to-one correspondence manner.
As a further scheme of the invention, the control module is connected with the communication module through a circuit.
And the control module is electrically connected with the axial moving electric driving wheel, the axial steering electric driving wheel, the electric telescopic rod and the wheel body electric push rod through circuits respectively.
The invention has the following beneficial effects:
1. the device is characterized in that the relevant structure is in a sealing state by the anti-corrosion and anti-oxidation materials coated on the surface, so that the whole device can finish nondestructive inspection of the pipeline under water and underwater conditions.
2. The stable clamping to the pipeline can be effectively realized by means of the clamp opening and closing push rod and the clamp structure, the whole operation is more convenient and efficient, the current clamping state of the clamp structure can be further fixed through the clamp self-locking structure, the influence of water flow and gravity on the device is effectively reduced, and the stability is improved.
3. The axial moving electric wheel and the shaft-winding steering structure are matched with the man-machine interaction panel, so that the nondestructive inspection of the preset rotating angle, the axial moving distance and the remote control at any angle and any position of the pipeline can be effectively realized, and the functional practicability and flexibility of the whole device are remarkably improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description will simply refer to the drawings required in the embodiments or the description of the prior art, and structures, proportions, sizes and the like which are shown in the specification are merely used in conjunction with the disclosure of the present invention, so that those skilled in the art can understand and read the disclosure, and any structural modifications, changes in proportion or adjustment of sizes should still fall within the scope of the disclosure of the present invention without affecting the effects and the achieved objects of the present invention.
Fig. 1 is a schematic diagram of the overall structure of an intelligent multi-directional controllable X-ray flaw detection device for underwater and water pipelines according to an embodiment of the present invention.
In the drawings, the list of components represented by the various numbers is as follows:
basic support body 1: a rack main body 11 to which an extension rod 12 is attached;
clamp structure 2: a first mounting clip lever 21, a second mounting clip lever 22, a third mounting clip lever 23;
clamp opening and closing push rod 3: a push rod base portion 31, a push rod driving portion 32;
a clamp self-locking structure 4; axially moving the electrically driven wheel 5; a pivot steering structure 6; an X-ray generator 7; a flat panel detector 8; a human-computer interaction panel 9.
A tube body a.
Detailed Description
Other advantages and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, by way of illustration, is to be read in connection with certain specific embodiments, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The terms such as "upper", "lower", "left", "right", "middle" and the like are also used herein for descriptive purposes only and are not intended to limit the scope of the invention for which the invention may be practiced or for which the relative relationship may be altered or modified without materially altering the technical context.
As shown in fig. 1, the embodiment of the invention provides an intelligent multidirectional controllable X-ray flaw detection device for underwater and water pipelines, which comprises a basic frame body 1, a clamp structure 2, a clamp opening and closing push rod 3, a clamp self-locking structure 4, an axial moving electric driving wheel 5, a shaft-winding steering structure 6, an X-ray generator 7, a flat panel detector 8 and a man-machine interaction panel 9, wherein the surface of the device is coated with an anti-corrosion and anti-oxidation material, so that the related structure is in a sealing state, and the whole device can finish nondestructive flaw detection of the pipeline under water and underwater conditions; meanwhile, stable clamping of the pipe body a can be effectively realized by means of the clamp opening and closing push rod 3 and the clamp structure 2, the whole operation is more convenient and efficient, the current clamping state of the clamp structure 2 can be further fixed through the clamp self-locking structure 4, the influence of water flow and gravity on the device is effectively reduced, and the stability is improved; in addition, by utilizing the axial movement electric drive wheel 5 and the man-machine interaction panel 9 matched with the winding shaft steering structure 6, the nondestructive inspection of the preset rotation angle, the axial movement distance and the remote control at any angle and any position of the pipe body a can be effectively realized, and the overall functional practicability and flexibility are remarkably improved. The specific arrangement is as follows:
referring to fig. 1, the base frame 1 includes a frame body 11 and an installation extension bar 12; the installation extension rod 12 is fixedly connected to the frame body 11 and extends toward one side of the frame body 11, so as to serve as a structural installation foundation of the whole flaw detection device through the foundation frame body 1.
The fixture structure 2 comprises two groups of correspondingly arranged assembling clamping rod structures, wherein the assembling clamping rod structures comprise a first assembling clamping rod 21, a second assembling clamping rod 22 and a third assembling clamping rod 23 which are integrally formed; the first assembling clamping rods 21 and the third assembling clamping rods 23 are respectively located at two side ends of the second assembling clamping rods 22 in one-to-one correspondence, and the first assembling clamping rods 21 and the third assembling clamping rods 23 are respectively provided with a preset bending angle with the second assembling clamping rods 22, and one ends, far away from the second assembling clamping rods 22, of the first assembling clamping rods 21 of the two-group assembling clamping rod structure are respectively connected with the mounting extension rods 12 in a switching manner so as to effectively form an assembling clamp of the pipe body through the two-group assembling clamping rod structure.
The two groups of clamp opening and closing push rods 3 are arranged, and the two groups of clamp opening and closing push rods 3 are respectively and correspondingly positioned at two side parts of the installation extension rod 12; specifically, the clamp opening and closing push rod 3 comprises a push rod base part 31 and a push rod driving part 32 which are connected in a transmission assembly manner; wherein, the push rod base portion 31 is connected with the frame main body 11 through the assembly, the push rod driving portion 32 is connected with the first assembly clamping rod 21 through the assembly between the outer sides of one ends of the second assembly clamping rod 22, so as to utilize the clamp opening and closing push rod 3 to effectively drive the clamp structure 2 to automatically open and close and keep the clamping state fixed.
Preferably, the mounting extension rod 12 is further fixedly connected with a clamp self-locking structure 4 at one end far away from the frame main body 11, the clamp self-locking structure 4 is respectively assembled and connected with the first assembling clamping rods 21 of the two groups of assembling clamping rod structures, so that the current clamping state of the clamp structure 2 is further fixed by utilizing the clamp self-locking structure 4, the functional stability is obviously improved, and the influence caused by external water flow and device gravity is effectively reduced.
With continued reference to fig. 1, the axial-movement electric driving wheel 5 is provided with four groups, and the four groups of axial-movement electric driving wheels 5 are fixedly connected with the first assembling clamping rod 21 and the third assembling clamping rod 23 in the two groups of assembling clamping rod structures respectively, so as to further realize axial movement after clamping the pipe body on the basis of serving as a pipe body assembling clamp by means of the first assembling clamping rod 21 and the third assembling clamping rod 23.
The two groups of the shaft-winding steering structures 6 are respectively and correspondingly assembled and fixedly connected with the second assembling clamping rods 22 in the two groups of the assembling clamping rod structures; specifically, the axle steering structure 6 includes two axle steering electric drive wheels 61 and electric telescopic rods 62, the basic portion of the electric telescopic rods 62 is fixed on the inner side portion of the second assembly clamping rod 22, the two axle steering electric drive wheels 61 are respectively connected with the two driving portions of the electric telescopic rods 62 in a one-to-one correspondence transmission and fixedly connection manner, and the rotation direction of the axle steering electric drive wheels 61 is perpendicular to the rotation direction of the axial moving electric drive wheels 5, so that the axle steering structure 6 can be further installed on the basis of being used as a pipe assembly clamp by means of the second assembly clamping rod 22 to realize axle rotation after clamping a pipe, and meanwhile, when the pipe is axially moved, the distance and the position between the axle steering electric drive wheels 61 and the pipe can be regulated and controlled by utilizing the telescopic action of the electric telescopic rods 62, so that the friction resistance influence is effectively reduced, and the application flexibility and the practicability of the structure function are improved.
As a preferred scheme of this embodiment, all rigid couplings are equipped with wheel body electricity push rod between axial displacement electricity drive wheel 5 and first assembly clamping lever 21 and the third assembly clamping lever 23 for realize regulating and control axial displacement electricity drive wheel 5 and the interval between the body through the flexible effect of wheel body electricity push rod, and then with this friction resistance influence that receives when effectively reducing the turning to, showing the functional practicality that has promoted the structure.
With continued reference to fig. 1, the X-ray generator 7 and the flat panel detector 8 are respectively and fixedly connected to the outer side parts of the second assembling clamping bars 22 in the two groups of assembling clamping bar structures in a one-to-one correspondence manner, and the X-ray generator 7 is connected with the flat panel detector 8 through a circuit; the man-machine interaction panel 9 is fixedly installed on the frame main body 11, the man-machine interaction panel 9 is connected with a control module through a circuit, the control module is respectively connected with the X-ray generator 7 and the flat panel detector 8 through the circuit, the control module is connected with a communication module through the circuit and is used for being used as a accessory matched with the X-ray generator 7 by means of the flat panel detector 8, a shot image can be directly displayed through digital signal imaging, and then the communication module can be connected with an external terminal through a network, so that the shot image can be directly displayed on the external terminal, the complex image processing flow is reduced, and the labor and time cost are saved.
The control module is also electrically connected with the axial moving electric driving wheel 5, the axial steering electric driving wheel 61, the electric telescopic rod 62 and the wheel body electric push rod through circuits respectively, and is used for presetting a rotating angle and a working position corresponding to the axial steering electric driving wheel 61, an axial moving distance and a working position formed by the axial moving electric driving wheel 5 and nondestructive inspection at any angle and any position of a pipeline through the control module by the human-computer interaction panel 9, so that the overall functional practicability of the device is remarkably improved.
While the invention has been described in detail in the foregoing general description and specific examples, it will be apparent to those skilled in the art that modifications and improvements can be made thereto. Accordingly, such modifications or improvements may be made without departing from the spirit of the invention and are intended to be within the scope of the invention as claimed.
Claims (10)
1. An intelligent multidirectional controllable X-ray flaw detection device for underwater and water pipelines, which is characterized by comprising:
a base frame body;
the fixture structure comprises two groups of assembling clamping rod structures which are correspondingly arranged, and the two groups of assembling clamping rod structures are respectively connected to the basic frame body in a switching mode;
the clamp opening and closing push rods are provided with two groups, and the two groups of clamp opening and closing push rods are in one-to-one corresponding transmission and are assembled between the two groups of assembly clamp rod structures and the basic frame body;
the axial moving electric driving wheel is assembled on the inner side parts of the two groups of assembling clamping rod structures;
the winding shaft steering structure is assembled on the inner side parts of the two groups of assembling clamping rod structures, and the rotation direction of the winding shaft steering electric drive wheel is perpendicular to the rotation direction of the axial moving electric drive wheel;
the X-ray generator is fixedly connected and assembled on the side part of the group of assembling clamping rod structures in a sealing way;
the flat panel detector is fixedly connected and assembled on the side part of the other group of assembling clamping rod structures in a sealing manner, and the flat panel detector is connected with the X-ray generator through a circuit;
the man-machine interaction panel is connected with a control module through a circuit, and the control module is respectively connected with the X-ray generator and the flat panel detector through a circuit.
2. The intelligent multi-directional controllable X-ray inspection device for underwater and above-water pipelines according to claim 1, wherein,
the foundation frame body comprises a frame main body and an installation extension rod;
the installation extension rod is fixedly connected with the frame main body and extends towards one side part of the frame main body;
the two groups of the assembling clamping rod structures are respectively connected with the mounting extension rods in a switching way.
3. The intelligent multi-directional controllable X-ray flaw detection device for underwater and above-water pipelines according to claim 2, wherein,
the assembly clamping rod structure comprises a first assembly clamping rod, a second assembly clamping rod and a third assembly clamping rod which are integrally formed;
the first assembly clamping bars and the third assembly clamping bars are respectively located at two side ends of the second assembly clamping bars in one-to-one correspondence, and the first assembly clamping bars and the third assembly clamping bars are respectively connected with the installation extension bars in a switching mode, wherein a preset bending angle is formed between the first assembly clamping bars and the second assembly clamping bars, and one ends, far away from the second assembly clamping bars, of the first assembly clamping bars of the assembly clamping bar structure are respectively connected with the installation extension bars in a switching mode.
4. An intelligent multi-directional controllable X-ray inspection device for underwater and above-water pipelines according to claim 3, characterized in that,
the two groups of clamp opening and closing push rods are respectively and correspondingly positioned at two side parts of the installation extension rod one by one;
the clamp opening and closing push rod comprises a push rod base part and a push rod driving part which are connected through transmission assembly;
the push rod base part is connected with the frame main body in a switching assembly mode, and the push rod driving part is connected with the first assembly clamping rod in a switching assembly mode between the outer sides of one ends, close to the second assembly clamping rod.
5. An intelligent multi-directional controllable X-ray inspection device for underwater and above-water pipelines according to claim 3, characterized in that,
the mounting extension rod is further fixedly connected with a clamp self-locking structure at one end far away from the frame main body, and the clamp self-locking structure is respectively assembled and connected with the first assembly clamping rods of the two groups of assembly clamping rod structures.
6. An intelligent multi-directional controllable X-ray inspection device for underwater and above-water pipelines according to claim 3, characterized in that,
the axial moving electric driving wheels are provided with four groups, and the four groups of axial moving electric driving wheels are fixedly connected and assembled in the first assembling clamping rod and the third assembling clamping rod in the two groups of assembling clamping rod structures in a one-to-one correspondence mode respectively.
7. The intelligent multi-directional controllable X-ray flaw detection device for underwater and above-water pipelines according to claim 6, wherein,
and the wheel body electric push rod is fixedly connected and assembled between the axial moving electric driving wheel and the first assembling clamping rod and between the axial moving electric driving wheel and the third assembling clamping rod.
8. The intelligent multi-directional controllable X-ray inspection device for underwater and above-water pipelines according to claim 7, wherein,
the two groups of the winding shaft steering structures are respectively and correspondingly assembled and fixedly connected with the second assembling clamping rods in the two groups of the assembling clamping rod structures.
9. The intelligent multi-directional controllable X-ray inspection device for underwater and above-water pipelines according to claim 8, wherein,
the winding shaft steering structure comprises two winding shaft steering electric driving wheels and an electric telescopic rod, the basic part of the electric telescopic rod is fixed on the inner side part of the second assembly clamping rod, and the two winding shaft steering electric driving wheels are respectively and fixedly connected with the two driving parts of the electric telescopic rod in a one-to-one correspondence transmission manner.
10. The intelligent multi-directional controllable X-ray inspection device for underwater and above-water pipelines according to claim 9, wherein,
the control module is connected with the communication module through a circuit;
and the control module is electrically connected with the axial moving electric driving wheel, the axial steering electric driving wheel, the electric telescopic rod and the wheel body electric push rod through circuits respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310181049.0A CN116183640A (en) | 2023-02-16 | 2023-02-16 | Intelligent multidirectional controllable X-ray flaw detector for underwater and water pipelines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310181049.0A CN116183640A (en) | 2023-02-16 | 2023-02-16 | Intelligent multidirectional controllable X-ray flaw detector for underwater and water pipelines |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116183640A true CN116183640A (en) | 2023-05-30 |
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ID=86434318
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310181049.0A Pending CN116183640A (en) | 2023-02-16 | 2023-02-16 | Intelligent multidirectional controllable X-ray flaw detector for underwater and water pipelines |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116183640A (en) |
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2023
- 2023-02-16 CN CN202310181049.0A patent/CN116183640A/en active Pending
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