CN116181709A - A New Closed Pump Control Asymmetric Cylinder System for Electric Construction Machinery - Google Patents
A New Closed Pump Control Asymmetric Cylinder System for Electric Construction Machinery Download PDFInfo
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- 238000010276 construction Methods 0.000 title description 12
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 86
- 238000004146 energy storage Methods 0.000 claims abstract description 29
- 230000005611 electricity Effects 0.000 claims abstract description 9
- 238000006073 displacement reaction Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 abstract description 4
- 239000003921 oil Substances 0.000 description 68
- 238000011084 recovery Methods 0.000 description 9
- 239000002828 fuel tank Substances 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- 239000010720 hydraulic oil Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/02—Systems essentially incorporating special features for controlling the speed or actuating force of an output member
- F15B11/04—Systems essentially incorporating special features for controlling the speed or actuating force of an output member for controlling the speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/14—Energy-recuperation means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B2211/00—Circuits for servomotor systems
- F15B2211/80—Other types of control related to particular problems or conditions
- F15B2211/88—Control measures for saving energy
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Abstract
本发明提供了一种新型闭式泵控非对称缸系统,其能够回收系统在顺载工况下的能量通过双向液压泵马达和双向变转速伺服电机发电给电储能单元进行能量储存,在逆载工况下电储能单元供电给双向变转速伺服电机和双向液压泵马达进行能量利用。同时该系统的非对称液压缸有第三个液压腔直连一个小型闭式泵控系统,通过单独的控制进行能量回收与利用,同时可以根据工况单独驱动小型闭式泵控系统主动控制流量和压力辅助控制非对称液压缸执行器从而提高系统使用性能。通过本发明,提高了电动工程机械动臂的能量利用效率,实现了对工作过程中浪费的能量进行回收与利用,同时提高动臂的负载能力和工作性能。
The invention provides a new type of closed pump-controlled asymmetrical cylinder system, which can recover the energy of the system under the load condition and generate electricity for the electric energy storage unit through the bidirectional hydraulic pump motor and the bidirectional variable speed servo motor for energy storage. Under the reverse load condition, the electric energy storage unit supplies power to the bidirectional variable speed servo motor and the bidirectional hydraulic pump motor for energy utilization. At the same time, the asymmetric hydraulic cylinder of the system has a third hydraulic chamber directly connected to a small closed pump control system, which can recover and utilize energy through independent control, and can independently drive the small closed pump control system to actively control the flow according to the working conditions And pressure-assisted control of asymmetric hydraulic cylinder actuators to improve system performance. Through the invention, the energy utilization efficiency of the boom of the electric engineering machinery is improved, the energy wasted in the working process is recovered and utilized, and the load capacity and working performance of the boom are improved at the same time.
Description
技术领域technical field
本发明涉及闭式泵控系统技术领域,具体而言,涉及一种电动工程机械的新型闭式泵控非对称缸系统。The invention relates to the technical field of closed pump control systems, in particular to a novel closed pump control asymmetric cylinder system for electric engineering machinery.
背景技术Background technique
随着国民经济发展和国家建设的需求,工程项目建设在国民经济发展中的作用举足轻重,挖掘机是社会飞速发展中不可或缺的一类工程机械。传统工程机械广泛采用发动机-变量泵-多路阀-执行器的驱动系统存在能耗高、噪音大、运行精度低和油液污染严重等急需解决的问题,同时全球能源短缺和各项建设对挖掘机的需求持续上升等问题对挖掘机的技术规格要求也越来越高,所以挖掘机工业技术向绿色、环保、智能、物联化发展是不变的趋势。但是现有的多路阀控制无法避免地会产生节流损失和溢流损失,且在重载能力和能量传递效率上不足,容易造成能源损失,在使用时噪声大、运行精度低也影响着用户体验。With the development of the national economy and the needs of national construction, engineering project construction plays a pivotal role in the development of the national economy. Excavators are an indispensable type of construction machinery in the rapid development of society. Traditional construction machinery widely adopts the drive system of engine-variable pump-multi-way valve-actuator, which has problems such as high energy consumption, high noise, low operation accuracy and serious oil pollution, etc. The demand for excavators continues to rise and other issues require more and more technical specifications for excavators. Therefore, the development of excavator industrial technology towards green, environmental protection, intelligence, and IoT is an unchanging trend. However, the existing multi-way valve control will inevitably produce throttling loss and overflow loss, and is insufficient in heavy load capacity and energy transfer efficiency, which is easy to cause energy loss. It also affects the use of large noise and low operating accuracy. user experience.
发明内容Contents of the invention
本发明公开了一种电动工程机械的新型闭式泵控非对称缸系统,结构简单,操作便利,旨在改善现有的工程机械存在能耗高、噪音大、运行精度低和油液污染严重问题。The invention discloses a new type of closed pump-controlled asymmetric cylinder system for electric construction machinery, which has simple structure and convenient operation, and aims to improve the problems of high energy consumption, high noise, low operation precision and serious oil pollution in existing construction machinery. question.
本发明采用了如下方案:一种电动工程机械的新型闭式泵控非对称缸系统,包括电储能单元、油箱,还包括:第一双向变转速伺服电机、第一双向液压泵马达、非对称液压缸、第二双向液压泵马达、第二双向变转速伺服电机、第一电机驱动器、第二电机驱动器和控制器;其中,所述非对称液压缸适于连接系统外部负载,其包括有第一腔、第二腔和第三腔;The present invention adopts the following scheme: a new type of closed pump-controlled asymmetric cylinder system for electric engineering machinery, including an electric energy storage unit, a fuel tank, and also includes: a first two-way variable speed servo motor, a first two-way hydraulic pump motor, an A symmetrical hydraulic cylinder, a second bidirectional hydraulic pump motor, a second bidirectional variable speed servo motor, a first motor driver, a second motor driver and a controller; wherein, the asymmetric hydraulic cylinder is suitable for connecting to an external load of the system, which includes First chamber, second chamber and third chamber;
所述第一双向液压泵马达包括第一油口和第二油口,且第一油口与非对称液压缸的所述第一腔连通形成第一腔油路,第二油口与非对称液压缸的第二腔连通形成第二腔油路,所述非对称液压缸的第三腔连通至所述第二双向液压泵马达形成第三腔油路,且所述第二双向液压泵马达连接至所述第二双向变转速伺服电机,所述第二双向变转速伺服电机电连接至所述第二电机驱动器;所述第一双向变转速伺服电机配置为能通过控制所述第一双向液压泵马达的流量与压力而控制所述非对称液压缸的作动方向与作动速度;The first two-way hydraulic pump motor includes a first oil port and a second oil port, and the first oil port communicates with the first cavity of the asymmetric hydraulic cylinder to form a first cavity oil circuit, and the second oil port communicates with the asymmetric hydraulic cylinder. The second chamber of the hydraulic cylinder is connected to form a second chamber oil passage, the third chamber of the asymmetric hydraulic cylinder is connected to the second bidirectional hydraulic pump motor to form a third chamber oil passage, and the second bidirectional hydraulic pump motor connected to the second bidirectional variable speed servo motor, the second bidirectional variable speed servo motor is electrically connected to the second motor driver; the first bidirectional variable speed servo motor is configured to control the first bidirectional The flow and pressure of the hydraulic pump motor control the actuating direction and actuating speed of the asymmetric hydraulic cylinder;
所述电储能单元同时连接所述第一双向变转速伺服电机和第二双向变转速伺服电机,且配置为当系统外部负载处于顺载工况时,所述第一双向变转速伺服电机、第二双向变转速伺服电机以及第一双向液压泵马达、第二双向液压泵马达能在外部负载的作用下转动以发电给所述电储能单元以进行能量回收储存;当系统外部负载处于逆载工况时,所述电储能单元能供电给所述控制器和电机驱动器以驱动所述第一双向变转速伺服电机和第二双向变转速伺服电机转动;此时,所述控制器和第二电机驱动器配置为能根据系统外部负载的工作工况以驱动所述第二双向变转速伺服电机带动所述第二双向液压泵马达转动给予所述非对称缸的第三腔压力,实现非对称液压缸的大负载输出。The electrical energy storage unit is simultaneously connected to the first bidirectional variable speed servo motor and the second bidirectional variable speed servo motor, and is configured such that when the external load of the system is in a parallel load condition, the first bidirectional variable speed servo motor, The second bidirectional variable speed servo motor, the first bidirectional hydraulic pump motor, and the second bidirectional hydraulic pump motor can rotate under the action of an external load to generate electricity to the electric energy storage unit for energy recovery and storage; when the external load of the system is in reverse Under load conditions, the electric energy storage unit can supply power to the controller and the motor driver to drive the first bidirectional variable speed servo motor and the second bidirectional variable speed servo motor to rotate; at this time, the controller and the The second motor driver is configured to drive the second two-way variable-speed servo motor to drive the second two-way hydraulic pump motor to rotate according to the working conditions of the external load of the system to give the pressure in the third chamber of the asymmetric cylinder to achieve asymmetrical cylinder. Large load output of symmetrical hydraulic cylinder.
进一步地,所述非对称液压缸还包括有磁致伸缩位移传感器以及伸出杆,所述伸出杆活动连接至所述第一腔和第三腔,且适于与电动工程机械连接以承接系统外部负载;所述磁致伸缩位移传感器连接所述控制器和所述伸出杆,其配置为能收集所述伸出杆的位移数据,并将所述数据传递至所述控制器。Further, the asymmetric hydraulic cylinder also includes a magnetostrictive displacement sensor and an extension rod, the extension rod is movably connected to the first chamber and the third chamber, and is suitable for being connected with an electric construction machine to receive An external load of the system; the magnetostrictive displacement sensor is connected to the controller and the extension rod, and is configured to collect displacement data of the extension rod and transmit the data to the controller.
进一步地,所述第一双向液压泵马达的第一腔油路和第二腔油路上分别并联设置有连通至所述油箱的第一单向阀和第二单向阀,且在所述第一单向阀和第二单向阀上分别并联设置有连通至所述油箱的第一溢流阀和第二溢流阀。Further, a first one-way valve and a second one-way valve connected to the oil tank are arranged in parallel on the first chamber oil circuit and the second chamber oil circuit of the first two-way hydraulic pump motor, and on the first A first relief valve and a second relief valve connected to the oil tank are arranged in parallel on the one-way valve and the second one-way valve respectively.
进一步地,所述第一双向液压泵马达上还并联设置有第一二位二通电磁阀,所述第一二位二通电磁阀配置在所述非对称液压缸的第一腔油路和第二腔油路之间且处于常闭位置。Further, the first two-way hydraulic pump motor is also provided with a first two-position two-way solenoid valve in parallel, and the first two-position two-way solenoid valve is arranged between the oil circuit in the first cavity of the asymmetric hydraulic cylinder and the first two-way solenoid valve. Between the oil passages of the second cavity and in the normally closed position.
进一步地,在所述第一腔油路上设置有第二二位二通电磁阀且处于常开位置,所述第二腔油路上设置有第三二位二通电磁阀且处于常开位置,所述第三腔油路上设置有第四二位二通电磁阀且处于常开位置;所述第二二位二通电磁阀、第三二位二通电磁阀、第四二位二通电磁阀配置为能分别通过开闭动作切换所述第一腔油路、第二腔油路和第三腔油路的通断。Further, a second two-position two-way solenoid valve is provided on the oil circuit of the first chamber and is in a normally open position, and a third two-position two-way solenoid valve is provided on the oil circuit of the second chamber and is in a normally open position, The fourth two-position two-way solenoid valve is set on the oil circuit of the third chamber and is in the normally open position; the second two-position two-way solenoid valve, the third two-position two-way solenoid valve, and the fourth two-position two-way solenoid valve The valve is configured to be able to switch on and off of the first chamber oil circuit, the second chamber oil circuit and the third chamber oil circuit respectively through opening and closing actions.
进一步地,所述第三腔油路上还并联设置有连通至所述油箱的第三溢流阀,所述第三溢流阀配置为当所述非对称液压缸的第三腔压力过载时能让油液从所述第三腔流入油箱。Further, a third relief valve connected to the oil tank is arranged in parallel on the oil circuit of the third chamber, and the third relief valve is configured to be able to Let the oil flow into the oil tank from the third cavity.
进一步地,所述控制器电连接所述第一电机驱动器和第二电机驱动器,所述第一电机驱动器和第二电机驱动器分别电连接至所述第一双向变转速伺服电机和第二双向变转速伺服电机,所述第一双向变转速伺服电机和第二双向变转速伺服电机适于分别对所述第一电机驱动器和第二电机驱动器提供速度反馈和电流反馈。Further, the controller is electrically connected to the first motor driver and the second motor driver, and the first motor driver and the second motor driver are respectively electrically connected to the first bidirectional variable speed servo motor and the second bidirectional variable speed servo motor. The speed servo motor, the first bidirectional variable speed servo motor and the second bidirectional variable speed servo motor are adapted to provide speed feedback and current feedback to the first motor driver and the second motor driver respectively.
有益效果:Beneficial effect:
1、该系统使用电储能单元与双向变转速伺服电机进行驱动和能量回收,让双向变转速伺服电机与双向液压泵马达相连控制流量与压力,通过控制器和电机驱动器控制电机的正反转来控制对称液压缸执行器的伸出和收回,通过控制器和电机驱动器控制电机正反转的速度来控制对称液压缸执行器的伸出和收回速度。1. The system uses an electric energy storage unit and a two-way variable speed servo motor for drive and energy recovery. The two-way variable speed servo motor is connected to the two-way hydraulic pump motor to control the flow and pressure, and the forward and reverse rotation of the motor is controlled by the controller and the motor driver. To control the extension and retraction of the symmetrical hydraulic cylinder actuator, the extension and retraction speed of the symmetrical hydraulic cylinder actuator is controlled by the controller and the motor driver to control the forward and reverse speed of the motor.
2、该系统应用的非对称缸有设置有第三腔单独直连一个小型泵控系统,能够根据工况对非对称缸进行单独的能量回收利用与负载力的驱动控制。通过对顺载工况和逆载工况的识别与两个伺服电机的单独控制能够实现伺服电机与电储能单元之间的能量交换从而实现能量的回收与利用,同时也可以更好地匹配工况进行负载力的输出。不同于传统的闭式泵控非对称缸系统,该新型闭式泵控非对称缸系统通过使用三腔液压缸解决了传统非对称缸闭式泵控系统中存在的流量补偿问题,且可以通过小型闭式泵控系统主动控制第三腔压力,辅助控制非对称缸的能量回收与作动,在能量利用效率、作动速度和输出力方面拥有巨大的提升。2. The asymmetric cylinder used in this system is equipped with a third chamber directly connected to a small pump control system, which can perform independent energy recovery and load force drive control on the asymmetric cylinder according to the working conditions. The energy exchange between the servo motor and the electric energy storage unit can be realized through the identification of the parallel load condition and the reverse load condition and the separate control of the two servo motors, so as to realize energy recovery and utilization, and can also better match Load force output in working condition. Different from the traditional closed pump-controlled asymmetric cylinder system, the new closed pump-controlled asymmetric cylinder system solves the flow compensation problem existing in the traditional asymmetric cylinder closed pump control system by using a three-chamber hydraulic cylinder, and can pass The small closed pump control system actively controls the pressure of the third chamber, assists in controlling the energy recovery and actuation of the asymmetric cylinder, and has greatly improved energy utilization efficiency, actuation speed and output force.
附图说明Description of drawings
图1是本发明实施例新型闭式泵控非对称缸系统及其控制原理图;Fig. 1 is a novel closed pump control asymmetric cylinder system and its control schematic diagram of the embodiment of the present invention;
图标:电储能单元1、第一双向变转速伺服电机2、第一双向液压泵马达3、油箱4、第一单向阀5、第二单向阀6、第一溢流阀7、第二溢流阀8、第一二位二通电磁阀9、第二二位二通电磁阀10、第三二位二通电磁阀11、磁致伸缩位移传感器12、非对称液压缸13、第四二位二通电磁阀14、第三溢流阀15、第二双向液压泵马达16、第二双向变转速伺服电机17、第二电机驱动器18、第一电机驱动器19、控制器20。Icons: electric energy storage unit 1, first two-way variable speed servo motor 2, first two-way hydraulic pump motor 3,
具体实施方式Detailed ways
实施例Example
结合图1,本实施例提供了一种电动工程机械的新型闭式泵控非对称缸系统,包括电储能单元1、油箱4,还包括:第一双向变转速伺服电机2、第一双向液压泵马达3、非对称液压缸13、第二双向液压泵马达16、第二双向变转速伺服电机17、第一电机驱动器19、第二电机驱动器18和控制器20;其中,所述非对称液压缸13适于连接系统外部负载,其包括有第一腔、第二腔和第三腔;With reference to Fig. 1, this embodiment provides a new type of closed-type pump-controlled asymmetric cylinder system for electric construction machinery, including an electric energy storage unit 1, a
所述第一双向液压泵马达3包括第一油口和第二油口,且第一油口与非对称液压缸13的所述第一腔连通形成第一腔油路,第二油口与非对称液压缸13的第二腔连通形成第二腔油路,所述非对称液压缸13的第三腔连通至所述第二双向液压泵马达16形成第三腔油路,且所述第二双向液压泵马达16连接至所述第二双向变转速伺服电机17,所述第二双向变转速伺服电17机电连接至所述第二电机驱动器18;所述第一双向变转速伺服电机2配置为能通过控制所述第一双向液压泵马达3的流量与压力而控制所述非对称液压缸13的作动方向与作动速度;The first two-way hydraulic pump motor 3 includes a first oil port and a second oil port, and the first oil port communicates with the first cavity of the asymmetric
所述电储能单元1同时连接所述第一双向变转速伺服电机2和第二双向变转速伺服电机17,且配置为当系统外部负载处于顺载工况时,所述第一双向变转速伺服电机2、第二双向变转速伺服电机17以及第一双向液压泵马达3、第二双向液压泵马达16能在外部负载的作用下转动以发电给所述电储能单元1以进行能量回收储存;当系统外部负载处于逆载工况时,所述电储能单元1能供电给所述控制器20和电机驱动器以驱动所述第一双向变转速伺服电机2和第二双向变转速伺服电机17转动;此时,所述控制器20和第二电机驱动器18配置为能根据系统外部负载的工作工况以驱动所述第二双向变转速伺服电机17带动所述第二双向液压泵马达16转动给予所述非对称缸的第三腔压力,实现非对称液压缸13的大负载输出。The electric energy storage unit 1 is simultaneously connected to the first bidirectional variable speed servo motor 2 and the second bidirectional variable
本实施例中,所述的电动工程机械可以是挖掘机、升降机等机械,为了方便描述,本实施例以挖掘机为例进行说明,但不局限于挖掘机。In this embodiment, the electric construction machine may be an excavator, a lift, etc. For convenience of description, this embodiment takes an excavator as an example, but is not limited to the excavator.
在本实施例中,所述非对称液压缸13还包括有磁致伸缩位移传感器12以及伸出杆,所述伸出杆活动连接至所述第一腔和第三腔,且适于与电动工程机械连接以承接系统外部负载;所述磁致伸缩位移传感器12连接所述控制器20和所述伸出杆,其配置为能收集所述伸出杆的位移数据,并将所述数据传递至所述控制器20。这里所述伸出杆用于承载负载,其工作原理为:In this embodiment, the asymmetric
当非对称液压缸13的伸出杆向上伸出且所受负载力向上时,第一双向变转速伺服电机2处于顺载工况(例如挖掘机动臂与地面接触支撑机身缓慢下落),非对称液压缸13的第一腔为高压腔,第二腔为低压腔,非对称液压缸13的伸出杆向上伸出,油液在系统外部负载的作用下由第一腔经过第一双向液压泵马达3流向第二腔同时带动第一双向液压泵马达3和第一双向变转速伺服电机2正向转动发电给电储能单元1完成电气能量的回收。第二双向变转速伺服电机17此时也处于顺载工况,油液在系统外部负载的作用下从油箱4流经第二双向液压泵马达16进入非对称液压缸13的第三腔,带动第二双向液压泵马达16和第二变转速伺服电机正向转动发电给电储能单元1完成能量的回收储存。When the extension rod of the asymmetric
当非对称液压缸13伸出杆向下缩回且所受负载力向上时,第一双向变转速伺服电机2处于逆载工况(例如挖掘机动臂与地面接触支撑机身缓慢抬起或者挖掘机动臂与地面接触并向下挖掘),此时,非对称液压缸13的第一腔为高压腔,第二腔为低压腔,电储能单元1供电在控制器20和第一电机驱动器19的控制下驱动第一双向变转速伺服电机2和第一双向液压泵马达3反向转动使油液由第二腔经过第一双向液压泵马达3流向第一腔推动非对称液压缸13伸出杆向下缩回。第二双向变转速伺服电机17此时也处于逆载工况,电储能单元1供电在控制器20和第二电机驱动器18的控制下驱动第二双向变转速伺服电机17和第二双向液压泵马达16反向转动,油液在第二双向液压泵马达16的作用下由非对称液压缸13的第三腔流经第二双向液压泵马达16流入油箱4,辅助非对称液压缸13伸出杆向下缩回;When the asymmetrical
当非对称液压缸13的伸出杆向下缩回且所受负载力向下时,第一双向变转速伺服电机2处于顺载工况(例如挖掘机动臂在空载或者负载状态下由高至低进行下放),此时,非对称液压缸13的第一腔为低压腔,第二腔为高压腔,非对称液压缸13的伸出杆向下缩回,油液在系统外部负载的作用下由第二腔经过第一双向液压泵马达3流向第一腔同时带动第一双向液压泵马达3和第一双向变转速伺服电机2反向转动发电给电储能单元1完成电气能量的回收。第二双向变转速伺服电机17此时也处于顺载工况,油液在系统外部负载的作用下从非对称液压缸13第三腔流经第二双向液压泵马达16进入油箱4,带动第二双向液压泵马达16和第二变转速伺服电机反向转动发电给电储能单元1完成能量的回收储存;When the extension rod of the asymmetrical
当非对称液压缸13伸出杆向上伸出且所受负载力向下时,第一双向变转速伺服电机2处于逆载工况(例如挖掘机动臂在空载或者负载状态下由低至高进行抬升),非对称液压缸13的第一腔为低压腔,第二腔为高压腔,电储能单元1供电在控制器20和第一电机驱动器19的控制下驱动第一双向变转速伺服电机2和第一双向液压泵马达3正向转动使油液由第一腔经过第一双向液压泵马达3流向第二腔推动非对称液压缸13伸出杆向上伸出。此时,第二双向变转速伺服电机17此时也处于逆载工况,电储能单元1供电在控制器20和第二电机驱动器18的控制下驱动第二双向变转速伺服电机17和第二双向液压泵马达16正向转动,油液在第二双向液压泵马达16的作用下由油箱4经第二双向液压泵马达16流入非对称液压缸13第三腔,辅助非对称液压缸13伸出杆向上伸出。When the extension rod of the asymmetric
本发明实施例中,设置有小型闭式泵控系统,所述小型闭式泵控系统包括所述第四二位二通电磁阀14、第三溢流阀15、第二双向液压泵马达16、第二双向变转速伺服电机17和第二电机驱动器18。所述第三溢流阀15并联设置所述第三腔油路上,且连通至所述油箱4,所述第三溢流阀15配置为当所述非对称液压缸13的第三腔压力过载时能让油液从所述第三腔流入油箱4。非对称液压缸13的第三腔单独直连小型闭式泵控系统,当非对称液压缸13第三腔压力过载时第三溢流阀15工作让油液从非对称液压缸13第三腔流入油箱4,根据顺载和逆载工况,控制器20和第二电机驱动器18会联合控制第二双向变转速伺服电机17和第二双向液压泵马达16的转速和转向及发电等。In the embodiment of the present invention, a small closed pump control system is provided, and the small closed pump control system includes the fourth two-position two-
在本实施例中,所述第一双向液压泵马达3的第一腔油路和第二腔油路上分别并联设置有连通至所述油箱4的第一单向阀5和第二单向阀6,且在所述第一单向阀5和第二单向阀6上分别并联设置有连通至所述油箱4的第一溢流阀7和第二溢流阀8。当挖掘机动臂伸出(缩回)到最大位置或者负载过大导致该新型闭式泵控非对称缸系统内部压力过高时,油液会经由第一溢流阀7和第二溢流阀8流入油箱4实现系统的过载保护防止系统和元部件损坏;同时当该新型闭式泵控非对称缸系统内部流量不足时油箱4中的液压油会经由第一单向阀5和第二单向阀6流入该系统从而对非对称液压缸13的第一腔或第二腔补充油液。In this embodiment, the first one-way valve 5 and the second one-way valve connected to the
所述第一双向液压泵马达3上还并联设置有第一二位二通电磁阀9,所述第一二位二通电磁阀9配置在所述非对称液压缸13的第一腔油路和第二腔油路之间且处于常闭位置。当挖掘机使用完毕或者该新型闭式泵控非对称缸系统损坏无法正常工作时,可主动操控使用第一二位二通电磁阀9对非对称液压缸13进行卸荷让非对称液压缸13伸出杆回到初始位置,控制非对称液压缸13第一腔和第二腔压力平衡防止系统损坏。The first two-way hydraulic pump motor 3 is also provided with a first two-position two-way solenoid valve 9 in parallel, and the first two-position two-way solenoid valve 9 is arranged in the first cavity oil circuit of the asymmetric
在优选实施例中,所述第一腔油路上设置有第二二位二通电磁阀10且处于常开位置,所述第二腔油路上设置有第三二位二通电磁阀11且处于常开位置,所述第三腔油路上设置有第四二位二通电磁阀14且处于常开位置;所述第二二位二通电磁阀10、第三二位二通电磁阀11、第四二位二通电磁阀14配置为能分别通过开闭动作切换所述第一腔油路、第二腔油路和第三腔油路的通断。在断电时,所述非对称液压缸13与第一腔油路、第二腔油路和小型闭式泵控系统全部连通保证该新型闭式泵控非对称缸系统能够正常工作。当挖掘机动臂因工况需要悬停在某一位置时,系统给电让第二二位二通电磁阀10、第三二位二通电磁阀11、第四二位二通电磁阀14同时切换到闭合位置从而切断第一腔油路、第二腔油路和小型泵控系统让非对称液压缸13处于保压状态。In a preferred embodiment, the second two-position two-
所述控制器20电连接所述第一电机驱动器19和第二电机驱动器18,所述第一电机驱动器19和第二电机驱动器18分别电连接至所述第一双向变转速伺服电机2和第二双向变转速伺服电机17,所述第一双向变转速伺服电机2和第二双向变转速伺服电机17适于分别对所述第一电机驱动器19和第二电机驱动器18提供速度反馈和电流反馈。The
该新型闭式泵控非对称缸系统主要通过控制第一双向变转速伺服电机2、第二双向变转速伺服电机17的转向和转速来控制非对称液压缸13的作动方向和作动速度。该新型闭式泵控非对称缸系统的控制系统包括控制器20和第一电机驱动器19、第二电机驱动器18,给控制器20输入一个目标信号,控制器20会自动分析处理数据给第一电机驱动器19、第二电机驱动器18从而控制第一双向变转速电机、第二双向变转速电机的转向和转速,同时根据安装在非对称液压缸13上的磁致伸缩位移传感器12收集位移和速度信号反馈数据给控制器20完成负反馈控制。控制器20会根据挖掘机工况和工作模式单独控制第一双向变转速伺服电机2和第二双向变转速伺服电机17来达到最佳工作性能。The new closed pump-controlled asymmetric cylinder system mainly controls the actuating direction and actuating speed of the asymmetric
本发明实施例中的新型闭式泵控非对称缸系统能够回收系统在顺载工况下的能量,通过双向液压泵马达和双向变转速伺服电机发电给电储能单元1进行能量储存,在逆载工况下电储能单元1供电给双向变转速伺服电机和双向液压泵马达进行能量利用。同时该系统的非对称液压缸13有第三个液压腔直连一个小型闭式泵控系统,通过单独的控制进行能量回收与利用,同时可以根据工况单独驱动小型闭式泵控系统主动控制流量和压力辅助控制非对称液压缸13执行器从而提高系统使用性能。通过本发明,提高了电动工程机械动臂的能量利用效率,实现了对工作过程中浪费的能量进行回收与利用,同时提高动臂的负载能力和工作性能。The new closed-type pump-controlled asymmetric cylinder system in the embodiment of the present invention can recover the energy of the system under the parallel load condition, and generate electricity for the electric energy storage unit 1 through the bidirectional hydraulic pump motor and the bidirectional variable speed servo motor for energy storage. Under the reverse load condition, the electric energy storage unit 1 supplies power to the bidirectional variable speed servo motor and the bidirectional hydraulic pump motor for energy utilization. At the same time, the asymmetric
应当理解的是:以上仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。It should be understood that: the above are only preferred embodiments of the present invention, and the scope of protection of the present invention is not limited to the above examples, and all technical solutions under the idea of the present invention belong to the scope of protection of the present invention.
上面对实施方式中所使用的附图介绍仅示出了本发明的某些实施例,不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。The above description of the drawings used in the implementation mode only shows some embodiments of the present invention, and should not be regarded as limiting the scope. Under the premise, other related drawings can also be obtained based on these drawings.
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CN116989037A (en) * | 2023-08-07 | 2023-11-03 | 重庆大学 | Pump control system and control method for energy recovery |
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CN116556465A (en) * | 2023-06-30 | 2023-08-08 | 华侨大学 | Electric hydrostatic actuator system for electric excavator and engineering machinery |
CN116989037A (en) * | 2023-08-07 | 2023-11-03 | 重庆大学 | Pump control system and control method for energy recovery |
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