CN108591144B - Distributed direct-drive excavator hydraulic system with motor-driven dual quantitative pumps and dual accumulators - Google Patents
Distributed direct-drive excavator hydraulic system with motor-driven dual quantitative pumps and dual accumulators Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/08—Servomotor systems without provision for follow-up action; Circuits therefor with only one servomotor
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02F—DREDGING; SOIL-SHIFTING
- E02F9/00—Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
- E02F9/20—Drives; Control devices
- E02F9/22—Hydraulic or pneumatic drives
- E02F9/2217—Hydraulic or pneumatic drives with energy recovery arrangements, e.g. using accumulators, flywheels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/024—Installations or systems with accumulators used as a supplementary power source, e.g. to store energy in idle periods to balance pump load
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/04—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
- F15B13/08—Assemblies of units, each for the control of a single servomotor only
- F15B13/0803—Modular units
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/02—Servomotor systems with program control derived from a store or timing device; Control devices therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/14—Energy-recuperation means
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/16—Mechanical energy storage, e.g. flywheels or pressurised fluids
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- Engineering & Computer Science (AREA)
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Abstract
Description
技术领域technical field
本发明涉及挖掘机领域,特别是一种挖掘机的液压系统。The invention relates to the field of excavators, in particular to a hydraulic system of the excavator.
背景技术Background technique
液压挖掘机作为工程机械中最常用的机械,其存在耗油高、排放差、能量利用率低缺点。在能源短缺和环境污染问题日趋严重形势下,如何实现挖掘机的节能和降低排放,越来越受到人们重视,成为目前研究的热点。As the most commonly used machinery in construction machinery, hydraulic excavators have the disadvantages of high fuel consumption, poor emissions, and low energy utilization. Under the situation of energy shortage and environmental pollution becoming more and more serious, how to realize the energy saving and emission reduction of excavators has attracted more and more attention, and has become a hot research topic at present.
当前挖掘机仍采用发动机-变量泵-多路阀-执行器的驱动系统。由于节能环保要求,部分研究采用普通电机替代发动机,但系统效率仍有待提高。随着交流伺服电动机的相继研制成功,伺服电机-定量液压泵/马达-液压阀-执行器已开展工程应用,如注塑机。这些液压系统节能方法在提高效率方面起到了重要的作用。The current excavator still uses the driving system of engine-variable pump-multi-way valve-actuator. Due to the requirements of energy saving and environmental protection, some studies have used ordinary motors to replace engines, but the system efficiency still needs to be improved. With the successive development of AC servo motors, servo motors-quantitative hydraulic pumps/motors-hydraulic valves-actuators have been used in engineering applications, such as injection molding machines. These hydraulic system energy saving methods play an important role in improving efficiency.
发明专利CN201110453095“一种全电动伺服挖掘机”(公开日为2013-07-03),采用交流伺服电动机与滚珠丝杠相结合的电-机传动与伺服系统,它的优点是电能直接变换为机械能、系统简单耗能少、占用空间小。但在要求低速大转矩、大出力的工况时,这种电-机传动与伺服系统要加上减速器才能完成传动任务,使系统复杂化,有时即使加上减速器仍不能满足要求。Invention patent CN201110453095 "An all-electric servo excavator" (public date: 2013-07-03) adopts an electric-mechanical drive and servo system combining an AC servo motor and a ball screw. Its advantages are that electric energy is directly converted into mechanical energy, the system is simple, consumes less energy, and occupies a small space. However, when low-speed, high-torque, and high-efficiency working conditions are required, this kind of motor-machine transmission and servo system needs to add a reducer to complete the transmission task, which makes the system complicated, and sometimes even adding a reducer still cannot meet the requirements.
发明专利CN201610406357“全电驱动的液压挖掘机动力系统”(公开日为2016-10-12),控制各个伺服电机的转速大小和转速方向,从而来控制与其连接的双向定量泵的输出流量的大小和方向,最终完成对各个液压执行元件的速度控制。①该系统采用伺服电机驱动双向定量泵来控制对称液压缸,液压缸活塞侧的有效面积减小,使得活塞伸出时输出力大幅度减小。②当系统压力较高时,驱动定量泵所需的力矩较大,对电机性能要求高,例如,转矩、功率范围要求宽。③该系统无法回收负值负载回馈的能量。Invention patent CN201610406357 "All-electric drive hydraulic excavator power system" (public date: 2016-10-12), controls the speed and direction of each servo motor, thereby controlling the size and direction of the output flow of the bidirectional quantitative pump connected to it, and finally completes the speed control of each hydraulic actuator. ①The system uses a servo motor to drive a two-way quantitative pump to control a symmetrical hydraulic cylinder. The effective area on the piston side of the hydraulic cylinder is reduced, so that the output force is greatly reduced when the piston is extended. ②When the system pressure is high, the torque required to drive the fixed displacement pump is relatively large, which requires high performance of the motor, for example, a wide range of torque and power. ③The system cannot recover the energy fed back by negative loads.
发明内容Contents of the invention
本发明要解决的技术问题,在于提供一种电机驱动双定量泵双蓄能器的分布式直驱挖掘机液压系统,避免了系统的节流损失和溢流损失,系统效率高,实现节能、减排和降噪。The technical problem to be solved by the present invention is to provide a distributed direct-drive excavator hydraulic system with motor-driven dual quantitative pumps and dual accumulators, which avoids throttling loss and overflow loss of the system, has high system efficiency, and realizes energy saving, emission reduction and noise reduction.
本发明是这样实现的:电机驱动双定量泵双蓄能器的分布式直驱挖掘机液压系统,包括控制器,还包括至少一液压模块;每所述液压模块包括液压缸、第一双向定量泵、第二双向定量泵、第一蓄能器、第二蓄能器、三位三通控制阀、驱动器以及驱动电机;The present invention is realized in the following way: the hydraulic system of the distributed direct-drive excavator with motor-driven double quantitative pumps and double accumulators includes a controller and at least one hydraulic module; each hydraulic module includes a hydraulic cylinder, a first bidirectional quantitative pump, a second bidirectional quantitative pump, a first accumulator, a second accumulator, a three-position three-way control valve, a driver, and a drive motor;
所述液压缸包括缸体、活塞和活塞杆,所述活塞杆的一端固定连接于所述活塞,所述活塞气密性可滑动的连接于所述缸体内,且所述活塞将所述缸体内部分为第一腔室和第二腔室;The hydraulic cylinder includes a cylinder, a piston and a piston rod, one end of the piston rod is fixedly connected to the piston, the piston is airtight and slidably connected to the cylinder, and the piston divides the cylinder into a first chamber and a second chamber;
所述三位三通控制阀包括第一接油口、第一液控控制油口、第二接油口、第二液控控制油口以及第三接油口;The three-position three-way control valve includes a first oil connection port, a first hydraulic control control oil port, a second oil connection port, a second hydraulic control control oil port and a third oil connection port;
所述第一双向定量泵包括第一泄油口、第一端口和第二端口;The first bidirectional quantitative pump includes a first drain port, a first port and a second port;
所述第二双向定量泵包括第二泄油口、第三端口和第四端口;The second bidirectional quantitative pump includes a second oil drain port, a third port and a fourth port;
所述第二端口和所述第四端口并联后连接于所述第二蓄能器;所述第一端口、第一接油口以及第一液控控制油口并联后连通所述第一腔室;所述第三端口、第二接油口以及第二液控控制油口并联后连通所述第二腔室;所述第三接油口连接于所述第一蓄能器;所述第一泄油口连接于所述第二端口和第四端口之间,所述第二泄油口连接于所述第四端口和第二蓄能器之间,The second port and the fourth port are connected in parallel to the second accumulator; the first port, the first oil connection port and the first hydraulic control control port are connected in parallel to the first chamber; the third port, the second oil connection port and the second hydraulic control control port are connected in parallel to the second chamber; the third oil connection port is connected to the first accumulator;
所述第一双向定量泵和第二双向定量泵分别连接于所述驱动电机,实现同步运动;所述驱动器通信连接于所述控制器。The first bidirectional quantitative pump and the second bidirectional quantitative pump are respectively connected to the driving motor to realize synchronous movement; the driver is connected to the controller through communication.
进一步地,还包括电源装置,所述驱动器、控制器分别电连接于所述电源装置。Further, a power supply device is also included, and the driver and the controller are respectively electrically connected to the power supply device.
进一步地,每所述液压模块还包括第一控制阀和第二控制阀,所述第一端口、第一接油口以及第一液控控制油口并联后依次连接于所述第一控制阀、所述第一腔室;所述第三端口、第二接油口以及第二液控控制油口并联后依次连接于所述第二控制阀、所述第二腔室;所述第一控制阀、第二控制阀还分别通信连接于所述控制器。Further, each hydraulic module further includes a first control valve and a second control valve, the first port, the first oil connection port and the first hydraulic control control port are connected in parallel and sequentially connected to the first control valve and the first chamber; the third port, the second oil connection port and the second hydraulic control control port are connected in parallel and sequentially connected to the second control valve and the second chamber; the first control valve and the second control valve are also connected to the controller through communication.
进一步地,所述第一控制阀、第二控制阀分别为二位二通电磁阀。Further, the first control valve and the second control valve are respectively two-position two-way solenoid valves.
进一步地,所述第一控制阀、第二控制阀分别为二位二通插装阀。Further, the first control valve and the second control valve are respectively two-position two-way cartridge valves.
进一步地,每所述液压模块还包括第一单向阀、第二单向阀、第一安全阀以及第二安全阀;Further, each hydraulic module further includes a first one-way valve, a second one-way valve, a first safety valve and a second safety valve;
所述第一单向阀的入口和所述第一安全阀的出口并联后并联于所述第二端口,所述第一单向阀的出口和所述第一安全阀的入口并联后连接于所述第一控制阀和所述第一腔室之间;The inlet of the first one-way valve and the outlet of the first safety valve are connected in parallel to the second port, and the outlet of the first one-way valve and the inlet of the first safety valve are connected in parallel and connected between the first control valve and the first chamber;
所述第二单向阀的入口和所述第二安全阀的出口并联后连接于所述第二蓄能器,所述第二单向阀的出口和所述第二安全阀的入口并联后连接于所述第二控制阀和所述第二腔室之间。The inlet of the second one-way valve and the outlet of the second safety valve are connected in parallel to the second accumulator, and the outlet of the second one-way valve and the inlet of the second safety valve are connected in parallel and connected between the second control valve and the second chamber.
进一步地,所述三位三通控制阀为三位三通液控阀。Further, the three-position three-way control valve is a three-position three-way hydraulic control valve.
进一步地,所述三位三通控制阀为三位三通插装阀。Further, the three-position three-way control valve is a three-position three-way cartridge valve.
进一步地,所述驱动电机为伺服电机,所述驱动器为伺服驱动器。Further, the driving motor is a servo motor, and the driver is a servo driver.
进一步地,所述液压模块的数量为三个。Further, the number of the hydraulic modules is three.
本发明具有如下优点:本发明通过所述控制器输入信号给所述驱动器,再通过所述驱动器控制每所述液压模块中的驱动电机的转速和方向,来实现对所述液压缸的控制,避免了系统的节流损失和溢流损失,系统效率高,主回路很短且没有节流元件,因此压力损失少、发热量少,不需要冷却装置同时采用两个蓄能器,其中所述第二蓄能器用于替代油箱;所述第一蓄能器用于当所述第一双向定量泵和第二双向定量泵的排量比与所述第一腔室和第二腔室的有效面积比不一致时,用于平衡所述第一腔室和第二腔室的流量,解决了所述第一双向定量泵和第二双向定量泵的排量比无法精确匹配所述第一腔室和第二腔室的有效面积比的问题。The present invention has the following advantages: the present invention inputs signals to the driver through the controller, and then controls the speed and direction of the drive motor in each hydraulic module through the driver to realize the control of the hydraulic cylinder, avoiding the throttling loss and overflow loss of the system, the system efficiency is high, the main circuit is very short and there is no throttling element, so the pressure loss is small and the heat generation is small, and no cooling device is used. Two accumulators are used at the same time, wherein the second accumulator is used to replace the oil tank; When the ratio is inconsistent with the effective area ratio of the first chamber and the second chamber, it is used to balance the flow of the first chamber and the second chamber, and solves the problem that the displacement ratio of the first bidirectional quantitative pump and the second bidirectional quantitative pump cannot accurately match the effective area ratio of the first chamber and the second chamber.
附图说明Description of drawings
下面参照附图结合实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the embodiments with reference to the accompanying drawings.
图1为本发明所述的液压系统的一实施例的原理图。Fig. 1 is a schematic diagram of an embodiment of the hydraulic system of the present invention.
图2为本发明所述的液压模块在工况一时油液的运行原理图。Fig. 2 is a schematic diagram of the oil operation of the hydraulic module in the first working condition according to the present invention.
图3为本发明所述的液压模块在工况二时油液的运行原理图。Fig. 3 is a schematic diagram of the operation principle of the hydraulic module in the second working condition of the hydraulic module according to the present invention.
图4为本发明所述的液压模块在工况三时油液的运行原理图。Fig. 4 is a schematic diagram of the operation principle of the oil in the hydraulic module according to the present invention in the third working condition.
图5为本发明所述的液压模块在工况四时油液的运行原理图。Fig. 5 is a schematic diagram of the operation principle of the oil in the hydraulic module according to the present invention in working condition four.
图6为本发明所述的液压模块在工况五时油液的运行原理图。Fig. 6 is a schematic diagram of the operation principle of oil in the hydraulic module according to the present invention in working condition five.
图7为本发明所述的液压模块在工况六时油液的运行原理图。Fig. 7 is a schematic diagram of the operation principle of the oil in the hydraulic module of the present invention under working condition six.
图8为本发明所述的液压模块在工况七时油液的运行原理图。Fig. 8 is a schematic diagram of the operation principle of the oil in the hydraulic module according to the present invention in working condition 7.
图9为本发明所述的液压模块在工况八时油液的运行原理图。Fig. 9 is a schematic diagram of the operation principle of the hydraulic module of the present invention in working condition eight.
图10为本发明的效果示意图。Fig. 10 is a schematic diagram of the effect of the present invention.
图中:100、控制器;200、液压模块;201、液压缸;2011、缸体;2012、活塞;2013、活塞杆;202、第一双向定量泵;2021、第一端口;2022、第二端口;2023、第一泄油口;203、第二双向定量泵;2031、第三端口;2032、第四端口;2033、第二泄油口;204、第一蓄能器;205、第二蓄能器;206、三位三通控制阀;2061、第一接油口;2062、第一液控控制油口;2063、第二接油口;2064、第二液控控制油口;2065、第三接油口;207、驱动器;208、驱动电机;209、第一控制阀;210、第二控制阀;211、第一单向阀;212、第二单向阀;213、第一安全阀;214、第二安全阀;300、动臂;400、斗杆;500、铲斗;600、电源装置;700、第一腔室;800、第二腔室。In the figure: 100, controller; 200, hydraulic module; 201, hydraulic cylinder; 2011, cylinder body; 2012, piston; 2013, piston rod; 202, first bidirectional quantitative pump; 2021, first port; 2022, second port; 205, the second accumulator; 206, the three-position three-way control valve; 2061, the first oil connection port; 2062, the first hydraulic control control oil port; 2063, the second oil connection port; 2064, the second hydraulic control control oil port; 2065, the third oil connection port; Valve; 213, first safety valve; 214, second safety valve; 300, boom; 400, stick; 500, bucket; 600, power supply unit; 700, first chamber; 800, second chamber.
具体实施方式Detailed ways
请参阅图1至10所示,本发明提供一种电机驱动双定量泵双蓄能器的分布式直驱挖掘机液压系统,包括控制器100,还包括至少一液压模块200;每所述液压模块200包括液压缸201、第一双向定量泵202、第二双向定量泵203、第一蓄能器204、第二蓄能器205、三位三通控制阀206、驱动器207以及驱动电机208;1 to 10, the present invention provides a distributed direct-drive excavator hydraulic system with motor-driven double constant pumps and double accumulators, including a controller 100 and at least one hydraulic module 200; each hydraulic module 200 includes a hydraulic cylinder 201, a first bidirectional quantitative pump 202, a second bidirectional quantitative pump 203, a first accumulator 204, a second accumulator 205, a three-position three-way control valve 206, a driver 207 and a drive motor 208;
所述液压缸201包括缸体2011、活塞2012和活塞杆2013,所述活塞杆2013的一端固定连接于所述活塞2012,所述活塞2012气密性可滑动的连接于所述缸体2011内,且所述活塞2012将所述缸体2011内部分为第一腔室700和第二腔室800;The hydraulic cylinder 201 includes a cylinder body 2011, a piston 2012 and a piston rod 2013, one end of the piston rod 2013 is fixedly connected to the piston 2012, the piston 2012 is airtightly and slidably connected to the cylinder body 2011, and the piston 2012 divides the interior of the cylinder body 2011 into a first chamber 700 and a second chamber 800;
所述三位三通控制阀206包括第一接油口2061、第一液控控制油口2062、第二接油口2063、第二液控控制油口2064以及第三接油口2065;The three-position three-way control valve 206 includes a first oil connection port 2061, a first hydraulic control control port 2062, a second oil connection port 2063, a second hydraulic control control port 2064 and a third oil connection port 2065;
所述第一双向定量泵202包括第一泄油口2023、第一端口2021和第二端口2022;The first bidirectional quantitative pump 202 includes a first drain port 2023, a first port 2021 and a second port 2022;
所述第二双向定量泵203包括第二泄油口2033、第三端口2031和第四端口2032;The second bidirectional quantitative pump 203 includes a second oil drain port 2033, a third port 2031 and a fourth port 2032;
所述第二端口2022和所述第四端口2032并联后连接于所述第二蓄能器205;所述第一端口2021、第一接油口2061以及第一液控控制油口2062并联后连通所述第一腔室700;所述第三端口2031、第二接油口2063以及第二液控控制油口2064并联后连通所述第二腔室800;所述第三接油口2065连接于所述第一蓄能器204;所述第一泄油口2023连接于所述第二端口2022和第四端口2032之间,所述第二泄油口2033连接于所述第四端口2032和第二蓄能器205之间,可以防止所述第一双向定量泵202或第二双向定量泵203压力过高而发生壳体破裂,保证了安全性;The second port 2022 and the fourth port 2032 are connected in parallel to the second accumulator 205; the first port 2021, the first oil connection port 2061 and the first hydraulic control control port 2062 are connected in parallel to connect to the first chamber 700; the third port 2031, the second oil connection port 2063 and the second hydraulic control control port 2064 are connected in parallel to the second chamber 800; the third oil connection port 2065 is connected to the first accumulator The energy device 204; the first oil drain port 2023 is connected between the second port 2022 and the fourth port 2032, and the second oil drain port 2033 is connected between the fourth port 2032 and the second accumulator 205, which can prevent the first bidirectional quantitative pump 202 or the second bidirectional quantitative pump 203 from being overpressured and cause the shell to rupture, thereby ensuring safety;
所述第一双向定量泵202和第二双向定量泵203分别连接于所述驱动电机208,实现同步运动;所述驱动器207通信连接于所述控制器100。The first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 are respectively connected to the drive motor 208 to realize synchronous movement; the driver 207 is connected to the controller 100 by communication.
在具体实施中,所述液压缸201为非对称液压缸201,所述活塞杆2013连接于应用负载。本发明通过所述控制器100输入信号给所述驱动器207,再通过所述驱动器207控制每所述液压模块200中的驱动电机208的转速和方向,进而控制所述第一双向定量泵202和第二双向定量泵203的流量和流向,最终实现对所述液压缸201的控制。In a specific implementation, the hydraulic cylinder 201 is an asymmetric hydraulic cylinder 201, and the piston rod 2013 is connected to an applied load. In the present invention, the controller 100 inputs signals to the driver 207, and then controls the rotational speed and direction of the drive motor 208 in each hydraulic module 200 through the driver 207, and then controls the flow rate and flow direction of the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203, and finally realizes the control of the hydraulic cylinder 201.
将所述第一双向定量泵202、第二双向定量泵203分别和驱动电机208直接连接,来独立驱动所述液压缸201,不仅实现所述第一腔室700和第二腔室800流量的基本匹配,还避免了节流损失和溢流损失,系统效率高。The first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 are directly connected to the driving motor 208 to independently drive the hydraulic cylinder 201, which not only realizes the basic matching of the flow rates of the first chamber 700 and the second chamber 800, but also avoids throttling loss and overflow loss, and the system efficiency is high.
用导线代替液压管路传递动力的分布式智能控制,使得本发明的主回路很短且没有节流元件,因此压力损失少、发热量少,不需要冷却装置。The distributed intelligent control of power transmission by wires instead of hydraulic pipelines makes the main circuit of the invention very short and has no throttling elements, so the pressure loss is small, the calorific value is small, and no cooling device is needed.
相比传统液压系统,本发明采用闭式系统用油少、所需所述第一蓄能器204和第二蓄能器205的容积很小,可以把每所述液压模块200做成液压包形式。Compared with the traditional hydraulic system, the present invention adopts a closed system that uses less oil, and the required volumes of the first accumulator 204 and the second accumulator 205 are small, and each hydraulic module 200 can be made into a hydraulic pack.
采用所述驱动电机208代替传统技术中的发动机驱动变量泵,系统效率大大提高,实现节能、减排和降噪。传统系统开机工作后,执行机构即使不工作也不停机,电机和油泵照常运行,耗能大。而本发明所述液压缸201需要工作时,所述驱动电机208即运转,所述液压缸201不工作时,所述驱动电机208即停转,实现按需驱动,节约电能。The drive motor 208 is used to replace the engine-driven variable pump in the traditional technology, the system efficiency is greatly improved, and energy saving, emission reduction and noise reduction are realized. After the traditional system starts to work, the actuator will not stop even if it is not working, and the motor and oil pump will run as usual, which consumes a lot of energy. In the present invention, when the hydraulic cylinder 201 needs to work, the driving motor 208 runs, and when the hydraulic cylinder 201 does not work, the driving motor 208 stops, so as to realize on-demand driving and save electric energy.
本发明采用了两个蓄能器,其中所述第二蓄能器205用于替代油箱,并且由于所述液压缸201为非对称液压缸201,导致所述第一腔室700和第二腔室800具有有效面积差,此时所述第二蓄能器205还起平衡流量的作用;而所述第一蓄能器204用于当所述第一双向定量泵202和第二双向定量泵203的排量比与所述第一腔室700和第二腔室800的有效面积比不一致时,用于平衡所述第一腔室700和第二腔室800的流量,解决了所述第一双向定量泵202和第二双向定量泵203的排量比无法精确匹配所述第一腔室700和第二腔室800的有效面积比的问题。The present invention adopts two accumulators, wherein the second accumulator 205 is used to replace the oil tank, and because the hydraulic cylinder 201 is an asymmetric hydraulic cylinder 201, the first chamber 700 and the second chamber 800 have an effective area difference, and the second accumulator 205 also plays the role of balancing flow; When the effective area ratio is inconsistent, it is used to balance the flow of the first chamber 700 and the second chamber 800, solving the problem that the displacement ratio of the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 cannot accurately match the effective area ratio of the first chamber 700 and the second chamber 800.
且在具体实施中,所述第一双向定量泵202和第二双向定量泵203分别可以作为泵和马达,此时本发明还为负载回馈的势能进行回收利用提供了条件。And in a specific implementation, the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 can be used as a pump and a motor respectively. At this time, the present invention also provides conditions for recycling the potential energy fed back by the load.
在具体实施中,优选的一实施例:还包括电源装置600,所述驱动器207、控制器100分别电连接于所述电源装置600,在负值负载的情况下,所述第一双向定量泵202和第二双向定量泵203作为马达使用,可以将此时负载回馈的势能转化为电能存储到所述电源装置600中,实现对负值负载时的能量进行回收利用,节约电能。In a specific implementation, a preferred embodiment further includes a power supply device 600, the driver 207 and the controller 100 are respectively electrically connected to the power supply device 600, and in the case of a negative load, the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 are used as motors, and the potential energy fed back by the load at this time can be converted into electrical energy and stored in the power supply device 600, so as to realize the energy recovery and utilization of negative load and save electric energy.
每所述液压模块200还包括第一控制阀209和第二控制阀210,所述第一端口2021、第一接油口2061以及第一液控控制油口2062并联后依次连接于所述第一控制阀209、所述第一腔室700;所述第三端口2031、第二接油口2063以及第二液控控制油口2064并联后依次连接于所述第二控制阀210、所述第二腔室800;所述第一控制阀209、第二控制阀210还分别通信连接于所述控制器100,由所述控制器100控制所述第一控制阀209和第二控制阀210的通或闭。通过所述第一控制阀209、第二控制阀210将所述液压缸201锁定,避免由于所述第一双向定量泵202或第二双向定量泵203的泄漏而引起的滑动。Each hydraulic module 200 also includes a first control valve 209 and a second control valve 210, the first port 2021, the first oil connection port 2061 and the first hydraulic control control port 2062 are connected in parallel and then connected to the first control valve 209 and the first chamber 700; The first control valve 209 and the second control valve 210 are also communicatively connected to the controller 100 , and the controller 100 controls the opening or closing of the first control valve 209 and the second control valve 210 . The hydraulic cylinder 201 is locked by the first control valve 209 and the second control valve 210 to avoid sliding caused by the leakage of the first bidirectional quantitative pump 202 or the second bidirectional quantitative pump 203 .
所述第一控制阀209、第二控制阀210分别为二位二通电磁阀。小流量时采用二位二通电磁阀,在实际运用中主要使用在微型挖掘机中。The first control valve 209 and the second control valve 210 are respectively two-position two-way solenoid valves. When the flow rate is small, a two-position two-way solenoid valve is used, which is mainly used in miniature excavators in practical applications.
所述第一控制阀209、第二控制阀210分别为二位二通插装阀。大流量时采用二位二通插装阀,在实际运用中主要使用在小、中、大型挖掘机。The first control valve 209 and the second control valve 210 are respectively two-position two-way cartridge valves. Two-position two-way cartridge valves are used for large flows, and are mainly used in small, medium and large excavators in practical applications.
每所述液压模块200还包括第一单向阀211、第二单向阀212、第一安全阀213以及第二安全阀214;Each hydraulic module 200 also includes a first one-way valve 211, a second one-way valve 212, a first safety valve 213 and a second safety valve 214;
所述第一单向阀211的入口和所述第一安全阀213的出口并联后并联于所述第二端口2022,所述第一单向阀211的出口和所述第一安全阀213的入口并联后连接于所述第一控制阀209和所述第一腔室700之间;The inlet of the first one-way valve 211 and the outlet of the first safety valve 213 are connected in parallel to the second port 2022, and the outlet of the first one-way valve 211 and the inlet of the first safety valve 213 are connected in parallel and connected between the first control valve 209 and the first chamber 700;
所述第二单向阀212的入口和所述第二安全阀214的出口并联后连接于所述第二蓄能器205,所述第二单向阀212的出口和所述第二安全阀214的入口并联后连接于所述第二控制阀210和所述第二腔室800之间。通过所述第一单向阀211和第一安全阀213组合,或第二单向阀212和第二安全阀214组合,在低压时防止吸空现象发生,在高压时进行泄压,将多余的油液储存到所述第二蓄能器205中,具体为,当所述第一腔室700或第二腔室800的压力低时,对应的所述第一单向阀211或第二单向阀212导通,油液从所述第二蓄能器205中补充到所述第一腔室700或第二腔室800中;当所述第一腔室700或第二腔室800的压力过高时,此时对应的所述第一安全阀213或第二安全阀214导通,进行泄压,将多余的油液流入到所述第二蓄能器205中,保证安全性。The inlet of the second one-way valve 212 and the outlet of the second safety valve 214 are connected in parallel to the second accumulator 205 , and the outlet of the second one-way valve 212 and the inlet of the second safety valve 214 are connected in parallel and connected between the second control valve 210 and the second chamber 800 . Through the combination of the first one-way valve 211 and the first safety valve 213, or the combination of the second one-way valve 212 and the second safety valve 214, the phenomenon of cavitation is prevented at low pressure, and the pressure is released at high pressure, so that excess oil is stored in the second accumulator 205, specifically, when the pressure of the first chamber 700 or the second chamber 800 is low, the corresponding first one-way valve 211 or second one-way valve 212 conducts, and the oil flows from the second accumulator 20 5 in the first chamber 700 or the second chamber 800; when the pressure of the first chamber 700 or the second chamber 800 is too high, the corresponding first safety valve 213 or the second safety valve 214 is turned on at this time to release the pressure, and the excess oil flows into the second accumulator 205 to ensure safety.
所述三位三通控制阀206为三位三通液控阀。The three-position three-way control valve 206 is a three-position three-way hydraulic control valve.
所述三位三通控制阀206为三位三通插装阀。The three-position three-way control valve 206 is a three-position three-way cartridge valve.
所述驱动电机208为伺服电机208,所述驱动器207为伺服驱动器207,可使控制速度精度非常准确。The driving motor 208 is a servo motor 208, and the driver 207 is a servo driver 207, which can make the control speed very accurate.
所述液压模块200的数量为三个。将三个所述液压模块200各自的活塞杆2013分别一一对应连接于挖掘机的动臂300、斗杆400、铲斗500,实现三者分别独立驱动,方便控制,同时极大程度的缩短了管路,可以把所述液压模块200做成液压包形式,直接安装在动臂300、斗杆400、铲斗500附近,安装方便,体积小。The number of the hydraulic modules 200 is three. The piston rods 2013 of the three hydraulic modules 200 are respectively connected to the boom 300, stick 400, and bucket 500 of the excavator in one-to-one correspondence, so that the three can be driven independently, which is convenient for control, and at the same time greatly shortens the pipeline. The hydraulic module 200 can be made into a hydraulic package and directly installed near the boom 300, stick 400, and bucket 500.
具体控制原理:Specific control principle:
因为所述活塞杆2013的存在,所述第一腔室700和第二腔室800为非对称结构,使得所述第一腔室700的最大容积大于所述第二腔室800的最大容积,所述液压缸201为非对称液压缸201,当油液从所述第一腔室700输送到所述第二腔室800时,油液有多余,需要将多余的油液存储到所述第二蓄能器205中,而当油液从所述第二腔室800输送到所述第一腔室700时,需要所述第二蓄能器205中的油液补充到所述第一腔室700中。Because of the existence of the piston rod 2013, the first chamber 700 and the second chamber 800 have an asymmetric structure, so that the maximum volume of the first chamber 700 is larger than the maximum volume of the second chamber 800, and the hydraulic cylinder 201 is an asymmetric hydraulic cylinder 201. When the oil is transferred from the first chamber 700 to the second chamber 800, there is excess oil, and the excess oil needs to be stored in the second accumulator 205. When the chamber 800 is delivered to the first chamber 700 , the oil in the second accumulator 205 needs to be replenished into the first chamber 700 .
另一方面,图2至图9中F为负载施加在所述活塞杆2013的外力,v为所述活塞杆2013的运行速度;液压力方向和外力F的方向相反;所述活塞杆2013连接于挖掘机的负载,挖掘机的负载在工作过程中会产生势能;所述第一双向定量泵202和第二双向定量泵203既可以作为泵,也可以作为马达进行发电;On the other hand, in Fig. 2 to Fig. 9, F is the external force applied by the load on the piston rod 2013, and v is the operating speed of the piston rod 2013; the direction of the hydraulic pressure is opposite to that of the external force F; the piston rod 2013 is connected to the load of the excavator, and the load of the excavator will generate potential energy during operation; the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 can be used as pumps or as motors to generate electricity;
正值负载:液压力方向与v的方向相同,所述活塞杆2013伸出或缩回,此时所述电源装置600输出电能,所述控制器100控制所述驱动器207驱动所述伺服电机208带动所述第一双向定量泵202和第二双向定量泵203按控制器设定的转速和方向旋转,所述活塞杆2013输出能量给负载;Positive load: the direction of the hydraulic pressure is the same as the direction of v, the piston rod 2013 extends or retracts, at this time the power supply device 600 outputs electric energy, the controller 100 controls the driver 207 to drive the servo motor 208 to drive the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 to rotate according to the speed and direction set by the controller, and the piston rod 2013 outputs energy to the load;
负值负载:液压力方向与v的方向相反,所述活塞杆2013伸出或缩回,负载反馈能量给所述活塞杆2013,通过液压回路进而使所述第一双向定量泵202和第二双向定量泵203作为马达进行发电,将能量存储到所述电源装置600,进行回收利用;Negative load: the direction of the hydraulic pressure is opposite to the direction of v, the piston rod 2013 is extended or retracted, and the load feeds back energy to the piston rod 2013, through the hydraulic circuit, the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 are used as motors to generate electricity, and the energy is stored in the power supply device 600 for recycling;
所述第一双向定量泵202的排量标记为Vp_a,第二双向定量泵203的排量标记为Vp_b,所述第一腔室700的有效面积标记为A1,第二腔室800有效面积标记为A2;当Vp_b/Vp_a和A2/A1不匹配时,存在以下两种情况:The displacement of the first bidirectional quantitative pump 202 is marked as Vp_a , the displacement of the second bidirectional quantitative pump 203 is marked as Vp_b , the effective area of the first chamber 700 is marked as A1 , and the effective area of the second chamber 800 is marked as A2 ; when Vp_b / Vp_a and A2 / A1 do not match, there are the following two situations:
情况一,Vp_b/Vp_a大于A2/A1;此时存在以下四种工况:Case 1, V p_b /V p_a is greater than A 2 /A 1 ; at this time, there are the following four working conditions:
工况一,请参阅图2所示,此时处于负值负载,所述第一腔室700的压力大于所述第二腔室800的压力,油液从所述第二腔室800流向所述第一腔室700,所述第一液控控制油口2062将所述三位三通控制阀206的第二接油口2063和所述第一蓄能器204导通,此时所述第一蓄能器204中的油液补充到所述第二腔室800流出的油液中,所述第二蓄能器205中的油液流出,补充到所述第一双向定量泵202中,由所述第一双向定量泵202输送到所述第一腔室700,从而实现所述第一腔室700和第二腔室中800的流量平衡,同时所述第一双向定量泵202和第二双向定量泵203将负载回馈的势能转化为电能,并存储到所述电源装置600中进行回收利用,节约了电能。Working condition 1, please refer to FIG. 2 . At this time, the load is negative, the pressure of the first chamber 700 is greater than the pressure of the second chamber 800, and the oil flows from the second chamber 800 to the first chamber 700. The first hydraulic control oil port 2062 connects the second oil port 2063 of the three-position three-way control valve 206 with the first accumulator 204. At this time, the oil in the first accumulator 204 is replenished to the second chamber 800. Among the outflowing oil, the oil in the second accumulator 205 flows out and is replenished into the first bidirectional quantitative pump 202, and is transported to the first chamber 700 by the first bidirectional quantitative pump 202, so as to realize the flow balance between the first chamber 700 and the second chamber 800. At the same time, the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 convert the potential energy fed back by the load into electric energy, and store it in the power supply device 600 for recycling, saving electric energy.
工况二,请参阅图3所示,此时处于正值负载,所述第二腔室800的压力大于所述第一腔室700的压力,油液从所述第二腔室800流向所述第一腔室700,所述第二液控控制油口2064将所述三位三通控制阀206的第一接油口2061和所述第一蓄能器204导通,此时所述第一蓄能器204中的油液直接补充到所述第一腔室700中,所述第二蓄能器205中的油液流出,补充到所述第一双向定量泵202中,由所述第一双向定量泵202输送到所述第一腔室700,从而实现所述第一腔室700和第二腔室800中的流量平衡,此时所述活塞杆2013输出能量给负载。Working condition 2, please refer to FIG. 3 . At this time, the load is positive, the pressure of the second chamber 800 is greater than the pressure of the first chamber 700, and the oil flows from the second chamber 800 to the first chamber 700. The second hydraulic control oil port 2064 connects the first oil connection port 2061 of the three-position three-way control valve 206 with the first accumulator 204. At this time, the oil in the first accumulator 204 is directly replenished to the first chamber 70. 0, the oil in the second accumulator 205 flows out, replenishes into the first bidirectional quantitative pump 202, and is transported to the first chamber 700 by the first bidirectional quantitative pump 202, thereby realizing the flow balance between the first chamber 700 and the second chamber 800, and at this time, the piston rod 2013 outputs energy to the load.
工况三,请参阅图4所示,此时处于正值负载,所述第一腔室700的压力大于所述第二腔室800的压力,油液从所述第一腔室700流向所述第二腔室800,所述第一双向定量泵202输出的油液分别流向所述第二蓄能器205和所述第二双向定量泵203中,所述第一液控控制油口2062将所述三位三通控制阀206的第二接油口2063和所述第一蓄能器204导通,此时所述第二双向定量泵203输出的流量一部分流入所述第一蓄能器204中,另一部分油液流入所述第二腔室800中,从而实现所述第一腔室700和第二腔室800中的流量平衡,此时所述活塞杆2013输出能量给负载。Working condition 3, please refer to FIG. 4 . At this time, the load is positive, the pressure of the first chamber 700 is greater than the pressure of the second chamber 800, the oil flows from the first chamber 700 to the second chamber 800, the oil output by the first bidirectional quantitative pump 202 flows into the second accumulator 205 and the second bidirectional quantitative pump 203 respectively, and the first hydraulic control oil port 2062 connects the second oil connection port 2063 of the three-position three-way control valve 206 Conducting with the first accumulator 204, at this time, part of the output flow of the second bidirectional quantitative pump 203 flows into the first accumulator 204, and another part of oil flows into the second chamber 800, thereby realizing the flow balance between the first chamber 700 and the second chamber 800, and at this time, the piston rod 2013 outputs energy to the load.
工况四,请参阅图5所示,此时处于负值负载,所述第二腔室800的压力大于所述第一腔室700的压力,油液从所述第一腔室700流向所述第二腔室800,所述第二液控控制油口2064将所述三位三通控制阀206的第一接油口201和所述第一蓄能器204导通,所述第一腔室700流出的油液一部分通过所述第一接油口2061流入到所述第一蓄能器204中,另一部分通过所述第一双向定量泵202输送到所述第二双向定量泵203和第二蓄能器205中,从而实现所述第一腔室700和第二腔室800中的流量平衡,此时所述第一双向定量泵202和第二双向定量泵203将负载回馈的势能转化为电能,并存储到所述电源装置600中进行回收利用,节约了电能。Working condition 4, please refer to FIG. 5 , when the load is negative, the pressure of the second chamber 800 is greater than the pressure of the first chamber 700, the oil flows from the first chamber 700 to the second chamber 800, the second hydraulic control oil port 2064 connects the first oil port 201 of the three-position three-way control valve 206 with the first accumulator 204, and part of the oil flowing out of the first chamber 700 passes through the first oil port 2061 It flows into the first accumulator 204, and the other part is delivered to the second bidirectional quantitative pump 203 and the second accumulator 205 by the first bidirectional quantitative pump 202, so as to realize the flow balance in the first chamber 700 and the second chamber 800. At this time, the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 convert the potential energy fed back by the load into electrical energy, and store it in the power supply device 600 for recycling, saving electrical energy.
情况二,Vp_b/Vp_a小于A2/A1;此时存在以下四种工况:Case 2, V p_b /V p_a is less than A 2 /A 1 ; at this time, there are the following four working conditions:
工况五,请参阅图6所示,此时处于负值负载,所述第一腔室700的压力大于所述第二腔室800的压力,油液从所述第二腔室800流向所述第一腔室700,所述第一液控控制油口2062将所述三位三通控制阀206的第二接油口2063和所述第一蓄能器204导通,此时所述第二腔室800流出的油液一部分流入所述第一蓄能器204中,另一部分流向所述第二双向定量泵203输送至所述第一双向定量泵202中,且所述第二蓄能器205中的油液流出,补充到所述第一双向定量泵202中,由所述第一双向定量泵202输送到所述第一腔室700,从而实现所述第一腔室700和第二腔室800中的流量平衡,同时所述第一双向定量泵202和第二双向定量泵203将负载回馈的势能转化为电能,并存储到所述电源装置600中进行回收利用,节约了电能。Working condition 5, please refer to FIG. 6 . At this time, the load is negative, the pressure of the first chamber 700 is greater than the pressure of the second chamber 800 , the oil flows from the second chamber 800 to the first chamber 700 , and the first hydraulic control oil port 2062 connects the second oil port 2063 of the three-position three-way control valve 206 with the first accumulator 204 . At this time, a part of the oil flowing out of the second chamber 800 flows into the first accumulator 20 4, the other part flows to the second bidirectional quantitative pump 203 and is delivered to the first bidirectional quantitative pump 202, and the oil in the second accumulator 205 flows out to be replenished in the first bidirectional quantitative pump 202, and is transported to the first chamber 700 by the first bidirectional quantitative pump 202, thereby realizing the flow balance between the first chamber 700 and the second chamber 800, and at the same time, the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 convert the potential energy fed back by the load into electrical energy , and stored in the power supply device 600 for recycling, saving electric energy.
工况六,请参阅图7所示,此时处于正值负载,所述第二腔室800的压力大于所述第一腔室700的压力,所述第二液控控制油口2064将所述三位三通控制阀206的第一接油口2061和所述第一蓄能器204导通,油液从所述第二腔室800流向所述第一腔室700,所述第二蓄能器205中的油液补充到所述第一双向定量泵202中,所述第一双向定量泵202输出的油液一部分流入所述第一腔室700,另一部分通过所述第一接油口2061流入所述第一蓄能器204中,从而实现所述第一腔室700和第二腔室800中的流量平衡,此时所述活塞杆2013输出能量给负载。Working condition 6, please refer to FIG. 7 . At this time, it is under positive load, the pressure of the second chamber 800 is greater than the pressure of the first chamber 700, the second hydraulic control control oil port 2064 connects the first oil connection port 2061 of the three-position three-way control valve 206 with the first accumulator 204, the oil flows from the second chamber 800 to the first chamber 700, and the oil in the second accumulator 205 is replenished to the first two-way quantitative pump 202 Among them, a part of the oil output by the first bidirectional quantitative pump 202 flows into the first chamber 700, and another part flows into the first accumulator 204 through the first oil connection port 2061, so as to realize the flow balance in the first chamber 700 and the second chamber 800, and at this time, the piston rod 2013 outputs energy to the load.
工况七,请参阅图8所示,此时处于正值负载,所述第一腔室700的压力大于所述第二腔室800的压力,所述第一液控控制油口2062将所述三位三通控制阀206的第二接油口2063和所述第一蓄能器204导通,油液从所述第一腔室700流向所述第二腔室800,所述第一双向定量泵202输出的油液一部分流入所述第二蓄能器205中,另一部分流入所述第二双向定量泵203中,后流入所述第二腔室800,同时所述第一蓄能器204中的油液通过所述第二接油口2063流入所述第二腔室800中,从而实现所述第一腔室700和第二腔室800中的流量平衡,此时所述活塞杆2013输出能量给负载。Working condition 7, please refer to FIG. 8 . At this time, the load is positive, the pressure of the first chamber 700 is greater than the pressure of the second chamber 800, the first hydraulic control oil port 2062 connects the second oil connection port 2063 of the three-position three-way control valve 206 with the first accumulator 204, the oil flows from the first chamber 700 to the second chamber 800, and a part of the oil output by the first bidirectional quantitative pump 202 flows into the second accumulator 205 The other part flows into the second bidirectional quantitative pump 203, and then flows into the second chamber 800. At the same time, the oil in the first accumulator 204 flows into the second chamber 800 through the second oil connection port 2063, so as to realize the flow balance between the first chamber 700 and the second chamber 800. At this time, the piston rod 2013 outputs energy to the load.
工况八,请参阅图9所示,此时处于负值负载,所述第二腔室800的压力大于所述第一腔室700的压力,油液从所述第一腔室700流向所述第二腔室800,所述第二液控控制油口2064将所述三位三通控制阀206的第一接油口2061和所述第一蓄能器204导通,此时所述第一腔室700流出的油液流向所述第一双向定量泵202中,且所述第一蓄能器204中的油液从所述第一接油口2061流入到所述第一双向定量泵202中,所述第一双向定量泵202输出的油液一部分通过所述第二双向定量泵203流入所述第二腔室800,另一部分流入所述第二蓄能器205中,从而实现所述第一腔室700和第二腔室800中的流量平衡,同时所述第一双向定量泵202和第二双向定量泵203将负载回馈的势能转化为电能,并存储到所述电源装置600中进行回收利用,节约了电能。Working condition 8, please refer to FIG. 9 . At this time, it is under negative load, the pressure of the second chamber 800 is greater than the pressure of the first chamber 700, and the oil flows from the first chamber 700 to the second chamber 800. The second hydraulic control control oil port 2064 conducts the first oil connection port 2061 of the three-position three-way control valve 206 with the first accumulator 204. At this time, the oil flowing out of the first chamber 700 flows to the first two-way quantitative pump 20 2, and the oil in the first accumulator 204 flows into the first bidirectional quantitative pump 202 from the first oil connection port 2061, a part of the oil output by the first bidirectional quantitative pump 202 flows into the second chamber 800 through the second bidirectional quantitative pump 203, and another part flows into the second accumulator 205, thereby realizing the flow balance between the first chamber 700 and the second chamber 800, and at the same time, the first bidirectional quantitative pump 202 and the second bidirectional quantitative pump 203 return the load to the The fed potential energy is converted into electrical energy and stored in the power supply device 600 for recycling, saving electrical energy.
虽然以上描述了本发明的具体实施方式,但是熟悉本技术领域的技术人员应当理解,我们所描述的具体的实施例只是说明性的,而不是用于对本发明的范围的限定,熟悉本领域的技术人员在依照本发明的精神所作的等效的修饰以及变化,都应当涵盖在本发明的权利要求所保护的范围内。Although the specific embodiments of the present invention have been described above, those skilled in the art should understand that the specific embodiments we have described are only illustrative, and not used to limit the scope of the present invention. Equivalent modifications and changes made by those skilled in the art in accordance with the spirit of the present invention should be covered by the scope of protection of the claims of the present invention.
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| CN109944836A (en) * | 2019-03-21 | 2019-06-28 | 福建工程学院 | A kind of servo motor drives the distributed direct Driving force system of double constant displacement pumps |
| CN112631133B (en) * | 2020-12-28 | 2022-09-23 | 江苏师范大学 | Hydraulic position servo system control method based on double energy accumulators |
| CN113124005A (en) * | 2021-03-17 | 2021-07-16 | 太原理工大学 | Double-pump separated-cavity regulation control load simulation system |
| CN114233699B (en) * | 2021-11-09 | 2023-12-26 | 杭州宝协机电科技有限公司 | Separable hydraulic cylinder double-acting energy feedback system and method thereof |
| CN115478572A (en) * | 2022-07-29 | 2022-12-16 | 浙江大学 | Construction machinery equipment and its distributed electrohydrostatic drive system |
| CN119900320B (en) * | 2025-04-01 | 2025-07-18 | 潍柴动力股份有限公司 | Control method, device, excavator and storage medium of boom decoupling hydraulic system |
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Address after: 350000, Fujian, Fuzhou province Minhou County town street, Fuzhou District, the new campus of the School Road Patentee after: Fujian University of Science and Technology Country or region after: China Address before: 350000, Fujian, Fuzhou province Minhou County town street, Fuzhou District, the new campus of the School Road Patentee before: FUJIAN University OF TECHNOLOGY Country or region before: China |
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