CN116180420A - Broken needle cleaning device for geotechnical cloth processing - Google Patents
Broken needle cleaning device for geotechnical cloth processing Download PDFInfo
- Publication number
- CN116180420A CN116180420A CN202310392405.3A CN202310392405A CN116180420A CN 116180420 A CN116180420 A CN 116180420A CN 202310392405 A CN202310392405 A CN 202310392405A CN 116180420 A CN116180420 A CN 116180420A
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- China
- Prior art keywords
- broken needle
- base
- fixedly connected
- cleaning device
- geotechnical cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims abstract description 48
- 238000004140 cleaning Methods 0.000 title claims abstract description 14
- 239000002184 metal Substances 0.000 claims abstract description 24
- 238000004134 energy conservation Methods 0.000 abstract description 3
- 238000001179 sorption measurement Methods 0.000 description 11
- 239000004746 geotextile Substances 0.000 description 9
- 238000009499 grossing Methods 0.000 description 5
- 238000013016 damping Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009954 braiding Methods 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H3/00—Inspecting textile materials
- D06H3/14—Detecting and removing metal particles, e.g. broken needles, or card clothing, from fabrics
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a broken needle cleaning device for geotechnical cloth processing, which comprises a base and a supporting frame respectively fixed above the base, wherein the top of the base is rotatably connected with a driving shaft driven by a motor, the surface of the driving shaft is fixedly connected with a guide roller, the inner cavity of the base is fixedly connected with a magnet block extending between the guide roller and the driving shaft, and the top of the base is provided with a collecting box positioned below the guide roller. This geotechnique's processing is with broken needle cleaning device, when adsorbing, slope to the left through the broken needle brush of pacifying the roller on with geotechnique's cloth to can outwards pull out a part with broken needle, be convenient for follow-up guide roll adsorbs the processing, and handle again after metal detector detects, can reduce the wearing and tearing that produce when contacting geotechnique's cloth, and energy-conservation, only need start when detecting the metal can.
Description
Technical Field
The invention relates to the technical field of geotechnical cloth processing, in particular to a broken needle cleaning device for geotechnical cloth processing.
Background
Geotextiles, also known as geotextiles, are water permeable geosynthetics made from synthetic fibers by needling or braiding. The product is cloth-shaped, and has a width of 4-6 m and a length of 50-100 m. Geotextiles are classified into woven geotextiles and non-woven geotextiles. The geotextile has excellent functions of filtering, draining, isolating, reinforcing, seepage preventing and protecting, and has the advantages of light weight, high tensile strength, good permeability, high temperature resistance, freezing resistance, aging resistance and corrosion resistance. There are many broken needles in the production process of geotechnical cloth, and the appearance of broken needles can cause certain damage to production facility, influences the operation and the life of equipment. And, surface damage to the equipment can directly lead to unacceptable product quality.
According to the geotextile needle removing device described in CN107700199a, the following problems exist during use:
(1) When adsorbing, the broken needle is not processed in an uncertain direction, and is easy to prick into the magnet cylinder, so that the magnet cylinder is damaged, and the adsorption effect is poor.
(2) Continuous rotation consumes large energy, and the contact between the geotextile and the geotextile is always increased to increase abrasion.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a broken needle cleaning device for geotechnical cloth processing, which solves the problems.
In order to achieve the above purpose, the invention is realized by the following technical scheme: broken needle cleaning device is used in geotechnique's cloth processing, include the base and fix the support frame in the base top respectively, the top of base rotates and is connected with the drive shaft through motor drive, the fixed surface of drive shaft is connected with the guide roll, the inner chamber fixedly connected with of base extends to the magnet piece between guide roll and the drive shaft, the top of base is provided with the collecting box that is located the guide roll below, the top fixedly connected with metal detector of support frame, the slide groove has been seted up to the inner chamber of base fixedly connected with link, the inner chamber swing joint of slide groove has the guide bar, the fixed surface of guide bar is connected with the smooth roller, smooth surface of smooth surface is connected with the brush, the back fixedly connected with drive guide bar of link is gliding actuating cylinder, the guide bar passes through motor drive and rotates, detects through metal detector before adsorbing, and after the metal detector detects out that there is the broken needle, drives the cylinder and slides in the slide groove, drives two smooth rollers and is close to the top at the cloth, then smooth surface is connected with the guide roll through the smooth roller to the surperficial smooth roller of smooth surface of contact, and can be carried out the smooth surface of the brush and the slope is convenient for the time of the surface to the surface is cut off the brush to the surface is cut off the surface and is cut off the brush to the surface of the geotechnique and can be used for the subsequent to the surface and is cut off.
As a further scheme of the invention: the guide rollers are arranged in two groups, are distributed obliquely and symmetrically up and down on the geotechnical cloth, adsorb the surfaces of the geotechnical cloth through the two groups of guide rollers respectively, adsorb broken needles at the top and the bottom, and through the arrangement of the magnet blocks, the guide rollers only have adsorption force on the surfaces contacted with the geotechnical cloth, adsorb the broken needles, and the broken needles are more rotated to the place without the magnet blocks along with the guide rollers, so that the broken needles lose the adsorption of magnetic force and fall into the collection box to be collected.
As a further scheme of the invention: the surface rotation that the base is located between two guide rolls is connected with the conveying roller, the conveying roller is used for tightening geotechnique's cloth, prevents that it from producing the fold and hiding broken needle in the fold and can't normally adsorb.
As a further scheme of the invention: the metal detectors are arranged in two, are distributed symmetrically up and down in geotechnical cloth, judge whether the broken needle is above or below through the signal size when detecting, then start different guide rollers to adsorb the broken needle, and save more energy.
As a further scheme of the invention: the left side fixedly connected with two push plates of support frame, two the equal fixedly connected with connecting plate in one side that the push plate is relative, the inner chamber rotation of connecting plate is connected with the driving gear, the inner chamber rotation of push plate is connected with the driven gear with the surface engagement of driving gear, one side fixedly connected with of driven gear rotates the deflector of being connected with the inner chamber of push plate, drives driven gear through the driving gear rotation and rotates in the push plate, drives the deflector rotation angle regulation, and the deflector is towards geotechnique cloth slope design, can push the broken needle earlier, pushes the broken needle towards left side, carries out the change of direction.
As a further scheme of the invention: the surface rotation of connecting plate is connected with the rotation handle of being connected with the driving gear, be provided with rotation damping between rotation handle and the connecting plate, be convenient for rotate the driving gear through rotation handle to spacing through rotation damping prevents that it from rocking.
Before adsorption, the metal detector is used for detecting, when the detection is carried out, the signal size is used for judging whether the broken needle is above or below, then different guide rollers are started to adsorb the broken needle, the energy is saved, after the metal detector detects that the broken needle exists, the guide rollers are driven by the driving cylinder to slide in the sliding groove, the two smoothing rollers are driven to be close to and abutted against the upper side of the geotechnical cloth, then the smoothing rollers rotate, the broken needle on the geotechnical cloth is brushed to the left side by the smoothing brush on the surface, part of the broken needle can be pulled out outwards, the subsequent guide rollers are convenient for adsorption treatment, and the abrasion generated when the geotechnical cloth is contacted can be reduced after the detection by the metal detector, and energy-conservation only need detect the metal the time start can, adsorb the surface of geotechnique cloth through two sets of guide rolls respectively, all adsorb out the broken needle of top and bottom, and through the setting of magnet piece, make the guide roll only have the face of contact with geotechnique cloth and have adsorption affinity, adsorb broken needle, the broken needle is more rotated to the place that does not have the magnet piece with the guide roll after, lose the absorption of magnetic force and fall to collect in the collection box, drive driven gear in the push pedal through the driving gear rotation and rotate, drive deflector rotation angle regulation, the deflector is towards geotechnique cloth slope design, can push broken needle earlier, push broken needle towards the left side, change of direction.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, when adsorption is carried out, the broken needle brush on the geotechnical cloth is inclined to the left through the smoothing roller, and a part of broken needle can be pulled out outwards, so that the subsequent guide roller is convenient for adsorption treatment, and the subsequent guide roller is detected by the metal detector and then treated, so that the abrasion generated when the geotechnical cloth is contacted can be reduced, the energy is saved, and the geotechnical cloth can be started only when metal is detected.
2. According to the invention, through the rotation and adjustment angle of the guide plate and the inclination design of the guide plate towards the geotechnical cloth, the broken needle can be pushed and extruded firstly, and the broken needle is pushed and extruded towards the left side to change the direction.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is an enlarged view of a portion of the invention at A in FIG. 1;
FIG. 3 is a schematic diagram of the structural connection of the present invention;
fig. 4 is a partial enlarged view of the present invention at B in fig. 1.
In the figure: 1. a base; 2. a support frame; 3. a collection box; 4. a drive shaft; 5. a guide roller; 6. a magnet block; 7. a conveying roller; 8. a connecting frame; 9. a metal detector; 10. a sliding groove; 11. a guide rod; 12. smoothing roller; 13. straightening and brushing; 14. a driving cylinder; 15. a connecting plate; 16. a guide plate; 17. a drive gear; 18. a driven gear; 19. rotating the handle; 20. a push plate.
Detailed Description
In order to further describe the technical means and effects adopted by the present invention for achieving the intended purpose, the following detailed description will refer to the specific implementation, structure, characteristics and effects according to the present invention with reference to the accompanying drawings and preferred embodiments.
Referring to fig. 1-4, the present invention provides a technical solution: the utility model provides a geotechnical cloth processing is with broken needle cleaning device, including base 1 and the support frame 2 of fixing in base 1 top respectively, the top rotation of base 1 is connected with the drive shaft 4 through motor drive, the fixed surface of drive shaft 4 is connected with guide roll 5, the inner chamber fixedly connected with of base 1 extends to the magnet piece 6 between guide roll 5 and the drive shaft 4, the top of base 1 is provided with the collection box 3 that is located guide roll 5 below, the top fixedly connected with metal detector 9 of support frame 2, the top fixedly connected with link 8 of base 1, slide groove 10 has been seted up to the inner chamber of link 8, the inner chamber swing joint of slide groove 10 has guide bar 11, the fixed surface of guide bar 11 is connected with smooth roller 12, smooth roller 12's fixed surface is connected with and smoothes brush 13, the back fixedly connected with of link 8 drives guide bar 11 downwardly sliding's actuating cylinder 14, guide bar 11 passes through motor drive and rotates, before adsorbing, detect through metal detector 9, after detecting that there is the broken needle, actuating cylinder 14 drives guide bar 11 and slides in slide groove 10, drive two smooth rollers 12 are close to each other and can be followed the side and the side is carried out the metal detector 13 and can be followed the slope and the side is carried out to the side is just to the side is contacted with the side when the side is pulled out to the side of the side is subsided to the metal detector to the side is detected to the side of the geotechnique and is convenient for the surface to be detected.
The guide rollers 5 are arranged in two groups, are distributed obliquely and symmetrically up and down on the geotechnical cloth, adsorb the surfaces of the geotechnical cloth through the two groups of guide rollers 5 respectively, adsorb broken needles at the top and the bottom, and through the arrangement of the magnet blocks 6, the guide rollers 5 only have adsorption force on the surfaces contacted with the geotechnical cloth, adsorb the broken needles, and the broken needles are more rotated to the place without the magnet blocks 6 along with the guide rollers 5, and then lose the adsorption of magnetic force and fall into the collection box 3 for collection.
The surface rotation that base 1 is located between two guide rolls 5 is connected with conveying roller 7, and conveying roller 7 is used for tightening geotechnique's cloth, prevents that it from producing the fold and hiding broken needle in the fold unable normal absorption.
The metal detector 9 is provided with two, and at geotechnical cloth's upper and lower symmetric distribution, when detecting, judges through the signal size that broken needle is above or below, then starts different guide roll 5 and adsorbs broken needle, more energy-conserving.
Two push plates 20 are fixedly connected to the left side of the support frame 2, connecting plates 15 are fixedly connected to the opposite sides of the two push plates 20, a driving gear 17 is rotatably connected to the inner cavity of each connecting plate 15, a driven gear 18 meshed with the surface of each driving gear 17 is rotatably connected to the inner cavity of each push plate 20, a guide plate 16 rotatably connected with the inner cavity of each push plate 20 is fixedly connected to one side of each driven gear 18, the driven gears 18 are driven to rotate in the push plates 20 through rotation of the driving gears 17, the guide plates 16 are driven to rotate to adjust angles, the guide plates 16 are inclined towards geotechnical cloth, broken needles can be pushed and extruded firstly, the broken needles are pushed and extruded towards the left side, and the direction is changed.
The surface rotation of connecting plate 15 is connected with the rotation handle 19 of being connected with driving gear 17, is provided with the rotation damping between rotation handle 19 and the connecting plate 15, is convenient for rotate driving gear 17 through rotation handle 19 to spacing through the rotation damping, prevent that it from rocking.
Before adsorbing, detect through metal detector 9, detect the time spent, judge through the signal size that the broken needle is above or in the below, then start different guide roll 5 and adsorb the broken needle, and be more energy-conserving, after metal detector 9 detects that there is the broken needle, drive cylinder 14 drive guide bar 11 slides in sliding tray 10, drive two smooth rolls 12 and be close to the butt in geotechnique cloth top, then smooth roll 12 rotation, brush 13 and slope the broken needle brush on the geotechnique cloth left side through the smooth of surface, and can outwards pull out a part with the broken needle, the subsequent guide roll 5 of being convenient for adsorbs the processing, and handle again after metal detector 9 detects, wear that produces when contacting the geotechnique cloth can be reduced, and energy-conservation, only need start when detecting the metal can, adsorb the surface of geotechnique cloth respectively through two sets of guide roll 5, with the broken needle of top and bottom all adsorb, and through setting up of magnet piece 6, make guide roll 5 have the adsorption force with geotechnique cloth contact's face, with the broken needle brush on the geotechnique cloth, drive the broken needle is rotated to the drive wheel 16 and is rotated to the direction of the driven plate 16, the drive wheel 20 is rotated to the direction of the driven plate 16 and is rotated to the place, the driven plate is rotated to the place of the driven plate is rotated to the driven by the rotation, the rotation of the broken needle is rotated to the driven plate is rotated to the driven by the rotation, the drive plate is rotated to the drive the driven by the drive wheel is 16 to the drive wheel is rotated to the driven by the drive and is rotated to the drive.
The present invention is not limited to the above embodiments, but is capable of modification and variation in detail, and other modifications and variations can be made by those skilled in the art without departing from the scope of the present invention.
Claims (6)
1. Broken needle cleaning device is used in geotechnique's cloth processing, including base (1) and support frame (2) of fixing in base (1) top respectively, its characterized in that: the utility model discloses a motor drive's drive shaft (4) is connected with in rotation at the top of base (1), the fixed surface of drive shaft (4) is connected with guide roll (5), the inner chamber fixedly connected with of base (1) extends to magnet piece (6) between guide roll (5) and drive shaft (4), the top of base (1) is provided with collection box (3) that are located guide roll (5) below, the top fixedly connected with metal detector (9) of support frame (2), the top fixedly connected with link (8) of base (1), sliding tray (10) have been seted up to the inner chamber of link (8), the inner chamber swing joint of sliding tray (10) has guide bar (11), the fixed surface of guide bar (11) is connected with smooth roller (12), smooth surface fixedly connected with of roller (12) is smooth brush (13), the back fixedly connected with drive guide bar (11) gliding actuating cylinder (14) downwards, guide bar (11) are rotated through the motor drive.
2. The geotechnical cloth processing broken needle cleaning device according to claim 1, wherein: the guide rollers (5) are arranged in two groups and are distributed in an up-down oblique symmetrical manner on the geotechnical cloth.
3. The geotechnical cloth processing broken needle cleaning device according to claim 1, wherein: the surface of the base (1) positioned between the two guide rollers (5) is rotationally connected with a conveying roller (7).
4. The geotechnical cloth processing broken needle cleaning device according to claim 1, wherein: the metal detectors (9) are arranged in two and are symmetrically distributed on the upper side and the lower side of the geotechnical cloth.
5. The geotechnical cloth processing broken needle cleaning device according to claim 1, wherein: the left side fixedly connected with two push plates (20) of support frame (2), two the equal fixedly connected with connecting plate (15) of one side that push plate (20) are relative, the inner chamber rotation of connecting plate (15) is connected with driving gear (17), the inner chamber rotation of push plate (20) is connected with driven gear (18) with the surface engagement of driving gear (17), one side fixedly connected with of driven gear (18) is rotated deflector (16) of being connected with the inner chamber of push plate (20).
6. The geotechnical cloth processing broken needle cleaning device according to claim 5, wherein: the surface of the connecting plate (15) is rotationally connected with a rotating handle (19) connected with the driving gear (17), and a rotation damper is arranged between the rotating handle (19) and the connecting plate (15).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202310392405.3A CN116180420A (en) | 2023-04-13 | 2023-04-13 | Broken needle cleaning device for geotechnical cloth processing |
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CN202310392405.3A CN116180420A (en) | 2023-04-13 | 2023-04-13 | Broken needle cleaning device for geotechnical cloth processing |
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CN202310392405.3A Pending CN116180420A (en) | 2023-04-13 | 2023-04-13 | Broken needle cleaning device for geotechnical cloth processing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117485982A (en) * | 2023-11-21 | 2024-02-02 | 泰安三英新材料股份有限公司 | Intelligent detection system for winding chopped strand mats |
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JPH06272163A (en) * | 1993-03-17 | 1994-09-27 | Kanebo Ltd | Method for processing glass woven fabric and testing device therefor |
KR101507555B1 (en) * | 2014-03-04 | 2015-04-07 | 이순철 | Textile inspection apparatus having function of detecting metal |
CN107700199A (en) * | 2017-10-31 | 2018-02-16 | 仪征市振威无纺制品有限公司 | A kind of geotextiles remove needle device |
CN213681433U (en) * | 2020-10-27 | 2021-07-13 | 苏州丸美针织服饰有限公司 | Needle detector with automatic discharging device |
CN213708903U (en) * | 2020-09-01 | 2021-07-16 | 辽阳市丛迪服装有限公司 | Weaving needle machine of examining |
CN214736875U (en) * | 2021-05-17 | 2021-11-16 | 吉林中维科环境科技有限公司 | A broken needle collection device for waterproof blanket production |
CN215515356U (en) * | 2021-08-15 | 2022-01-14 | 江西凌睿织造有限公司 | Automatic needle machine is examined to knitting fabrics that divides material |
CN217419106U (en) * | 2021-09-16 | 2022-09-13 | 贵州中驰环保科技发展有限公司 | Novel geotextile needle removing device for anti-seepage and anti-skid composite geotextile |
-
2023
- 2023-04-13 CN CN202310392405.3A patent/CN116180420A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06272163A (en) * | 1993-03-17 | 1994-09-27 | Kanebo Ltd | Method for processing glass woven fabric and testing device therefor |
KR101507555B1 (en) * | 2014-03-04 | 2015-04-07 | 이순철 | Textile inspection apparatus having function of detecting metal |
CN107700199A (en) * | 2017-10-31 | 2018-02-16 | 仪征市振威无纺制品有限公司 | A kind of geotextiles remove needle device |
CN213708903U (en) * | 2020-09-01 | 2021-07-16 | 辽阳市丛迪服装有限公司 | Weaving needle machine of examining |
CN213681433U (en) * | 2020-10-27 | 2021-07-13 | 苏州丸美针织服饰有限公司 | Needle detector with automatic discharging device |
CN214736875U (en) * | 2021-05-17 | 2021-11-16 | 吉林中维科环境科技有限公司 | A broken needle collection device for waterproof blanket production |
CN215515356U (en) * | 2021-08-15 | 2022-01-14 | 江西凌睿织造有限公司 | Automatic needle machine is examined to knitting fabrics that divides material |
CN217419106U (en) * | 2021-09-16 | 2022-09-13 | 贵州中驰环保科技发展有限公司 | Novel geotextile needle removing device for anti-seepage and anti-skid composite geotextile |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117485982A (en) * | 2023-11-21 | 2024-02-02 | 泰安三英新材料股份有限公司 | Intelligent detection system for winding chopped strand mats |
CN117485982B (en) * | 2023-11-21 | 2024-06-07 | 泰安三英新材料股份有限公司 | Intelligent detection system for winding chopped strand mats |
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