CN116178014A - Preparation method of perovskite scintillator ceramic - Google Patents
Preparation method of perovskite scintillator ceramic Download PDFInfo
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- CN116178014A CN116178014A CN202310127476.0A CN202310127476A CN116178014A CN 116178014 A CN116178014 A CN 116178014A CN 202310127476 A CN202310127476 A CN 202310127476A CN 116178014 A CN116178014 A CN 116178014A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 59
- 238000002360 preparation method Methods 0.000 title abstract description 17
- 238000006243 chemical reaction Methods 0.000 claims abstract description 14
- 238000005245 sintering Methods 0.000 claims abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 11
- 238000000465 moulding Methods 0.000 claims abstract description 10
- 238000000462 isostatic pressing Methods 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 25
- 239000003708 ampul Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 24
- 239000010453 quartz Substances 0.000 claims description 23
- 230000008569 process Effects 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 5
- 238000005086 pumping Methods 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 238000001514 detection method Methods 0.000 abstract description 8
- 238000002834 transmittance Methods 0.000 abstract description 6
- 238000003384 imaging method Methods 0.000 abstract description 4
- 229910052740 iodine Inorganic materials 0.000 abstract description 4
- 239000013078 crystal Substances 0.000 abstract description 3
- 210000001161 mammalian embryo Anatomy 0.000 abstract description 3
- 238000000149 argon plasma sintering Methods 0.000 abstract description 2
- 238000000280 densification Methods 0.000 abstract description 2
- 150000004820 halides Chemical class 0.000 abstract description 2
- 230000008707 rearrangement Effects 0.000 abstract description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 239000008367 deionised water Substances 0.000 description 4
- 229910021641 deionized water Inorganic materials 0.000 description 4
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000004075 alteration Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000004570 mortar (masonry) Substances 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- JNDMLEXHDPKVFC-UHFFFAOYSA-N aluminum;oxygen(2-);yttrium(3+) Chemical group [O-2].[O-2].[O-2].[Al+3].[Y+3] JNDMLEXHDPKVFC-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 238000003759 clinical diagnosis Methods 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000001513 hot isostatic pressing Methods 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000001878 scanning electron micrograph Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003746 solid phase reaction Methods 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910019901 yttrium aluminum garnet Inorganic materials 0.000 description 1
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/5152—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on halogenides other than fluorides
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- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
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- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62645—Thermal treatment of powders or mixtures thereof other than sintering
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- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
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Abstract
The invention discloses a preparation method of perovskite scintillator ceramic. The invention obtains scintillator powder through vacuum sintering, and the scintillator powder is subjected to dry pressing molding and then is sequentially subjected to temperature isostatic pressing and high-temperature high-pressure reaction kettle treatment to obtain transparent perovskite scintillator ceramic. By adjusting parameters such as temperature, pressure, dwell time and the like, the high-temperature high-pressure reaction kettle can obtain CsCuX (X=Cl, br, I) halide scintillator ceramic with the transmittance of more than 15% at the emission wavelength, the porosity of the ceramic is reduced, namely the compactness of the ceramic is increased, the problems of light scattering and light crosstalk of the ceramic can be effectively reduced, and the spatial resolution of X-ray detection imaging is improved. The invention utilizes the high-temperature and high-pressure reaction kettle to provide a high-temperature and high-pressure environment with the temperature higher than 300 ℃ to promote the accelerated flow, rearrangement and densification of crystal grains of the perovskite scintillator embryo, and effectively solves the technical problems of long-time high temperature and long preparation period in the prior art.
Description
Technical Field
The invention relates to the technical field of X-ray detection, in particular to a preparation method of perovskite scintillator ceramic.
Background
The X-ray detector is widely applied to the fields of clinical diagnosis, material analysis, national defense, anti-terrorism, industrial product monitoring and the like. The perovskite material is used as a novel X-ray detection material, has the advantages of large X-ray absorption coefficient, excellent photoelectric property, low cost, large-area preparation and the like, and has excellent performance and wide application prospect in the X-ray detection field, such as high luminous efficiency, low afterglow and the like. The main common type of scintillator ceramics in the market is yttrium aluminum garnet (LuYAG: pr), and the introduction of doping ions causes the generation of defect energy level capture carriers, so that the light yield is low and the X-ray detection imaging performance is affected. And the all-inorganic halogen perovskite CsCuX (X=Cl, br, I) has high light yield and low afterglow characteristics, and has great value in the aspect of X-ray detection. The preparation of the scintillator transparent ceramic at present mainly comprises three process stages of raw material preparation, molding and sintering, wherein the sintering of the ceramic green body is one of the key links of the ceramic preparation process, including hot isostatic pressing sintering, vacuum sintering, atmosphere sintering and the like, but has the defects of long time, high temperature and long preparation period.
Disclosure of Invention
The invention provides a preparation method of perovskite scintillator ceramic, which solves the technical problems of long-time high temperature and long preparation period in the prior art.
The invention provides a preparation method of perovskite scintillator ceramic, which comprises the following steps:
mixing CsX and CuX according to a required proportion, grinding and pouring into a quartz ampoule;
vacuumizing the quartz ampoule and sealing the tube;
placing the sealed quartz ampoule into a muffle furnace for high-temperature sintering;
tabletting and molding the sintered polycrystalline compact to obtain a scintillator tablet;
carrying out temperature isostatic pressing on the scintillator tabletting to obtain a scintillator ceramic blank;
and (3) placing the scintillator ceramic blank into a high-temperature high-pressure reaction kettle for treatment to obtain the perovskite scintillator ceramic.
Specifically, the vacuum-pumping and tube sealing of the quartz ampoule comprise:
vacuum-pumping the quartz ampoule to 5 x 10 -3 After Pa, the tube was sealed with oxyhydrogen flame.
Specifically, in the process of placing the sealed quartz ampoule into a muffle furnace for high-temperature sintering, setting parameters to be 4 hours, heating from room temperature of 20 ℃ to 500 ℃, preserving heat for 12 hours at 500 ℃, and then cooling from 500 ℃ to room temperature of 20 ℃ at a cooling speed of 12 hours.
Specifically, before the sintered polycrystalline compact is subjected to tabletting molding, the sintered polycrystalline compact is taken out, and the impurity layer on the surface of the polycrystalline compact is removed by polishing and then ground into powder.
Specifically, the tabletting and shaping are carried out on the sintered polycrystalline compact to obtain a scintillator tablet, which comprises the following steps:
and dry-pressing the sintered polycrystalline compact by using a tabletting mold and using a hand-operated single-punch tablet press to obtain the scintillator tabletting.
Specifically, in the process of carrying out temperature isostatic pressing on the scintillator tabletting, setting parameters to be 80 ℃, 80MPa, and maintaining the pressure for 24 hours to obtain the scintillator ceramic blank.
Specifically, in the process of putting the scintillator ceramic blank into a high-temperature high-pressure reaction kettle to obtain perovskite scintillator ceramic, setting parameters to 300 ℃, 12MPa, and maintaining the pressure for 10 hours to obtain perovskite scintillator transparent ceramic; wherein the pressure is provided by means of a nitrogen cylinder.
One or more technical schemes provided by the invention have at least the following technical effects or advantages:
the invention obtains scintillator powder through vacuum sintering, and the scintillator powder is subjected to dry pressing molding and then is sequentially subjected to temperature isostatic pressing and high-temperature high-pressure reaction kettle treatment to obtain transparent perovskite scintillator ceramic. By adjusting parameters such as temperature, pressure, dwell time and the like, the high-temperature high-pressure reaction kettle can obtain CsCuX (X=Cl, br, I) halide scintillator ceramic with the transmittance of more than 15% at the emission wavelength, the porosity of the ceramic is reduced, namely the compactness of the ceramic is increased, the problems of light scattering and light crosstalk of the ceramic can be effectively reduced, and the spatial resolution of X-ray detection imaging is improved. The invention utilizes the high-temperature and high-pressure reaction kettle to provide a high-temperature and high-pressure environment with the temperature higher than 300 ℃ to promote the accelerated flow, rearrangement and densification of crystal grains of the perovskite scintillator embryo, and effectively solves the technical problems of long-time high temperature and long preparation period in the prior art.
Drawings
FIG. 1 is a flow chart of a method for preparing perovskite scintillator ceramics provided by an embodiment of the present invention;
FIG. 2 is a graph of Cs prepared by an example of the present invention 3 Cu 2 I 5 SEM images of perovskite scintillator transparent ceramics;
FIG. 3 shows Cs prepared by an example of the present invention 3 Cu 2 I 5 Transmittance of perovskite scintillator transparent ceramics.
Detailed Description
The embodiment of the invention solves the technical problems of long-time high temperature and long preparation period in the prior art by providing the preparation method of the perovskite scintillator ceramic.
In order to better understand the above technical solutions, the following detailed description will refer to the accompanying drawings and specific embodiments.
Referring to fig. 1, the preparation method of perovskite scintillator ceramic provided by the embodiment of the invention includes:
step S110: mixing CsX and CuX according to a required proportion, grinding and pouring into a quartz ampoule;
the method is specifically described, namely, high-purity CsX and high-purity iodine CuX are weighed according to a certain molar ratio in a glove box and are put in an agate mortar, mixed and ground uniformly, and then poured into a quartz ampoule.
In order to reduce the powder remaining on the wall of the quartz ampoule and affecting the subsequent sealing, the powder is fed into the bottom of the quartz ampoule through a glass funnel.
In order to prevent the introduction of impurities, the quartz ampoule and the glass funnel were sequentially ultrasonically cleaned with dilute hydrochloric acid, ethanol, and deionized water. The agate mortar is ultrasonically cleaned by dimethylformamide, ethanol and deionized water. And after each ultrasonic treatment, washing with deionized water for 2-3 times, and then placing the solution into a drying oven to remove residual deionized water.
Step S120: vacuumizing the quartz ampoule and sealing the tube;
the method specifically describes the steps of vacuumizing a quartz ampoule and sealing the ampoule, and comprises the following steps:
vacuum-pumping the quartz ampoule to 5 x 10 -3 After Pa, the tube was sealed with oxyhydrogen flame. The vacuum state in the quartz ampoule can avoid the adverse effect of the atmosphere on the solid phase reaction of the powder.
Step S130: placing the sealed quartz ampoule into a muffle furnace for high-temperature sintering;
the specific explanation of this step is that in the process of placing the sealed quartz ampoule into a muffle furnace to carry out high-temperature sintering, the setting parameters are that the temperature is raised from room temperature 20 ℃ to 500 ℃ for 4 hours, the heat is preserved for 12 hours under the condition of 500 ℃, and then the cooling speed is lowered from 500 ℃ to room temperature 20 ℃ for 12 hours.
Step S140: tabletting and molding the sintered polycrystalline compact to obtain a scintillator tablet;
describing the step specifically, tabletting and molding the sintered polycrystalline compact to obtain a scintillator tablet, wherein the method comprises the following steps:
and (3) dry-pressing the sintered polycrystalline compact by using a hand-operated single-punch tablet press by using a tablet die to obtain the scintillator tablet.
In order to prevent impurities from being introduced into the CsCuX powder, the sintered polycrystalline compact is taken out before being subjected to tabletting and molding, and the sintered polycrystalline compact is ground into powder after an impurity layer on the surface of the polycrystalline compact is removed by grinding.
Step S150: carrying out temperature isostatic pressing on the scintillator tabletting to obtain a scintillator ceramic blank;
the method is specifically described in the step, in the process of carrying out temperature isostatic pressing on the scintillator tabletting, parameters are set to be 80 ℃, the pressure is maintained for 24 hours, and the scintillator ceramic blank is obtained.
Step S160: and (3) placing the scintillator ceramic blank into a high-temperature high-pressure reaction kettle for treatment to obtain the perovskite scintillator ceramic.
The specific explanation of the step is that in the process of putting the scintillator ceramic blank into a high-temperature high-pressure reaction kettle to be treated to obtain perovskite scintillator ceramic, parameters are set to 300 ℃, 12MPa, and the pressure is maintained for 10 hours to obtain perovskite scintillator transparent ceramic; wherein the pressure is provided by means of a nitrogen cylinder.
Referring to fig. 2, the perovskite scintillator ceramic prepared by the method provided by the embodiment of the invention has a surface morphology observed under a scanning electron microscope, and surface grains are compact. Referring to fig. 3, the transmittance curve of the perovskite scintillator ceramic prepared by the method provided by the embodiment of the invention has the transmittance exceeding 15% at the position of 441nm of the luminescence wavelength, and the transmittance is improved.
The embodiment of the invention provides a method for preparing transparent perovskite scintillator ceramic by high-temperature high-pressure reaction kettle treatment, which provides a certain temperature and pressure environment through the high-temperature high-pressure reaction kettle, so that crystal grains of perovskite scintillator embryo flow, are rearranged and densified rapidly, thereby eliminating air holes in the ceramic, improving the transparency of the ceramic, and also has the advantages of low cost and easy operation, and the transparent large-area perovskite scintillator ceramic can be obtained and has the advantage of high spatial resolution in X-ray detection imaging.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (7)
1. A method of preparing a perovskite scintillator ceramic, comprising:
mixing CsX and CuX according to a required proportion, grinding and pouring into a quartz ampoule;
vacuumizing the quartz ampoule and sealing the tube;
placing the sealed quartz ampoule into a muffle furnace for high-temperature sintering;
tabletting and molding the sintered polycrystalline compact to obtain a scintillator tablet;
carrying out temperature isostatic pressing on the scintillator tabletting to obtain a scintillator ceramic blank;
and (3) placing the scintillator ceramic blank into a high-temperature high-pressure reaction kettle for treatment to obtain the perovskite scintillator ceramic.
2. The method for preparing the perovskite scintillator ceramic according to claim 1, wherein the steps of evacuating the quartz ampoule and sealing the tube include:
vacuum-pumping the quartz ampoule to 5 x 10 -3 After Pa, the tube was sealed with oxyhydrogen flame.
3. The method for preparing the perovskite scintillator ceramic according to claim 1, wherein in the process of placing the sealed quartz ampoule into a muffle furnace for high-temperature sintering, setting parameters to be 4h, heating from room temperature to 500 ℃, preserving heat for 12h under the condition of 500 ℃, and then cooling from 500 ℃ to room temperature to 20 ℃ at a cooling rate of 12 h.
4. The method of producing a perovskite scintillator ceramic according to claim 1, wherein the sintered polycrystalline compact is taken out before the sintered polycrystalline compact is subjected to tabletting and molding, and the sintered polycrystalline compact is ground into powder after the impurity layer on the surface of the polycrystalline compact is removed by grinding.
5. The method for producing a perovskite scintillator ceramic according to claim 1, wherein the step of subjecting the sintered polycrystalline compact to tabletting to obtain a scintillator tablet comprises:
and dry-pressing the sintered polycrystalline compact by using a tabletting mold and using a hand-operated single-punch tablet press to obtain the scintillator tabletting.
6. The method for preparing the perovskite scintillator ceramic according to claim 1, wherein in the process of performing temperature isostatic pressing on the scintillator preform, parameters are set to be 80 ℃, 80MPa, and pressure is maintained for 24 hours to obtain the scintillator ceramic green body.
7. The method for preparing the perovskite scintillator ceramic according to claim 1, wherein in the process of putting the scintillator ceramic blank into a high-temperature high-pressure reaction kettle to obtain the perovskite scintillator ceramic, setting parameters to 300 ℃, 12MPa and maintaining pressure for 10 hours to obtain the perovskite scintillator transparent ceramic; wherein the pressure is provided by means of a nitrogen cylinder.
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