CN116177115A

CN116177115A - Dumpling production line

Info

Publication number: CN116177115A
Application number: CN202310229978.4A
Authority: CN
Inventors: 林科汝
Original assignee: Youcan Food Hangzhou Co ltd
Current assignee: Youcan Food Hangzhou Co ltd
Priority date: 2023-03-06
Filing date: 2023-03-06
Publication date: 2023-05-30

Abstract

The application discloses dumpling production line relates to dumpling production facility field, including ejection of compact conveyer belt, still include extracting mechanism, extracting mechanism includes support and carousel, the support is used for fixing on the installation face, the carousel rotates to be connected on the support, and carousel axis of rotation sets up along vertical direction, be equipped with on the support and be used for driving carousel pivoted drive assembly; the ejection of compact conveyer belt is used for carrying the material to the carousel on, the carousel rotates so that the material is put in proper order along carousel circumference on the carousel, and this application makes the dumpling wrapper of placing the dumpling filling can be circular motion through improving into the carousel with the linear type conveyer belt, and the staff of being convenient for repeatedly get the material, has solved when adopting the linear type conveyer belt to carry the dumpling wrapper of placing the dumpling filling, has placed the dumpling wrapper of dumpling filling and has easily passed out the conveyer belt and drop the problem because the staff negligence.

Description

Dumpling production line

Technical Field

The application relates to the field of dumpling production equipment, in particular to a dumpling production line.

Background

In a production line for producing dumplings, the dumpling comprises two parts, wherein one part is to provide dumpling wrappers, the other part is to provide dumpling stuffing, the dumpling stuffing is placed on the dumpling wrappers and then conveyed out through a conveyor belt, and the dumpling wrappers with the dumpling stuffing placed on the conveyor belt are taken down manually and wrapped into dumplings.

The existing conveyor belt for outputting dumpling wrappers with dumpling stuffing is generally of a linear type, and when in work, workers stand on two sides of the conveyor belt to take down the dumpling wrappers with the dumpling stuffing on the conveyor belt and wrap the dumpling wrappers into dumplings; however, with a straight conveyor belt, once a worker is inattentive, such as dozing or going to mind, the dumpling wrappers on the conveyor belt can be conveyed to the end of the conveyor belt and fall off the conveyor belt, thus wasting.

Disclosure of Invention

In order to solve the problem that dumpling wrappers with dumpling stuffing are easy to fall out of a conveyor belt, the application provides a dumpling production line.

The application provides a dumpling production line adopts following technical scheme:

the dumpling production line comprises a discharging conveyor belt and further comprises a material taking mechanism, wherein the material taking mechanism comprises a bracket and a rotary table, the bracket is used for being fixed on a mounting surface, the rotary table is rotationally connected to the bracket, the rotary table rotation axis is arranged along the vertical direction, and a driving component for driving the rotary table to rotate is arranged on the bracket; the discharging conveyor belt is used for conveying materials to the rotary table, and the rotary table rotates to enable the materials to be sequentially placed on the rotary table along the circumferential direction of the rotary table.

Through adopting above-mentioned technical scheme, during the use, the dumpling wrapper of placing the dumpling filling conveys to the carousel through ejection of compact conveyer belt, and drive assembly drive carousel rotates, thereby the dumpling wrapper of placing the dumpling filling rotates, then the staff can stand and take off the dumpling wrapper of placing the dumpling filling on the carousel side and wrap up the processing, through the setting of carousel, the dumpling wrapper of placing the dumpling filling can circulate circumferential motion, be that is because the staff is careless, not in time take away the dumpling wrapper of placing the dumpling filling, the staff also can take away the dumpling wrapper of placing the dumpling filling when the next time the dumpling wrapper of placing the dumpling filling is transferred, thereby can improve when adopting the linear type conveyer belt to carry the dumpling wrapper of placing the dumpling filling, the dumpling wrapper of placing the dumpling filling easily because the staff is careless and the problem that the conveyer belt drops out.

Optionally, the drive assembly includes motor and gear, the gear rotates to be connected on the support, the motor is used for driving the gear rotates, coaxial fixedly connected with on the carousel with the ring gear of gear meshing connection.

Through adopting above-mentioned technical scheme, when driving the carousel and rotating, open the motor, drive gear rotation to can drive the carousel and rotate, this drive assembly simple structure, convenient operation.

Optionally, the carousel includes two at least conveyer ways, the ejection of compact conveyer belt is used for carrying the material to one of them conveyer way on, be equipped with on the support and trade a way mechanism, trade a way mechanism and be used for carrying the material from the conveyer way that goes out the ejection of compact conveyer belt to other conveyer ways on.

By adopting the technical scheme, in the actual use process, the dumpling wrappers with the dumpling stuffing placed on the rotary table are not taken away in time possibly due to negligence of staff, and the newly added dumpling wrappers with the dumpling stuffing placed on the rotary table possibly interfere with the dumpling wrappers with the dumpling stuffing which are not taken away in time before due to continuous feeding of the discharging conveyor belt, so that the dumpling wrappers with the dumpling stuffing placed on the rotary table cannot be placed on the rotary table well or are stacked, and the wrapping of the dumplings is affected; the dumpling wrapper which is not taken away in time and is provided with the dumpling stuffing can be changed by the change way mechanism, so that the dumpling wrapper which is not taken away in time and is provided with the dumpling stuffing can be changed and conveyed, the dumpling wrapper which is not taken away in time and is provided with the dumpling stuffing can be misplaced, and collision or stacking is avoided.

Optionally, the lane changing mechanism comprises a push plate and a sliding component, the push plate is radially connected to the support in a sliding manner along the turntable, the sliding component is used for driving the push plate to slide, and the push plate slides to push materials to slide.

By adopting the technical scheme, when the channel is needed to be changed, when the dumpling wrapper which is not taken away in time and is provided with the dumpling stuffing moves to the position of the pushing plate, the pushing plate is driven to slide by the sliding component, so that the dumpling wrapper which is not taken away in time and is provided with the dumpling stuffing is pushed to another conveying channel; the lane changing mechanism is simple in structure and convenient to operate.

Optionally, a guiding surface is arranged on the pushing plate and is used for being inserted between the material and the upper surface of the turntable.

Through adopting above-mentioned technical scheme, the setting of guide surface is convenient for the push pedal insert the material with between the carousel upper surface to the push pedal of being convenient for will placing the dumpling wrapper of dumpling filling and shovel up and drive its removal.

Optionally, a plurality of exhaust holes are formed in the guide surface, and an air pump I used for communicating the exhaust holes is arranged on the support.

Through adopting above-mentioned technical scheme, after the push pedal will place the dumpling wrapper of dumpling filling and shovel up, bleed through a pair of exhaust hole of air pump to can produce suction to the dumpling wrapper of placing the dumpling filling, the dumpling wrapper of placing the dumpling filling when being convenient for follows the push pedal motion, until the push pedal motion to another transport way position back, blow through a pair of exhaust hole of air pump, make the dumpling wrapper of placing the dumpling filling break away from the push pedal and drop on another transport way.

Optionally, the position department that the carousel upper surface is used for accepting the output material from ejection of compact conveyer belt has seted up a venthole, set up the inner chamber in the carousel, venthole intercommunication the inner chamber, be equipped with on the carousel and be used for the intercommunication the air pump second of inner chamber.

Through adopting above-mentioned technical scheme, because the material through ejection of compact conveyer belt output drops the position on the carousel basically all fixed to offer the venthole in material position department that drops, then the material can drop in venthole position department, and when needs make the material change conveying way, aerify through two pairs of inner chambers of air pump, thereby can prevent that the material from excessively adhering on the carousel, so that the push pedal scoops up the material.

Optionally, the device further comprises a conversion belt, wherein the discharging conveyor belt is used for conveying materials to the rotary table through the conversion belt, and the conversion belt is used for sequentially conveying a plurality of materials output by the discharging conveyor belt to the rotary table.

Through adopting above-mentioned technical scheme, because present ejection of compact conveyer belt is a plurality of dumpling wrappers of placing the dumpling filling and discharges side by side generally to through the setting of converting area, can put a plurality of dumpling wrappers of placing the dumpling filling side by side on the carousel in proper order, thereby make the dumpling wrappers of placing the dumpling filling on the carousel distribute evenly, the interval is suitable, the operating personnel of being convenient for get the material.

In summary, the present application includes the following beneficial technical effects:

1. according to the dumpling stuffing conveying device, the linear type transmission belt is improved to be the rotary table, so that the dumpling wrappers with the dumpling stuffing can do circular motion, workers can take materials repeatedly conveniently, and the problem that the dumpling wrappers with the dumpling stuffing are easy to fall off due to the fact that the workers neglect to convey the dumpling wrappers with the dumpling stuffing is solved;

2. the utility model discloses a setting through trading way mechanism can prevent that the dumpling wrapper that has placed the dumpling filling that does not take away in time from producing the collision or stacking with the dumpling wrapper that has placed the dumpling filling that newly adds, influences the shaping of dumpling.

Drawings

FIG. 1 is a schematic view of the overall structure of an embodiment 1 of a dumpling line disclosed in the present application;

FIG. 2 is a partial schematic view of the structure of FIG. 1;

FIG. 3 is an enlarged schematic view of area A of FIG. 2;

fig. 4 is a schematic view showing a partial structure of embodiment 2 of a dumpling line disclosed in the present application.

Reference numerals illustrate:

1. a body; 2. a discharge conveyor belt; 3. converting the belt; 4. a bracket; 5. a turntable; 6. a motor; 7. a gear; 8. a gear ring; 9. a push plate; 10. a guide surface; 11. a cylinder; 12. a mounting frame; 13. an exhaust hole; 14. an air outlet hole; 15. an air pump I; 16. an air pump II; 17. a fixing frame; 18. a traversing oil cylinder; 19. a vertically moving oil cylinder; 20. and (3) a harrow claw.

Detailed Description

The present application is described in further detail below in conjunction with figures 1-4.

The application discloses a dumpling production line.

Example 1;

referring to fig. 1 and 2, a dumpling production line comprises a machine body 1, a discharging conveyor belt 2, a converting belt 3 and a material taking mechanism, wherein the machine body 1 comprises a dumpling wrapper making module and a dumpling stuffing making module, the dumpling stuffing made by the dumpling stuffing making module is placed on the dumpling wrapper made by the dumpling wrapper making module, and then the dumpling wrapper with the dumpling stuffing placed thereon is conveyed onto the converting belt 3 by the discharging conveyor belt 2; in this embodiment, the ejection of compact conveyer belt 2 is discharged three at every turn and is one row, and the dumpling wrapper that has placed the dumpling filling of three one row is arranged along ejection of compact conveyer belt 2 width direction, and the length direction and the transmission direction of conversion area 3 all set up along ejection of compact conveyer belt 2 width direction to after the dumpling wrapper that has placed the dumpling filling of three one row was carried on conversion area 3, the dumpling wrapper that has placed the dumpling filling of three one row is arranged along conversion area 3 length direction, and the transfer area 3 carries the dumpling wrapper that has placed the dumpling filling of three one row to take out the material mechanism in proper order.

The material taking mechanism comprises a bracket 4 and a rotary table 5, wherein the bracket 4 is used for being fixed on a mounting surface, in the embodiment, the bracket 4 is fixed on the ground through foundation bolts, the rotary table 5 is in a circular ring shape, the rotary table 5 is rotationally connected to the bracket 4, and a driving component for driving the rotary table 5 to rotate is arranged on the bracket 4; the rotating axis and the thickness direction of the turntable 5 are all arranged along the vertical direction; the turntable 5 is used for receiving dumpling wrappers from the converting belt 3, wherein dumpling stuffing is placed on the dumpling wrappers.

Through carousel 5 rotation, the dumpling wrapper that has placed dumpling filling on the conversion area 3 can be put in proper order on carousel 5 along carousel 5 circumference to the operating personnel gets the material.

The driving assembly comprises a motor 6 and a gear 7, a gear ring 8 is coaxially and fixedly connected to the inner wall of the turntable 5, the motor 6 is fixed on the bracket 4, an output shaft of the motor 6 is coaxially and fixedly connected with the gear 7, and the gear 7 is in meshed connection with the gear filling ring 8.

In the actual use process, a plurality of driving components can be selected according to the diameter of the turntable 5, and the turntable 5 is driven to rotate by the plurality of driving components.

In another embodiment, the driving assembly may adopt a self-walking mechanism, i.e. a walking track is installed on the ground, a plurality of support rods are fixedly connected to the turntable 5, the support rods are installed on the walking track, and the support rods can move along the path direction of the walking track.

In this embodiment, in order to make the dumpling wrapper with the dumpling stuffing not taken away in time and the newly added dumpling wrapper with the dumpling stuffing dislocate, the turntable 5 has at least two conveying paths, in this embodiment, two conveying paths are provided, the transfer belt 3 is used for conveying materials to one of the conveying paths, and the support 4 is provided with a path changing mechanism for transferring the dumpling wrapper with the dumpling stuffing from the conveying path for receiving the transfer belt 3 to the other conveying path.

The lane changing mechanism comprises a push plate 9 and a sliding component, wherein the push plate 9 is radially and slidably connected to the bracket 4 along the turntable 5, and the sliding component is used for driving the push plate 9 to slide.

The push plate 9 abuts against the upper surface of the turntable 5, and the upper surface of the push plate 9 is set to be a guide surface 10, in this embodiment, the guide surface 10 is an inclined surface, and the thickness of the push plate 9 gradually increases along the direction away from the turntable 5.

The slip subassembly includes mounting bracket 12 and cylinder 11, and mounting bracket 12 fixed connection is on support 4, and cylinder 11 stiff end fixed connection is on mounting bracket 12, and the flexible end telescopic direction of cylinder 11 sets up along push pedal 9 slip direction, and the flexible end fixed connection push pedal 9 of cylinder 11.

In another embodiment, the slip assembly may also be a screw drive.

Referring to fig. 2 and 3, in this embodiment, a plurality of exhaust holes 13 are formed on the guide surface 10, an air cavity is formed in the push plate 9, the air outlet hole 14 is communicated with the air cavity, an air pump one 15 is fixedly connected to the mounting frame 12, and the air outlet of the air pump one 15 is communicated with the air cavity through an air pipe.

In addition, in order to be convenient for push pedal 9 better with the dumpling wrapper scooping up, the position department that carousel 5 upper surface was used for accepting the output material from ejection of compact conveyer belt 2 has offered a venthole 14, has offered the inner chamber in the carousel 5, venthole 14 intercommunication inner chamber, fixedly connected with air pump two 16 on the carousel 5, air pump two 16 gas outlet intercommunication inner chamber.

The implementation principle of the embodiment 1 of the dumpling production line disclosed by the application is as follows: when the automatic dumpling machine is used, dumpling wrappers with the dumpling stuffing are conveyed to the conversion belt 3 through the discharging conveyor belt 2, and then conveyed to the rotary table 5 through the conversion belt 3, and at the moment, the dumpling wrappers with the dumpling stuffing are driven to rotate through the rotation of the rotary table 5, so that the dumpling wrappers with the dumpling stuffing are circularly and circularly moved, and the dumpling wrappers are conveniently grasped by operators; once the dumpling wrappers with the dumpling stuffing are omitted due to negligence of operators, the omitted dumpling wrappers with the dumpling stuffing are conveyed in a changing way through a changing way mechanism, so that the omitted dumpling wrappers with the dumpling stuffing and the newly added dumpling wrappers with the dumpling stuffing are prevented from interfering; when the channel is changed, when the missing dumpling wrappers with the dumpling stuffing are moved to the position of the pushing plate 9, the air cylinder 11 is started to drive the pushing plate 9 to move until the pushing plate 9 scoops up the dumpling wrappers with the dumpling stuffing, then the air pump I15 is started to pump air to the air cavity, so that suction force is generated on the dumpling wrappers with the dumpling stuffing, the dumpling wrappers with the dumpling stuffing are separated from the pushing plate 9 until the pushing plate 9 slides to a proper position, the air cavity is blown through the air pump, and meanwhile, the air cylinder 11 is reset to separate the dumpling wrappers with the dumpling stuffing from the pushing plate 9; in addition, when the pushing plate 9 scoops up the dumpling wrappers with the dumpling stuffing, the inner cavity can be inflated by the air pump II 16, so that air is discharged from the air outlet 14, the dumpling wrappers with the dumpling stuffing are blown, the dumpling wrappers with the dumpling stuffing are prevented from being adhered to the rotary table 5, and the pushing plate 9 is convenient to scoop up the dumpling wrappers with the dumpling stuffing.

Example 2;

referring to fig. 4, the difference between this embodiment and embodiment 1 is that the lane changing mechanism includes a fixing frame 17 and a carrying assembly, the fixing frame 17 is used for being fixed on the installation surface, in this embodiment, the fixing frame 17 is located inside the turntable 5, and the fixing frame 17 is fixed on the ground through a screw, the carrying mechanism includes a rake 20, a traversing cylinder 18 and a vertically moving cylinder 19, the fixing end of the traversing cylinder 18 is fixed on the fixing frame 17, the telescoping end of the traversing cylinder 18 can be radially telescoping with respect to the turntable 5, the telescoping end of the traversing cylinder 18 is fixedly connected with the fixing end of the vertically moving cylinder 19, the telescoping end of the vertically moving cylinder 19 can be telescoping along the vertical direction, and the telescoping end of the vertically moving cylinder 19 is fixedly connected with the rake 20.

In this embodiment, an infrared detector may be provided to allow the fingers 20 to properly grasp the dumpling wrappers.

The implementation principle of the embodiment 2 of the dumpling production line disclosed by the application is as follows: when the dumpling is changed, the traversing oil cylinder 18 is started to enable the rake 20 to move to the position right above the dumpling wrapper, then the vertical moving oil cylinder 19 is utilized to enable the rake 20 to move downwards until the rake 20 grabs the dumpling wrapper, and then the traversing oil cylinder 18 drives the dumpling wrapper to move, so that the dumpling changing work is realized.

The foregoing are all preferred embodiments of the present application, and are not intended to limit the scope of the present application in any way, therefore: all equivalent changes in structure, shape and principle of this application should be covered in the protection scope of this application.

Claims

1. The utility model provides a boiled dumpling production line, includes ejection of compact conveyer belt (2), its characterized in that: the automatic feeding and discharging device comprises a feeding mechanism, and is characterized by further comprising a feeding mechanism, wherein the feeding mechanism comprises a support (4) and a rotary table (5), the support (4) is used for being fixed on a mounting surface, the rotary table (5) is rotationally connected to the support (4), the rotation axis of the rotary table (5) is arranged in the vertical direction, and a driving assembly used for driving the rotary table (5) to rotate is arranged on the support (4); the discharging conveyor belt (2) is used for conveying materials to the rotary table (5), and the rotary table (5) rotates to enable the materials to be sequentially placed on the rotary table (5) along the circumferential direction of the rotary table (5).

2. A dumpling line as claimed in claim 1, wherein: the driving assembly comprises a motor (6) and a gear (7), the gear (7) is rotationally connected to the support (4), the motor (6) is used for driving the gear (7) to rotate, and a gear ring (8) which is in meshed connection with the gear (7) is coaxially and fixedly connected to the rotary disc (5).

3. A dumpling line as claimed in claim 1, wherein: the rotary table (5) at least comprises two conveying channels, the discharging conveyor belt (2) is used for conveying materials to one of the conveying channels, the support (4) is provided with a channel changing mechanism, and the channel changing mechanism is used for changing the materials from the conveying channel for receiving the materials from the discharging conveyor belt (2) to other conveying channels.

4. A dumpling line as claimed in claim 3, wherein: the lane change mechanism comprises a push plate (9) and a sliding assembly, the push plate (9) is connected to the support (4) in a radial sliding manner along the rotary table (5), the sliding assembly is used for driving the push plate (9) to slide, and the push plate (9) slides to push materials to slide.

5. A dumpling line as claimed in claim 4, wherein: the push plate (9) is provided with a guide surface (10), and the guide surface (10) is used for being inserted between materials and the upper surface of the rotary table (5).

6. A dumpling line as claimed in claim 5, wherein: the guide surface (10) is provided with a plurality of exhaust holes (13), and the bracket (4) is provided with an air pump I (15) for communicating the exhaust holes (13).

7. A dumpling line as claimed in claim 1, wherein: the upper surface of the rotary table (5) is used for bearing a position for outputting materials from the discharging conveyor belt (2), an air outlet hole (14) is formed in the position, an inner cavity is formed in the rotary table (5), the air outlet hole (14) is communicated with the inner cavity, and an air pump II (16) used for communicating the inner cavity is arranged on the rotary table (5).

8. A dumpling line as claimed in claim 1, wherein: still include conversion area (3), ejection of compact conveyer belt (2) are used for carrying the carousel (5) with the material through conversion area (3), conversion area (3) are used for carrying the carousel (5) with a plurality of materials of ejection of compact conveyer belt (2) output in proper order.