CN116175795A - Masterbatch raw material proportioning and proportioning equipment and method for nylon 6 production - Google Patents
Masterbatch raw material proportioning and proportioning equipment and method for nylon 6 production Download PDFInfo
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- CN116175795A CN116175795A CN202211531918.XA CN202211531918A CN116175795A CN 116175795 A CN116175795 A CN 116175795A CN 202211531918 A CN202211531918 A CN 202211531918A CN 116175795 A CN116175795 A CN 116175795A
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- shaft
- fixedly arranged
- bevel gear
- mixing bin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B13/00—Conditioning or physical treatment of the material to be shaped
- B29B13/06—Conditioning or physical treatment of the material to be shaped by drying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/24—Component parts, details or accessories; Auxiliary operations for feeding
- B29B7/242—Component parts, details or accessories; Auxiliary operations for feeding in measured doses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/26—Component parts, details or accessories; Auxiliary operations for discharging, e.g. doors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/84—Venting or degassing ; Removing liquids, e.g. by evaporating components
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model discloses masterbatch raw material proportioning equipment and a masterbatch raw material proportioning method for nylon 6 production, which belong to the technical field of nylon 6 production equipment and comprise a hot air dryer, a containing mechanism, a discharging mechanism and a stirring mechanism, wherein the hot air dryer is connected with the containing mechanism, the containing mechanism is provided with a main material box and an auxiliary material bin, the main material box is internally provided with the main material, the auxiliary material bin is internally provided with the auxiliary material, the main material box and the auxiliary material bin are dried through the hot air dryer, the discharging mechanism is connected with the containing mechanism, the stirring mechanism is provided with a mixing bin and a stirring assembly, the main material and the auxiliary material stored in the containing mechanism are sent into the mixing bin through the discharging mechanism, the discharging mechanism is connected with the mixing bin, the main material and the auxiliary material are stirred through the stirring assembly, and the stirring mechanism is also provided with a pneumatic control box for maintaining the gas environment in the mixing bin through the pneumatic control box.
Description
Technical Field
The utility model relates to the technical field of nylon 6 production equipment, in particular to masterbatch raw material proportioning equipment and method for nylon 6 production.
Background
The main variety of nylon is aliphatic polyamide fiber, which can be synthesized by a monomer, and the nylon 6 product has the characteristics of high strength, wear resistance, softness, mild skin touch and the like, is widely applied to the fields of clothing, silk, umbrellas, fish net wires, cord threads, BCF carpet wires, engineering plastics and the like, has wide application in industrial production, and in recent years, the market demand of China on nylon 6 slices is obviously accelerated.
The publication number is: chinese patent of CN216910056U discloses a stirring device with fixed ratio batching function for feed production; the novel material mixing device comprises a shell, wherein a motor is fixedly connected to the inner top of the shell, a stirring frame is fixedly connected to the motor through a main shaft arranged at the bottom, a feeding shell is fixedly connected to the right side of the shell, a material mixing box is arranged in the feeding shell, a weighing plate is fixedly connected to the inside of the material mixing box, a handle is fixedly connected to the right side of the material mixing box, rotating shafts are fixedly connected to the front side and the rear side of the material mixing box, and a sliding block is rotatably connected to the outer side of the other end of the rotating shaft.
However, the equipment can not control the blanking speed, and the master batch raw material proportioning equipment for producing the nylon 6 is invented aiming at the defect.
Disclosure of Invention
Aiming at the technical problems, the utility model adopts the following technical scheme: the masterbatch raw material proportioning and proportioning equipment for nylon 6 production comprises a hot air dryer, a containing mechanism, a discharging mechanism and a stirring mechanism, wherein the containing mechanism is provided with a top cover and a plurality of auxiliary bins, the top cover and the upper side of each auxiliary bin are fixedly provided with the hot air dryer, the lower side of the top cover is provided with a main material box, the inner part of the main material box is fixedly provided with a split plate, the upper side of the split plate is provided with an elevator, and the elevator is connected with the lower side of the top cover; the outer surface of the auxiliary bin is fixedly provided with a fixed seat, the lower side of the fixed seat is fixedly provided with a chassis, and the upper side of the chassis is provided with a circular through hole.
The holding mechanism still be provided with the supporting seat, the discharging mechanism be provided with outer loop and sealed leaf door, outer loop fixed mounting at main workbin downside, main workbin downside is provided with circular through-hole, circular through-hole internal fixation of main workbin has a middle section of thick bamboo, sealed leaf door is installed and is located main workbin circular through-hole upside in middle section of thick bamboo upside, middle section of thick bamboo is connected with the signal generator electricity, signal generator fixed mounting is in main workbin downside, slidable mounting has the base on the fixing base, the base is located supplementary feed bin below, base internally mounted has sealed leaf door, the push rod is installed to the sealed leaf door side of installing in the base, the sensor is installed to the push rod side, the sensor of push rod side is connected with the sealed leaf door electricity of installing in the base, the base is connected with the metering component.
The stirring mechanism is provided with the blending hopper, blending hopper fixed mounting is in the chassis downside, the inside stirring subassembly that is provided with of blending hopper, blending hopper side-mounting has the upset subassembly, the start assembly links to each other with the upset subassembly, blending hopper fixed mounting has the pneumatic control case, communicates through the gas-supply pipe between blending hopper and the pneumatic control case.
Further, the metering assembly is provided with a first fixed ring and a first motor, the first fixed ring is fixedly arranged on the upper side of the chassis, the first motor is positioned inside the first fixed ring, a first gear is fixedly arranged at the output end of the first motor and meshed with the toothed ring, a second fixed ring is fixedly arranged on the outer surface of the toothed ring, and semicircular protrusions are arranged on the outer surface of the second fixed ring.
Further, the semicircular protuberance of the second fixed ring is in sliding connection with the push rod, the supporting seat is rotatably installed on the lower side of the closed leaf door installed in the base, the supporting seat is fixedly installed on the upper side of the chassis, the fixed block is fixedly installed on the outer surface of the supporting seat, the leaf spring is fixedly installed on the lower side of the closed leaf door installed in the base and connected with the fixed block, the supporting seat is hollow, and the observation plate is slidably installed on the outer surface of the supporting seat.
Further, the base is communicated with the mixing bin through the supporting seat, and the main material box is communicated with the mixing bin through the middle barrel.
Further, the metering assembly is provided with the movable block, the movable block fixed mounting is in the base side, movable block upside fixed mounting has first spring, first spring upside fixed mounting has the drive piece, drive the piece side and rotate and install the movable block, the movable block side rotates and installs first rack, first rack downside slidable mounting has the mounting panel, drive piece slidable mounting is on the mounting panel, mounting panel fixed mounting is in the fixing base side, the mounting panel upside rotates and installs the axis of rotation, first rack and second gear engagement, second gear fixed mounting is at the axis of rotation surface, first rack side fixed mounting has the third spring, third spring fixed mounting is on the mounting panel.
Further, the starting assembly is provided with an integral shaft and a split shaft, the split shaft is rotatably mounted inside the mixing bin, a motor is arranged inside the pneumatic control box, the motor output end inside the pneumatic control box is fixedly connected with the split shaft, a first rotating frame is fixedly mounted on the side face of the split shaft, a second rotating frame is rotatably mounted on the first rotating frame, the integral shaft is rotatably mounted on the other side of the first rotating frame, the integral shaft is fixedly mounted inside the mixing bin, and the integral shaft and the split shaft are coaxial.
Further, the first bevel gear is fixedly arranged on the outer surface of the integral shaft, the first bevel gear is meshed with the second bevel gear, the second bevel gear is fixedly arranged on the outer surface of the vertical shaft, the vertical shaft is rotatably arranged on the side surface of the first rotating frame, the third bevel gear is fixedly arranged on the side surface of the vertical shaft, the third bevel gear is meshed with the fourth bevel gear, the fourth bevel gear is fixedly arranged on the outer surface of the horizontal shaft, the horizontal shaft is rotatably arranged on the side surface of the first rotating frame, the fifth bevel gear is fixedly arranged on the outer surface of the horizontal shaft, the fifth bevel gear is meshed with the sixth bevel gear, and the sixth bevel gear is fixedly arranged on the second rotating frame.
Further, the turnover assembly is provided with a second motor and a vertical rod, the second motor is fixedly arranged on the side surface of the mixing bin, a third gear is fixedly arranged at the output end of the second motor, the third gear is rotatably arranged on the side surface of the mixing bin, the third gear is meshed with a second rack, the second rack is slidably arranged on the side surface of the mixing bin, the vertical rod is fixedly arranged on the lower side of the mixing bin, a first turnover shaft is rotatably arranged on the side surface of the vertical rod, the first turnover shaft is rotatably arranged on the side surface of an integral shaft, a first turnover rod is fixedly arranged on the outer surface of the first turnover shaft, the first turnover rod is positioned below the second rack, a fourth spring is fixedly arranged on the upper side of the first turnover rod, a first disc is fixedly arranged on the outer surface of the fourth spring, a transmission shaft is rotatably arranged on the side surface of the vertical rod, a first belt pulley is fixedly arranged on the outer surface of the transmission shaft, and the first disc, the first belt and the first belt pulley form belt transmission.
Further, a second turnover shaft is fixedly arranged on the side face of the transmission shaft, the second turnover shaft and the transmission shaft form belt transmission through a first belt, a second disc is fixedly arranged on the outer surface of the second turnover shaft, a second turnover rod is fixedly arranged on the outer surface of the second turnover shaft, a fifth spring is fixedly arranged on the upper side of the second turnover rod, the fifth spring is fixedly arranged on the lower side of the mixing bin, a turnover plate is rotatably arranged on the lower side of the mixing bin, the turnover plate is arranged between the second disc and the first disc, the second disc and the first disc are coaxial, and the joint of the turnover plate and the second disc deviates from the center of the second disc; a plurality of pillars are fixedly arranged on the lower side of the mixing bin, a bottom plate is fixedly arranged on the lower side of the pillars, and a turnover plate is arranged among the pillars.
Further, the method for using the master batch raw material proportioning equipment for producing the nylon 6 comprises the following steps.
Step one: injecting main materials into the main material box, injecting auxiliary materials into the auxiliary material box, closing the main material box through an elevator, starting a signaling device, starting a closed door through the signaling device, and sending the main materials into the mixing material box through an intermediate cylinder after the closed door is opened.
Step two: the auxiliary material gets into the sealed fan door upside of base through the auxiliary material storehouse, along with getting into auxiliary material base down in the base gradually, the base drives the movable block and moves down, the movable block drives the movable block through first spring and moves, it drives the movable block and rotates to drive the movable block, the movable block drives the removal through first rack, first rack drives the axis of rotation through the second gear, the axis of rotation drives the pointer and rotates, the scale on the calibrated scale reads the volume of auxiliary material in the base, when reaching the volume of required auxiliary material, first motor starts to drive the ring gear and rotates, the ring gear drives the semicircular protrusion of second solid fixed ring and contacts the sensor contact of push rod side, afterwards the sealed fan door in the base is opened, the auxiliary material passes through the supporting seat and gets into in the mixing bunker.
Step three: the gas control box injects gas into the mixing bin through the gas transmission pipe, and then maintains the gas environment in the mixing bin, the motor in the gas control box starts, the motor in the gas control box drives the components of a whole that can function independently axle and rotates, the components of a whole that can function independently axle drives first rotation frame and rotates, first rotation frame drives second bevel gear motion, drive the second bevel gear through first bevel gear and rotate, the second bevel gear drives the third bevel gear through vertical shaft and rotates, the third bevel gear drives the fifth bevel gear through the fourth bevel gear and rotates, the fifth bevel gear drives the second through the sixth bevel gear and rotates, rotate the frame through first rotation frame and second rotation frame's rotation and stir the main material and the auxiliary material in the mixing bin.
Step four: the motor in the pneumatic control box stops working after stirring a period of time, the second motor starts, the second motor drives the second rack to move downwards through the second rack, the second rack pushes the first overturning rod to rotate, the first overturning rod drives the first disc to rotate through the first overturning shaft, the first disc drives the transmission shaft to rotate through the first belt, the transmission shaft drives the second overturning shaft to rotate through the first belt, the second overturning shaft drives the second disc to rotate, and the overturning plate is driven to rotate through the second disc and the first disc, so that the stirred mixture of the main material and the auxiliary material in the mixing bin is poured out.
Compared with the prior art, the utility model has the beneficial effects that: (1) According to the utility model, the main material and the auxiliary material are dried simultaneously by arranging the hot air dryer and matching with the containing mechanism, so that the influence of insufficient drying on the stirring process is avoided; (2) According to the utility model, the auxiliary materials with corresponding amounts are put down according to the amounts of the main materials below by arranging the metering assembly and the containing mechanism in a matching way, so that the proportion matching is realized; (3) According to the utility model, the stirring mechanism, the starting assembly and the overturning assembly are matched to stir the main materials and the auxiliary materials, and the stirred main materials and auxiliary materials are automatically discharged.
Drawings
Fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic structural view of a holding mechanism according to the present utility model.
Fig. 3 is a front view of the holding mechanism of the present utility model.
Fig. 4 is a partially enlarged schematic view of fig. 3 at a.
FIG. 5 is a schematic diagram of the connection between the holding mechanism and the discharging mechanism.
Fig. 6 is a partially enlarged schematic view of fig. 5 at B.
Fig. 7 is an enlarged partial schematic view at C in fig. 5.
FIG. 8 is a schematic view of the connection between the chassis and the first fixing ring according to the present utility model.
Fig. 9 is a partially enlarged schematic view of fig. 8 at D.
FIG. 10 is a schematic view of a metering assembly according to the present utility model.
Fig. 11 is a partially enlarged schematic illustration of fig. 10 at E.
FIG. 12 is a schematic view of the connection between the toothed ring and the second stationary ring according to the present utility model.
FIG. 13 is a schematic view of the stirring mechanism of the present utility model.
Fig. 14 is an enlarged partial view of fig. 13 at F.
Fig. 15 is a partially enlarged schematic view of fig. 13 at G.
FIG. 16 is a schematic view of the structure of the starting assembly of the present utility model.
Fig. 17 is a partially enlarged schematic view of fig. 16 at H.
FIG. 18 is a schematic view of the positional relationship between the support post and the roll-over plate according to the present utility model.
Reference numerals: 1-a hot air dryer; 2-a holding mechanism; 3-a discharging mechanism; 4-a stirring mechanism; 201-top cover; 202-a main material box; 203-an auxiliary bin; 204-a base; 205-a support base; 206-fixing base; 207-chassis; 208-elevator; 209-split plate; 210-a viewing plate; 211-an intermediate cylinder; 212-a first securing ring; 213-fixed blocks; 301-moving blocks; 302-a first spring; 303-a drive block; 304-a first motor; 305-a first gear; 306-a toothed ring; 307-outer ring; 308-lower ring; 309-a signaling device; 310-a second securing ring; 311-closing the door; 312-fixing rod; 313-a second spring; 314-connecting blocks; 315-rotating blocks; 316-first rack; 317-a second gear; 318-rotating shaft; 319-pointer; 320-dial; 321-a third spring; 322-mounting plate; 323-push rod; 324-leaf spring; 401-a mixing bin; 402, an air control box; 403-gas delivery pipe; 404-a second motor; 405-a third gear; 406-a second rack; 407-vertical bars; 408-a fourth spring; 409-a first flip lever; 410-a first inversion shaft; 411-a first disc; 412-a first belt; 413-a first pulley; 414-a transmission shaft; 415-an integral shaft; 416-first bevel gear; 417-second bevel gear; 418-a third bevel gear; 419-fourth bevel gear; 420-vertical axis; 421-horizontal axis; 422-fifth bevel gear; 423-sixth bevel gears; 424-a first rotating frame; 425-a second rotating frame; 426—split shaft; 427-floor; 428-strut; 429-an inversion plate; 430-a fifth spring; 431-a second flip lever; 432-a second inversion shaft; 433-second disc.
Detailed Description
The technical scheme of the utility model is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1-13 and fig. 16-18, the holding mechanism 2 is provided with a top cover 201 and auxiliary material bins 203, the auxiliary material bins 203 are provided with a plurality of auxiliary material bins 203, the upper sides of the top cover 201 and each auxiliary material bin 203 are fixedly provided with a hot air dryer 1, the lower side of the top cover 201 is provided with a main material box 202, the inside of the main material box 202 is fixedly provided with a split plate 209, the upper side of the split plate 209 is provided with an elevator 208, and the elevator 208 is connected with the lower side of the top cover 201; the outer surface of the auxiliary bin 203 is fixedly provided with a fixing seat 206, the lower side of the fixing seat 206 is fixedly provided with a chassis 207, and the upper side of the chassis 207 is provided with a circular through hole; the holding mechanism 2 is further provided with a supporting seat 205, the discharging mechanism 3 is provided with an outer ring 307 and a closed leaf door 311, the outer ring 307 is fixedly arranged on the lower side of the main material box 202, the lower side of the main material box 202 is provided with a circular through hole, a middle cylinder 211 is fixedly arranged in the circular through hole of the main material box 202, the closed leaf door 311 is arranged on the upper side of the middle cylinder 211 and is positioned on the upper side of the circular through hole of the main material box 202, the middle cylinder 211 is electrically connected with a transmitter 309, the transmitter 309 is fixedly arranged on a lower ring 308, the lower ring 308 is fixedly arranged on the outer surface of the middle cylinder 211, the lower ring 308 is arranged on the lower side of the main material box 202, a base 204 is slidably arranged on a fixed seat 206, the base 204 is positioned below the auxiliary material box 203, the closed leaf door 311 is arranged in the base 204, a push rod 323 is arranged on the side of the closed leaf door 311, a sensor is arranged on the side of the push rod 323, the sensor is electrically connected with the closed leaf door 311 arranged in the base 204, and the base 204 is connected with a metering component; the stirring mechanism 4 is provided with a mixing bin 401, the mixing bin 401 is fixedly mounted on the lower side of the chassis 207, a stirring assembly is arranged inside the mixing bin 401, a turnover assembly is mounted on the side face of the mixing bin 401, a starting assembly is connected with the turnover assembly, a pneumatic control box 402 is fixedly mounted on the mixing bin 401, and the mixing bin 401 is communicated with the pneumatic control box 402 through a gas pipe 403.
As shown in fig. 1-13 and fig. 16-18, the metering assembly is provided with a first fixed ring 212 and a first motor 304, the first fixed ring 212 is fixedly arranged on the upper side of the chassis 207, the first motor 304 is positioned in the first fixed ring 212, a first gear 305 is fixedly arranged at the output end of the first motor 304, the first gear 305 is meshed with a toothed ring 306, a second fixed ring 310 is fixedly arranged on the outer surface of the toothed ring 306, the second fixed ring 310 is rotatably arranged on the first fixed ring 212, and semicircular protrusions are arranged on the outer surface of the second fixed ring 310; the semicircular protuberance of the second fixing ring 310 is in sliding connection with the push rod 323, the lower side of the closed door 311 installed in the base 204 is rotatably provided with the supporting seat 205, the supporting seat 205 is fixedly installed on the upper side of the chassis 207, the outer surface of the supporting seat 205 is fixedly provided with the fixing block 213, the lower side of the closed door 311 installed in the base 204 is fixedly provided with the plate spring 324, the plate spring 324 is connected with the fixing block 213, the supporting seat 205 is hollow, and the outer surface of the supporting seat 205 is slidably provided with the observation plate 210; the base 204 is communicated with the mixing bin 401 through the supporting seat 205, a connecting block 314 is fixedly arranged on the side face of the base 204, a second spring 313 is fixedly arranged on the upper side of the connecting block 314, the second spring 313 is fixedly arranged on the lower side of a fixing rod 312, the fixing rod 312 is fixedly arranged on the lower side of the outer ring 307, and the main material box 202 is communicated with the mixing bin 401 through the middle cylinder 211.
As shown in fig. 2 to 15, the metering assembly is provided with a moving block 301, the moving block 301 is fixedly installed on the side surface of the base 204, a first spring 302 is fixedly installed on the upper side of the moving block 301, a driving block 303 is fixedly installed on the upper side of the first spring 302, a rotating block 315 is rotatably installed on the side surface of the driving block 303, a first rack 316 is rotatably installed on the side surface of the rotating block 315, a mounting plate 322 is slidably installed below the first rack 316, the driving block 303 is slidably installed on the mounting plate 322, the mounting plate 322 is fixedly installed on the side surface of the fixing seat 206, a rotating shaft 318 is rotatably installed on the upper side of the mounting plate 322, the first rack 316 is meshed with a second gear 317, the second gear 317 is fixedly installed on the outer surface of the rotating shaft 318, a third spring 321 is fixedly installed on the side surface of the first rack 316, and the third spring 321 is fixedly installed on the mounting plate 322; the starting assembly is provided with an integral shaft 415 and a split shaft 426, the split shaft 426 is rotatably arranged inside the mixing bin 401, a motor is arranged inside the pneumatic control box 402, the motor output end inside the pneumatic control box 402 is fixedly connected with the split shaft 426, a first rotating frame 424 is fixedly arranged on the side face of the split shaft 426, a second rotating frame 425 is rotatably arranged on the first rotating frame 424, an integral shaft 415 is rotatably arranged on the other side of the first rotating frame 424, the integral shaft 415 is fixedly arranged inside the mixing bin 401, and the integral shaft 415 and the split shaft 426 are coaxial.
As shown in fig. 5 to 18, the outer surface of the integral shaft 415 is fixedly provided with a first bevel gear 416, the first bevel gear 416 is meshed with a second bevel gear 417, the second bevel gear 417 is fixedly arranged on the outer surface of a vertical shaft 420, the vertical shaft 420 is rotatably arranged on the side surface of a first rotating frame 424, the side surface of the vertical shaft 420 is fixedly provided with a third bevel gear 418, the third bevel gear 418 is meshed with a fourth bevel gear 419, the fourth bevel gear 419 is fixedly arranged on the outer surface of a horizontal shaft 421, the horizontal shaft 421 is rotatably arranged on the side surface of the first rotating frame 424, the outer surface of the horizontal shaft 421 is fixedly provided with a fifth bevel gear 422, the fifth bevel gear 422 is meshed with a sixth bevel gear 423, and the sixth bevel gear 423 is fixedly arranged on a second rotating frame 425; the turnover assembly is provided with a second motor 404 and a vertical rod 407, the second motor 404 is fixedly arranged on the side surface of the mixing bin 401, a third gear 405 is fixedly arranged at the output end of the second motor 404, the third gear 405 is rotatably arranged on the side surface of the mixing bin 401, the third gear 405 is meshed with a second rack 406, the second rack 406 is slidably arranged on the side surface of the mixing bin 401, the vertical rod 407 is fixedly arranged on the lower side of the mixing bin 401, a first turnover shaft 410 is rotatably arranged on the side surface of the vertical rod 407, the first turnover shaft 410 is rotatably arranged on the side surface of an integral shaft 415, a first turnover rod 409 is fixedly arranged on the outer surface of the first turnover shaft 410, the first turnover rod 409 is positioned below the second rack 406, a fourth spring 408 is fixedly arranged on the upper side of the first turnover rod 409, the fourth spring 408 is fixedly arranged on the lower side of the mixing bin 401, a first disc 411 is fixedly arranged on the outer surface of the first turnover shaft 410, a transmission shaft 414 is rotatably arranged on the side surface of the vertical rod 407, a first belt 413 is fixedly arranged on the outer surface of the transmission shaft 414, and the first disc 411 and the first belt 413 are in belt transmission mode; the side surface of the transmission shaft 414 is fixedly provided with a second turnover shaft 432, the second turnover shaft 432 and the transmission shaft 414 form belt transmission through a first belt 412, the outer surface of the second turnover shaft 432 is fixedly provided with a second disc 433, the outer surface of the second turnover shaft 432 is fixedly provided with a second turnover rod 431, the upper side of the second turnover rod 431 is fixedly provided with a fifth spring 430, the fifth spring 430 is fixedly arranged on the lower side of the mixing bin 401, the lower side of the mixing bin 401 is rotatably provided with a turnover plate 429, the turnover plate 429 is arranged between the second disc 433 and the first disc 411, the second disc 433 and the first disc 411 are coaxial, and the joint of the turnover plate 429 and the second disc 433 deviates from the center of the second disc 433; a plurality of support posts 428 are fixedly arranged on the lower side of the mixing bin 401, a bottom plate 427 is fixedly arranged on the lower side of the support posts 428, and a turnover plate 429 is arranged among the plurality of support posts 428.
The utility model discloses a master batch raw material proportioning and proportioning device for nylon 6 production, which has the following working principle.
Firstly, main materials are injected into a main material box 202, auxiliary materials are injected into an auxiliary material bin 203, then the main material box 202 is closed through an elevator 208, a signaling device 309 is started, a sealing door 311 is started through the signaling device 309, and the main materials are fed into a mixing bin 401 through an intermediate cylinder 211 after the sealing door 311 is opened.
And (II) auxiliary materials enter the upper side of a closed leaf door 311 of the base 204 through the auxiliary material bin 203, the base 204 drives the movable block 301 to move downwards along with the gradual entering of the auxiliary material base 204 in the base 204, the movable block 301 drives the driving block 303 to move through the first spring 302, the driving block 303 drives the rotating block 315 to rotate, the rotating block 315 drives the moving through the first rack 316, the first rack 316 drives the rotating shaft 318 to rotate through the second gear 317, the rotating shaft 318 drives the pointer 319 to rotate, the amount of auxiliary materials in the base 204 is read through the scale on the dial 320, when the amount of required auxiliary materials is reached, the first motor 304 starts to drive the toothed ring 306 to rotate, and when the semicircular protrusions of the toothed ring 306 drive the second fixed ring 310 to contact with the sensors on the side surfaces of the push rods 323, the closed leaf door 311 in the base 204 is opened, and the auxiliary materials enter the mixing material bin 401 through the supporting seat 205.
And (III) the pneumatic control box 402 injects gas into the mixing bin 401 through the gas pipe 403, so that the gas environment in the mixing bin 401 is maintained, a motor in the pneumatic control box 402 is started, the motor in the pneumatic control box 402 drives the split shaft 426 to rotate, the split shaft 426 drives the first rotating frame 424 to rotate, the first rotating frame 424 drives the second bevel gear 417 to move, the second bevel gear 417 is driven to rotate through the first bevel gear 416, the second bevel gear 417 drives the third bevel gear 418 to rotate through the vertical shaft 420, the third bevel gear 418 drives the fifth bevel gear 422 to rotate through the fourth bevel gear 419, the fifth bevel gear 422 drives the second rotating frame 425 to rotate through the sixth bevel gear 423, and main materials and auxiliary materials in the mixing bin 401 are stirred through the rotation of the first rotating frame 424 and the second rotating frame 425.
And (IV) after stirring for a period of time, the motor in the pneumatic control box 402 stops working, the second motor 404 starts, the second motor 404 drives the second rack 406 to move downwards through the second rack 406, the second rack 406 drives the first turning rod 409 to rotate, the first turning rod 409 drives the first disc 411 to rotate through the first turning shaft 410, the first disc 411 drives the transmission shaft 414 to rotate through the first belt 412, the transmission shaft 414 drives the second turning shaft 432 to rotate through the first belt 412, the second turning shaft 432 drives the second disc 433 to rotate, and the turning plate 429 is driven to rotate through the second disc 433 and the first disc 411, so that the stirred mixture of the main materials and the auxiliary materials in the mixing bin 401 is poured out.
The utility model also discloses a method for using the master batch raw material proportioning and proportioning equipment for producing the nylon 6, which comprises the following steps.
Step one: the main material is injected into the main material box 202, the auxiliary material is injected into the auxiliary material bin 203, then the main material box 202 is closed through the elevator 208, the signaling device 309 is started, the sealing door 311 is started through the signaling device 309, and the main material is fed into the mixing bin 401 through the intermediate cylinder 211 after the sealing door 311 is opened.
Step two: auxiliary materials enter the upper side of a closed leaf door 311 of the base 204 through the auxiliary material bin 203, the base 204 drives the moving block 301 to move downwards along with the gradual entering of the auxiliary material base 204 in the base 204, the moving block 301 drives the driving block 303 to move through the first spring 302, the driving block 303 drives the rotating block 315 to rotate, the rotating block 315 drives the moving through the first rack 316, the first rack 316 drives the rotating shaft 318 to rotate through the second gear 317, the rotating shaft 318 drives the pointer 319 to rotate, the amount of auxiliary materials in the base 204 is read through the scale on the dial 320, when the amount of required auxiliary materials is reached, the first motor 304 starts to drive the toothed ring 306 to rotate, the toothed ring 306 drives the semicircular protrusion of the second fixed ring 310 to contact with a sensor on the side face of the push rod 323, then the closed leaf door 311 in the base 204 is opened, and the auxiliary materials enter the mixing bin 401 through the supporting seat 205.
Step three: the gas control box 402 injects gas into the mixing bin 401 through the gas pipe 403, and then the gas environment in the mixing bin 401 is maintained, a motor in the gas control box 402 is started, the motor in the gas control box 402 drives the split shaft 426 to rotate, the split shaft 426 drives the first rotating frame 424 to rotate, the first rotating frame 424 drives the second bevel gear 417 to move, the first bevel gear 416 drives the second bevel gear 417 to rotate, the second bevel gear 417 drives the third bevel gear 418 to rotate through the vertical shaft 420, the third bevel gear 418 drives the fifth bevel gear 422 to rotate through the fourth bevel gear 419, the fifth bevel gear 422 drives the second rotating frame 425 to rotate through the sixth bevel gear 423, and main materials and auxiliary materials in the mixing bin 401 are stirred through the rotation of the first rotating frame 424 and the second rotating frame 425.
Step four: after stirring for a period of time, the motor in the pneumatic control box 402 stops working, the second motor 404 starts, the second motor 404 drives the second rack 406 to move downwards through the second rack 406, the second rack 406 pushes the first turning rod 409 to rotate, the first turning rod 409 drives the first disc 411 to rotate through the first turning shaft 410, the first disc 411 drives the transmission shaft 414 to rotate through the first belt 412, the transmission shaft 414 drives the second turning shaft 432 to rotate through the first belt 412, the second turning shaft 432 drives the second disc 433 to rotate, and the turning plate 429 is driven to rotate through the second disc 433 and the first disc 411, so that the stirred mixture of the main materials and the auxiliary materials in the mixing bin 401 is poured out.
Claims (10)
1. Masterbatch raw materials ration proportioning equipment is used in polyamide fibre 6 production, including hot-blast desiccator (1) and hold mechanism (2), its characterized in that: the automatic feeding device is characterized by further comprising a discharging mechanism (3) and a stirring mechanism (4), wherein the discharging mechanism (2) is provided with a top cover (201) and auxiliary material bins (203), the auxiliary material bins (203) are provided with a plurality of auxiliary material bins (203), the upper sides of the top cover (201) and each auxiliary material bin (203) are fixedly provided with a hot air dryer (1), the lower side of the top cover (201) is provided with a main material box (202), the inside of the main material box (202) is fixedly provided with a split plate (209), the upper side of the split plate (209) is provided with an elevator (208), and the elevator (208) is connected with the lower side of the top cover (201); a fixing seat (206) is fixedly arranged on the outer surface of the auxiliary bin (203), a chassis (207) is fixedly arranged on the lower side of the fixing seat (206), and a circular through hole is formed in the upper side of the chassis (207);
the device is characterized in that the containing mechanism (2) is further provided with a supporting seat (205), the discharging mechanism (3) is provided with an outer ring (307) and a closed fan door (311), the outer ring (307) is fixedly arranged on the lower side of the main material box body (202), a circular through hole is formed in the lower side of the main material box body (202), a middle cylinder (211) is fixedly arranged in the circular through hole of the main material box body (202), the closed fan door (311) is arranged on the upper side of the middle cylinder (211) and is positioned on the upper side of the circular through hole of the main material box body (202), the middle cylinder (211) is electrically connected with the signal generator (309), a base (204) is slidably arranged on the fixed seat (206), the base (204) is positioned below the auxiliary material bin (203), the closed fan door (311) is arranged in the base (204), a push rod (323) is arranged on the side face of the closed fan door (311), a sensor is arranged on the side face of the push rod (323), the sensor on the side face of the push rod (323) is electrically connected with the closed fan door (311) arranged in the base (204), and the measuring component is electrically connected with the measuring component.
The stirring mechanism (4) is provided with a mixing bin (401), the mixing bin (401) is fixedly arranged on the lower side of the chassis (207), a stirring assembly is arranged inside the mixing bin (401), a turnover assembly is arranged on the side face of the mixing bin (401), a starting assembly is connected with the turnover assembly, and a pneumatic control box (402) is fixedly arranged on the mixing bin (401).
2. The masterbatch raw material proportioning equipment for nylon 6 production according to claim 1, which is characterized in that: the metering assembly is provided with a first fixed ring (212) and a first motor (304), the first fixed ring (212) is fixedly arranged on the upper side of the chassis (207), the first motor (304) is positioned inside the first fixed ring (212), a first gear (305) is fixedly arranged at the output end of the first motor (304), the first gear (305) is meshed with a toothed ring (306), a second fixed ring (310) is fixedly arranged on the outer surface of the toothed ring (306), and semicircular protrusions are arranged on the outer surface of the second fixed ring (310).
3. The masterbatch raw material proportioning equipment for nylon 6 production according to claim 2, which is characterized in that: the semicircular protrusion of the second fixed ring (310) is in sliding connection with the push rod (323), the supporting seat (205) is rotatably installed on the lower side of the closed door (311) installed in the base (204), the supporting seat (205) is fixedly installed on the upper side of the chassis (207), the fixed block (213) is fixedly installed on the outer surface of the supporting seat (205), the leaf spring (324) is fixedly installed on the lower side of the closed door (311) installed in the base (204), the leaf spring (324) is connected with the fixed block (213), the supporting seat (205) is hollow, and the observation plate (210) is slidably installed on the outer surface of the supporting seat (205).
4. The master batch raw material proportioning and proportioning device for nylon 6 production according to claim 3, which is characterized in that: the base (204) is communicated with the mixing bin (401) through the supporting seat (205), and the main material box (202) is communicated with the mixing bin (401) through the middle cylinder (211).
5. The master batch raw material proportioning and proportioning device for nylon 6 production as claimed in claim 4, wherein the master batch raw material proportioning and proportioning device is characterized in that: the metering assembly is provided with a moving block (301), the moving block (301) is fixedly arranged on the side face of the base (204), a first spring (302) is fixedly arranged on the upper side of the moving block (301), a driving block (303) is fixedly arranged on the upper side of the first spring (302), a rotating block (315) is rotatably arranged on the side face of the driving block (303), a first rack (316) is rotatably arranged on the side face of the rotating block (315), a mounting plate (322) is slidably arranged below the first rack (316), the driving block (303) is slidably arranged on the mounting plate (322), the mounting plate (322) is fixedly arranged on the side face of the fixed seat (206), a rotating shaft (318) is rotatably arranged on the upper side of the mounting plate (322), the first rack (316) is meshed with a second gear (317), the second gear (317) is fixedly arranged on the outer surface of the rotating shaft (318), a third spring (321) is fixedly arranged on the side face of the first rack (316), and the third spring (321) is fixedly arranged on the mounting plate (322).
6. The master batch raw material proportioning and proportioning device for nylon 6 production according to claim 3, which is characterized in that: the starting assembly is provided with an integral shaft (415) and a split shaft (426), the split shaft (426) is rotatably mounted inside the mixing bin (401), a motor is arranged inside the pneumatic control box (402), a motor output end inside the pneumatic control box (402) is fixedly connected with the split shaft (426), a first rotating frame (424) is fixedly mounted on the side face of the split shaft (426), a second rotating frame (425) is rotatably mounted on the first rotating frame (424), the integral shaft (415) is rotatably mounted on the other side of the first rotating frame (424), the integral shaft (415) is fixedly mounted inside the mixing bin (401), and the integral shaft (415) and the split shaft (426) are coaxial.
7. The masterbatch raw material proportioning equipment for nylon 6 production of claim 6, which is characterized in that: the outer surface of the integral shaft (415) is fixedly provided with a first bevel gear (416), the first bevel gear (416) is meshed with a second bevel gear (417), the second bevel gear (417) is fixedly arranged on the outer surface of the vertical shaft (420), the vertical shaft (420) is rotatably arranged on the side surface of the first rotating frame (424), the side surface of the vertical shaft (420) is fixedly provided with a third bevel gear (418), the third bevel gear (418) is meshed with a fourth bevel gear (419), the fourth bevel gear (419) is fixedly arranged on the outer surface of the horizontal shaft (421), the horizontal shaft (421) is rotatably arranged on the side surface of the first rotating frame (424), the outer surface of the horizontal shaft (421) is fixedly provided with a fifth bevel gear (422), the fifth bevel gear (422) is meshed with a sixth bevel gear (423), and the sixth bevel gear (423) is fixedly arranged on the second rotating frame (425).
8. The masterbatch raw material proportioning equipment for nylon 6 production of claim 7, which is characterized in that: the turnover assembly is provided with a second motor (404) and a vertical rod (407), the second motor (404) is fixedly arranged on the side surface of the mixing bin (401), a third gear (405) is fixedly arranged at the output end of the second motor (404), the third gear (405) is rotatably arranged on the side surface of the mixing bin (401), the third gear (405) is meshed with a second rack (406), the second rack (406) is slidably arranged on the side surface of the mixing bin (401), the vertical rod (407) is fixedly arranged on the lower side of the mixing bin (401), a first turnover shaft (410) is rotatably arranged on the side surface of the vertical rod (407), the first turnover shaft (410) is rotatably arranged on the side surface of an integral shaft (415), a first turnover shaft (410) is fixedly arranged on the outer surface of the first turnover shaft (409), the first turnover shaft (409) is positioned below the second rack (406), a fourth spring (408) is fixedly arranged on the upper side of the first turnover shaft (409), the fourth spring (408) is fixedly arranged on the lower side of the mixing bin (401), the outer surface of the first turnover shaft (410) is fixedly arranged on the first disc (407), the side surface (414) is fixedly arranged on the lower side surface of the mixing bin (411), and a transmission shaft (411) is fixedly arranged on the outer surface of the first disc (411) The first belt (412) and the first pulley (413) constitute a belt drive.
9. The master batch raw material proportioning and proportioning device for nylon 6 production, as claimed in claim 8, wherein: the side of the transmission shaft (414) is fixedly provided with a second turnover shaft (432), the second turnover shaft (432) and the transmission shaft (414) form belt transmission through a first belt (412), the outer surface of the second turnover shaft (432) is fixedly provided with a second disc (433), the outer surface of the second turnover shaft (432) is fixedly provided with a second turnover rod (431), the upper side of the second turnover rod (431) is fixedly provided with a fifth spring (430), the fifth spring (430) is fixedly arranged at the lower side of the mixing bin (401), the lower side of the mixing bin (401) is rotatably provided with a turnover plate (429), the turnover plate (429) is arranged between the second disc (433) and the first disc (411), the second disc (433) and the first disc (411) are coaxial, and the joint of the turnover plate (429) and the second disc (433) deviates from the center of the second disc (433); a plurality of support posts (428) are fixedly arranged on the lower side of the mixing bin (401), a bottom plate (427) is fixedly arranged on the lower side of the support posts (428), and a turnover plate (429) is arranged among the support posts (428).
10. A method for using the master batch raw material proportioning equipment for producing nylon 6 according to claim 9, which is characterized in that: the method comprises the following steps:
step one: injecting main materials into the main material box (202), injecting auxiliary materials into the auxiliary material bin (203), closing the main material box (202) through the elevator (208), starting the signaling device (309), starting the sealing door (311) through the signaling device (309), and feeding the main materials into the mixing bin (401) through the middle cylinder (211) after the sealing door (311) is opened;
step two: auxiliary materials enter the upper side of a closed fan door (311) of a base (204) through an auxiliary material bin (203), the base (204) drives a moving block (301) to move downwards along with the gradual entering of the auxiliary material base (204) in the base (204), the moving block (301) drives a driving block (303) to move through a first spring (302), the driving block (303) drives a rotating block (315) to rotate, the rotating block (315) drives a first rack (316) to move, the first rack (316) drives a rotating shaft (318) to rotate through a second gear (317), the rotating shaft (318) drives a pointer (319) to rotate, the scale on a dial (320) is used for reading the amount of auxiliary materials in the base (204), when the amount of the required auxiliary materials is reached, a first motor (304) is started to drive a toothed ring (306) to rotate, the semicircular protrusion of a second fixed ring (310) is contacted with a sensor on the side surface of a push rod (323), and then the closed fan door (311) in the base (204) is opened, and the auxiliary materials enter the mixing bin (401) through a supporting seat (205);
step three: the pneumatic control box (402) injects gas into the mixing bin (401) through the gas pipe (403), so that the gas environment in the mixing bin (401) is maintained, a motor in the pneumatic control box (402) is started, the motor in the pneumatic control box (402) drives a split shaft (426) to rotate, the split shaft (426) drives a first rotating frame (424) to rotate, the first rotating frame (424) drives a second bevel gear (417) to move, the second bevel gear (417) drives a third bevel gear (418) to rotate through a vertical shaft (420), the third bevel gear (418) drives a fifth bevel gear (422) to rotate through a fourth bevel gear (419), the fifth bevel gear (422) drives the second rotating frame (425) to rotate through a sixth bevel gear (423), and main materials and auxiliary materials in the mixing bin (401) are stirred through rotation of the first rotating frame (424) and the second rotating frame (425);
step four: after stirring for a period of time, the motor in the pneumatic control box (402) stops working, the second motor (404) starts, the second motor (404) drives the second rack (406) to move downwards through the second rack (406), the second rack (406) pushes the first turning rod (409) to rotate, the first turning rod (409) drives the first disc (411) to rotate through the first turning shaft (410), the first disc (411) drives the transmission shaft (414) to rotate through the first belt (412), the transmission shaft (414) drives the second turning shaft (432) to rotate through the first belt (412), the second turning shaft (432) drives the second disc (433) to rotate, and the turning plate (429) is driven to rotate through the second disc (433) and the first disc (411), so that a stirred main material and auxiliary material mixture in the mixing bin (401) is poured out.
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