CN116175687A - Cordyceps cutting all-in-one machine with automatic overturning function and control method thereof - Google Patents

Abstract

The invention discloses a cordyceps sinensis cutting all-in-one machine with an automatic overturning function, which comprises: the primary conveying and cutting device comprises a height self-adaptive cutting mechanism, a belt conveying line, a turnover mechanism and a roller conveying line, wherein the belt conveying line, the turnover mechanism and the roller conveying line are sequentially communicated, the height self-adaptive cutting mechanism is positioned above the belt conveying line and is used for carrying out self-adaptive adjustment on the height of a cultivation base block and cutting cordyceps sinensis, the turnover mechanism is used for receiving and turning over the cultivation base block and transferring the cultivation base block to the roller conveying line, and the roller conveying line is used for conveying the cultivation base block and enabling cordyceps sinensis remained on the cultivation base block to fall below; a secondary cutting and conveying device which is positioned at the conveying end of the primary conveying and cutting device and is consistent with the components of the primary conveying and cutting device; the cordyceps sinensis blanking conveying line is used for receiving cut cordyceps sinensis and carrying out blanking conveying; the cordyceps cutting integrated machine can automatically convey the cultivation base blocks and cut and collect cordyceps on the cultivation base blocks, and is high in automation degree and cutting and collecting efficiency.

Description

Cordyceps cutting all-in-one machine with automatic overturning function and control method thereof

Technical Field

The invention relates to the technical field of cordyceps cutting equipment, in particular to a cordyceps cutting integrated machine with an automatic overturning function and a control method thereof.

Background

In the process of cultivating the cordyceps sinensis, a culture medium block is generally adopted for cultivating the cordyceps sinensis, two forms of single-sided cultivation and double-sided cultivation are adopted, due to the toughness problem of the cordyceps sinensis, the conventional cutting equipment is difficult to cut the cordyceps sinensis smoothly in the movement process, the conventional method is generally mainly static cutting, manual cutting and collecting are adopted, the efficiency is low, the labor cost is high, and meanwhile, the risk of equipment hazard exists. Therefore, a device capable of automatically cutting and collecting cordyceps sinensis on a culture medium block and a control method thereof are planned to be studied.

Disclosure of Invention

Aiming at the defects of the prior art, the invention provides the cordyceps cutting integrated machine with the automatic overturning function, which can automatically convey the cultivation base block and cut and collect cordyceps on the cultivation base block, and has high automation degree and high cutting and collecting efficiency.

In order to achieve the above purpose, the present invention provides the following technical solutions:

cordyceps sinensis cutting all-in-one machine with automatic overturning function comprises:

the primary conveying and cutting device comprises a height self-adaptive cutting mechanism, a belt conveying line, a turnover mechanism and a roller conveying line which are sequentially arranged and communicated, wherein the height self-adaptive cutting mechanism is positioned above the belt conveying line and is used for carrying out self-adaptive adjustment on the height of a cultivation base block and cutting cordyceps sinensis, the turnover mechanism is used for receiving and turning over the cut cultivation base block and transferring the cut cultivation base block to the roller conveying line, and the roller conveying line is used for conveying the cultivation base block and enabling cordyceps sinensis remained on the cultivation base block to fall below;

a secondary cutting and conveying device which is positioned at the conveying end of the primary conveying and cutting device, and the components of the secondary cutting and conveying device are consistent with those of the primary conveying and cutting device;

the cordyceps sinensis blanking conveying line is positioned below the belt conveying line, the turnover mechanism and the roller conveying line of the secondary cutting conveying device and the primary conveying and cutting device and is used for receiving and conveying cordyceps sinensis falling above;

the automatic cutting machine comprises an electric cabinet, wherein a control module is arranged in the electric cabinet, a control panel electrically connected with the control module is arranged on the outer side of the electric cabinet, and the control module is electrically connected with a secondary cutting conveying device and a height self-adaptive cutting mechanism, a belt conveying line, a turnover mechanism and a roller conveying line of the primary cutting conveying device.

Further tilting mechanism includes receiving device and actuating device, receiving device includes upset frame, two rotation axis and driving motor, and two rotation axis arrange side by side and all rotate with the upset frame and be connected to all axial is provided with a plurality of tooth pieces on two rotation axis, driving motor connects two rotation axis simultaneously, actuating mechanism includes revolving cylinder, connecting rod and turning rod, and revolving cylinder installs in upset frame one side, connecting rod one end is connected with revolving cylinder's output, and the other end is connected with the turning rod, the turning rod is located between a plurality of tooth pieces of two revolving axis.

Further, a limit baffle is arranged on one side, facing the roller conveying line, of the overturning frame, and a travel switch is arranged at the limit baffle.

Further one side of upset frame towards the belt transfer chain is provided with and connects the material baffle down, connect the material baffle level to arrange down.

Further the upset frame is provided with the baffle under the leaking material towards one side of roller transfer chain, baffle horizontal arrangement under the leaking material to be provided with the leaking material on the baffle under the leaking material and lead to the groove.

Further high self-adaptation cutting mechanism includes the guard shield and is used for driving the elevating gear that the guard shield goes up and down, be provided with cutting assembly and high locating component in the guard shield, high locating component includes roll-over stand, locating shaft and encoder, the one end both sides of roll-over stand all rotate with the guard shield through the pivot and be connected to the pivot and the encoder of one of them side, the locating shaft rotates with the other end of roll-over stand and is connected and the level is arranged to the axial distributes and has a plurality of location structures on the locating shaft.

Further the cutting assembly includes cutting frame, a plurality of drive shaft and cutting motor, the cutting frame is installed in the guard shield, and a plurality of drive shafts are all vertically arranged and are rotated with the cutting frame and are connected to all be provided with the cutting piece in a plurality of drive shafts, cutting motor is connected the drive with a plurality of drive shafts simultaneously.

Further, a plurality of baffle plates are arranged on the conveying belt of the belt conveying line along the conveying direction.

A control method using a cordyceps cutting integrated machine with an automatic overturning function comprises the following control steps:

s1, feeding: when the equipment or workers put the cultivated cultivation matrix blocks with the cordyceps sinensis on a belt conveying line and clamp the cultivation matrix blocks on a plurality of baffle plates, the belt conveying line is started to carry out feeding conveying on the cultivation matrix blocks;

s2, self-adaptive adjustment: when the belt conveyor line conveys the cultivation base block to the height self-adaptive cutting mechanism, a plurality of positioning wheels are contacted with the cultivation base block, so that the positioning wheels are lifted upwards, the turnover frame is turned over and rotated simultaneously after the positioning wheels are lifted upwards, the encoder records the rotating angle of the turnover frame through the rotating shaft and records the rotating angle value in a period of time, the rotating angle value is transmitted to the control module, the control module makes judgment and takes an average value to obtain the average lifting height of the positioning wheels, then the lifting device is controlled to lift the protective cover by a certain value height, and the cutting assembly is lifted up in a follow-up manner;

s3, cutting: after the cultivation matrix passes through the high locating component, under the transportation of belt transfer chain, cultivation matrix can pass through cutting component, and the cutting motor drives a plurality of cutting pieces rotation when passing through and cuts the chinese caterpillar fungus at cultivation matrix top:

s4, material receiving: the cut cultivation base blocks of the cordyceps sinensis are continuously conveyed along with a belt conveying line, and when the cultivation base blocks are conveyed to the turnover mechanism, the cultivation base blocks enter a plurality of tooth plates of two rotary shafts and are driven by the tooth plates to continuously move towards the inside of the turnover mechanism;

s5, turning: when the cultivation matrix block enters into tilting mechanism completely, the cultivation matrix block can contact with the travel switch of the terminal department of upset frame transportation, and travel switch obtains the signal and transmits for control module, and control module control actuating device starts afterwards, and revolving cylinder's output is rotatory, drives the upset of upset pole through the connecting rod, and the upset pole is again to cultivation matrix block upset to the roller on the conveying line:

s6, blanking: when the cultivation base block is turned over to the roller conveying line, the original top of the cultivation base block is turned over to the bottom to be in contact with the rollers on the roller conveying line, the original top of the cultivation base block falls off when the cut residual cordyceps sinensis is turned over and passes through the plurality of rollers on the roller conveying line to fall to the lower cordyceps sinensis blanking conveying line, the cut residual cordyceps sinensis on the belt conveying line also falls onto the lower cordyceps sinensis blanking conveying line from the conveying end of the belt conveying line along with the conveying of the belt conveying line, and the cordyceps sinensis blanking conveying line receives and feeds the falling cordyceps sinensis;

s7, secondary cutting: when the cultivation base block is turned over, the cordyceps sinensis on the other surface of the cultivation base block is located on the top upwards, at the moment, the roller conveying line of the primary conveying and cutting device can convey the cultivation base block, the cultivation base block is conveyed to the belt conveying line of the secondary cutting and conveying device, then the S2-S6 processes are repeated, and finally the two-surface cutting of the cordyceps sinensis on the cultivation base block is completed.

Compared with the prior art, the invention has the beneficial effects that:

according to the invention, the primary conveying and cutting device is arranged and comprises a height self-adaptive cutting mechanism, and a belt conveying line, a turnover mechanism and a roller conveying line which are sequentially arranged and communicated, so that the cultivation base block can be conveyed through the belt conveying line; the height self-adaptive cutting mechanism can be used for carrying out height self-adaption on the cultivation base block and cutting the cordyceps sinensis on the cultivation base block; the turnover mechanism can turn over the cut cultivation base blocks of the cordyceps sinensis, and the cordyceps sinensis remained on the cultivation base blocks can fall onto a cordyceps sinensis blanking conveying line below during turning over; the cultivation base blocks can be continuously conveyed through the roller conveying line;

the cordyceps sinensis blanking conveying line is arranged, so that cordyceps sinensis falling on the secondary cutting conveying device and the primary conveying and cutting device can be received, conveyed and blanked;

through setting up secondary cutting conveyor, when the cordyceps sinensis is all cultivated on the two sides (top and bottom) of cultivation matrix, carry cutting device to the cordyceps sinensis of cultivation matrix one side (top) at one time after, can overturn cultivation matrix and carry out the reverse side and carry to secondary cutting conveyor, cut the cordyceps sinensis of cultivation matrix another side (bottom) by secondary cutting conveyor, accomplish the two-sided cutting and collect.

Drawings

For a clearer description of the technical solutions of the embodiments of the present invention, the drawings that are needed in the description of the embodiments will be briefly introduced below, it being obvious that the drawings in the description below are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art, wherein:

FIG. 1 is a schematic diagram of a Cordyceps cutting machine with automatic overturning function;

FIG. 2 is a schematic view of the belt conveyor line and the height adaptive cutting mechanism;

FIG. 3 is a schematic diagram of a highly adaptive cutting mechanism;

FIG. 4 is a schematic diagram of a highly adaptive cutting mechanism;

FIG. 5 is a schematic view of the structure of the turnover mechanism and roller conveyor line;

FIG. 6 is an enlarged view at A in FIG. 5;

fig. 7 is a schematic structural view of the secondary cutting and conveying device.

Marked in the figure as: 1. a primary conveying and cutting device; 2. a secondary cutting and conveying device; 3. cordyceps sinensis blanking conveying line; 4. a belt conveyor line; 401. a baffle; 402. receiving a lower baffle; 5. a highly adaptive cutting mechanism; 501. a lifting device; 502. a shield; 503. an encoder; 504. a roll-over stand; 505. positioning a shaft; 506. a positioning wheel; 507. a positioning rod; 508. a cutting motor; 509. a cutting frame; 510. cutting the sheet; 6. a turnover mechanism; 601. a driving motor; 602. a rotation shaft; 603. a tooth plate; 604. a rotary cylinder; 605. a connecting rod; 606. turning over the rod; 607. a limit baffle; 608. a travel switch; 609. a material leakage lower baffle; 610. a material leakage through groove; 611. a turnover frame; 7. a roller conveyor line; 801. a second turning cylinder; 802. two connecting rods; 803. turning over the rod; 804. a second baffle plate is turned over; 9. an electric control box.

Detailed Description

In the description of the present invention, it should be noted that, for the azimuth words such as the terms "center", "transverse (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the azimuth and positional relationships are based on the azimuth or positional relationships shown in the drawings, only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the apparatus or element to be referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and should not be construed as limiting the specific protection scope of the present invention.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features. Thus, the definition of "a first", "a second" feature may explicitly or implicitly include one or more of such feature, and in the description of the present invention, the meaning of "a number", "a number" is two or more, unless otherwise specifically defined.

Cordyceps cutting all-in-one machine with automatic overturning function, as shown in fig. 1-7, comprises: the primary conveying cutting device 1 comprises a height self-adaptive cutting mechanism 5, a belt conveying line 4, a turnover mechanism 6 and a roller conveying line 7 which are sequentially arranged and communicated, wherein the height self-adaptive cutting mechanism 5 is positioned above the belt conveying line 4 and is used for carrying out self-adaptive adjustment on the height of a cultivation base block and cutting cordyceps sinensis, the turnover mechanism 6 is used for receiving and turning over the cut cultivation base block and transferring the cut cultivation base block to the roller conveying line, and the roller conveying line 7 is used for conveying the cultivation base block and enabling the cordyceps sinensis remained on the cultivation base block to fall below;

a secondary cutting and conveying device 2 which is positioned at the conveying end of the primary conveying and cutting device 1, and the components of the secondary cutting and conveying device 2 are consistent with those of the primary conveying and cutting device 1; the cordyceps sinensis blanking conveying line 3 is positioned below the belt conveying line 4, the turnover mechanism 6 and the roller conveying line 7 of the secondary cutting conveying device 2 and the primary conveying and cutting device 1, and is used for receiving and conveying cordyceps sinensis falling from the upper part;

the electric cabinet 9, be provided with control module in the electric cabinet 9, the electric cabinet 9 outside is provided with the control panel with control module electric connection, control module carries high self-adaptation cutting mechanism 5, belt transfer chain 4, tilting mechanism 6 and roller transfer chain 7 electric connection of cutting device 1 with secondary cutting conveyor 2 and primary to automated control cuts and collects.

In this embodiment, as shown in fig. 5, the turnover mechanism 6 preferably includes a material receiving device and an executing device, where the material receiving device includes a turnover frame 611, two rotation shafts 602 and a driving motor 601, the two rotation shafts 602 are arranged side by side and are rotationally connected with the turnover frame 611, and a plurality of teeth 603 are axially disposed on the two rotation shafts 602, the driving motor 601 is simultaneously connected with the two rotation shafts 602, the executing device includes a revolving cylinder 604, a connecting rod 605 and a turnover rod 606, the revolving cylinder 604 is mounted on one side of the turnover frame 611, one end of the connecting rod 605 is connected with an output end of the revolving cylinder 604, the other end is connected with the turnover rod 606, and the turnover rod 606 is located between the plurality of teeth 603 of the two rotation shafts 602, so as to avoid interference with the conveying of the cultivation base block by the plurality of teeth 603 of the two rotation shafts 602.

In this embodiment, as shown in fig. 5-6, a limit baffle 607 is disposed on a side of the turnover frame 611 facing the roller conveying line 7, a travel switch 608 is disposed at the limit baffle 607, and the travel switch 608 is electrically connected with the control module; by setting the travel switch 608, it is detected whether the cultivation substrate has reached the inside of the turnover frame 611 completely.

In this embodiment, as shown in fig. 2, a material receiving lower baffle 402 is disposed on a side of the turnover frame 611 facing the belt conveyor line 4, and the material receiving lower baffle 402 is horizontally disposed; by providing the material receiving lower baffle 402, the material receiving lower baffle 402 can receive the material of the cultivation base block when the cultivation base block is conveyed to the conveying end of the belt conveying line 4, and the cultivation base block is prevented from being clamped in a gap between the turnover frame 611 and the belt conveying line 4.

In this embodiment, preferably, a lower leakage baffle 609 is disposed on a side of the turnover frame 611 facing the roller conveying line 7, the lower leakage baffle 609 is horizontally disposed, and a through leakage slot 610 is disposed on the lower leakage baffle 609; through setting up the weeping down baffle 609, guarantee to carry the cultivation matrix in the upset frame 611 completely can not block (block in the upset frame 611 towards roller transfer chain 7's one side) to set up the weeping and lead to groove 610, make the chinese caterpillar fungus on the cultivation matrix drop the below through leaking the material and leading to groove 610 when dropping on the weeping down baffle 609.

In this embodiment, as shown in fig. 5-6, the height-adaptive cutting mechanism 5 includes a shroud 502 and a lifting device 501 for driving the shroud 502 to lift, a cutting assembly and a height positioning assembly are disposed in the shroud 502, the height positioning assembly includes a roll-over stand 504, a positioning shaft 505 and an encoder 503, two sides of one end of the roll-over stand 504 are rotationally connected with the shroud 502 through a rotating shaft, and the rotating shaft on one side is connected with the encoder 503, the positioning shaft 505 is rotationally connected with the other end of the roll-over stand 504 and horizontally arranged, and a plurality of positioning structures are axially distributed on the positioning shaft 505.

In this embodiment, as shown in fig. 4, the positioning structure is a positioning wheel 506, and the positioning wheel 506 includes a plurality of positioning rods 507 uniformly distributed in a ring shape and having equal length; through setting the location structure to location wheel 506 (a plurality of locating lever 507), when passing high locating component department to the cultivation matrix, a plurality of locating levers 507 can insert in the chinese caterpillar fungus and contact with the cultivation matrix, realize the location to location wheel 506 can revolve to, guarantees can not block the cultivation matrix.

In this embodiment, as shown in fig. 3-4, the cutting assembly includes a cutting frame 509, a plurality of driving shafts and a cutting motor 508, the cutting frame 509 is installed in the shroud 502, the plurality of driving shafts are vertically arranged and are rotatably connected with the cutting frame 509, the plurality of driving shafts are provided with cutting blades 510, and the cutting motor 508 is simultaneously connected and driven with the plurality of driving shafts; specifically, all driving shafts are driven to rotate by the cutting motor 508, so that the cutting blades 510 on all driving shafts rotate along with the driving shafts to cut the cordyceps sinensis.

In this embodiment, preferably, the driving shafts are all connected with pulleys, the cutting motor 508 is installed outside the shroud 502, and the main shaft of the cutting motor 508 is connected with a driving wheel, and a belt is connected between the driving wheel and the pulleys, so that after the cutting motor 508 is started, the driving wheel is driven to rotate, and the driving wheel drives all the pulleys to synchronously rotate through the belt, and simultaneously drives all the cutting blades 510 to rotationally cut.

In this embodiment, preferably, the lifting device 501 is a linear module, the linear module is vertically arranged, the bottom of the linear module is fixed on one side of the belt conveyor line 4, and the moving end of the linear module is connected with the shroud 502.

In this embodiment, as shown in fig. 2, a plurality of blocking pieces 401 are preferably disposed on the conveyor belt of the belt conveying line 4 along the conveying direction, the blocking pieces 401 are perpendicular to the conveying direction of the belt conveying line 4 (are longitudinally disposed), after the cultivation base block is placed on the conveyor belt, the blocking pieces 401 can be inserted below the cultivation base block (and in the cordyceps sinensis below) so as to play a role in limiting and fixing the cultivation base block, and when the cutting assembly cuts the cordyceps sinensis on the cultivation base block, the cultivation base block can be effectively fixed, and can be guaranteed to move along with the conveyor belt normally, so that the cordyceps sinensis is cut.

In this embodiment, as shown in fig. 1, guide plates are preferably disposed above the conveyor belt of the belt conveyor line 4 and above the rollers of the roller conveyor line 7, and guide conveying can be performed on the cultivation substrate block through the guide plates.

In this embodiment, as shown in fig. 1, the turnover mechanism 6 of the secondary cutting and conveying device 2 may be inconsistent with the turnover mechanism 6 of the primary conveying and cutting device 1, and the turnover mechanism includes a secondary turnover cylinder 801, a secondary turnover rod 803, a secondary connection rod 802 and a secondary turnover baffle 804, where the secondary turnover cylinder 801 is a rotary cylinder, the secondary turnover cylinder 801 is fixed on one side of the roller conveying line 7 of the secondary cutting and conveying device 2, the secondary connection rod 802 is connected with the output end of the secondary turnover cylinder 801 and the secondary turnover rod 803 respectively, the secondary turnover rod 803 is located between two adjacent rollers of the roller conveying line 7, and the secondary turnover baffle 804 is located behind the roller conveying line 7 with respect to the conveying of the secondary turnover rod 803; the structure of the turnover mechanism 6 of the secondary cutting and conveying device 2 is inconsistent with that of the turnover mechanism 6 of the primary cutting and conveying device 1, so that the manufacturing cost of the turnover mechanism 6 of the secondary cutting and conveying device 2 can be saved, and equipment is simplified;

in this embodiment, the turnover mechanism 6 of the secondary cutting and conveying device 2 may also be identical to the turnover mechanism 6 of the primary cutting and conveying device 1, so as to facilitate production and assembly.

A control method using a cordyceps cutting integrated machine with an automatic overturning function comprises the following control steps:

s1, feeding: when the equipment or workers put the cultivated cultivation matrix blocks with the cordyceps sinensis on the belt conveyor line 4 and clamp the cultivation matrix blocks on the baffle plates 401, the belt conveyor line 4 is started to feed and convey the cultivation matrix blocks;

s2, self-adaptive adjustment: when the belt conveyor line 4 conveys the cultivation base block to the position of the height self-adaptive cutting mechanism 5, a plurality of positioning wheels 506 are contacted with the cultivation base block, so that the positioning wheels 506 are lifted upwards, the turnover frame 504 is turned over and rotated simultaneously after the positioning wheels 506 are lifted upwards, the encoder 503 records the rotating angle of the turnover frame 504 through a rotating shaft, the rotating angle value in a period of time is recorded and is transmitted to the control module, the control module makes judgment and takes an average value to obtain the average lifting height of the positioning wheels 506, then the lifting device 501 is controlled to lift the shield 502 by a certain value, and the cutting assembly is lifted up in a follow-up way;

s3, cutting: after the cultivation matrix passes through the height positioning assembly, under the conveying of the belt conveying line 4, the cultivation matrix can pass through the cutting assembly, and the cutting motor 508 drives the cutting pieces 510 to rotate to cut cordyceps sinensis at the top of the cultivation matrix when passing through:

s4, material receiving: when the cut cordyceps cultivation base block is conveyed to the turnover mechanism 6 along with the belt conveyor line 4, the cultivation base block enters a plurality of teeth 603 of the two rotary shafts 602 and is driven by the teeth 603 to continuously move towards the inside of the turnover mechanism 6;

s5, turning: when the cultivation matrix completely enters the turnover mechanism 6, the cultivation matrix is contacted with a travel switch 608 at the conveying end of the turnover frame 611, the travel switch 608 obtains signals and transmits the signals to the control module, then the control module controls the actuating device to start, the output end of the rotary cylinder 604 rotates, the turnover rod 606 is driven to turn over by the connecting rod 605, and the turnover rod 606 turns over the cultivation matrix to the roller conveying line 7:

s6, blanking: when the cultivation base block is turned over to the roller conveying line 7, the original top of the cultivation base block is turned over to the bottom to be in contact with the rollers on the roller conveying line 7, the original top of the cultivation base block falls off when the cut residual cordyceps sinensis is turned over and passes through a plurality of rollers on the roller conveying line 7, the cut residual cordyceps sinensis falls down to the lower cordyceps sinensis blanking conveying line 3 from the conveying end of the belt conveying line 4 along with the conveying of the belt conveying line 4, and the cordyceps sinensis blanking conveying line 3 receives and feeds the falling cordyceps sinensis;

s7, secondary cutting: when the cultivation matrix is turned over, the cordyceps sinensis on the other surface of the cultivation matrix is upwards at the top, at the moment, the roller conveying line 7 of the primary conveying and cutting device 1 can convey the cultivation matrix, the cultivation matrix is conveyed to the belt conveying line 4 of the secondary cutting and conveying device 2, then the S2-S6 processes are repeated, and finally the two-surface cutting of the cordyceps sinensis on the cultivation matrix is completed.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.

Claims (9)

1. Cordyceps sinensis cutting all-in-one machine with automatic overturning function is characterized by comprising:

the primary conveying and cutting device comprises a height self-adaptive cutting mechanism, a belt conveying line, a turnover mechanism and a roller conveying line which are sequentially arranged and communicated, wherein the height self-adaptive cutting mechanism is positioned above the belt conveying line and is used for carrying out self-adaptive adjustment on the height of a cultivation base block and cutting cordyceps sinensis, the turnover mechanism is used for receiving and turning over the cut cultivation base block and transferring the cut cultivation base block to the roller conveying line, and the roller conveying line is used for conveying the cultivation base block and enabling cordyceps sinensis remained on the cultivation base block to fall below;

a secondary cutting and conveying device which is positioned at the conveying end of the primary conveying and cutting device, and the components of the secondary cutting and conveying device are consistent with those of the primary conveying and cutting device; the cordyceps sinensis blanking conveying line is positioned below the belt conveying line, the turnover mechanism and the roller conveying line of the secondary cutting conveying device and the primary conveying and cutting device and is used for receiving and conveying cordyceps sinensis falling above;

the automatic cutting machine comprises an electric cabinet, wherein a control module is arranged in the electric cabinet, a control panel electrically connected with the control module is arranged on the outer side of the electric cabinet, and the control module is electrically connected with a secondary cutting conveying device and a height self-adaptive cutting mechanism, a belt conveying line, a turnover mechanism and a roller conveying line of the primary cutting conveying device.

2. The cordyceps sinensis cutting all-in-one machine with an automatic overturning function according to claim 1, wherein: the turnover mechanism comprises a receiving device and an executing device, the receiving device comprises a turnover frame, two rotating shafts and a driving motor, the two rotating shafts are arranged side by side and are all rotationally connected with the turnover frame, a plurality of tooth plates are axially arranged on the two rotating shafts, the driving motor is simultaneously connected with the two rotating shafts, the executing device comprises a rotary cylinder, a connecting rod and a turnover rod, the rotary cylinder is arranged on one side of the turnover frame, one end of the connecting rod is connected with the output end of the rotary cylinder, the other end of the connecting rod is connected with the turnover rod, and the turnover rod is positioned between the plurality of tooth plates of the two rotary shafts.

3. The cordyceps sinensis cutting all-in-one machine with an automatic overturning function according to claim 2, wherein: the turnover frame is provided with a limit baffle towards one side of the roller conveying line, and a travel switch is arranged at the limit baffle.

4. The cordyceps sinensis cutting all-in-one machine with an automatic overturning function according to claim 2, wherein: the overturning frame is provided with a material receiving lower baffle towards one side of the belt conveying line, and the material receiving lower baffle is horizontally arranged.

5. The cordyceps sinensis cutting all-in-one machine with an automatic overturning function according to claim 2, wherein: the turnover frame is provided with a material leakage lower baffle towards one side of the roller conveying line, the material leakage lower baffle is horizontally arranged, and a material leakage through groove is formed in the material leakage lower baffle.

6. The cordyceps sinensis cutting all-in-one machine with an automatic overturning function according to claim 1, wherein: the height self-adaptive cutting mechanism comprises a shield and a lifting device for driving the shield to lift, a cutting assembly and a height positioning assembly are arranged in the shield, the height positioning assembly comprises a roll-over stand, a positioning shaft and an encoder, two sides of one end of the roll-over stand are rotationally connected with the shield through rotating shafts, one side of the rotating shaft is connected with the encoder, the positioning shaft is rotationally connected with the other end of the roll-over stand and horizontally arranged, and a plurality of positioning structures are axially distributed on the positioning shaft.

7. The Cordyceps cutting all-in-one machine with automatic overturning function as set forth in claim 6, wherein: the cutting assembly comprises a cutting frame, a plurality of driving shafts and a cutting motor, wherein the cutting frame is installed in the protective cover, the driving shafts are vertically arranged and are rotationally connected with the cutting frame, cutting pieces are arranged on the driving shafts, and the cutting motor is simultaneously connected with the driving shafts for driving.

8. The cordyceps sinensis cutting all-in-one machine with an automatic overturning function according to claim 1, wherein: a plurality of baffle plates are arranged on the conveying belt of the belt conveying line along the conveying direction.

9. A control method using the cordyceps sinensis cutting integrated machine with an automatic overturning function according to any one of claims 1-9, which is characterized by comprising the following control steps:

s1, feeding: when the equipment or workers put the cultivated cultivation matrix blocks with the cordyceps sinensis on a belt conveying line and clamp the cultivation matrix blocks on a plurality of baffle plates, the belt conveying line is started to carry out feeding conveying on the cultivation matrix blocks;

s2, self-adaptive adjustment: when the belt conveyor line conveys the cultivation base block to the height self-adaptive cutting mechanism, a plurality of positioning wheels are contacted with the cultivation base block, so that the positioning wheels are lifted upwards, the turnover frame is turned over and rotated simultaneously after the positioning wheels are lifted upwards, the encoder records the rotating angle of the turnover frame through the rotating shaft and records the rotating angle value in a period of time, the rotating angle value is transmitted to the control module, the control module makes judgment and takes an average value to obtain the average lifting height of the positioning wheels, then the lifting device is controlled to lift the protective cover by a certain value height, and the cutting assembly is lifted up in a follow-up manner;

s3, cutting: after the cultivation matrix passes through the high locating component, under the transportation of belt transfer chain, cultivation matrix can pass through cutting component, and the cutting motor drives a plurality of cutting pieces rotation when passing through and cuts the chinese caterpillar fungus at cultivation matrix top:

s4, material receiving: the cut cultivation base blocks of the cordyceps sinensis are continuously conveyed along with a belt conveying line, and when the cultivation base blocks are conveyed to the turnover mechanism, the cultivation base blocks enter a plurality of tooth plates of two rotary shafts and are driven by the tooth plates to continuously move towards the inside of the turnover mechanism;

s5, turning: when the cultivation matrix block enters into tilting mechanism completely, the cultivation matrix block can contact with the travel switch of the terminal department of upset frame transportation, and travel switch obtains the signal and transmits for control module, and control module control actuating device starts afterwards, and revolving cylinder's output is rotatory, drives the upset of upset pole through the connecting rod, and the upset pole is again to cultivation matrix block upset to the roller on the conveying line:

s6, blanking: when the cultivation base block is turned over to the roller conveying line, the original top of the cultivation base block is turned over to the bottom to be in contact with the rollers on the roller conveying line, the original top of the cultivation base block falls off when the cut residual cordyceps sinensis is turned over and passes through the plurality of rollers on the roller conveying line to fall to the lower cordyceps sinensis blanking conveying line, the cut residual cordyceps sinensis on the belt conveying line also falls onto the lower cordyceps sinensis blanking conveying line from the conveying end of the belt conveying line along with the conveying of the belt conveying line, and the cordyceps sinensis blanking conveying line receives and feeds the falling cordyceps sinensis;

s7, secondary cutting: when the cultivation base block is turned over, the cordyceps sinensis on the other surface of the cultivation base block is located on the top upwards, at the moment, the roller conveying line of the primary conveying and cutting device can convey the cultivation base block, the cultivation base block is conveyed to the belt conveying line of the secondary cutting and conveying device, then the S2-S6 processes are repeated, and finally the two-surface cutting of the cordyceps sinensis on the cultivation base block is completed.

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