CN116174811B - Metal sound insulation board forming and processing device - Google Patents
Metal sound insulation board forming and processing device Download PDFInfo
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- CN116174811B CN116174811B CN202310435389.1A CN202310435389A CN116174811B CN 116174811 B CN116174811 B CN 116174811B CN 202310435389 A CN202310435389 A CN 202310435389A CN 116174811 B CN116174811 B CN 116174811B
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- shell
- metal sound
- fixedly connected
- sound insulation
- inner cavity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/02—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of frames; of tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/06—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of drives for strap saw blades; of wheel mountings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/08—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for guiding or feeding strap saw blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/006—Accessories specially designed for sawing machines or sawing devices for removing or collecting chips
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Building Environments (AREA)
- Soundproofing, Sound Blocking, And Sound Damping (AREA)
Abstract
The invention relates to the field of metal sound insulation plate processing equipment, in particular to a metal sound insulation plate forming and processing device. The invention provides a metal sound insulation board forming and processing device which comprises a cutting mechanism, a shell and the like, wherein the cutting mechanism is connected with the shell. According to the processing device, the metal shell and the sound absorption layer of the metal sound insulation plate are cut and processed through the cutting mechanism, the sound absorption layer is made of filling materials, meanwhile, the exhaust fan blows scraps into the inner cavity, the scraps are continuously loaded and compacted by the material supplementing mechanism, when the scraps pass through the groove missing area of the metal sound insulation plate, the compacted scraps are actively filled into the groove missing of the filling materials in the metal sound insulation plate by the material supplementing mechanism, then edge sealing processing of the filling materials in the metal sound insulation plate is completed through the edge sealing mechanism, and a large number of dropping phenomena of the filling materials in the metal sound insulation plate are avoided in the later carrying process. The technical problem that the filling material generates a large number of groove-lacking structures when the metal sound-insulating plate is cut, and the overall sound absorption performance of the metal sound-insulating plate is affected is solved.
Description
Technical Field
The invention relates to the field of metal sound insulation plate processing equipment, in particular to a metal sound insulation plate forming and processing device.
Background
The metal sound insulation board is a common facing layer material in architectural decoration, and the metal sound insulation board is additionally arranged on a wall body, so that the noise insulation performance is improved, various interference effects caused by noise to the surrounding environment are reduced, for example, a sound absorption board disclosed in Chinese patent CN207660122U is provided, and a filling material is added into the sound insulation board, so that the noise insulation performance of the sound insulation board is further improved, and in addition, the surface of the sound insulation board is provided with a concave-convex surface structure, so that the overall structural strength of the sound insulation board is effectively improved.
In the process of cutting the sound-absorbing and insulating plate, when the filling material in the metal sound-insulating plate is a loose material such as wood dust fiber, the filling material in the metal sound-insulating plate is divided into two parts by cutting saw when the metal sound-insulating plate is cut by using a cutting saw, a large amount of scraps are generated after the filling material in the metal sound-insulating plate is cut, the filling material at the edge of the metal sound-insulating plate is easily separated along with the scraps to fall off in a large area, a large amount of groove-lacking structures are generated by the filling material at the edge of the metal sound-insulating plate, the whole sound-absorbing performance of the metal sound-insulating plate is influenced, in addition, the filling material at the edge of the metal sound-insulating plate is easy to fall off during carrying of the cut metal sound-insulating plate, so that the filling saturation of the filling material at the edge of the metal sound-insulating plate is greatly reduced, and the whole sound-absorbing performance of the metal sound-insulating plate is influenced.
Disclosure of Invention
In order to overcome the defects that when a metal sound-insulating plate filled with loose materials is cut, a large number of groove-lacking structures are generated by filling materials at the edges of the metal sound-insulating plate, and the filling materials at the edges of the metal sound-insulating plate are easy to fall off during carrying, the whole sound absorption performance of the metal sound-insulating plate is affected, the invention provides a metal sound-insulating plate forming and processing device.
The metal sound insulation board forming and processing device comprises a mounting frame, a working platform, a guide rail, a cutting mechanism, a shell, an exhaust fan, a material supplementing mechanism and an edge sealing mechanism; the working platform is arranged on the lower side of the mounting frame; the upper side of the mounting frame is provided with a guide rail; the right side of the guide rail is connected with an electric slide block in a sliding way; the lower side of the electric sliding block is connected with a cutting mechanism; the cutting mechanism is sleeved with a shell; an inner through groove structure is formed on the inner lower side of the shell; the front side and the rear side of the shell are respectively provided with a plurality of air inlet hole structures communicated with the inner through groove; an inner cavity structure is arranged on the inner side of the shell; an exhaust fan is fixedly connected to the left side of the shell; the exhaust fan sucks cut scraps into the inner through groove from the air inlet hole through the air inlet pipeline, the scraps are blown into the inner cavity through the air outlet pipeline of the exhaust fan, the scraps in the inner cavity are continuously assembled and taken by the feeding mechanism connected with the middle part of the shell, the feeding mechanism fills the scraps into the groove of the filling material in the metal sound insulation plate in the process of reciprocally compacting the scraps, and the edge sealing treatment of the filling material in the metal sound insulation plate is completed through the edge sealing mechanism connected with the right side of the shell.
As an improvement of the scheme, the upper surface of the working platform is provided with a grooving structure which is parallel to the guide rail up and down.
As an improvement of the scheme, the rear side of the shell is provided with an air filtering net communicated with the inner cavity.
As an improvement of the scheme, the cutting mechanism comprises a fixed frame, a driving wheel, a guide wheel, a sawtooth belt and a main motor;
the lower side of the guide rail is fixedly connected with a fixing frame; the right side of the fixing frame is rotationally connected with a driving wheel; the left side of the fixing frame is rotationally connected with a driving wheel; the driving wheel and the driving wheel are connected with the shell in a rotating way; the lower side of the shell is rotationally connected with a guide wheel; a saw-tooth belt is wound between the outer surfaces of the driving wheel, the driving wheel and the guide wheel; the right side of the shell is fixedly connected with a main motor; the output shaft of the main motor is fixedly connected with a driving wheel.
As an improvement of the scheme, the material supplementing mechanism comprises a material storing barrel, a spring piece, a push rod, a first spring, a pressure rod, a scraping blade, a driving component and a material pressing component;
the middle part of the shell is fixedly connected with a storage cylinder; a feed inlet structure communicated with the inner cavity is arranged on the left side of the storage cylinder; the front side and the rear side of the storage cylinder are respectively provided with a discharge hole structure; the front side and the rear side of the storage cylinder are fixedly connected with a plurality of elastic sheets in the up-down direction respectively; the left side of the storage cylinder is connected with a push rod in a sliding way; two first springs are fixedly connected between the push rod and the storage cylinder; the right end of the push rod is fixedly connected with a compression bar; the front left part and the rear left part of the storage cylinder are fixedly connected with a scraping blade respectively; the middle part of the inner cavity is connected with a driving component; the right side of the inner cavity is connected with a pressing component.
As an improvement of the scheme, the rear ends of all the elastic sheets are all arranged to be arc-shaped structures which are bent towards the direction of the discharge hole.
As an improvement of the scheme, the driving assembly consists of a first straight gear, a secondary motor, a third straight gear and a deflector rod;
the upper side of the inner cavity is rotationally connected with a first straight gear; an auxiliary motor is fixedly connected to the front side of the inner cavity; the output shaft of the auxiliary motor is fixedly connected with a first straight gear; the middle part of the inner cavity is rotationally connected with a third spur gear; the first straight gear is meshed with the third straight gear; a plurality of deflector rods are fixedly connected around the outer surface of the third straight gear.
As an improvement of the scheme, the material pressing component consists of a pressing plate and a torsion spring;
the right side of the inner cavity is rotationally connected with a pressing plate through a rotating shaft; a torsion spring is fixedly connected between the front side and the rear side of the pressing plate and the inner cavity respectively, and the torsion spring is sleeved on the outer surface of the rotating shaft of the pressing plate.
As an improvement of the scheme, the edge sealing mechanism comprises a fixed block, a rubber conveying pipe, a pressing roller and an elastic blocking cover assembly;
the right side of the shell is fixedly connected with a fixed block; the left side of the fixed block is penetrated with a rubber conveying pipe; the upper end of the rubber conveying pipe is provided with a connecting port structure; the front side and the rear side of the rubber conveying pipe are respectively provided with a plurality of rubber spraying port structures in the up-down direction; the front right part and the rear right part of the fixed block are respectively and rotatably connected with a pressing roller; the front side and the rear side of the fixed block are respectively connected with an elastic blocking cover component.
As an improvement of the scheme, the elastic blocking cover assembly consists of a vertical sliding block, a roller, a baffle and a second spring;
the upper side of the fixed block is connected with a vertical sliding block in a sliding way; the lower side of the vertical sliding block is rotationally connected with a roller; a baffle is fixedly connected to the rear side of the vertical sliding block; a second spring is fixedly connected between the upper end of the baffle plate and the fixed block.
The metal sound-insulating plate forming and processing device comprises a shell, an inner through groove structure is formed in the shell sleeved on the cutting mechanism, an air inlet hole structure is formed in the lower side of the shell, a material supplementing mechanism is arranged in the inner cavity structure on the inner side of the shell, a sealing mechanism is arranged on the right side of the shell, scraps generated in the cutting process are sucked into the inner through groove from the air inlet hole by an exhaust fan, the scraps are blown into the inner cavity through an air outlet pipeline of the exhaust fan, scraps in the inner cavity are continuously assembled and taken by the material supplementing mechanism connected with the middle part of the shell, and meanwhile the material supplementing mechanism is used for repeatedly compacting the taken scraps;
in the cutting process of the cutting mechanism, when the feeding mechanism moving along with the shell passes through the groove-lacking area of the metal sound-insulating plate, the feeding mechanism actively fills compacted scraps into the groove-lacking area of the filling material in the metal sound-insulating plate, so that the filling saturation of the filling material at the edge of the metal sound-insulating plate is improved, and then the edge sealing treatment of the filling material in the metal sound-insulating plate is finished through the edge sealing mechanism, so that the phenomenon that the filling material in the metal sound-insulating plate falls off in a large amount in the later carrying process is avoided.
Drawings
FIG. 1 is a schematic perspective view illustrating the structure of the present application according to an embodiment;
FIG. 2 is a schematic view illustrating placement of a metallic sound insulation panel according to an embodiment of the present application;
FIG. 3 is a schematic perspective view illustrating a first perspective of a cutting mechanism according to an embodiment of the present application;
FIG. 4 is a schematic perspective view illustrating a second perspective of a cutting mechanism according to an embodiment of the present application;
FIG. 5 is a cross-sectional view of a housing depicting the present application according to an embodiment;
FIG. 6 is an enlarged view of a portion of a feed mechanism according to an embodiment of the present application;
FIG. 7 is a schematic view of a partial perspective view of a feed mechanism according to an embodiment of the present application;
FIG. 8 is a cross-sectional view of a cartridge depicting the present application according to an embodiment;
FIG. 9 is a schematic diagram illustrating a spring and a compression bar according to an embodiment of the present application;
FIG. 10 is a schematic perspective view illustrating a banding mechanism according to an embodiment of the present application;
fig. 11 is a cross-sectional view of a mounting block according to an embodiment of the present application.
Reference numerals illustrate: the device comprises a mounting frame, a 2-working platform, a 21-cutting groove, a 3-guide rail, a 31-electric slide block, a 41-fixing frame, a 42-driving wheel, a 43-driving wheel, a 44-guide wheel, a 45-saw-tooth belt, a 46-main motor, a 5-housing, a 501-inner through groove, a 502-air inlet, a 503-inner cavity, a 51-air filtering net, a 6-exhaust fan, a 71-storage cylinder, a 711-feed port, a 712-discharge port, a 72-elastic sheet, a 73-push rod, a 74-first spring, a 75-compression rod, a 76-scraping blade, a 81-first straight gear, a 82-auxiliary motor, a 83-third straight gear, a 84-stirring rod, a 85-pressing plate, a 86-torsion spring, a 91-fixing block, a 92-rubber conveying pipe, a 921-connecting port, a 922-rubber spraying port, a 93-pressing roller, a 94-vertical slide block, a 95-roller, a 96-baffle plate, a 97-second spring, a 10-metal sound insulation plate, a 101-filling material and a 102-concave-convex surface.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings.
Examples
The metal sound insulation plate forming and processing device comprises a mounting frame 1, a working platform 2, a guide rail 3, a cutting mechanism, a shell 5, an exhaust fan 6, a feeding mechanism and an edge sealing mechanism, wherein the working platform is shown in figures 1 and 3-11; the working platform 2 is arranged on the lower side of the mounting frame 1; the upper side of the mounting frame 1 is provided with a guide rail 3; the upper surface of the working platform 2 is provided with a groove 21 structure which is parallel to the guide rail 3 up and down; the right side of the guide rail 3 is connected with an electric slide block 31 in a sliding way; the lower side of the electric slide block 31 is connected with a cutting mechanism; the cutting mechanism is sleeved with a shell 5; an inner through groove 501 structure is formed on the inner lower side of the shell 5; the front side and the rear side of the shell 5 are respectively provided with a plurality of air inlet 502 structures communicated with the inner through groove 501; an inner cavity 503 structure is arranged on the inner side of the shell 5; the rear side of the shell 5 is provided with an air filtering net 51 communicated with an inner cavity 503; the left side of the shell 5 is connected with an exhaust fan 6 through bolts; the air inlet pipeline of the exhaust fan 6 is communicated with the inner through groove 501; the air outlet pipeline of the exhaust fan 6 is communicated with the inner cavity 503; the middle part of the shell 5 is connected with a feeding mechanism; the left side of the feeding mechanism is positioned in the inner cavity 503; the right side of the housing 5 is connected with a banding mechanism.
As shown in fig. 3-5, the cutting mechanism comprises a fixed frame 41, a driving wheel 42, a driving wheel 43, a guide wheel 44, a sawtooth belt 45 and a main motor 46; the lower side of the guide rail 3 is connected with a fixing frame 41 through bolts; the right side of the fixed frame 41 is rotatably connected with a driving wheel 42; the left side of the fixed frame 41 is rotatably connected with a driving wheel 43; the driving wheel 42 and the driving wheel 43 are connected with the shell 5 in a rotation way; the lower side of the shell 5 is rotatably connected with a guide wheel 44; a sawtooth belt 45 is wound between the outer surfaces of the driving wheel 42, the driving wheel 43 and the guide wheel 44; the right side of the housing 5 is bolted to the main motor 46; the output shaft of the main motor 46 is fixedly connected with the driving wheel 42.
As shown in fig. 5-9, the feeding mechanism comprises a storage cylinder 71, a spring piece 72, a push rod 73, a first spring 74, a pressing rod 75, a scraping blade 76, a driving component and a pressing component; the middle part of the shell 5 is fixedly connected with a storage cylinder 71; a feed inlet 711 structure communicated with the inner cavity 503 is arranged on the left side of the storage cylinder 71; the front side and the rear side of the storage cylinder 71 are respectively provided with a discharge hole 712 structure; a plurality of elastic sheets 72 are fixedly connected to the front side and the rear side of the storage cylinder 71 in the up-down direction respectively; the rear ends of all the spring plates 72 are arranged into arc structures which are bent towards the direction of the discharge hole 712; a push rod 73 is connected to the left side of the storage cylinder 71 in a sliding manner; two first springs 74 are fixedly connected between the push rod 73 and the storage cylinder 71; the right end of the push rod 73 is fixedly connected with a compression rod 75; the front left part and the rear left part of the storage cylinder 71 are respectively connected with a scraping blade 76 through bolts; the middle part of the inner cavity 503 is connected with a driving component; a swage assembly is connected to the right side of the interior cavity 503.
As shown in fig. 5 and 6, the driving assembly is composed of a first spur gear 81, a sub motor 82, a third spur gear 83, and a shift lever 84; the upper side of the inner cavity 503 is rotatably connected with a first straight gear 81; the front side of the inner cavity 503 is connected with an auxiliary motor 82 through bolts; the output shaft of the auxiliary motor 82 is fixedly connected with a first straight gear 81; a third spur gear 83 is rotatably connected to the middle part of the inner cavity 503; the first spur gear 81 is meshed with the third spur gear 83; a plurality of deflector rods 84 are fixedly connected around the outer surface of the third spur gear 83.
As shown in fig. 5 and 6, the press assembly is composed of a pressing plate 85 and a torsion spring 86; the right side of the inner cavity 503 is rotatably connected with a pressing plate 85 through a rotating shaft; a torsion spring 86 is fixedly connected between the front side and the rear side of the pressing plate 85 and the inner cavity 503, and the torsion spring 86 is sleeved on the outer surface of the rotating shaft of the pressing plate 85.
As shown in fig. 5, 10 and 11, the edge sealing mechanism comprises a fixed block 91, a rubber conveying pipe 92, a pressing roller 93 and an elastic blocking cover assembly; the right side of the shell 5 is fixedly connected with a fixed block 91; a rubber conveying pipe 92 penetrates through the left side of the fixed block 91; the upper end of the rubber conveying pipe 92 is provided with a connecting port 921 structure; the front side and the rear side of the rubber conveying pipe 92 are respectively provided with a plurality of rubber spraying openings 922 in the up-down direction; the front right part and the rear right part of the fixed block 91 are respectively connected with a compression roller 93 in a rotating way; an elastic cover assembly is connected to each of the front and rear sides of the fixing block 91.
As shown in fig. 10 and 11, the elastic shutter assembly is composed of a vertical slider 94, a roller 95, a shutter 96 and a second spring 97; the upper side of the fixed block 91 is slidingly connected with a vertical sliding block 94; the lower side of the vertical sliding block 94 is rotatably connected with a roller 95; a baffle plate 96 is connected to the rear side of the vertical sliding block 94 through bolts; a second spring 97 is fixedly connected between the upper end of the baffle 96 and the fixed block 91.
Cutting work of the metal sound insulation plate forming and processing device:
as shown in fig. 2, first, the metal sound insulation board 10 to be cut is placed on the work platform 2, the metal sound insulation board 10 is moved in the front-rear direction, the region to be cut of the metal sound insulation board 10 is aligned up and down with the guide rail 3 and the notch 21, and at this time, the saw-toothed belt 45 is aligned with the region to be cut of the metal sound insulation board 10.
Then, the output shaft of the main motor 46 drives the driving wheel 42 to rotate, the driving wheel 42 drives the toothed belt 45 to drive the driving wheel 43 and the guide wheel 44 to rotate, the toothed belt 45 is enabled to run at high speed around the driving wheel 42, the driving wheel 43 and the guide wheel 44, meanwhile, the electric sliding block 31 moves leftwards along the guide rail 3, the electric sliding block 31 drives the cutting mechanism, the shell 5, the exhaust fan 6, the feeding mechanism and the edge sealing mechanism to synchronously move leftwards slowly, and the cutting work is carried out on the area to be cut of the metal sound insulation plate 10 from right to left by the toothed belt 45 running at high speed.
The material supplementing work of the metal sound insulation plate forming and processing device comprises the following steps:
in the transverse cutting operation process of the saw-tooth belt 45 running at a high speed on the to-be-cut area of the metal sound insulation plate 10, the exhaust fan 6 starts to run, the exhaust fan 6 sucks the scraps generated in the cutting process of the saw-tooth belt 45 into the inner through groove 501 through the air inlet hole 502, the scraps in the inner through groove 501 are blown into the inner cavity 503 through the air blowing opening of the exhaust fan 6, the rest air flow is blown out from the air filtering net 51 in the inner cavity 503 to finish the collection operation of the scraps, and the scraping blade 76 moving leftwards along with the feeding mechanism scrapes the filling material 101 at the edge of the metal sound insulation plate 10.
Meanwhile, the output shaft of the auxiliary motor 82 drives the first straight gear 81 to rotate, the first straight gear 81 is meshed with the third straight gear 83 to drive the deflector rod 84 to rotate clockwise at a forward viewing angle, when the deflector rod 84 passes through the pushrod 73, the deflector rod 84 pushes the pushrod 73 to drive the first spring 74 to compress rightwards, the pushrod 73 drives the pressure rod 75 to move rightwards away from the elastic sheet 72, when the deflector rod 84 leaves the pushrod 73, the compressed first spring 74 pushes the pushrod 73 to drive the pressure rod 75 to pop up leftwards, the pressure rod 75 synchronously pushes the right end of each elastic sheet 72 to bend and deform towards the adjacent discharge hole 712 respectively, then the downward-rotating deflector rod 84 pushes the pressure plate 85 to drive the torsion spring 86 to twist downwards, when the next deflector rod 84 passes through the pushrod 73, the pushrod 73 drives the pressure rod 75 to move rightwards away from the elastic sheet 72, the bent and deformed elastic sheet 72 is reset, and when the deflector rod 84 leaves the pressure plate 85, the twisted torsion spring 86 drives the pressure plate 85 to pop up.
In the process of repeating the steps, the rotating deflector rod 84 continuously conveys the scraps entering the inner cavity 503 to the lower part of the pressing plate 85, the pressing plate 85 which is turned upside down in a reciprocating way pushes the scraps rightwards to collect the scraps into the storage cylinder 71, at the moment, the front side and the rear side of the storage cylinder 71 are respectively clung to the edges of the two side surfaces of the metal sound insulation plate 10 which are divided into two parts after being cut, the scraps continuously accumulate in the storage cylinder 71, the scraps entering the storage cylinder 71 are continuously compacted by the pressing plate 85 and the elastic plate 72 which are moved in a reciprocating way, when the discharge hole 712 passes through the groove-lacking region of the filling material 101 at the edge of the metal sound insulation plate 10, the elastic plate 72 which is aligned with the groove-lacking region of the filling material 101 continuously pushes the compacted scraps into the groove-lacking region of the filling material 101 in the reciprocating way, so that the groove-lacking region of the filling material 101 at the edge of the metal sound insulation plate 10 is filled and compacted, and the filling saturation of the filling material 101 at the edge of the metal scraps is improved.
Edge sealing work of the metal sound insulation plate forming and processing device:
the connecting port 921 of the rubber conveying pipe 92 is externally connected with edge sealing adhesive conveying equipment, and the edge sealing adhesive conveying equipment is externally connected with edge sealing adhesive conveying equipment to convey edge sealing adhesive into the rubber conveying pipe 92 through the connecting port 921.
In the transverse cutting operation process of the saw-tooth belt 45 running at a high speed on the region to be cut of the metal sound-insulating plate 10, the material supplementing mechanism is used for completing the chip filling compaction operation of the groove-lacking region of the filling material 101 at the edge of the metal sound-insulating plate 10, meanwhile, the edge sealing mechanism moves leftwards along with the shell 5, the glue spraying ports 922 at the front side and the rear side are respectively divided into two regions at the edges of the two sides of the metal sound-insulating plate 10 after the cutting operation, the edge sealing glue in the glue conveying pipe 92 is respectively sprayed to the edges of the metal sound-insulating plate 10 through the glue spraying ports 922, and then the pressing roller 93 clings to the edges of the metal sound-insulating plate 10 in the leftward movement process, so that the edge sealing glue is uniformly smeared at the edges of the metal sound-insulating plate 10, the edge sealing operation of the edges of the metal sound-insulating plate 10 is completed, and the phenomenon that the filling material 101 drops greatly in the movement process of the metal sound-insulating plate 10 is avoided.
In the edge banding work process of the edge of the metal sound insulation plate 10, when the roller 95 passes through the concave-convex surface 102 on the upper surface of the metal sound insulation plate 10, the second spring 97 drives the vertical sliding block 94 and the roller 95 to move up and down along the height change of the concave-convex surface 102, and meanwhile, the vertical sliding block 94 drives the baffle 96 to move up and down along with the height change of the concave-convex surface 102, so that the glue spraying port 922 is timely covered by the baffle 96 when passing through the concave area of the concave-convex surface 102, the glue spraying port 922 at the edge of the metal sound insulation plate 10 is separated, the phenomenon that the glue spraying port 922 is empty is avoided, and the waste of edge banding glue is reduced.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (4)
1. A metal sound insulation board forming and processing device comprises:
the device comprises a mounting frame (1), a working platform (2) and a guide rail (3); the working platform (2) is arranged on the lower side of the mounting frame (1); a guide rail (3) is arranged on the upper side of the mounting frame (1); the right side of the guide rail (3) is connected with an electric slide block (31) in a sliding way;
the method is characterized in that: the device also comprises a cutting mechanism, a shell (5), an exhaust fan (6), a material supplementing mechanism and a sealing mechanism; the lower side of the electric sliding block (31) is connected with a cutting mechanism; the cutting mechanism is sleeved with a shell (5); an inner through groove (501) structure is formed on the inner lower side of the shell (5); the front side and the rear side of the shell (5) are respectively provided with a plurality of air inlet holes (502) communicated with the inner through groove (501); an inner cavity (503) structure is arranged on the inner side of the shell (5); an exhaust fan (6) is fixedly connected to the left side of the shell (5); the exhaust fan (6) sucks cut scraps into the inner through groove (501) from the air inlet hole (502) through the air inlet pipeline, the scraps are blown into the inner cavity (503) through the air outlet pipeline of the exhaust fan (6), the scraps in the inner cavity (503) are continuously loaded by the feeding mechanism connected with the middle part of the shell (5), the feeding mechanism fills the scraps into the groove of the filling material (101) in the metal sound insulation plate (10) in the reciprocating compaction process, and the edge sealing treatment of the filling material (101) in the metal sound insulation plate (10) is completed through the edge sealing mechanism connected with the right side of the shell (5);
the material supplementing mechanism comprises a material storage cylinder (71), a spring piece (72), a push rod (73), a first spring (74), a press rod (75), a scraping blade (76), a driving assembly and a material pressing assembly;
the middle part of the shell (5) is fixedly connected with a storage cylinder (71); a feed inlet (711) structure communicated with the inner cavity (503) is arranged on the left side of the storage cylinder (71); the front side and the rear side of the storage cylinder (71) are respectively provided with a discharge hole (712) structure; the front side and the rear side of the storage cylinder (71) are fixedly connected with a plurality of elastic sheets (72) in the up-down direction respectively; the left side of the storage cylinder (71) is connected with a push rod (73) in a sliding way; two first springs (74) are fixedly connected between the push rod (73) and the storage cylinder (71); the right end of the push rod (73) is fixedly connected with a press rod (75); the front left part and the rear left part of the storage cylinder (71) are fixedly connected with a scraping blade (76) respectively; the middle part of the inner cavity (503) is connected with a driving component; the right side of the inner cavity (503) is connected with a pressing component;
the rear ends of all the spring plates (72) are all arranged into arc structures which are bent towards the direction of the discharge hole (712);
the driving assembly consists of a first straight gear (81), a secondary motor (82), a third straight gear (83) and a deflector rod (84);
the upper side of the inner cavity (503) is rotationally connected with a first straight gear (81); the front side of the inner cavity (503) is fixedly connected with a secondary motor (82); an output shaft of the auxiliary motor (82) is fixedly connected with a first straight gear (81); the middle part of the inner cavity (503) is rotationally connected with a third spur gear (83); the first straight gear (81) is meshed with the third straight gear (83); a plurality of deflector rods (84) are fixedly connected around the outer surface of the third straight gear (83);
the material pressing component consists of a pressing plate (85) and a torsion spring (86);
the right side of the inner cavity (503) is rotationally connected with a pressing plate (85) through a rotating shaft; a torsion spring (86) is fixedly connected between the front side and the rear side of the pressing plate (85) and the inner cavity (503), and the torsion spring (86) is sleeved on the outer surface of the rotating shaft of the pressing plate (85);
the edge sealing mechanism comprises a fixed block (91), a rubber conveying pipe (92), a pressing roller (93) and an elastic blocking cover assembly;
a fixed block (91) is fixedly connected to the right side of the shell (5); a rubber conveying pipe (92) penetrates through the left side of the fixed block (91); the upper end of the rubber conveying pipe (92) is provided with a connecting port (921) structure; the front side and the rear side of the rubber conveying pipe (92) are respectively provided with a plurality of rubber spraying openings (922) in the up-down direction; the front right part and the rear right part of the fixed block (91) are respectively connected with a compression roller (93) in a rotating way; the front side and the rear side of the fixed block (91) are respectively connected with an elastic blocking cover component;
the elastic blocking cover assembly consists of a vertical sliding block (94), a roller (95), a baffle (96) and a second spring (97);
the upper side of the fixed block (91) is connected with a vertical sliding block (94) in a sliding way; the lower side of the vertical sliding block (94) is rotationally connected with a roller (95); a baffle plate (96) is fixedly connected to the rear side of the vertical sliding block (94); a second spring (97) is fixedly connected between the upper end of the baffle plate (96) and the fixed block (91).
2. The metal sound insulation board forming and processing device according to claim 1, wherein: the upper surface of the working platform (2) is provided with a groove (21) structure which is parallel to the guide rail (3) up and down.
3. The metal sound insulation board forming and processing device according to claim 1, wherein: the rear side of the shell (5) is provided with an air filtering net (51) communicated with the inner cavity (503).
4. The metal sound insulation board forming and processing device according to claim 1, wherein: the cutting mechanism comprises a fixing frame (41), a driving wheel (42), a driving wheel (43), a guide wheel (44), a sawtooth belt (45) and a main motor (46);
the lower side of the guide rail (3) is fixedly connected with a fixing frame (41); the right side of the fixing frame (41) is rotatably connected with a driving wheel (42); the left side of the fixing frame (41) is rotatably connected with a driving wheel (43); the driving wheel (42) and the driving wheel (43) are connected with the shell (5) in a common rotation way; the lower side of the shell (5) is rotatably connected with a guide wheel (44); a sawtooth belt (45) is wound between the outer surfaces of the driving wheel (42), the driving wheel (43) and the guide wheel (44); a main motor (46) is fixedly connected to the right side of the shell (5); an output shaft of the main motor (46) is fixedly connected with a driving wheel (42).
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| CN202310435389.1A CN116174811B (en) | 2023-04-21 | 2023-04-21 | Metal sound insulation board forming and processing device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310435389.1A CN116174811B (en) | 2023-04-21 | 2023-04-21 | Metal sound insulation board forming and processing device |
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| CN116174811B true CN116174811B (en) | 2023-07-04 |
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| CN214353093U (en) * | 2020-12-29 | 2021-10-08 | 四川生活家家居集团有限公司 | Portable wood board edge sealing device |
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| CA2929584A1 (en) * | 2016-05-11 | 2017-11-11 | Chepurny, Mark P. | A cnc milling, router or laser shield that contains and removes dust, debris and fumes |
| CN210280839U (en) * | 2019-08-23 | 2020-04-10 | 哈尔滨理工大学 | Mechanical cutting machining device |
| CN112207914A (en) * | 2020-08-28 | 2021-01-12 | 南京禹智智能科技有限公司 | Automatic trimming and gluing device for wood boards |
| CN112025910B (en) * | 2020-09-17 | 2022-04-29 | 张家港市盛港防火板业科技有限公司 | Panel banding processing apparatus |
| CN218517942U (en) * | 2022-10-12 | 2023-02-24 | 滁州辉煌无纺科技有限公司 | Sheet metal raw material cutting machine |
| CN218658045U (en) * | 2022-11-23 | 2023-03-21 | 马鞍山市泰锋重工机械有限公司 | Metal cutting equipment who possesses self-cleaning function |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN214353093U (en) * | 2020-12-29 | 2021-10-08 | 四川生活家家居集团有限公司 | Portable wood board edge sealing device |
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