CN116174323A - Classified rejecting and collecting production line for unqualified products of section steel - Google Patents
Classified rejecting and collecting production line for unqualified products of section steel Download PDFInfo
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- CN116174323A CN116174323A CN202310422875.XA CN202310422875A CN116174323A CN 116174323 A CN116174323 A CN 116174323A CN 202310422875 A CN202310422875 A CN 202310422875A CN 116174323 A CN116174323 A CN 116174323A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention belongs to the technical field of hot rolled section steel finishing, and discloses a section steel unqualified product sorting, removing and collecting production line capable of improving production rhythm. Including length detection device, first inspection rack, second inspection rack, short-cut product are rejected and are collected the rack, quality defect product is rejected and are collected the rack and pile up neatly rack. When the rolled piece is detected to be short-length products by the length detection device before entering the first detection rack, the rolled piece enters the second detection rack through the first detection rack, short-length products are removed and collected through the short-length product removing and collecting rack, the rest rolled pieces are removed and collected through the quality defect product removing and collecting rack to remove and collect quality defect products, and qualified products enter the stacking rack; when the short-length product is not detected by the length detection device before the rolled piece enters the first detection rack, the rolled piece enters the first detection rack or the second detection rack, the quality defect product in the rolled piece is removed and collected by the quality defect product removing and collecting rack, and the qualified product enters the stacking rack.
Description
Technical Field
The invention relates to the technical field of hot rolled section steel finishing, in particular to a section steel unqualified product classifying, rejecting and collecting production line.
Background
In the finishing production line of the hot rolled section steel, the hot rolled section steel is cooled by a long scale and straightened by the long scale, and then is cut into rolled pieces with required fixed length by a cold saw. The fixed-length products need to reject unqualified products in rolled pieces before delivery, so that steel mixing of the unqualified products and the qualified products is avoided, and delivery quality of the products is improved. The defective products mainly comprise quality defect products with problems of surface quality and end quality of rolled pieces and short-scale products with problems of length of the rolled pieces.
In the existing section steel unqualified product removing production line, the section steel unqualified product removing production line generally comprises a plurality of connected inspection racks, an unqualified product collecting rack and a stacking rack, wherein an unqualified product removing conveying roller way is arranged below the inspection racks, unqualified products on the inspection racks can be removed and conveyed to the unqualified product collecting rack, and qualified products are conveyed to the stacking rack through the inspection racks to be stacked. When a plurality of inspection racks are connected, short-scale products and quality defect products on one inspection rack are removed, and other inspection racks need to be transported in a suspended mode, so that the problem of slow production rhythm is caused, and the productivity of the whole production line is affected. Meanwhile, short-length products and quality defect products are collected on the same unqualified product collecting bench, so that the subsequent separation treatment of the short-length products and the quality defect products is not facilitated, further manual intervention is needed, the production rhythm is influenced, and the labor cost and the labor intensity are increased.
Disclosure of Invention
In order to improve the production rhythm, the invention provides a classified rejecting and collecting production line for unqualified products of section steel.
The classified rejecting and collecting production line for the unqualified products of the section steel comprises the following steps: the device comprises a length detection device, a first detection rack, a second detection rack, a short-length product removing and collecting rack, a quality defect product removing and collecting rack and a stacking rack, wherein when the rolled piece is detected to exist the short-length product by the length detection device before entering the first detection rack, the rolled piece integrally enters the second detection rack through the first detection rack, short-length products in the rolled piece entering the second detection rack are removed and collected through the short-length product removing and collecting rack, other rolled pieces are removed and collected through the quality defect product removing and collecting rack, so that quality defect products in the rolled piece are removed and collected, and qualified products enter the stacking rack for stacking; when the short-length product is not detected by the length detection device before the rolled piece enters the first detection rack, the rolled piece enters the first detection rack or the second detection rack, the quality defect product in the rolled piece is removed and collected through the quality defect product removing and collecting rack, and the qualified product enters the stacking rack.
Further, the production line is collected in categorised rejection of shaped steel unqualified products includes parallel arrangement's first transportation roll table and second transportation roll table, the front end of first transportation roll table links to each other with the run-out table of scale machine, the second transportation roll table links to each other with the run-in table of pile up neatly rack, first inspection rack and second inspection rack are located between first transportation roll table and the second transportation roll table, quality defect product is rejected and is collected the rack and is linked to each other with the one end that is close to the second transportation roll table of first inspection rack, short-cut product is rejected and is collected the rack and is linked to each other with the one end that is close to the second transportation roll table of second inspection rack.
Further, the section steel defective product sorting, rejecting and collecting production line further comprises a first preparation position rack positioned between the first inspection rack and the second inspection rack.
Further, the number of the preparation position racks is a plurality of the preparation position racks which are sequentially arranged.
Further, the stacking rack is located on one side of the second conveying roller way, which is close to the first checking rack.
Further, the stacking rack comprises a first stacking rack and a second stacking rack which are positioned at two ends of the second conveying roller way, and the first checking rack and the second checking rack are positioned between the first stacking rack and the second stacking rack.
Further, the two sides of the quality defect product rejecting and collecting rack are provided with polishing devices for polishing the quality defect products with end defects.
Further, a first steel separating device and an automatic quality defect product identifying device or a manual inspection procedure are arranged on one side, close to the quality defect product removing and collecting rack, of the first inspection rack, so that quality defect products in rolled pieces are identified and separated from qualified products.
Further, a second steel separating device, a short-length automatic identification device, a quality defect product automatic identification device or a manual inspection procedure is arranged on one side of the second inspection bench, which is close to the short-length product removing and collecting bench, so that short-length products in rolled pieces can be identified and separated from other rolled pieces.
Further, the quality defect products in the quality defect product eliminating and collecting rack and the short-length products in the short-length product eliminating and collecting rack are transported to the stacking rack through the roller table.
Compared with the prior art, the section steel unqualified product classification, rejecting and collecting production line has the advantages that the length detection device is arranged, the quality defect product rejecting and collecting rack and the short-length product rejecting and collecting rack are correspondingly arranged at the first checking rack and the second checking rack respectively, the racks are connected through the conveying roller way, a rolled piece can walk to the first checking rack or the second checking rack through different paths, and the corresponding short-length product and quality defect product rejecting and collecting are carried out at the different checking racks, so that the short-length product and the quality defect product can be reasonably and efficiently collected in a partitioned mode and processed in batches, the steel mixing of the qualified product and the unqualified product is avoided, the manual intervention is reduced, the processing efficiency of the short-length product and the unqualified product is improved, the production rhythm is improved, and the productivity of the production line is fully released.
Drawings
FIG. 1 is a schematic view of a section steel defective product sorting, rejecting and collecting production line according to a first embodiment of the present invention;
fig. 2 is a schematic structural view of a section steel defective product sorting, rejecting and collecting production line according to a second embodiment of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings for a better understanding of the objects, structures and functions of the present invention.
Fig. 1 and 2 show the structure of a section steel defective product sorting, rejecting and collecting line 100 according to an embodiment of the present invention. As shown in fig. 1 and 2, the section steel defective product sorting, rejecting and collecting line 100 may include: the length detection device 1, the first checking rack 2, the second checking rack 3, the short-scale product eliminating and collecting rack 4, the quality defect product eliminating and collecting rack 5 and the stacking rack 6. When the rolled piece is detected to have short-length products by the length detection device 1 before entering the first inspection bench 2, the rolled piece integrally enters the second inspection bench 3 through the first inspection bench 2, short-length products in the rolled piece entering the second inspection bench 3 are removed and collected through the short-length product removing and collecting bench 4, and the rest of the rolled piece passes through the quality defect product removing and collecting bench 5 so that quality defect products in the rolled piece are removed and collected, and qualified products enter the stacking bench 6 for stacking; when the rolled piece is not detected by the length detection device 1 before entering the first inspection bench 2, the rolled piece enters the first inspection bench 2 or the second inspection bench 3, the quality defect products in the rolled piece are removed and collected by the quality defect product removing and collecting bench 5, and the qualified products enter the stacking bench 6.
In the working process of the section steel defective product classification rejecting and collecting production line 100 of the embodiment of the invention, the arrow direction shown in the figure represents the transportation direction of rolled pieces, wherein, grouped section steel is sawed and cut to a fixed length by a cold saw 20 and a fixed length machine 30 in sequence to form rolled pieces with required fixed length, the rolled pieces are mixed with quality defective products (including the surface quality defective products and end quality defective products of the rolled pieces), short-length products and qualified products, in order to reject and collect the quality defective products and the short-length products respectively, the length of the rolled pieces is detected by a length detection device 1 between the rolled pieces entering a first inspection bench 2, the grouped rolled pieces are transported to a second inspection bench 2 as long as one rolled piece in the grouped rolled pieces is detected to have the short-length product, the short-length product rejecting and collecting bench 4 corresponding to the second inspection bench 2 can reject and collect the short-length product therein, after the short-length product is rejected and collected, the part of the quality defective products and the qualified products are possibly mixed with quality defective products can be transported to a quality defect rejecting and collecting bench 5, and the qualified products can be rejected and the qualified products are rejected and collected by a quality rejecting and quality defect collecting bench 5; when the short-length product is not detected before the rolled piece enters the first inspection bench 2, the rolled piece only comprises the quality defect product and the qualified product, the rolled piece can enter the first inspection bench 2 or the second inspection bench 3, at the moment, the quality defect product in the first inspection bench 2 can be removed and collected only through the quality defect product removing and collecting bench 5 corresponding to the first inspection bench 2, the quality defect product in the second inspection bench 3 is conveyed to the position near the quality defect product removing and collecting bench 5 corresponding to the first inspection bench 2 through a roller table, the quality defect product is removed and collected by the quality defect product removing and collecting bench 5, and the qualified product can be directly conveyed to the stacking bench 6.
In the section steel defective product classification, rejection and collection production line 100 of the embodiment of the invention, by adding the length detection device 1 and correspondingly adding the quality defect product rejection and collection rack 5 and the short-length product rejection and collection rack 4 respectively at the first inspection rack 2 and the second inspection rack 3, all racks can be connected through the conveying roller way, so that rolled pieces can walk to the first inspection rack 2 or the second inspection rack 3 through different paths, and corresponding short-length products and quality defect products can be rejected and collected at different inspection racks, and the rejection and collection mode can enable the short-length products and the quality defect products to be collected in a more reasonable and efficient partition mode and processed in batches, so that the steel mixing of the qualified products and the defective products is avoided, the manual intervention is reduced, the processing efficiency of the short-length products and the defective products is improved, the production rhythm is improved, and the productivity of the production line is fully released.
In a preferred embodiment as shown in fig. 1 and 2, the section steel defective product sorting, rejecting and collecting line 100 may include a first transporting roller way 8 and a second transporting roller way 9 arranged in parallel, a front end of the first transporting roller way 8 is connected to a run-out roller way of the sizing machine 30, the second transporting roller way 9 is connected to a run-in roller way of the palletizing stage 6, the first inspecting stage 2 and the second inspecting stage 3 are located between the first transporting roller way 8 and the second transporting roller way 9, the quality defective product rejecting and collecting stage 5 is connected to an end of the first inspecting stage 2 near the second transporting roller way 9, and the short-length product rejecting and collecting stage 4 is connected to an end of the second inspecting stage 3 near the second transporting roller way 9. In this embodiment, the first inspection bench 2, the second inspection bench 3, the short-length product removing and collecting bench 4 and the quality defect product removing and collecting bench 5 are connected through the first conveying roller way 8 and the second conveying roller way 9, so that rolled pieces can walk to the first inspection bench 2 or the second inspection bench 3 through different paths, quality defect products and short-length products can be removed and collected at the tail end of the corresponding inspection bench, and qualified products in each inspection bench can be conveyed to the stacking bench 6.
Further, as shown in fig. 1 and 2, the section steel defective product sorting, rejecting and collecting line 100 may further include a first preliminary stage 7 located between the first inspection stage 2 and the second inspection stage 3. The function of the first preparation table 7 is identical to the function of the first inspection table 2 and the second inspection table 3. The short-length products are usually not present in two consecutive groups, and if one group is present, the group of products is transported directly to the second inspection station 3 for processing, and the subsequent products enter the first inspection station 2, the first preparation station for inspection processing. If there is no short length product, the rolled stock is sequentially fed into three inspection stages for inspection. And once two consecutive groups of short products are present, the first preparation station stage 7 can be used to provide a waiting position for the products coming from the first inspection stage 2 and having short products present when there are products present on the second inspection stage 3, so that the groups of products having short products present can be orderly and continuously entered into the second inspection stage 3 to increase the production cadence. Preferably, the number of the first preliminary stage 7 may be set to be a plurality of sequentially arranged according to the actual production needs.
Further, the section steel defective product sorting, rejecting and collecting line 100 further includes a second preliminary stage (not shown) located before the first inspection stage 2. The second preparation position rack is used for providing a waiting position for sawing the rolled piece after the fixed length when the rolled piece exists on the first inspection rack 2, so that the sawed rolled piece after the fixed length can orderly and continuously enter the first inspection rack 2, different subsequent walking paths of the rolled piece are smoother, and the production rhythm is further improved.
In the preferred embodiment shown in fig. 1, the palletizing table 6 is located on the side of the second transport table 9 which is adjacent to the first inspection table 2. In this embodiment, the section steel reject collecting line 100 is a line in which rolled stock can travel only in the direction of the arrow shown in fig. 1, which helps to reduce the occupied space. Whereas in the preferred embodiment shown in fig. 2 the palletizing table 6 may comprise a first palletizing table and a second palletizing table at both ends of the second transporting table 9, the first inspection table 2 and the second inspection table 3 being located between the first palletizing table and the second palletizing table. In this embodiment, the section steel defective product sorting, rejecting and collecting production line 100 is two selectable production lines, and the process of conveying rolled pieces to the first stacking rack positioned at the left side and the process of conveying rolled pieces to the second stacking rack positioned at the right side can be realized by controlling the forward rotation and the reverse rotation of the second conveying roller table 9. The arrangement of this embodiment not only can improve the stacking efficiency, but also can provide more walking paths for the section steel unqualified product sorting, rejecting and collecting production line 100 to adapt to different production rhythms.
According to the present invention, in the preferred embodiment shown in fig. 1 and 2, both sides of the quality defect product reject collecting table 5 may also be provided with a grinding device (not shown) for grinding quality defect products having end defects. Because the lengths of the quality defect products are qualified, the surface quality defect products and the end quality defect products of the rolled piece are mixed, and only the end defects exist in the end quality defect products, the part of defect products can still form qualified products after the end parts are polished by the polishing device, and the yield of the qualified products can be improved by processing and collecting the part of defect products.
In a preferred embodiment as shown in fig. 1 and 2, a first steel separating device and an automatic quality defect product identifying device or a manual inspection process (both not shown) may be provided on the side of the first inspection stage 2 near the quality defect product reject collecting stage 5 for identifying quality defect products in rolled pieces and separating the quality defect products from acceptable products. The first steel separation device may comprise an existing lifting steel blocking device for separating the quality defective product from the acceptable product and a lifting chain for conveying the quality defective product to the quality defective product reject collecting rack 5.
Likewise, the second inspection stage 3 may be provided with a second steel separating device, a short-length automatic recognition device, a quality defect product automatic recognition device, or a manual inspection process (all not shown) on a side thereof near the short-length product reject collecting stage 4 for recognizing short-length products in rolled pieces and separating the short-length products from other rolled pieces. The second steel separating device can also comprise an existing lifting steel blocking device and a lifting chain, wherein the lifting steel blocking device is used for separating short-length products from qualified products and quality defect products, and the lifting chain is used for conveying the short-length products to the short-length removing and collecting bench 4.
According to the invention, both the quality defect products in the quality defect product eliminating and collecting rack 5 and the short-length products in the short-length product 4 eliminating and collecting rack are transported to the stacking rack through the roller way.
It is noted that unless otherwise indicated, technical or scientific terms used herein should be given the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains.
In the description of the present application, it should be understood that the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or an implicit indication of the number of technical features being indicated.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention, and are intended to be included within the scope of the appended claims and description. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict. The present invention is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.
Claims (10)
1. The utility model provides a shaped steel disqualification product classification rejects and collects production line, its characterized in that includes length detection device, first inspection rack, second inspection rack, short-length product reject and collect rack, quality defect product reject and collect rack and pile up neatly rack, wherein, when the rolled piece after the scale is before getting into first inspection rack by length detection device detects that there is the short-length product, the rolled piece gets into second inspection rack through first inspection rack is whole, the short-length product in the rolled piece that gets into second inspection rack is rejected and is collected through short-length product reject and collect rack, other rolled pieces are rejected and are collected through quality defect product reject and collect rack in order to make quality defect product among them, and qualified product gets into pile up neatly rack and pile up neatly; and when the rolled piece does not detect the short-length product by the length detection device before entering the first inspection bench, the rolled piece enters the first inspection bench Or (b) And the second inspection rack is used for removing and collecting quality defect products in the rolled piece through the quality defect product removing and collecting rack, and qualified products enter the stacking rack.
2. The section steel defective product sorting, removing and collecting production line according to claim 1, wherein the section steel defective product sorting, removing and collecting production line comprises a first conveying roller way and a second conveying roller way which are arranged in parallel, the front end of the first conveying roller way is connected with an output roller way of a sizing machine, the second conveying roller way is connected with an input roller way of the stacking rack, the first checking rack and the second checking rack are positioned between the first conveying roller way and the second conveying roller way, the quality defect product removing and collecting rack is connected with one end, close to the second conveying roller way, of the first checking rack, and the short-length product removing and collecting rack is connected with one end, close to the second conveying roller way, of the second checking rack.
3. The section steel reject sort and collection line according to claim 2, further comprising a first preliminary stage located between the first inspection stage and the second inspection stage.
4. The section steel defective product sorting, rejecting and collecting production line according to claim 3, wherein the number of the preparation position racks is a plurality of the preparation position racks which are sequentially arranged.
5. The section steel reject sorting and collecting line according to any one of claims 2 to 4, wherein the palletizing table is located at a side of the second transporting table near the first inspection table.
6. The section steel reject sorting and collecting line according to any one of claims 2 to 4, wherein the palletizing stage includes a first palletizing stage and a second palletizing stage at both ends of the second transporting roller table, the first and second inspection stages being located between the first palletizing stage and the second palletizing stage.
7. The section steel defective product sorting, rejecting and collecting line according to any one of claims 1 to 4, wherein both sides of the quality defective product rejecting and collecting rack are provided with a grinding device for grinding the quality defective product having an end defect.
8. The section steel defective product sorting, rejecting and collecting line according to any one of claims 1 to 4, wherein a first steel separating device and a quality defective product automatic identifying device or a manual inspection process are provided on a side of the first inspection stage near the quality defective product rejecting and collecting stage for identifying quality defective products in rolled pieces and separating the quality defective products from qualified products.
9. The section steel reject sorting and collecting line according to any one of claims 1 to 4, wherein a second steel separating device, a short-length automatic identifying device, and a quality defect product automatic identifying device or a manual inspection process are provided on a side of the second inspection stage near the short-length product reject collecting stage for identifying the short-length products in rolled pieces and separating the short-length products from other rolled pieces.
10. The section steel reject sorting and collecting line according to any one of claims 1 to 4, wherein the quality defective products in the quality defective product reject collecting rack and the short-length products in the short-length product reject collecting rack are both transported to the palletizing rack by a roller table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310422875.XA CN116174323A (en) | 2023-04-19 | 2023-04-19 | Classified rejecting and collecting production line for unqualified products of section steel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310422875.XA CN116174323A (en) | 2023-04-19 | 2023-04-19 | Classified rejecting and collecting production line for unqualified products of section steel |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117233172A (en) * | 2023-11-16 | 2023-12-15 | 河南柏科沃电子科技有限公司 | Intelligent capacitor detection device and detection method |
-
2023
- 2023-04-19 CN CN202310422875.XA patent/CN116174323A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117233172A (en) * | 2023-11-16 | 2023-12-15 | 河南柏科沃电子科技有限公司 | Intelligent capacitor detection device and detection method |
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