CN116160250B - Support body processing equipment - Google Patents
Support body processing equipment Download PDFInfo
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- CN116160250B CN116160250B CN202310232186.2A CN202310232186A CN116160250B CN 116160250 B CN116160250 B CN 116160250B CN 202310232186 A CN202310232186 A CN 202310232186A CN 116160250 B CN116160250 B CN 116160250B
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- clamping jaw
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- 238000001514 detection method Methods 0.000 claims abstract description 87
- 238000004140 cleaning Methods 0.000 claims abstract description 63
- 238000005498 polishing Methods 0.000 claims abstract description 24
- 230000007704 transition Effects 0.000 claims abstract description 22
- 238000003801 milling Methods 0.000 claims abstract description 17
- 238000003754 machining Methods 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract 2
- 238000007667 floating Methods 0.000 claims description 104
- 238000007906 compression Methods 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 15
- 230000006835 compression Effects 0.000 claims description 14
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 238000010330 laser marking Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 6
- 230000001502 supplementing effect Effects 0.000 claims description 6
- 230000003139 buffering effect Effects 0.000 claims description 5
- 239000012530 fluid Substances 0.000 claims description 5
- 230000006378 damage Effects 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 4
- 238000007602 hot air drying Methods 0.000 claims description 4
- 208000027418 Wounds and injury Diseases 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 208000014674 injury Diseases 0.000 claims description 3
- 239000008237 rinsing water Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 2
- 239000002173 cutting fluid Substances 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 230000000670 limiting effect Effects 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 230000001050 lubricating effect Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 208000025962 Crush injury Diseases 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000001802 infusion Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
- B23Q17/2452—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces
- B23Q17/2471—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves for measuring features or for detecting a condition of machine parts, tools or workpieces of workpieces
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Manipulator (AREA)
Abstract
The invention discloses support body processing equipment, and relates to the technical field of machining; the automatic feeding device comprises a top rail, wherein one side of the top rail is sequentially provided with a feeding table, a detection module before the top rail is on line, an end face processing module, a first transition cleaning module, a milling groove module, a turning module, a second transition cleaning module, a polishing module, a cleaning part, a detection module and a finished product discharging table; the robot is arranged on the top rail in a sliding manner, and the tail end of the robot is provided with a parallel clamping jaw for clamping the supporting body. The support body processing equipment provided by the invention has various functions of the processing module and high automation degree, can realize the working procedures of turning, milling grooves, detecting and the like of the support body, and improves the processing efficiency.
Description
Technical Field
The invention relates to the technical field of machining, in particular to a support body machining device.
Background
When an automobile runs at a high speed, once the tire burst occurs, the automobile can lose balance instantaneously, and great harm and accidents are caused. This is particularly to be avoided as much as possible on highways with high temperatures in summer. For this reason, many tire manufacturers reduce the chance of tire puncture by increasing the tire wall thickness and providing solid tires. However, with the above method, the cost of the tire is greatly increased or the comfort of the tire is greatly reduced. At present, on some vehicles such as armored vehicles, a support body is often arranged in a tire to avoid the problem that the vehicle cannot run after the tire is burst, and when the tire loses air, the support body surrounds the inside of the tire, prevents from collapsing on a rim, and has high safety; before the support body is used, the support body needs to be subjected to working procedures such as turning, milling grooves, cleaning and detecting. However, the existing support body processing equipment has a single structure, low automation degree, and low working efficiency, and cannot integrally process the support body.
Disclosure of Invention
The invention aims to provide support body processing equipment, so as to solve the problems in the prior art, the processing module has various functions and high automation degree, the working procedures of turning, milling grooves, detecting and the like of a support body can be realized, and the processing efficiency is improved.
In order to achieve the above object, the present invention provides the following solutions:
The invention provides support body processing equipment which comprises a top rail, wherein one side of the top rail is sequentially provided with a feeding table, a detection module before feeding, an end face processing module, a first transition cleaning module, a milling groove module, a turning module, a second transition cleaning module, a polishing module, a cleaning part, a detection module and a finished product blanking table; the robot is arranged on the top rail in a sliding manner, and the tail end of the robot is provided with a parallel clamping jaw for clamping the supporting body.
Optionally, the top of the top rail comprises a plurality of upright posts, a cross beam is fixedly arranged at the top of the upright posts, a guide rail is arranged on the cross beam, a robot mounting plate is slidably arranged on the guide rail, a rack is arranged at the inner side of the guide rail, a servo motor is arranged on the robot mounting plate, an output shaft of the servo motor is in transmission connection with a gear, the gear is meshed with the rack, a drag chain is arranged at the outer side of the cross beam, and one end of the drag chain is connected with the outer side of the robot mounting plate; the feeding table comprises a frame, a lower layer pipeline and an upper layer pipeline are arranged on the frame in a transmission manner, a plurality of rows of workpiece positioning blocks are respectively arranged on the lower layer pipeline and the upper layer pipeline, and the workpiece positioning blocks are used for placing supporting bodies; the correlation sensor and the proximity sensor are arranged on one side of the rack and are used for sensing the position of the supporting body; the finished product blanking table and the feeding table have the same structure.
Optionally, the detection module before online comprises a detection frame, a detection platform is arranged at the top of the detection frame, a positioning surface is arranged on the detection platform, a guide rail is installed at the positioning surface, a first compression cylinder and a first horizontal cylinder are arranged on one side of the positioning surface, a plurality of sensor cylinders are installed on the detection platform, a laser displacement sensor and a thickness detection sensor are respectively arranged on the sensor cylinders, the laser displacement sensor can detect whether a water gap of a support body is removed or not and the forward and backward directions of the support body, and the thickness detection sensor can detect the thickness of the support body; and a reverse support is fixedly arranged on one side of the detection platform.
Optionally, the end face processing module comprises a workpiece positioning part, the workpiece positioning part comprises a fixture mounting bottom plate, a mounting positioning seat is arranged on the fixture mounting bottom plate, the mounting positioning seat is used for mounting a supporting body, and a first main compression cylinder and a first auxiliary compression cylinder are arranged on the fixture mounting bottom plate; an end face machining cutter is arranged on one side of the workpiece positioning part; the milling groove module comprises a workpiece positioning part, and a milling groove cutter is arranged on one side of the workpiece positioning part.
Optionally, the tail end of the robot is connected with a robot connecting plate through a connecting disc, and the robot connecting plate is symmetrically provided with two parallel clamping jaws through a mounting plate; a laser displacement sensor is arranged on the outer side of the mounting plate; the parallel clamping jaw comprises an XY-direction floating mechanism connected with the mounting plate, the XY-direction floating mechanism comprises an X-direction floating mounting plate and a Y-direction floating mounting plate, a cushion block is arranged between the X-direction floating mounting plate and the Y-direction floating mounting plate, guide rails are respectively arranged on two sides of the cushion block, the X-direction floating mounting plate and the Y-direction floating mounting plate are respectively connected with two ends of the cushion block in a sliding manner through the guide rails, an X-direction guide rod and an X-direction pressure spring rod are arranged on two sides of the cushion block in an X-direction manner, an X-direction guide plate is sleeved on the X-direction guide rod and the X-direction pressure spring rod, one end of the X-direction guide plate is fixedly connected with the X-direction two sides of the X-direction floating mounting plate, a floating locking cylinder is vertically arranged on one side, far away from the cushion block, of the Y-direction floating mounting plate, and the cylinder rod of the floating locking cylinder can sequentially penetrate through locking holes on the Y-direction floating mounting plate and the X-direction floating mounting plate; y-direction guide rods and Y-direction pressure spring rods are arranged on two Y-direction sides of the Y-direction floating mounting plate, Y-direction guide plates are sleeved on the Y-direction guide rods and the Y-direction pressure spring rods, the tail ends of the Y-direction guide plates are fixedly connected with the two Y-direction sides of the X-direction floating mounting plate, a clamping jaw cylinder is fixedly arranged at one end of the X-direction floating mounting plate, which is far away from the cushion block, an inner clamping jaw mounting plate is fixedly connected with one end of the clamping jaw cylinder through an inner clamping jaw connecting plate, inner clamping jaws are arranged at the tail ends of the inner clamping jaw mounting plates, and an anti-compression injury block is fixedly arranged at the inner sides of the inner clamping jaws; the clamping jaw cylinder is fixedly connected with an outer clamping jaw mounting plate through an outer clamping jaw connecting plate, a guide shaft is arranged on the outer clamping jaw mounting plate in a penetrating manner, an outer floating clamping block is movably connected to the tail end of the guide shaft, one side of the outer floating clamping block is connected with an outer clamping jaw, the other side of the outer floating clamping block is fixedly connected with an outer floating connecting shaft, one end, far away from the outer floating clamping block, of the outer floating connecting shaft is arranged on the outer clamping jaw mounting plate in a penetrating manner, a clamp spring is sleeved on the outer floating connecting shaft, and the clamp spring is positioned between the outer floating clamping block and the outer clamping jaw mounting plate; the outer clamping jaw is provided with an anti-crush block; and a laser displacement sensor is arranged on one side of the outer clamping jaw mounting plate. XY all is equipped with pressure spring structure to four sides departments of floating mechanism, and accessible bolt adjustment strength size adjusts suitable strength, lets both ends strength balance, makes the clamping jaw be in central point put, and when receiving the power of arbitrary one direction, the clamping jaw can be to this direction skew to avoided the error that the robot produced, the condition that leads to the work piece unable to put in place. When the robot transports the work piece to the anchor clamps, the position is not fine, because the pin has the guiding effect, when the robot descends down, can lead the position of deviation through floating mechanism, and the locking cylinder can lock XY to floating mechanism simultaneously, avoids it to remove at will when not needing the skew.
Optionally, the first transition cleaning module comprises a cleaning bench, a cleaning chamber and a drying chamber are arranged on the cleaning bench, workpiece positioning devices are arranged in the cleaning chamber and the drying chamber, the workpiece positioning devices in the cleaning chamber are in transmission connection with a workpiece rotating device, a plurality of spray heads are arranged in the cleaning chamber, the spray heads are respectively connected with a rinsing pipe and a cleaning pipe through a liquid conversion device, the rinsing pipe is connected with a rinsing water tank through a water pump, the cleaning pipe is connected with a cleaning water tank through a water pump, and a hot air drying air knife is arranged in the drying chamber; the second transition cleaning module and the cleaning part are identical to the first transition cleaning module in structure.
Optionally, the turning module comprises a gyrator, the top of the gyrator is connected with an annular turning positioning platform, a supporting oil cylinder is arranged on the turning positioning platform, and a second main pressing oil cylinder and a second auxiliary pressing oil cylinder are arranged on two sides of the supporting oil cylinder; three supporting bodies connected end to end can be placed on the turning positioning platform; and a turning cutter is arranged on one side of the turning module.
Optionally, the polishing module comprises a positioning bottom plate, a vertical polishing positioning plate is arranged on the positioning bottom plate, a positioning part is arranged on one side of the polishing positioning plate, a supporting body is placed on the positioning part, and a pushing oil cylinder and a compacting oil cylinder are arranged on the outer side of the positioning part; and one side of the polishing module is provided with a polishing device.
Optionally, the detection module comprises a detection table, the detection table comprises a detection module frame, a detection robot and a laser marking device are arranged at the detection module frame, a ball scanning detection device is arranged on the detection robot, the laser marking device can mark a composite product, and a dust collector is arranged below the laser marking device; the detection robot one side is equipped with unqualified label printer, the finished product blanking platform outside is equipped with unqualified product assembly line, unqualified product assembly line is including locating the transmission belt line on the unqualified transport support frame, transmission belt line both sides are equipped with correlation sensor respectively.
Optionally, an external guardrail is arranged on the outer side of the overhead rail, a left internal guardrail and a right internal guardrail are arranged on the inner side of the external guardrail, and a total control electric box is arranged at the tail end of the overhead rail; the inner side of the top rail is provided with a concentrated chip removal device and a fluid supplementing device, and the fluid supplementing device can provide cutting fluid; the device is characterized in that a buffer device is slidably arranged on the top rail and used for buffering the supporting body, and the buffer device can move horizontally on the top rail synchronously along with the robot.
Compared with the prior art, the invention has the following technical effects:
The processing module has complete functions, can simultaneously meet the requirements of turning, milling grooves, finish machining inner and outer diameters and cleaning and detecting of workpieces, has high automation degree and improves the working efficiency. In the processing process, each module meets the positioning and clamping functions of the corresponding position size of the processing support. The repeated positioning precision of the product on the clamp meets the process requirement. The fixture has high positioning precision on the equipment, and the process cannot be greatly changed when the fixture is replaced once, so that the fixture has the functions of blowing, flushing and tightness detection. The fixture is enabled to leave no aluminum scraps after the product is taken away, the next clamping is not affected, a system signal is given to a correct clamping result, and alarm information is given to the incorrect clamping result.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a support processing apparatus according to the present invention;
FIG. 2 is a schematic view of a loading table according to the present invention;
FIG. 3 is a schematic view of a workpiece positioning portion of an end face processing module of the present invention;
FIG. 4 is a schematic view of a turning positioning platform of the present invention;
FIG. 5 is a schematic view of a portion of a sanding module according to the present invention;
FIG. 6 is a schematic diagram of a detection module before on-line in accordance with the present invention;
FIG. 7 is a schematic diagram of a first transition cleaning module according to the present invention;
FIG. 8 is a schematic diagram of the track structure of the present invention;
FIG. 9 is an enlarged partial schematic view of a headrail according to the present invention;
FIG. 10 is a schematic diagram of a reject assembly line of the present invention;
FIG. 11 is a schematic view of a robot configuration according to the present invention;
FIG. 12 is a schematic diagram of a detection module according to the present invention;
FIG. 13 is a schematic diagram of the inside of the detection module of the present invention;
FIG. 14 is a schematic view of a parallel jaw of the present invention;
FIG. 15 is another angular schematic view of the parallel jaw of the present invention;
FIG. 16 is a schematic view of a symmetrical arrangement of two parallel jaws of the present invention;
Reference numerals illustrate: 1-overhead rail, 101-upright, 102-cross beam, 103-rail, 104-rack, 105-servo motor, 106-gear, 107-drag chain, 108-crashproof block, 2-loading table, 201-rack, 202-lower layer pipeline, 203-upper layer pipeline, 204-workpiece positioning block, 205-correlation sensor, 206-proximity sensor, 3-front-of-line detection module, 301-detection rack, 302-detection platform, 303-positioning surface, 304-first hold-down cylinder, 305-first horizontal cylinder, 306-laser displacement sensor, 307-thickness detection sensor, 308-reverse support, 4-end face machining module, 401-fixture mounting base plate, 402-mounting positioning seat, 403-first main hold-down cylinder, 404 first auxiliary hold-down cylinder, 5-first transition cleaning module, 501-cleaning table, 502-cleaning chamber, 503-drying chamber, 504-workpiece positioning device, 505-workpiece slewing device, 506-shower nozzle, 507-hot air drying, 6-groove module, 7-turning module, 703-second holding down cylinder, 1101-polishing head, 1101-end face machining module, polishing head, 701-grinding head, 702-end face machining module, 902-first auxiliary hold-down cylinder, 404-up cylinder, polishing head, 1101-end face machining module, polishing head, 402-up cylinder, polishing head, fixture mounting base plate, 402-first main hold-down cylinder, 404-up cylinder, first auxiliary hold-down cylinder, 404, 5-down cylinder, first transition cleaning head, 501-transition cleaning head, 1103-touch screen, 1104-display, 1105-industrial personal computer, 1106-laser marking controller, 1107-detection table, 1108-detection robot, 1109-laser marking device, 1110-dust collector, 1111-ball scanning detection device, 12-finished product blanking table, 13-robot, 14-support, 15-left inner guardrail, 16-right inner guardrail, 17-total control electric box, 18-centralized chip removal device, 19-fluid infusion device, 20-outer guardrail, 21-reject assembly line, 2101-transmission belt line, 22-parallel clamping jaw, 2201-air nozzle, 2202-inner clamping jaw connecting plates, 2203-inner clamping jaw mounting plates, 2204-clamping jaw cylinders, 2205-inner clamping jaws, 2206-crush injury prevention blocks, 2207-outer clamping jaw connecting plates, 2208-outer clamping jaw mounting plates, 2209-outer floating clamping blocks, 2210-outer clamping jaws, 2211-clamping springs, 23-connecting plates, 24-robot connecting plates, 25-XY floating mechanisms, 2501-X floating mounting plates, 2502-Y floating mounting plates, 2503-X guide plates, 2504-locking cylinders, 2505-Y guide plates, 2506-X guide rods and 2507-Y guide rods.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention aims to provide a support body processing device, which solves the problems in the prior art, has multiple processing module functions and high automation degree, can realize the working procedures of turning, milling grooves, detecting and the like of a support body, and improves the processing efficiency.
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
The invention provides support body processing equipment, which is shown in fig. 1,2, 3, 4, 5,6, 7, 8, 9,10, 11, 12, 13, 14, 15 and 16, and comprises a top rail 1, wherein one side of the top rail 1 is sequentially provided with a feeding table 2, a detection module 3 before the top rail, an end face processing module 4, a first transition cleaning module 5, a groove milling module 6, a turning module 7, a second transition cleaning module 8, a polishing module 9, a cleaning part 10, a detection module 11 and a finished product blanking table 12; the robot 13 is arranged on the top rail 1 in a sliding manner, a parallel clamping jaw 22 for clamping a supporting body is arranged at the tail end of the robot 13, the top rail 1 comprises a plurality of upright posts 101, a beam 102 is fixedly arranged at the top of each upright post 101, a guide rail 103 is arranged on each beam 102, a robot mounting plate is arranged on each guide rail 103 in a sliding manner, a rack 104 is arranged on the inner side of each guide rail 103, a servo motor 105 is arranged on each robot mounting plate, an output shaft of each servo motor 105 is in transmission connection with a gear 106, the gears 106 are meshed with the racks 104, a drag chain 107 is arranged on the outer side of each beam 102, one end of each drag chain 107 is connected with the outer side of each robot mounting plate, an anti-collision block 108 is arranged at one end of each beam and used for preventing the robot mounting plates from slipping and colliding, and a lubricating device is further arranged on each guide rail and comprises a lubricating pump which can lubricate the guide rails, the racks and the like; the tail end of the robot is connected with a robot connecting plate 24 through a connecting disc 23, and the robot connecting plate 24 is symmetrically provided with two parallel clamping jaws 22 through a mounting plate; a laser displacement sensor 306 is arranged on the outer side of the mounting plate; the parallel clamping jaw 22 comprises an XY-direction floating mechanism 25 connected with a mounting plate, the floating distance is 2mm, errors between the XY-direction floating mechanism and the workpiece are eliminated when the workpiece is clamped, when the floating mechanism is not used, the XY-direction floating mechanism 25 is locked by adopting a floating locking air cylinder, the XY-direction floating mechanism 25 is not floating any more, the XY-direction floating mechanism 25 comprises an X-direction floating mounting plate 2501 and a Y-direction floating mounting plate 2502, a cushion block is arranged between the X-direction floating mounting plate 2501 and the Y-direction floating mounting plate 2502, guide rails are respectively arranged at two sides of the cushion block, the X-direction floating mounting plate 2501 and the Y-direction floating mounting plate 2502 are respectively connected with two ends of the cushion block in a sliding manner through the guide rails, an X-direction guide rod and an X-direction compression spring rod are respectively arranged at two sides of the cushion block, an X-direction guide plate 2503 is sleeved on the X-direction guide rod 2506 and the X-direction compression spring rod, one end of the X-direction guide plate 2503 is fixedly connected with the two sides of the X-direction floating mounting plate, a floating locking air cylinder 2504 is vertically arranged at one side of the Y-direction floating mounting plate far from the cushion block, and the air cylinder rod of the floating locking air cylinder 4 can sequentially pass through locking holes on the Y-direction floating mounting plate and the floating mounting plate; y-direction floating mounting plates are provided with Y-direction guide rods 2507 and Y-direction pressure spring rods on the two Y-direction sides, Y-direction guide plates 2505 are sleeved on the Y-direction guide rods and the Y-direction pressure spring rods, the tail ends of the Y-direction guide plates 2505 are fixedly connected with the two Y-direction sides of the X-direction floating mounting plates, one ends of the X-direction floating mounting plates, which are far away from cushion blocks, are fixedly provided with clamping jaw cylinders 2204, one ends of the clamping jaw cylinders are fixedly connected with inner clamping jaw mounting plates 2203 through inner clamping jaw connecting plates 2202, inner clamping jaws 2205 are mounted at the tail ends of the inner clamping jaw mounting plates, and compression injury preventing blocks 2206 are fixedly arranged on the inner sides of the inner clamping jaws 2205; the other end of the clamping jaw cylinder is fixedly connected with an outer clamping jaw mounting plate 2208 through an outer clamping jaw connecting plate 2207, a guide shaft is arranged on the outer clamping jaw mounting plate 2208 in a penetrating manner, the tail end of the guide shaft is movably connected with an outer floating clamping block 2209, one side of the outer floating clamping block 2209 is connected with an outer clamping jaw 2210, the other side of the outer floating clamping block is fixedly connected with an outer floating connecting shaft, one end, far away from the outer floating clamping block 2209, of the outer floating connecting shaft is arranged on the outer clamping jaw mounting plate in a penetrating manner, a clamping spring 2211 is sleeved on the outer floating connecting shaft, and the clamping spring 2211 is positioned between the outer floating clamping block and the outer clamping jaw mounting plate; the outer clamping jaw 2210 is provided with the anti-crush block 2206, and the floating of the outer clamping jaw can be better attached to a workpiece; a laser displacement sensor is arranged on one side of the outer clamping jaw mounting plate and used for detecting the distance and the position between the outer clamping jaw mounting plate and a workpiece, and air nozzles 2201 are arranged on one side of the outer clamping jaw and used for spraying and sweeping the clamped workpiece and removing impurities such as chips on the workpiece by using strong air flow; when the X-direction floating device is used, the movement of the inner clamping jaw and the outer clamping jaw can be controlled through the clamping jaw air cylinder, so that the workpiece is clamped and fixed, the X-direction floating mounting plate drives the X-direction guide plate to float left and right along the X-direction guide rod and the X-direction pressure spring rod, the compression springs sleeved on the X-direction pressure spring rod are extruded during the X-direction floating, buffering and limiting are realized, at the moment, due to the limiting effect of the Y-direction guide plate and the Y-direction guide rod, the Y-direction floating mounting plate synchronously moves along the cushion block along the X-direction floating mounting plate, when the Y-direction floating mounting plate floats, the Y-direction floating mounting plate drives the Y-direction guide plate to float up and down along the Y-direction guide rod and the Y-direction pressure spring rod, the compression springs sleeved on the Y-direction pressure spring rod are extruded during the X-direction floating mounting plate, buffering and limiting are realized, at the moment, the cushion block synchronously moves along the cushion block along the X-direction floating mounting plate along the cushion block horizontally due to the limiting effect of the X-direction floating mounting plate, and the air cylinder rod sequentially passes through the locking holes of the X-direction floating mounting plate and the Y-direction floating mounting plate to limit the Y-direction floating mounting plate when floating is not needed.
The outside of the overhead rail 1 is provided with an outer guardrail 20, the inside of the outer guardrail 20 is provided with a left inner guardrail 15 and a right inner guardrail 16, a certain protection effect is achieved on personnel, and the tail end of the overhead rail 1 is provided with a total control electric box 17; the inner side of the top rail 1 is provided with a centralized chip removal device 18 and a liquid supplementing device 19, the liquid supplementing device 19 can provide cutting liquid for equipment, aluminum scraps generated by each machine tool are conveyed out through the centralized chip removal device and conveyed into an aluminum scraps collecting box at the tail end through an aluminum scraps collecting line, and the cutting liquid can be returned to the machine tools of each module after being filtered by a filtering system; the space rail 1 is provided with a buffer device in a sliding manner, the buffer device is used for buffering the supporting body, and the buffer device can move horizontally on the space rail synchronously along with the robot.
Further preferably, the feeding table 2 comprises a frame 201, a lower layer pipeline 202 and an upper layer pipeline 203 are arranged on the frame 201 in a transmission manner, a plurality of rows of workpiece positioning blocks 204 are respectively arranged on the lower layer pipeline 202 and the upper layer pipeline 203, and the workpiece positioning blocks 204 are used for placing the supporting body 14; an correlation sensor 205 and a proximity sensor 206 are arranged on one side of the stand 201, and the correlation sensor 205 and the proximity sensor 206 are used for sensing the position of the support 14; the finished product blanking table 12 has the same structure as the feeding table 2. The detection module 3 before online comprises a detection frame 301, a detection platform 302 is arranged at the top of the detection frame 301, a positioning surface 303 is arranged on the detection platform 302, a guide rail is arranged at the positioning surface 303, a first compression cylinder 304 and a first horizontal cylinder 305 are arranged on one side of the positioning surface 303, a plurality of sensor cylinders are arranged on the detection platform 302, a laser displacement sensor 306 and a thickness detection sensor 307 are respectively arranged on the sensor cylinders, the laser displacement sensor 306 can detect whether a water gap of the supporting body 14 is removed or not and the forward and reverse directions of the supporting body 14 are detected, and the thickness detection sensor 307 adopts a contact type displacement sensor and can detect the thickness of the supporting body 14; a reverse support 308 is fixedly arranged on one side of the detection platform 302, after the reverse direction of the workpiece is detected, the workpiece is required to be placed on the reverse support 308, and then the robot clamps the workpiece from the other direction of the reverse support, so that the workpiece is placed in the forward direction. The end face machining module 4 comprises a workpiece positioning part, wherein the workpiece positioning part comprises a clamp mounting bottom plate 401, a mounting positioning seat 402 is arranged on the clamp mounting bottom plate 401, a supporting body 14 is arranged on the mounting positioning seat 402, and a first main compression oil cylinder 403 and a first auxiliary compression oil cylinder 404 are arranged on the clamp mounting bottom plate; one side of the workpiece positioning part is provided with an end face processing cutter. The milling groove module 6 comprises a workpiece positioning part, and a milling groove cutter is arranged on one side of the workpiece positioning part.
The turning module 7 comprises a gyrator, the top of the gyrator is connected with an annular turning positioning platform 701, a supporting oil cylinder 702 is arranged on the turning positioning platform 701, and a second main pressing oil cylinder 703 and a second auxiliary pressing oil cylinder 704 are arranged on two sides of the supporting oil cylinder 702; three end-to-end supporting bodies 14 can be placed on the turning positioning platform 701; a turning tool is arranged on one side of the turning module 7. The polishing module 9 comprises a positioning bottom plate 901, a vertical polishing positioning plate 902 is arranged on the positioning bottom plate 901, a positioning part is arranged on one side of the polishing positioning plate 902, a supporting body is placed on the positioning part, and a pushing oil cylinder 903 and a compacting oil cylinder 904 are arranged on the outer side of the positioning part; one side of the polishing module 9 is provided with a polishing device. The detection module 11 comprises a detection chamber, the detection chamber comprises a detection module frame 1101, a safe light curtain 1102 for observation is arranged on the frame outside the detection chamber, a touch screen 1103 and a display 1104 are respectively arranged on two sides of the detection module frame, an industrial personal computer 1105 and a laser marking controller 1106 are arranged outside the detection module frame 1101, automatic control can be realized, a detection table 1107 is arranged in the detection chamber, a movable cylinder is arranged at the detection table 1107 and is used for conveying qualified products to a laser marking position, a detection robot 1108 and a laser marking device 1109 are also arranged at the detection table 1107, a dust collector 1110 is arranged below the laser marking device 1109 and is used for adsorbing impurities such as chips on the products, a ball scanning detection device 1111 is arranged on the detection robot, a ball scanning detection device tracker is arranged at the top of the frame, the working state of the ball scanning device can be detected in real time, automatic full detection is realized on the products by adopting a 3D scanning mode, a constant temperature environment in the detection chamber is ensured by an air conditioner in the detection process, transfer detection of the products to the detection chamber is realized by adopting a six-axis robot, the laser marking device can mark the qualified products in the detection chamber, and the qualified products can be placed on the finished products by the qualified products by the robot in the blanking table; the detection robot one side is equipped with unqualified label printer, and the finished product blanking platform outside is equipped with unqualified product assembly line 21, and unqualified product assembly line 21 is equipped with correlation sensor 205 including locating the transmission belt line 2101 on the unqualified support frame respectively to transmission belt line 2101 both sides, can carry out unqualified product through this.
In order to ensure the automatic stability, after the previous working procedure is finished, the clamping of the next working procedure is influenced by the adhesion of an aluminum pin on a workpiece, a transition cleaning function is added between stations, a first transition cleaning module 5 comprises a cleaning bench 501, a cleaning chamber 502 and a drying chamber 503 are arranged on the cleaning bench 501, workpiece positioning devices 504 are arranged in the cleaning chamber 502 and the drying chamber 503, the workpiece positioning devices in the cleaning chamber 502 are in transmission connection with a workpiece turning device 505, a plurality of spray heads 506 are arranged in the cleaning chamber 502, the spray heads 506 are respectively connected with a rinsing pipe and a cleaning pipe through a liquid conversion device, the rinsing pipe is connected with a rinsing water tank through a water pump, the cleaning pipe is connected with a cleaning water tank through the water pump, and a hot air drying air knife 507 is arranged in the drying chamber 503; the second transition cleaning module and the cleaning part are both identical in structure to the first transition cleaning module 5.
When the invention works, the supporting body is threaded and whether the standard size meets the requirement is detected, then the robot on the top rail moves the supporting body meeting the requirement to the end face processing module, two boss end faces and milling auxiliary supporting end faces are milled, the end face of the supporting body is precisely processed in the processing center, after the size requirement is met, the supporting body is moved to the middle transition cleaning module for cleaning and drying, then the supporting body is continuously moved to the milling groove module, the end face groove of the supporting body is milled in the processing center, the waist-shaped hole and the step hole are milled, after the size requirement is met, the cleaning and drying operation is repeated, then the supporting body is temporarily placed in the buffer device, and then the steps are repeated until the three workpieces are finished, the three supporting bodies are sequentially arranged on the turning module end to end, after the three workpieces are precisely processed in the vertical lathe, the supporting body is cleaned, the working station is required to be simultaneously processed, the running without a part is not required, then the full inspection is performed on the critical size, the qualified products are subjected to laser marking, and the finished products are subjected to line-cutting.
In the processing process, each module meets the positioning and clamping functions of the corresponding position size of the processing support. The repeated positioning precision of the product on the clamp meets the process requirement. The clamping function does not allow the product to deform after processing. The fixture is designed according to quick change, each fixture is replaced for no more than 60 minutes, the positioning accuracy of the fixture on the equipment is high, the process cannot be greatly changed when the fixture is replaced once, each module has the functions of blowing, flushing and detecting tightness, and each module is provided with a detection alarm device, so that aluminum scraps are not left after the fixture is taken away, the next clamping is not affected, a system signal is given to a correct clamping result, and alarm information is given to the wrong clamping result.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "top", "bottom", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The principles and embodiments of the present invention have been described in detail with reference to specific examples, which are provided to facilitate understanding of the method and core ideas of the present invention; also, it is within the scope of the present invention to be modified by those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the invention.
Claims (8)
1. A support body processing equipment, its characterized in that: the automatic feeding device comprises a top rail, wherein one side of the top rail is sequentially provided with a feeding table, a detection module before the top rail is on line, an end face processing module, a first transition cleaning module, a milling groove module, a turning module, a second transition cleaning module, a polishing module, a cleaning part, a detection module and a finished product discharging table; the robot is arranged on the top rail in a sliding manner, and the tail end of the robot is provided with a parallel clamping jaw for clamping the supporting body; the end face machining module comprises a workpiece positioning part, wherein the workpiece positioning part comprises a clamp mounting bottom plate, a mounting positioning seat is arranged on the clamp mounting bottom plate, the mounting positioning seat is used for mounting a supporting body, and a first main compression cylinder and a first auxiliary compression cylinder are arranged on the clamp mounting bottom plate; an end face machining cutter is arranged on one side of the workpiece positioning part; the milling groove module comprises the workpiece positioning part, and a milling groove cutter is arranged on one side of the workpiece positioning part; the tail end of the robot is connected with a robot connecting plate through a connecting disc, and the robot connecting plate is symmetrically provided with two parallel clamping jaws through a mounting plate; a laser displacement sensor is arranged on the outer side of the mounting plate; the parallel clamping jaw comprises an XY-direction floating mechanism connected with the mounting plate, the XY-direction floating mechanism comprises an X-direction floating mounting plate and a Y-direction floating mounting plate, a cushion block is arranged between the X-direction floating mounting plate and the Y-direction floating mounting plate, guide rails are respectively arranged on two sides of the cushion block, the X-direction floating mounting plate and the Y-direction floating mounting plate are respectively connected with two ends of the cushion block in a sliding manner through the guide rails, an X-direction guide rod and an X-direction pressure spring rod are arranged on two sides of the cushion block in an X-direction manner, an X-direction guide plate is sleeved on the X-direction guide rod and the X-direction pressure spring rod, one end of the X-direction guide plate is fixedly connected with the X-direction two sides of the X-direction floating mounting plate, a floating locking cylinder is vertically arranged on one side, far away from the cushion block, of the Y-direction floating mounting plate, and the cylinder rod of the floating locking cylinder can sequentially penetrate through locking holes on the Y-direction floating mounting plate and the X-direction floating mounting plate; y-direction guide rods and Y-direction pressure spring rods are arranged on two Y-direction sides of the Y-direction floating mounting plate, Y-direction guide plates are sleeved on the Y-direction guide rods and the Y-direction pressure spring rods, the tail ends of the Y-direction guide plates are fixedly connected with the two Y-direction sides of the X-direction floating mounting plate, a clamping jaw cylinder is fixedly arranged at one end of the X-direction floating mounting plate, which is far away from the cushion block, an inner clamping jaw mounting plate is fixedly connected with one end of the clamping jaw cylinder through an inner clamping jaw connecting plate, inner clamping jaws are arranged at the tail ends of the inner clamping jaw mounting plates, and an anti-compression injury block is fixedly arranged at the inner sides of the inner clamping jaws; the clamping jaw cylinder is fixedly connected with an outer clamping jaw mounting plate through an outer clamping jaw connecting plate, a guide shaft is arranged on the outer clamping jaw mounting plate in a penetrating manner, an outer floating clamping block is movably connected to the tail end of the guide shaft, one side of the outer floating clamping block is connected with an outer clamping jaw, the other side of the outer floating clamping block is fixedly connected with an outer floating connecting shaft, one end, far away from the outer floating clamping block, of the outer floating connecting shaft is arranged on the outer clamping jaw mounting plate in a penetrating manner, a clamp spring is sleeved on the outer floating connecting shaft, and the clamp spring is positioned between the outer floating clamping block and the outer clamping jaw mounting plate; the outer clamping jaw is provided with an anti-crush block; and a laser displacement sensor is arranged on one side of the outer clamping jaw mounting plate.
2. The support body processing apparatus according to claim 1, wherein: the top of the vertical column is fixedly provided with a cross beam, a guide rail is arranged on the cross beam, a robot mounting plate is slidably arranged on the guide rail, a rack is arranged on the inner side of the guide rail, a servo motor is arranged on the robot mounting plate, an output shaft of the servo motor is in transmission connection with a gear, the gear is meshed with the rack, a drag chain is arranged on the outer side of the cross beam, and one end of the drag chain is connected with the outer side of the robot mounting plate; the feeding table comprises a frame, a lower layer pipeline and an upper layer pipeline are arranged on the frame in a transmission manner, a plurality of rows of workpiece positioning blocks are respectively arranged on the lower layer pipeline and the upper layer pipeline, and the workpiece positioning blocks are used for placing supporting bodies; the correlation sensor and the proximity sensor are arranged on one side of the rack and are used for sensing the position of the supporting body; the finished product blanking table and the feeding table have the same structure.
3. The support body processing apparatus according to claim 1, wherein: the detection module before online comprises a detection frame, a detection platform is arranged at the top of the detection frame, a positioning surface is arranged on the detection platform, a guide rail is arranged at the positioning surface, a first compression cylinder and a first horizontal cylinder are arranged on one side of the positioning surface, a plurality of sensor cylinders are arranged on the detection platform, a laser displacement sensor and a thickness detection sensor are respectively arranged on the sensor cylinders, the laser displacement sensor can detect whether a water gap of a support body is removed or not and the forward and backward directions of the support body, and the thickness detection sensor can detect the thickness of the support body; and a reverse support is fixedly arranged on one side of the detection platform.
4. The support body processing apparatus according to claim 1, wherein: the first transition cleaning module comprises a cleaning bench, a cleaning chamber and a drying chamber are arranged on the cleaning bench, workpiece positioning devices are arranged in the cleaning chamber and the drying chamber, workpiece rotating devices are connected in a transmission mode in the cleaning chamber, a plurality of spray heads are arranged in the cleaning chamber, the spray heads are respectively connected with a rinsing pipe and a cleaning pipe through a liquid conversion device, the rinsing pipe is connected with a rinsing water tank through a water pump, the cleaning pipe is connected with a cleaning water tank through a water pump, and a hot air drying air knife is arranged in the drying chamber; the second transition cleaning module and the cleaning part are identical to the first transition cleaning module in structure.
5. The support body processing apparatus according to claim 1, wherein: the turning module comprises a gyrator, the top of the gyrator is connected with an annular turning positioning platform, a supporting oil cylinder is arranged on the turning positioning platform, and a second main pressing oil cylinder and a second auxiliary pressing oil cylinder are arranged on two sides of the supporting oil cylinder; three supporting bodies connected end to end can be placed on the turning positioning platform; and a turning cutter is arranged on one side of the turning module.
6. The support body processing apparatus according to claim 1, wherein: the polishing module comprises a positioning bottom plate, a vertical polishing positioning plate is arranged on the positioning bottom plate, one side of the polishing positioning plate is provided with a positioning part, the positioning part is used for placing a supporting body, and the outer side of the positioning part is provided with a pushing oil cylinder and a compacting oil cylinder; and one side of the polishing module is provided with a polishing device.
7. The support body processing apparatus according to claim 1, wherein: the detection module comprises a detection table, the detection table comprises a detection module frame, a detection robot and a laser marking device are arranged at the detection module frame, a ball scanning detection device is arranged on the detection robot, the laser marking device can mark a composite finished product, and a dust collector is arranged below the laser marking device; the detection robot one side is equipped with unqualified label printer, the finished product blanking platform outside is equipped with unqualified product assembly line, unqualified product assembly line is including locating the transmission belt line on the unqualified transport support frame, transmission belt line both sides are equipped with correlation sensor respectively.
8. The support body processing apparatus according to claim 1, wherein: an outer guardrail is arranged on the outer side of the overhead rail, a left inner guardrail and a right inner guardrail are arranged on the inner side of the outer guardrail, and a total control electric box is arranged at the tail end of the overhead rail; the inner side of the top rail is provided with a concentrated chip removal device and a fluid supplementing device, and the fluid supplementing device can provide cutting fluid; the device is characterized in that a buffer device is slidably arranged on the top rail and used for buffering the supporting body, and the buffer device can move horizontally on the top rail synchronously along with the robot.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310232186.2A CN116160250B (en) | 2023-03-13 | 2023-03-13 | Support body processing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202310232186.2A CN116160250B (en) | 2023-03-13 | 2023-03-13 | Support body processing equipment |
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| CN116160250B true CN116160250B (en) | 2024-05-03 |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE698226A (en) * | 1966-05-12 | 1967-11-09 | ||
| CN111975501A (en) * | 2020-08-19 | 2020-11-24 | 宁波三韩合金材料有限公司 | Carbide blade grinding shaping processing lines |
| CN213004179U (en) * | 2020-08-19 | 2021-04-20 | 宁波三韩合金材料有限公司 | Blade turning device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11331796B2 (en) * | 2018-02-12 | 2022-05-17 | Brain Corporation | Autonomous multi-tasking modular robotic system |
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2023
- 2023-03-13 CN CN202310232186.2A patent/CN116160250B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE698226A (en) * | 1966-05-12 | 1967-11-09 | ||
| CN111975501A (en) * | 2020-08-19 | 2020-11-24 | 宁波三韩合金材料有限公司 | Carbide blade grinding shaping processing lines |
| CN213004179U (en) * | 2020-08-19 | 2021-04-20 | 宁波三韩合金材料有限公司 | Blade turning device |
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