CN116145446A - Stainless steel rope production equipment - Google Patents

Stainless steel rope production equipment Download PDF

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Publication number
CN116145446A
CN116145446A CN202310328362.2A CN202310328362A CN116145446A CN 116145446 A CN116145446 A CN 116145446A CN 202310328362 A CN202310328362 A CN 202310328362A CN 116145446 A CN116145446 A CN 116145446A
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CN
China
Prior art keywords
rope
linkage shaft
nozzle
stainless steel
machine body
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Withdrawn
Application number
CN202310328362.2A
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Chinese (zh)
Inventor
王新翔
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Jiangsu Wealth Stainless Steel Co ltd
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Jiangsu Wealth Stainless Steel Co ltd
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Application filed by Jiangsu Wealth Stainless Steel Co ltd filed Critical Jiangsu Wealth Stainless Steel Co ltd
Priority to CN202310328362.2A priority Critical patent/CN116145446A/en
Publication of CN116145446A publication Critical patent/CN116145446A/en
Withdrawn legal-status Critical Current

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    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B7/00Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/02Machine details; Auxiliary devices
    • D07B7/12Machine details; Auxiliary devices for softening, lubricating or impregnating ropes, cables, or component strands thereof
    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B7/00Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
    • D07B7/16Auxiliary apparatus

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Abstract

The invention belongs to the technical field of stainless steel rope production, in particular to stainless steel rope production equipment, which comprises: a detection unit for detecting the surface of the rope; a supplementing part for spraying the lubricating oil to the rope through the nozzle; a rotating part for driving the nozzle to rotate around the rope; a pressurizing unit for pressurizing the nozzle; and a control part for driving the supplementing part, the rotating part and the pressurizing part to work; the movable detection wheel is arranged to detect the state of the lubricating oil on the surface of the stainless steel rope, when the lubricating oil on the surface of the rope is too small, the friction between the rope and the detection wheel is increased, the detection wheel is driven to deviate, and then the rotating nozzle is used for comprehensively spraying the lubricating oil on the rope at the position, so that the targeted oil supplementing work on the part with too small lubricating oil in the rope is realized, the subsequent straightening effect of the rope is improved, and the production cost is saved.

Description

Stainless steel rope production equipment
Technical Field
The invention belongs to the field of stainless steel rope production, and particularly relates to stainless steel rope production equipment.
Background
In the process of stainless steel ropes, after a plurality of stainless steel wires are stranded into ropes through a strander, the ropes are required to be extruded and straightened through the straightener, so that the steel wires are more compact and straight due to slightly loose deformation, and further stronger load capacity is possessed, two upper and lower rows of straightening rollers are generally arranged in the straightener, the number of the straightening rollers is unequal, oiling and lubricating treatment is carried out on the steel wires before straightening, huge abrasion is avoided in the straightening process, the steel wires coated with oil are arranged on a traction wheel, the steel wires pass through the straightening rollers which roll up and down from a point by a transmission mechanism, and the straightening rollers apply pressure on the steel wires, so that loose and protruding parts are tightened.
One patent application with publication number of CN217252399U discloses a wire rope straightener, which comprises a sleeve sleeved on the surface of a wire rope and a rust removing brush for removing rust attached to the surface of the wire rope; through the cooperation of first dead lever, annular cylinder, bearing, sleeve, rust removal brush, drive assembly, when the straightener is derusting wire rope, a small amount of rust piece that adheres to on wire rope surface can be cleared up again for follow-up straightener is better to wire rope fat liquoring effect, simple structure, and the practicality is strong.
The technical scheme also has some problems that the process is to derusting the rope firstly, then straightening and oiling, in the straightening process, the rope is in friction contact with the straightening roller, the lubricating oil on the surface of the rope is easy to be reduced due to being heated or taken away by the straightening roller, so that the condition that the lubricating oil is too little exists on the surface of the rope when the rope is in contact with the straightening roller at the back is caused, and therefore, in the straightening process, the part of the continuous rope which lacks the lubricating oil needs to be subjected to targeted lubricating oil replenishment according to specific conditions, the prior art mostly adopts a fixed-point timing oiling method for the rope, the oiling is not targeted, the problem of oil waste exists, and the technical scheme cannot effectively solve the problem.
To this end, the invention provides a stainless steel cord production apparatus.
Disclosure of Invention
In order to overcome the deficiencies of the prior art, at least one technical problem presented in the background art is solved.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to stainless steel rope production equipment, which comprises a machine body, wherein a plurality of installation shafts are rotatably installed on the machine body, straightening rollers for straightening ropes are fixedly connected on the installation shafts, and the stainless steel rope production equipment further comprises:
the detection part comprises a detection wheel which is slidably arranged on the machine body and is propped against the rope;
the supplementing part comprises an oil tank and a nozzle, the oil tank is fixedly connected to the machine body, the nozzle is communicated with the oil tank through a pipeline, and the nozzle is positioned at the outer side of the rope;
the rotating part comprises a swivel rotatably mounted on the machine body, and the nozzle is arranged on the swivel;
the pressurizing part comprises a piston piece movably mounted on the pipeline and used for pressurizing the nozzle; and
and a control part including a control switch for starting the operation of the supplementing part, the rotating part and the pressurizing part.
Specifically, the whole structure of the machine body can adopt the existing roller type straightener, the machine body is also provided with traction wheels for traction and guiding ropes, the straightening rollers comprise an upper group and a lower group, the control switch is of a touch-press type switch structure, the piston part adopts a piston design in an inflator structure, the pipeline comprises a straight pipe section with a fixed shape and a flexible deformable hose section, and the piston part is arranged on the straight pipe section; lubricating oil is smeared on the rope before straightening; in the straightening process, the traction wheel drives the rope to pass through between the upper straightening roller and the lower straightening roller, the straightening rollers extrude and straighten the rope, in the process, the detection wheel is always propped against the outer side of the rope and detects the rope, when the lubricating oil on the surface of the rope is too little, the friction between the rope and the detection wheel is increased, the detection wheel is driven to move rightwards, the control switch is triggered after the detection wheel moves transversely, so that the nozzle works, the lubricating oil is replenished to the rope, the nozzle is driven to rotate on the outer side of the rope through the rotating part, the circumferential side of the rope can be fully sprayed with oil, the problem that the bottom of the rope is difficult to be sprayed in the nozzle design at a fixed position is solved, the oil replenishing effect is better, meanwhile, the pressurizing part is used for pressurizing the nozzle, so that the lubricating oil in the nozzle is sprayed onto the rope more quickly, the problem that the lubricating oil drops without being sprayed onto the rope due to too low spraying speed is solved, the problem that the lubricating oil is wasted and the spraying is not fully is solved, and the oil replenishing effect is further ensured.
Preferably, the detecting unit further includes:
the sliding seats are slidably arranged on the machine body, and the detection wheels are respectively rotatably arranged at the bottom ends of the sliding seats;
the first reset piece is arranged in the machine body and used for resetting the sliding seat;
a driven gear rotatably mounted on the body;
the trigger piece is arranged on the driven gear and used for starting the control switch; and
and the ratchet assemblies are respectively arranged on the sliding seats, and the ratchet assemblies and the driven gears form a unidirectional rotation mechanism.
Specifically, the first resetting piece is preferably but not limited to springs arranged on two sides of the sliding seat respectively, the sliding seat and the detection wheel are kept fixed under the action of the two springs, the detection wheel and the rope are in rolling connection, when enough lubricating oil exists on the surface of the rope, the friction force between the rope and the detection wheel is lower, the friction between the rope and the detection wheel can be reduced through the arrangement of rolling connection, so that the detection wheel does not transversely move, and when the lubricating oil on the surface of the rope is too small, the friction force between the rope and the detection wheel is increased, and the detection wheel can be driven to transversely move; the detection wheel which transversely moves drives the driven gear to rotate unidirectionally through the ratchet assembly, and after the lubricating oil on the surface of the rope is normal, the detection wheel moves back to reset under the action of the first reset piece, and the driven gear also rotates to reset;
through setting up a plurality of detection wheels, when rope surface lubricating oil is too little, the rope can drive each detection wheel in proper order and all take place the skew, and each detection wheel drives driven gear in proper order and lasts unidirectional rotation for driven gear is not enough to turn round, then the trigger piece on the driven gear rotate to with control switch contact, start the nozzle and carry out the oil spout work, improved the design of single detection wheel and appeared the mistake easily and lead to control switch to be triggered by mistake the condition, further improved the reliability of testing result.
Preferably, the detection part further comprises a balancing weight arranged at the bottom end of the driven gear, the ratchet assemblies are distributed in a staggered mode front and back, and the ratchet assemblies are staggered left and right with the driven gear.
Specifically, the balancing weight makes the gravity center of the driven gear lower, and in an initial state, the ratchet assembly is not contacted with the driven gear; after the detection wheel moves right, the ratchet assembly drives the driven gear to rotate, and after the detection wheel moves left and resets, the ratchet assembly is separated from the driven gear, and the driven gear automatically rotates and resets under the action of the balancing weight.
Preferably, a notch is arranged at the bottom of the swivel, the central angle of the swivel is larger than one hundred eighty degrees, two nozzles are arranged, and the two nozzles are symmetrically distributed relative to the swivel.
Specifically, a mounting seat is fixedly connected in the machine body, a ring groove for guiding the swivel is arranged in the mounting seat, the central angle of the ring groove is larger than one hundred eighty degrees, the nozzles are fixedly connected on the inner side wall of the swivel, the two nozzles are preferably but not limited to be positioned on the same diameter line of the swivel, and an oil guide groove for communicating the nozzles with a hose section in a pipeline is arranged in the swivel; through this kind of design for rotatable one hundred eighty degrees of swivel, the motion track of two nozzles is a full circle, thereby can carry out comprehensive spraying to the week side of rope, because the bottom of swivel is the breach, compare in full ring structure, avoided the problem that fluid was piled up at the interior bottom wall of full ring, can set up the collecting vessel in the below of swivel, carry out independent collection and processing to the fluid of oil supplementing in-process whereabouts.
Preferably, the rotating part further includes:
tooth sections fixedly connected to the outer side wall of the swivel;
a rotating shaft rotatably arranged on the machine body;
two transmission gears fixedly connected to the rotating shaft, wherein one transmission gear is meshed with the tooth sections;
a rotary table rotatably arranged on the machine body; and
the arc tooth sections are arranged on the rotary table, and the rotary table is sequentially meshed with the two transmission gears through the arc tooth sections for transmission.
Specifically, after the turntable rotates, the arc-shaped tooth sections are sequentially contacted with the two transmission gears to drive the two transmission gears to respectively rotate reversely, so that the rotating shaft does forward and reverse rotation, and the rotating shaft drives the swivel to rotate back and forth through one of the transmission gears, thereby realizing the function of re-rotation reset after the swivel rotates for oil injection.
Preferably, the pressurizing part further includes:
a first linkage shaft rotatably arranged on the machine body;
the push rod is fixedly connected to the first linkage shaft and used for pushing the piston member; and
and the second reset piece is arranged on the piston piece.
Specifically, the second restoring member is preferably, but not limited to, a spring for pushing the piston member to restore and move outwards, and in the rotation process of the first linkage shaft, the piston member is continuously pushed by the push rod to make reciprocating linear motion under the combined action of the push rod and the second restoring member, so that the nozzle is continuously inflated and pressurized.
Preferably, the control unit further includes:
the first rotating wheel is rotatably arranged on the machine body; the first rotating wheel, the first linkage shaft and the mounting shaft are positioned on the same axis, the first linkage shaft is in sliding connection with the inside of the first rotating wheel, the first linkage shaft and the mounting shaft are staggered front and back, and a hole groove corresponding to the mounting shaft is formed in the first linkage shaft;
a control board slidably mounted on the body; and
and the first shifting block is arranged on the control panel and used for pushing the first linkage shaft to move forwards and backwards.
Specifically, two convex rings are arranged on the outer side of the first linkage shaft, the first shifting block comprises two wedge-shaped blocks respectively positioned on two sides of the first linkage shaft, the wedge-shaped blocks are inserted between the two convex rings, and after the control board moves left and right, the first linkage shaft is driven to move forwards and backwards through the first shifting block; when oil is not replenished in the initial state, the first linkage shaft is separated from the mounting shaft, and the normally rotating mounting shaft does not drive the first linkage shaft to rotate, so that the pressurizing part does not work; when oil is required to be replenished, the control panel is started to move right, the first shifting block of the control panel cylinder drives the first linkage shaft to move backwards, the mounting shaft is inserted into a hole groove in the first linkage shaft, at the moment, the mounting shaft is connected with the first rotating wheel into a whole through the first linkage shaft, the first linkage shaft rotates along with the mounting shaft, and the pressurizing part starts to work to pressurize the nozzle.
Preferably, the control unit further includes:
the second rotating wheel is arranged on the machine body in a rotating way;
the second linkage shaft is arranged on the machine body in a rotating way, the second rotating wheel, the second linkage shaft and the rotating disc are positioned on the same axis, the second linkage shaft is inserted into the second rotating wheel in a sliding way, the second linkage shaft and the rotating disc are staggered in the front-back direction, and a hole groove corresponding to the rotating disc is formed in the second linkage shaft;
the second shifting block is arranged on the control board and used for pushing the second linkage shaft to move forwards and backwards; and
and the first rotating wheel and the second rotating wheel are driven by the driving belt.
Specifically, the transmission belt is preferably but not limited to a chain belt, two convex rings are arranged on the outer side of the second linkage shaft, the second shifting block comprises two wedge-shaped blocks respectively positioned on two sides of the second linkage shaft, the wedge-shaped blocks are inserted between the two convex rings, the second linkage shaft is driven to move back and forth by the second shifting block after the control panel moves left and right, and a rotating shaft on the rotating disc is inserted into a hole groove in the second linkage shaft after the second linkage shaft moves backwards, and at the moment, the rotating disc is connected with the second rotating wheel into a whole through the second linkage shaft; when oil is not replenished in the initial state, the second linkage shaft is separated from the rotary table, and the rotary table does not rotate, so that the rotating part does not work; when oil is required to be replenished, the control panel is started to move rightwards, and the first shifting block and the second shifting block respectively drive the first linkage shaft and the second linkage shaft to move backwards, so that the first linkage shaft is matched with the mounting shaft and starts to rotate, and the second linkage shaft is matched with the turntable; the first linkage shaft drives the second linkage shaft to rotate through the transmission belt, the second linkage shaft drives the turntable to rotate, the rotating part starts to work and drives the nozzle to rotate and spray on the outer side of the rope, the effect of using the straightening roller to work is achieved, the rotating part and the pressurizing part are automatically driven to work, multiple groups of electric driving systems are not needed, and the automatic straightening machine is simple in structure and convenient to use.
Preferably, a valve for controlling the opening and closing of the nozzle is arranged in the oil tank, and the control part further comprises a poking plate arranged on the control plate, wherein the poking plate is used for poking the valve.
Specifically, after the control panel moves to the right, the valve is shifted through the shifting plate, so that the nozzle starts to work to spray oil; similarly, after the control panel moves left, the reverse toggle valve is toggled, so that the nozzle stops working, and the function of automatically controlling the nozzle to work is realized.
Preferably, the control unit further includes:
the electromagnet is fixedly connected to the machine body, and the control switch is used for controlling the electrifying of the electromagnet: and
The magnetic block is fixedly connected to the control part, and the magnetism of the electromagnet after being electrified is the same as that of one side of the opposite surface of the magnetic block.
Specifically, after driven gear rotates to trigger piece and control switch contact, the electro-magnet circular telegram and with the magnetic path homopolar repulse, and then promote the control panel to move to the right, and the control panel of right side moves drives rotary part, pressurization portion and supplementary portion work, and after driven gear gyration to trigger piece and control switch separation, the electro-magnet cuts off the power supply, and whole device automatic re-setting can provide sufficient power for the removal of control panel through setting up the electro-magnet, has guaranteed whole device's normal operating and automatic stop, simple structure, convenient to use.
The beneficial effects of the invention are as follows:
1. according to the stainless steel rope production equipment, the movable detection wheel is arranged to detect the state of the lubricating oil on the surface of the stainless steel rope, when the lubricating oil on the surface of the rope is too small, the friction between the rope and the detection wheel is increased, the detection wheel is further driven to deviate, and then the nozzle sprays the lubricating oil on the rope at the position, so that the oil supplementing work on the part of the rope with too small lubricating oil is realized, the subsequent straightening effect of the rope is improved, the oil supplementing has pertinence, the waste of the lubricating oil can be reduced, and the production cost is saved.
2. According to the stainless steel rope production equipment, the two nozzles are arranged on the swivel, and the swivel drives the two nozzles to rotate, so that the peripheral side of the rope is comprehensively sprayed with oil, and the problem that the bottom of the rope cannot be sprayed in place in the oil supplementing process is solved.
3. According to the stainless steel rope production equipment, the piston piece is arranged to pressurize the nozzle, so that the speed of spraying lubricating oil from the nozzle is improved, and the problems of oil waste and incomplete spraying caused by too low spraying speed and dripping of the lubricating oil when the lubricating oil is not sprayed on the rope are solved.
4. According to the stainless steel rope production equipment, the detection part and the supplementing part are arranged beside the straightening roller, and the rotation of the straightening roller in the working process is utilized through the cooperation of the control part, so that the nozzle is driven to be opened, rotated and pressurized at the same time, a plurality of groups of electric driving systems are not needed, and the stainless steel rope production equipment is simple in structure and convenient to use.
5. According to the stainless steel rope production equipment, the detection part, the supplementing part, the rotating part, the pressurizing part and the control part can be assembled and used on the existing straightener, so that the transformation cost is reduced, and the stainless steel rope production equipment is convenient to popularize and use.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of a first embodiment of the present invention;
FIG. 2 is a schematic diagram of the internal structure of the body of the present invention;
FIG. 3 is a diagram of a detector exploded;
FIG. 4 is a diagram of a rotating section and a straightening roll explosion;
FIG. 5 is a top view of the refill and control panel;
FIG. 6 is a schematic diagram of the mating structure of the swivel and turntable;
FIG. 7 is a schematic diagram of the cooperation structure of the control part and the straightening roller;
in the figure: 1. a body; 11. a mounting shaft; 12. straightening rollers; 2. a detection unit; 21. a detection wheel; 22. a slide; 23. a first reset member; 24. a driven gear; 25. a trigger; 26. a ratchet assembly; 27. balancing weight; 3. a replenishing part; 31. an oil tank; 32. a nozzle; 33. a valve; 4. a rotating part; 41. a swivel; 42. tooth sections; 43. a rotating shaft; 44. a transmission gear; 45. a turntable; 46. arc tooth sections; 5. a pressurizing section; 51. a piston member; 52. a first linkage shaft; 53. a push rod; 54. a second reset member; 6. a control unit; 61. a control switch; 62. a first wheel; 63. a control board; 64. a first dial block; 65. a second wheel; 66. a second linkage shaft; 67. a second dial block; 68. a transmission belt; 69. a poking plate; 610. an electromagnet; 611. a magnetic block.
In the figure: the invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
DETAILED DESCRIPTION OF EMBODIMENT (S) OF INVENTION
As shown in fig. 1-2, the stainless steel rope production equipment according to the embodiment of the invention comprises a machine body 1, wherein a plurality of installation shafts 11 are rotatably installed in the machine body 1, and straightening rollers 12 for straightening ropes are fixedly connected on the installation shafts 11, and further comprises:
a detection part 2, wherein the detection part 2 comprises a detection wheel 21 which is slidably mounted on the machine body 1, and the detection wheel 21 is propped against a rope;
the supplementing part 3 comprises an oil tank 31 and a nozzle 32, wherein the oil tank 31 is fixedly connected to the machine body 1, the nozzle 32 is communicated with the oil tank 31 through a pipeline, and the nozzle 32 is positioned on the outer side of the rope;
a rotating part 4, wherein the rotating part 4 comprises a swivel 41 rotatably mounted on the machine body 1, and the nozzle 32 is arranged on the swivel 41;
a pressurizing part 5, wherein the pressurizing part 5 comprises a piston member 51 movably mounted on the pipe, and the piston member 51 is used for pressurizing the nozzle 32; and
a control unit 6, wherein the control unit 6 includes a control switch 61 for activating the operations of the replenishing unit 3, the rotating unit 4, and the pressurizing unit 5.
Specifically, the number of the detection parts 2 and the supplementing parts 3 is selected according to the actual production condition, each group of detection parts 2 and supplementing parts 3 are arranged beside one straightening roller 12, the whole structure of the machine body 11 can adopt the existing roller type straightening machine, the machine body 1 is also provided with traction wheels for traction and guiding ropes, the straightening rollers 12 comprise an upper group and a lower group, the control switch 61 is a touch switch structure, the piston part 51 adopts a piston design in an inflator structure, the direction of moving along the X axis is the left and right direction, the direction of moving along the Z axis is the front and rear direction, the pipeline comprises a straight pipe section with a fixed shape and a flexible deformed hose section, and the piston part 51 is arranged on the straight pipe section; lubricating oil is smeared on the rope before straightening; in the straightening process, the traction wheel drives the rope to pass through between the upper straightening roller 12 and the lower straightening roller 12, the rope moves rightwards in the drawing 1, the straightening roller 12 extrudes and straightens the rope, in the process, the detection wheel 21 always abuts against the outer side of the rope and detects the rope, when the lubricating oil on the surface of the rope is too small, the friction between the rope and the detection wheel 21 is increased, the detection wheel 21 is driven to move rightwards, the control switch 61 is triggered after the detection wheel 21 moves rightwards, the nozzle 32 is enabled to work, so that the lubricating oil is supplemented, the nozzle 32 is driven to rotate on the outer side of the rope through the rotating part 4, the nozzle 32 can spray oil comprehensively on the periphery of the rope, the problem that the bottom of the rope is difficult to spray in the nozzle 32 design of a fixed position is solved, the oil supplementing effect is better, meanwhile, the lubricating oil in the nozzle 32 is pressurized through the pressurizing part 5, the lubricating oil in the nozzle 32 is sprayed onto the rope quickly, the problem that the lubricating oil is not sprayed onto the rope due to too low speed is solved, the problem that the lubricating oil is not sprayed onto the rope, the problem of being wasted and the oil spraying effect is further guaranteed.
As shown in fig. 2 to 3, the detecting section 2 further includes:
a plurality of sliding seats 22 which are slidably mounted on the machine body 1, wherein the detection wheels 21 are respectively rotatably mounted at the bottom ends of the sliding seats 22;
a first reset member 23 provided in the body 1 to reset the slider 22;
a driven gear 24 rotatably mounted on the body 1;
a trigger 25 provided on the driven gear 24 for turning on the control switch 61; and
and a ratchet assembly 26 respectively arranged on each sliding seat 22, wherein the ratchet assembly 26 and the driven gear 24 form a unidirectional rotation mechanism.
Specifically, the first reset element 23 is preferably but not limited to springs respectively arranged at two sides of the sliding seat 22, the sliding seat 22 and the detecting wheel 21 keep fixed positions under the action of the two springs, the detecting wheel 21 and the rope are in rolling connection, when enough lubricating oil exists on the surface of the rope, the friction force between the rope and the detecting wheel 21 is lower, the friction between the rope and the detecting wheel 21 can be reduced due to the arrangement of rolling connection, so that the detecting wheel 21 does not transversely move, and when the lubricating oil on the surface of the rope is too small, the friction force between the rope and the detecting wheel 21 is increased, and the detecting wheel 21 can be driven to transversely move; the transverse movement detection wheel 21 drives the driven gear 24 to rotate unidirectionally through the ratchet assembly 26, after the lubricating oil on the surface of the rope is normal, the detection wheel 21 moves back and resets under the action of the first resetting piece 23, and the driven gear 24 also rotates and resets;
through setting up a plurality of detection wheels 21, when rope surface lubricating oil is too little, the rope can drive each detection wheel 21 in proper order and all take place the skew, and each detection wheel 21 drives driven gear 24 in proper order and lasts unidirectional rotation for driven gear 24 is not enough to revolve, then the trigger 25 on driven gear 24 rotate to contact with control switch 61, start nozzle 32 carries out the oil spout work, improved the design of single detection wheel 21 and easily appear the malfunction and lead to control switch 61 to be triggered by mistake the condition, further improved the reliability of testing result.
As shown in fig. 3, the detecting portion 2 further includes a weight 27 disposed at the bottom end of the driven gear 24, each of the ratchet assemblies 26 is disposed in a front-rear staggered manner, and the ratchet assemblies 26 are staggered from the driven gear 24.
Specifically, the weight 27 biases the center of gravity of the driven gear 24 downward, and in the initial state, the ratchet assembly 26 is not in contact with the driven gear 24; after the detection wheel 21 moves right, the ratchet assembly 26 drives the driven gear 24 to rotate, and after the detection wheel 21 moves left and resets, the ratchet assembly 26 is separated from the driven gear 24, and the driven gear 24 automatically rotates and resets under the action of the balancing weight 27.
As shown in fig. 4, a notch is formed at the bottom of the swivel 41, the central angle of the swivel 41 is greater than one hundred eighty degrees, two nozzles 32 are provided, and two nozzles 32 are symmetrically distributed about the swivel 41.
Specifically, a mounting seat is fixedly connected in the machine body 1, a ring groove for guiding the swivel 41 is arranged in the mounting seat, the central angle of the ring groove is larger than one hundred eighty degrees, the nozzles 32 are fixedly connected on the inner side wall of the swivel 41, the two nozzles 32 are preferably but not limited to be positioned on the same diameter line of the swivel 41, and an oil guide groove for communicating the nozzles 32 with a hose section in a pipeline is arranged in the swivel 41; through this kind of design for swivel 41 rotatable one hundred eighty degrees, the motion track of two nozzles 32 is a full circle, thereby can carry out comprehensive spraying to the week side of rope, because the bottom of swivel 41 is the breach, compare in full ring structure, avoided the problem that fluid was piled up at the interior bottom wall of full ring, can set up the collecting vessel in the below of swivel 41, carry out independent collection and processing to the fluid that the oil in-process drips of mending.
As shown in fig. 4 to 7, the rotating part 4 further includes:
tooth segments 42 fixedly connected to the outer side wall of the swivel 41;
a rotating shaft 43 rotatably provided on the body 1;
two transmission gears 44 fixedly connected to the rotating shaft 43, wherein one transmission gear 44 is in meshed connection with the tooth segment 42;
a turntable 45 rotatably provided on the body 1; and
the turntable 45 is sequentially meshed with the two transmission gears 44 through the arc-shaped tooth sections 46, and the arc-shaped tooth sections 46 are arranged on the turntable 45.
Specifically, after the turntable 45 rotates, the arc-shaped tooth segments 46 sequentially contact with the two transmission gears 44 to drive the two transmission gears 44 to respectively rotate reversely, so that the rotating shaft 43 performs forward and reverse movement, and the rotating shaft 43 drives the rotating ring 41 to rotate back and forth through one of the transmission gears 44, thereby realizing the function of rotary reset after the rotating ring 41 rotates for oil injection.
As shown in fig. 4, the pressing part 5 further includes:
a first linkage shaft 52 rotatably provided to the body 1;
the push rod 53 is fixedly connected to the first linkage shaft 52 and is used for pushing the piston member 51; and
a second return member 54 provided on the piston member 51.
Specifically, the second restoring member 54 is preferably, but not limited to, a spring for pushing the piston member 51 to move in an outward restoring manner, and during the rotation of the first linkage shaft 52, the piston member 51 continuously pushes the piston member 51 through the push rod 53, and the piston member 51 makes a reciprocating linear motion under the combined action of the push rod 53 and the second restoring member 54, so as to continuously pump and pressurize the nozzle 32.
As shown in fig. 2 to 7, the control section 6 further includes:
a first rotating wheel 62 rotatably provided on the machine body 1; the first rotating wheel 62, the first linkage shaft 52 and the mounting shaft 11 are positioned on the same axis, the first linkage shaft 52 is slidably inserted into the first rotating wheel 62, the first linkage shaft 52 and the mounting shaft 11 are staggered in front-back direction, and a hole groove corresponding to the mounting shaft 11 is formed in the first linkage shaft 52;
a control plate 63 slidably mounted on the body 1; and
a first dial 64 provided on the control plate 63 for pushing the first linkage shaft 52 to move forward and backward.
Specifically, two convex rings are arranged on the outer side of the first linkage shaft 52, the first shifting block 64 comprises two wedge-shaped blocks respectively positioned on two sides of the first linkage shaft 52, the wedge-shaped blocks are inserted between the two convex rings, and after the control plate 63 moves left and right, the first linkage shaft 52 is driven to move back and forth through the first shifting block 64; when the oil is not replenished in the initial state, the first linkage shaft 52 is separated from the installation shaft 11, and the installation shaft 11 which normally rotates does not drive the first linkage shaft 52 to rotate, so that the pressurizing part 5 does not work; when oil is required to be replenished, the control plate 63 is started to move rightward, the first shifting block 64 of the control plate 63 drives the first linkage shaft 52 to move backward, so that the mounting shaft 11 is inserted into the hole groove in the first linkage shaft 52, at this time, the mounting shaft 11 is connected with the first rotating wheel 62 through the first linkage shaft 52, the first linkage shaft 52 rotates together with the mounting shaft 11, and the pressurizing part 5 starts to work to pressurize the nozzle 32.
As shown in fig. 2 to 7, the control section 6 further includes:
a second rotating wheel 65 rotatably provided on the machine body 1;
the second coupling shaft 66 is rotatably arranged on the machine body 1, the second rotating wheel 65, the second coupling shaft 66 and the rotary table 45 are positioned on the same axis, the second coupling shaft 66 is slidably inserted into the second rotating wheel 65, the second coupling shaft 66 and the rotary table 45 are staggered in front-back direction, and the second coupling shaft 66 is provided with a hole groove corresponding to the rotary table 45;
a second dial 67 provided on the control plate 63 for pushing the second linkage shaft 66 to move forward and backward; and
a belt 68, the first wheel 62 and the second wheel 65 being driven by the belt 68.
Specifically, the driving belt 68 is preferably, but not limited to, a chain belt, two convex rings are arranged on the outer side of the second linkage shaft 66, the second shifting block 67 comprises two wedge-shaped blocks respectively positioned on two sides of the second linkage shaft 66, the wedge-shaped blocks are inserted between the two convex rings, the control plate 63 drives the second linkage shaft 66 to move back and forth through the second shifting block 67 after moving left and right, and the rotating shaft 43 on the rotating disc 45 is inserted into a hole groove in the second linkage shaft 66 after the second linkage shaft 66 moves backward, and at this time, the rotating disc 45 is connected with the second rotating wheel 65 into a whole through the second linkage shaft 66; when the oil is not replenished in the initial state, the second coupling shaft 66 is separated from the turntable 45, and the turntable 45 does not rotate, so that the rotating part 4 does not work; when oil is required to be replenished, the control board 63 is started to move rightwards, the first shifting block 64 and the second shifting block 67 respectively drive the first linkage shaft 52 and the second linkage shaft 66 to move backwards, so that the first linkage shaft 52 is matched with the mounting shaft 11 and starts to rotate, and the second linkage shaft 66 is matched with the turntable 45; the first linkage shaft 52 drives the second linkage shaft 66 to rotate through the transmission belt 68, the second linkage shaft 66 drives the turntable 45 to rotate, the rotating part 4 starts to work, the nozzle 32 is driven to rotate and spray on the outer side of the rope, the effect of automatically driving the rotating part 4 and the pressurizing part 5 to work by utilizing the rotation of the straightening roller 12 is achieved, a plurality of groups of electric drive systems are not needed, and the automatic spraying machine is simple in structure and convenient to use.
As shown in fig. 5, the valve 33 for controlling the opening and closing of the nozzle 32 is disposed in the oil tank 31, and the control unit 6 further includes a dial 69 disposed on the control board 63, where the dial 69 is used for toggling the valve 33.
Specifically, after the control board 63 moves to the right, the valve 33 is shifted by the shifting board 69, so that the nozzle 32 starts to work to spray oil; similarly, after the control board 63 moves left, the reverse toggle valve 33 is toggled, so that the nozzle 32 stops working, and the function of automatically controlling the nozzle 32 to work is realized.
Examples: as shown in fig. 5, in comparative example one, another embodiment of the present invention is: the control section 6 further includes:
the electromagnet 610 is fixedly connected to the machine body 1, and the control switch 61 is used for controlling the energization of the electromagnet 610: and
The magnet 611 fixed to the control unit 6 has the same magnetism as the side of the magnet 611 opposite to the magnet 610 after the electromagnet 610 is energized.
Specifically, after the driven gear 24 rotates to the position that the trigger piece 25 contacts with the control switch 61, the electromagnet 610 is electrified and repulses with the magnetic block 611 in the same polarity, so that the control board 63 is pushed to move rightwards, the rightwards moved control board 63 drives the rotating part 4, the pressurizing part 5 and the supplementing part 3 to work, when the driven gear 24 rotates to the position that the trigger piece 25 is separated from the control switch 61, the electromagnet 610 is powered off, the whole device automatically resets, enough power can be provided for the movement of the control board 63 through the arrangement of the electromagnet 610, the normal operation and the automatic stop of the whole device are ensured, and the device is simple in structure and convenient to use.
When the stainless steel rope is straightened, the rope moves forward along the X axis and passes through the upper straightening roller 12 and the lower straightening roller 12, when the lubricating oil on the surface of the rope is too little, the friction between the rope and the detection wheels 21 is increased, the detection wheels 21 are driven to sequentially move rightwards, the detection wheels 21 drive the driven gear 24 to rotate until the trigger piece 25 is contacted with the control switch 61 through the ratchet assembly 26, the electromagnet 610 is electrified and repels the magnetic block 611 like each other after the control switch 61 is triggered, the control board 63 is pushed to move rightwards, and the control board 63 drives the shifting plate 69, the first shifting block 64 and the second shifting block 67 to move rightwards, so that in the process:
the poking plate 69 pokes the valve 33 so that the nozzle 32 is opened and oil injection is started, and at this time, the part of the rope surface, which is insufficient in lubricating oil, moves to the position of the nozzle 32;
the first shifting block 64 drives the first linkage shaft 52 to move negatively along the Z axis, so that the installation shaft 11 is inserted into a hole groove in the first linkage shaft 52, the first linkage and the first rotating wheel 62 rotate along with the installation shaft 11, the first rotating wheel 62 drives the second rotating wheel 65 and the second linkage shaft 66 to rotate through the transmission belt 68, in the rotating process of the first linkage shaft 52, the piston member 51 is continuously pushed by the push rod 53, and the piston member 51 makes reciprocating linear motion under the combined action of the push rod 53 and the second reset member 54, so that the nozzle 32 is continuously inflated and pressurized;
the second shifting block 67 drives the second linkage shaft 66 to move negatively along the Z axis, so that the rotating shaft 43 on the rotary table 45 is inserted into a hole groove in the second linkage shaft 66, the rotary table 45 rotates together with the second linkage shaft 66, and the rotary table 41 is driven to rotate back and forth by one hundred eighty degrees through the arc-shaped tooth section 46, the two transmission gears 44 and the tooth section 42, so that the two nozzles 32 rotate back and forth on the outer side of the rope, the movement tracks of the two nozzles 32 form a circle, and the peripheral side of the rope is fully sprayed;
when the normal part of the lubricating oil on the surface of the rope contacts with the detection wheel 21, the friction between the part and the detection wheel 21 is reduced, the detection wheel 21 is pulled by the first reset piece 23 to return, the driven gear 24 is rotated and reset under the action of the balancing weight 27, the trigger piece 25 is separated from the control switch 61, the electromagnet 610 is powered off to become a magnetizer, the control board 63 is rotated and reset under the action of the attraction force of the magnet 611 and the electromagnet 610, other structures are driven to automatically reset, the rotating ring 41 is rotated to the initial position, and the nozzle 32 stops spraying oil; thus, the rope can be continuously subjected to lubricating oil detection and oil supplementing.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. Stainless steel rope production equipment, organism (1), a plurality of installation axle (11) are installed in the rotation of organism (1), rigid coupling has straightening roller (12) to the rope to straightening on installation axle (11), its characterized in that: further comprises:
a detection part (2), wherein the detection part (2) comprises a detection wheel (21) which is slidably arranged on the machine body (1), and the detection wheel (21) is propped against a rope;
the supplementing part (3), the supplementing part (3) comprises an oil tank (31) and a nozzle (32), the oil tank (31) is fixedly connected to the machine body (1), the nozzle (32) is communicated with the oil tank (31) through a pipeline, and the nozzle (32) is positioned on the outer side of the rope;
a rotating part (4), wherein the rotating part (4) comprises a swivel (41) rotatably mounted on the machine body (1), and the nozzle (32) is arranged on the swivel (41);
a pressurizing part (5), wherein the pressurizing part (5) comprises a piston member (51) movably mounted on the pipeline, and the piston member (51) is used for pressurizing the nozzle (32); and
and a control unit (6), wherein the control unit (6) includes a control switch (61) for activating the operation of the replenishment unit (3), the rotation unit (4), and the pressurization unit (5).
2. A stainless steel cord production apparatus as claimed in claim 1, wherein: the detection unit (2) further comprises:
a plurality of sliding seats (22) which are slidably arranged on the machine body (1), and the detection wheels (21) are respectively rotatably arranged at the bottom ends of the sliding seats (22);
a first reset member (23) provided in the body (1) for resetting the slider (22);
a driven gear (24) rotatably mounted on the machine body (1);
a trigger piece (25) arranged on the driven gear (24) and used for starting the control switch (61); and
and the ratchet assemblies (26) are respectively arranged on the sliding seats (22), and the ratchet assemblies (26) and the driven gears (24) form a unidirectional rotation mechanism.
3. A stainless steel cord production apparatus as claimed in claim 2, wherein: the detection part (2) further comprises a balancing weight (27) arranged at the bottom end of the driven gear (24), the ratchet assemblies (26) are distributed in a staggered mode front and back, and the ratchet assemblies (26) are staggered left and right with the driven gear (24).
4. A stainless steel cord production apparatus as claimed in claim 1, wherein: the bottom of swivel (41) is equipped with the breach, the central angle of swivel (41) is greater than one hundred eighty degrees, nozzle (32) are equipped with two, two nozzle (32) are with swivel (41) symmetric distribution.
5. A stainless steel cord production apparatus as claimed in claim 4, wherein: the rotating part (4) further includes:
tooth sections (42) fixedly connected to the outer side wall of the swivel (41);
a rotating shaft (43) rotatably provided on the machine body (1);
two transmission gears (44) fixedly connected to the rotating shaft (43), wherein one transmission gear (44) is in meshed connection with the tooth segment (42);
a rotary table (45) rotatably arranged on the machine body (1); and
the arc-shaped tooth sections (46) are arranged on the rotary table (45), and the rotary table (45) is sequentially meshed with the two transmission gears (44) through the arc-shaped tooth sections (46).
6. A stainless steel cord production apparatus as claimed in claim 5, wherein: the pressurizing section (5) further comprises:
a first linkage shaft (52) rotatably provided on the machine body (1);
the push rod (53) is fixedly connected to the first linkage shaft (52) and used for pushing the piston piece (51); and
and a second reset piece (54) arranged on the piston piece (51).
7. A stainless steel cord production apparatus as claimed in claim 6, wherein: the control unit (6) further includes:
a first rotating wheel (62) rotatably arranged on the machine body (1); the first rotating wheel (62), the first linkage shaft (52) and the mounting shaft (11) are positioned on the same axis, the first linkage shaft (52) is in sliding connection with the inside of the first rotating wheel (62), the first linkage shaft (52) and the mounting shaft (11) are staggered from front to back, and a hole groove corresponding to the mounting shaft (11) is formed in the first linkage shaft (52);
a control plate (63) slidably mounted on the body (1); and
and a first shifting block (64) arranged on the control board (63) and used for pushing the first linkage shaft (52) to move back and forth.
8. A stainless steel cord production apparatus as claimed in claim 7, wherein: the control unit (6) further includes:
a second rotating wheel (65) arranged on the machine body (1) in a rotating way;
the second linkage shaft (66) is rotatably arranged on the machine body (1), the second rotating wheel (65), the second linkage shaft (66) and the rotary table (45) are positioned on the same axis, the second linkage shaft (66) is slidably inserted into the second rotating wheel (65), the second linkage shaft (66) and the rotary table (45) are staggered front and back, and the second linkage shaft (66) is provided with a hole groove corresponding to the rotary table (45);
a second shift block (67) provided on the control board (63) for pushing the second linkage shaft (66) to move forward and backward; and
-a drive belt (68), said first wheel (62) and said second wheel (65) being driven by said drive belt (68).
9. A stainless steel cord production apparatus as claimed in claim 7, wherein: the oil tank (31) is internally provided with a valve (33) for controlling the opening and closing of the nozzle (32), the control part (6) further comprises a poking plate (69) arranged on the control plate (63), and the poking plate (69) is used for poking the valve (33).
10. A stainless steel cord production apparatus as claimed in claim 9, wherein: the control unit (6) further includes:
an electromagnet (610) fixedly connected to the machine body (1), wherein the control switch (61) is used for controlling the electrifying of the electromagnet (610): and
And a magnetic block (611) fixedly connected to the control part (6), wherein the magnetism of the electromagnet (610) is the same as that of one side of the opposite surface of the magnetic block (611) after the electromagnet is electrified.
CN202310328362.2A 2023-03-30 2023-03-30 Stainless steel rope production equipment Withdrawn CN116145446A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202310328362.2A CN116145446A (en) 2023-03-30 2023-03-30 Stainless steel rope production equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202310328362.2A CN116145446A (en) 2023-03-30 2023-03-30 Stainless steel rope production equipment

Publications (1)

Publication Number Publication Date
CN116145446A true CN116145446A (en) 2023-05-23

Family

ID=86360239

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202310328362.2A Withdrawn CN116145446A (en) 2023-03-30 2023-03-30 Stainless steel rope production equipment

Country Status (1)

Country Link
CN (1) CN116145446A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116654711A (en) * 2023-07-27 2023-08-29 中泰亚信技术有限公司 Tractor for communication optical cable and traction method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116654711A (en) * 2023-07-27 2023-08-29 中泰亚信技术有限公司 Tractor for communication optical cable and traction method thereof
CN116654711B (en) * 2023-07-27 2023-10-10 中泰亚信技术有限公司 Tractor for communication optical cable and traction method thereof

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Application publication date: 20230523