CN116144248B - High-temperature-resistant powder coating capable of being recoated and preparation process thereof - Google Patents

High-temperature-resistant powder coating capable of being recoated and preparation process thereof Download PDF

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Publication number
CN116144248B
CN116144248B CN202310035460.7A CN202310035460A CN116144248B CN 116144248 B CN116144248 B CN 116144248B CN 202310035460 A CN202310035460 A CN 202310035460A CN 116144248 B CN116144248 B CN 116144248B
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powder coating
organic silicon
silicon resin
resistant powder
recoatable
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CN116144248A (en
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杨璠
苏捷
邹良木
刘际平
黄文�
林琳艺
黄溪福
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Fujian Wanan Group Co ltd
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Fujian Wanan Group Co ltd
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/03Powdery paints
    • C09D5/033Powdery paints characterised by the additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/18Fireproof paints including high temperature resistant paints

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Paints Or Removers (AREA)
  • Epoxy Resins (AREA)

Abstract

The invention discloses a recoatable high-temperature-resistant powder coating which comprises the following components in parts by mass: 10-20% of methyl phenyl siloxane type organic silicon resin, 16-32% of bisphenol A type epoxy resin, 4-8% of dicyandiamide, 40-60% of pigment filler, 1-2% of silane coupling agent and 0.5-2% of auxiliary agent. The invention also discloses a preparation process of the recoating high-temperature-resistant powder coating. The invention selects the methyl phenyl siloxane type organic silicon resin, weakens the rigidity of the organic silicon resin, increases the thermoplasticity of the organic silicon resin, improves the surface energy of the organic silicon resin as much as possible and increases the binding force during recoating under the premise of ensuring the temperature resistance.

Description

High-temperature-resistant powder coating capable of being recoated and preparation process thereof
Technical Field
The invention relates to a powder coating and a preparation process thereof, in particular to a recoatable high-temperature-resistant powder coating and a preparation process thereof.
Background
The powder coating is an environment-friendly coating widely applied to the surface coating of base materials or equipment in various industries at present, and has been rapidly developed in recent years with the advantages of economy, high efficiency, environmental protection, energy conservation and the like. The powder coating contains no solvent, is 100% solid powder coating, has the characteristics of no solvent, no pollution, energy and resource saving, labor intensity reduction, high mechanical strength of coating film and the like, and can be widely applied to the fields of building, automobiles, machinery, chemical industry, energy sources, electronic and electrical equipment and the like.
In the coating of powder coating, because of the requirement of the coating process, if the poor surface state of the coating occurs, a layer of coating is required to be sprayed for modification, and the binding force between the two layers is required to be good enough, at least the grade of 2mm multiplied by 2mm and less than or equal to 1 can be tested through the hundred-grid adhesive force, so that the use requirement can be met. However, conventional powder coating resistant to the high temperature of more than 400 ℃ cannot be recoated, and once poor spraying occurs, the whole workpiece can only be stripped or scrapped, so that the coating cost is greatly increased. The high-temperature resistant powder coating is characterized in that the existing high-temperature resistant powder coating above 400 ℃ consists of organic silicon resin, epoxy resin, an epoxy curing agent, a filler, low-melting-point glass powder, pigment and an auxiliary agent, wherein the organic silicon resin has lower surface energy, so that the surface energy of a coating formed by the high-temperature resistant powder coating is lower than that of a common coating.
Disclosure of Invention
It is an object of the present invention to provide a high temperature resistant powder coating that is recoatable.
The second purpose of the invention is to provide a preparation process of the recoating high-temperature-resistant powder coating.
One of the purposes of the invention is realized by the following technical scheme: the recoatable high temperature resistant powder coating comprises the following components in percentage by mass:
10 to 20 percent of methyl phenyl siloxane type organic silicon resin
Bisphenol A type epoxy resin 16-32%
Dicyandiamide 4-8%
Pigment and filler 40-60%
Silane coupling agent 1-2%
0.5-2% of auxiliary agent.
Preferably, the method comprises the steps of,
15% of methyl phenyl siloxane type organic silicon resin
Bisphenol A type epoxy resin 20%
Dicyandiamide 5%
Pigment and filler 57%
Silane coupling agent 2%
1% of auxiliary agent.
The methyl phenyl siloxane type organic silicon resin is synthesized by taking ethoxysilane as a monomer and adopting high-temperature dealcoholization polycondensation. In one embodiment, phenyl triethoxysilane, methyl triethoxysilane and dimethyl triethoxysilane are selected to form a mixed monomer, and the methyl phenyl siloxane type organic silicon resin is obtained through dealcoholization and polycondensation in the presence of n-butanol, a solvent and a catalyst.
The proportion of the phenyltriethoxysilane, the methyltriethoxysilane and the dimethyltriethoxysilane affects the temperature resistance, and an increase in the amount of the phenyltriethoxysilane can improve the temperature resistance, but too much of the phenyltriethoxysilane can result in strong rigidity and reduced recoating capability. Thus, in a preferred embodiment of the present invention, the mass ratio between the phenyltriethoxysilane, methyltriethoxysilane and dimethyltriethoxysilane is 20:15:3.
The solvent includes water, propylene glycol methyl ether acetate (PMA), etc.
The silane coupling agent is nonionic polyether siloxane. The nonionic structure enables the coupling agent to be suitable for various surfaces of cations, anions and nonionic, and can be well combined with other various components in the coating. The polyether siloxane has stronger temperature resistance, is more suitable for being used in high-temperature resistant products, can adapt to the temperature required by curing particularly in the curing process, ensures the increase of the interlayer adhesive force, and has great help to both the coating and the substrate and the coating. The polyether siloxane has excellent wettability, can be uniformly attached to the surface of a target inorganic substance by high-speed dispersion in a short time, and has better effect in the subsequent combination with various components of a formula than the traditional silane coupling agent.
Nonionic polyether siloxanes such as5847。
The pigment and filler comprises one or more than two of low-melting-point glass powder, precipitated barium, iron-manganese black, copper-chromium black, iron oxide red and the like.
The auxiliary agent is an auxiliary agent for a conventional powder coating and comprises one or two of benzoin, a leveling agent, a brightening agent, a sand grain agent and a ventilation agent.
The second object of the invention is realized by the following technical scheme: the preparation process of the high temperature resistant powder coating capable of being recoated comprises the steps of weighing methyl phenyl siloxane type organic silicon resin, bisphenol A type epoxy resin, dicyandiamide, pigment and filler, silane coupling agent and auxiliary agent according to the proportion, fully mixing and crushing; feeding the crushed materials into an extruder for melt extrusion; the extruded material is pressed into tablets, cooled, crushed, sieved and packaged.
Compared with the prior art, the method has the following beneficial effects:
1. in order to achieve higher high temperature resistance, generally, the organic silicon resin is generally introduced with phenyl groups as much as possible, phenyl groups are rigid mechanisms, so that the final organic silicon resin has strong rigidity and poor flexibility, and a coating film formed by the organic silicon resin has lower surface energy and poorer bonding force with a second layer of coating material when being melted under the same wettability.
The invention selects the methyl phenyl siloxane type organic silicon resin, weakens the rigidity of the organic silicon resin, increases the thermoplasticity of the organic silicon resin, improves the surface energy of the organic silicon resin as much as possible and increases the binding force during recoating under the premise of ensuring the temperature resistance. Compared with the existing product, the recoating adhesive force of the invention has very obvious effect. The traditional organic silicon resin has a plurality of ring bodies, has extremely high rigidity and cannot be recoated.
2. The invention also adds a silane coupling agent, in particular to nonionic polyether siloxane, which increases the residual hydroxyl content of the whole surface of the coating on one hand and can be tightly combined with the solidified first layer when the second layer of coating is melted during recoating by adjusting the combination capacity between organic and inorganic matter interfaces on the other hand.
Detailed Description
Example 1
Raw material name Quantity of
Methyl phenyl siloxane type organic silicon resin 15%
Bisphenol A type epoxy resin 20%
Dicyandiamide 5%
Low-melting glass powder 8%
Copper chromium black 7%
Manganese iron black 7%
Precipitated barium 35%
Sand grain agent 1%
Silane coupling agent 2%
And (5) summation: 100%
the silane coupling agent is5847。
The preparation process comprises the following steps:
(1) Preparation of methyl phenyl siloxane type organic silicon resin
200g of phenyltriethoxysilane, 150g of methyltriethoxysilane, 30g of dimethyltriethoxysilane, 30g of propylene glycol methyl ether acetate (PMA) and 0.1g of acetic acid are put into an overhead tank and stirred uniformly to obtain a mixed monomer. 50g of n-butanol and 100g of water are pumped into the reaction kettle.
At 15-25 deg.c, mixed monomer is dropped into the reaction kettle while stirring for 2 hr, and the reaction is maintained for 5 hr. Then heating to 70 ℃, starting dealcoholization reaction, adding 0.02g of triethanolamine catalyst when heating to 90 ℃, and continuing to react to 140-145 ℃ for 2 hours to obtain the catalyst.
(2) Weighing methyl phenyl siloxane type organic silicon resin, bisphenol A type epoxy resin, dicyandiamide, pigment and filler, silane coupling agent and auxiliary agent according to the proportion, fully mixing and crushing; feeding the crushed materials into an extruder for melt extrusion; the extruded material is pressed into tablets, cooled, crushed, sieved and packaged.
Example 2
Unlike example 1, the following is: the organic silicon resin has higher duty ratio, more excellent appearance after temperature resistance and no obvious influence on the recoating performance.
Raw material name Quantity of
Methyl phenyl siloxane type organic silicon resin 20%
Bisphenol A type epoxy resin 20%
Dicyandiamide 5%
Low-melting glass powder 8%
Copper chromium black 7%
Manganese iron black 7%
Precipitated barium 30%
Sand grain agent 1%
Silane coupling agent 2%
And (5) summation: 100%
example 3
Unlike example 1, the following is: the organic silicon resin has unchanged proportion, the proportion of an epoxy curing system is increased, the gloss of the obtained coating is higher than that of example 1, the temperature resistance performance is not different at 400 ℃, but the coating is easy to foam when being burnt by open fire, is not suitable for a scene directly contacting the open fire, and has no change in the recoating adhesive force effect.
Example 4
Unlike example 1, the following is: the polyether silane coupling agent is eliminated, the recoating adhesion test is that the grade is reduced, and the recoating adhesion of 2mm multiplied by 2mm hundred lattice passes grade 1.
Raw material name Quantity of
Methyl phenyl siloxane type organic silicon resin 15%
Bisphenol A type epoxy resin 20%
Dicyandiamide 5%
Low-melting glass powder 8%
Copper chromium black 7%
Manganese iron black 7%
Precipitated barium 37%
Sand grain agent 1%
Silane coupling agent 0
And (5) summation: 100%
comparative example 1
Unlike example 1, the following is: the silicone resin was prepared by conventional techniques, see comparative example 2. The recoating adhesion was poor, the recoating 2mm x 2mm hundred cell adhesion was rated 4 and judged as not recoated.
Raw material name Quantity of
Organic silicon resin (traditional technology) 15%
Bisphenol A type epoxy resin 20%
Dicyandiamide 5%
Low-melting glass powder 8%
Copper chromium black 7%
Manganese iron black 7%
Precipitated barium 37%
Sand grain agent 1%
And (5) summation: 100%
comparative example 2
Unlike example 1, the following is: the organic silicon resin is prepared by the traditional process, and is added with a common silane coupling agent KH560 to recoat the level of 3-4 of 2mm multiplied by 2mm hundred lattice adhesive force, and the organic silicon resin is judged as being incapable of recoating.
Synthesis of the organic silicon resin: 250g of mono phenyl trichlorosilane, 120g of mono methyl trichlorosilane, 50g of dimethyl trichlorosilane, 200g of dimethylbenzene, 30g of n-butyl alcohol, 150g of dimethylbenzene and 800g of water are taken. And when the temperature is less than 25 ℃, adding the monophenyl trichlorosilane, the monomethyl trichlorosilane and the dimethyl trichlorosilane into a high-level tank, stirring uniformly to obtain a mixed monomer, gradually adding water and n-butanol, and maintaining for 30min after the addition is completed for 3.5-4 h. Then washing for 5 times until the pH value is neutral, filtering and concentrating, adding 0.2g of catalyst zinc octoate, heating to 150 ℃, vacuumizing for 3 hours, and cooling and discharging.
Raw material name Quantity of
Organic silicon resin (traditional technology) 15%
Bisphenol A type epoxy resin 20%
Dicyandiamide 5%
Low-melting glass powder 8%
Copper chromium black 7%
Manganese iron black 7%
Precipitated barium 35%
Sand grain agent 1%
Silane coupling agent KH560 2%
And (5) summation: 100%
the present invention will be described in further detail with reference to the following examples, but the embodiments of the present invention are not limited thereto, and other various modifications, substitutions, or alterations can be made according to the above-described aspects of the present invention, and according to the ordinary skill and familiar means of the art, without departing from the basic technical spirit of the present invention.

Claims (6)

1. The recoating high-temperature-resistant powder coating is characterized by comprising the following components in percentage by mass:
10 to 20 percent of methyl phenyl siloxane type organic silicon resin
Bisphenol A type epoxy resin 16-32%
Dicyandiamide 4-8%
Pigment and filler 40-60%
Nonionic polyether siloxanes 1-2%
0.5-2% of auxiliary agent;
the methyl phenyl siloxane type organic silicon resin is prepared by dealcoholization and condensation polymerization of phenyl triethoxysilane, methyl triethoxysilane and dimethyl triethoxysilane which form a mixed monomer in the presence of n-butanol, a solvent and a catalyst; the mass ratio of the phenyl triethoxysilane to the methyl triethoxysilane to the dimethyl triethoxysilane is 20:15:3.
2. The recoatable high temperature resistant powder coating according to claim 1, comprising the following components in mass fraction:
15% of methyl phenyl siloxane type organic silicon resin
Bisphenol A type epoxy resin 20%
Dicyandiamide 5%
Pigment and filler 57%
Nonionic polyether siloxanes 2%
1% of auxiliary agent.
3. The recoatable high temperature resistant powder coating of claim 1, wherein the solvent comprises water and propylene glycol methyl ether acetate.
4. The recoatable high temperature resistant powder coating of claim 1, wherein the pigment comprises one or a combination of more than two of a low melting glass frit, precipitated barium, iron manganese black, copper chromium black, iron oxide black, and iron oxide red.
5. The recoatable high temperature resistant powder coating of claim 1, wherein the adjuvant is a conventional powder coating adjuvant including, but not limited to, one or a combination of two of benzoin, leveling agent, gloss enhancer, sand grain agent and air permeable agent.
6. The process for preparing the recoatable high temperature resistant powder coating according to any one of claims 1 to 5, wherein the process comprises weighing methyl phenyl siloxane type organic silicon resin, bisphenol a type epoxy resin, dicyandiamide, pigment and filler, nonionic polyether siloxane and auxiliary agent according to a proportion, fully mixing and crushing; feeding the crushed materials into an extruder for melt extrusion; the extruded material is pressed into tablets, cooled, crushed, sieved and packaged.
CN202310035460.7A 2023-01-10 2023-01-10 High-temperature-resistant powder coating capable of being recoated and preparation process thereof Active CN116144248B (en)

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CN116144248B true CN116144248B (en) 2024-02-20

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113683941A (en) * 2021-09-18 2021-11-23 航佳彩新材料(广东)有限公司 Open fire-resistant high-temperature powder coating special for fireplace and preparation method thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113683941A (en) * 2021-09-18 2021-11-23 航佳彩新材料(广东)有限公司 Open fire-resistant high-temperature powder coating special for fireplace and preparation method thereof

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