CN116140521A - Clamping system and clamping method for precision forging production - Google Patents
Clamping system and clamping method for precision forging production Download PDFInfo
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- CN116140521A CN116140521A CN202310243612.2A CN202310243612A CN116140521A CN 116140521 A CN116140521 A CN 116140521A CN 202310243612 A CN202310243612 A CN 202310243612A CN 116140521 A CN116140521 A CN 116140521A
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- forging
- forging piece
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- 238000005242 forging Methods 0.000 title claims abstract description 120
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- 230000001681 protective effect Effects 0.000 claims abstract description 8
- 230000000694 effects Effects 0.000 claims abstract description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 12
- 238000003860 storage Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 238000010009 beating Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 12
- 229910052742 iron Inorganic materials 0.000 abstract description 6
- 230000002787 reinforcement Effects 0.000 abstract 1
- 238000007790 scraping Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J7/00—Hammers; Forging machines with hammers or die jaws acting by impact
- B21J7/02—Special design or construction
- B21J7/04—Power hammers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
- B21J13/08—Accessories for handling work or tools
- B21J13/10—Manipulators
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses a clamping system and a clamping method for precision forging production, wherein the clamping system comprises a shell and a forging piece, and a clamping assembly for clamping the forging piece is arranged in the shell; a gain component for improving toughness of the forging piece is arranged on the left side of the hammering part; a cleaning assembly for performing burr cleaning and stress relief on the forging piece is arranged on the right side of the hammering part; a rotating assembly for rotating the forging piece is arranged in the protective shell; according to the invention, the rotating assembly is arranged to control the forging piece to rotate, when the clamping frame moves in opposite directions and away from each other, the first rack drives the forging piece to rotate through the gear, so that the stress area of the forging piece is effectively increased, and the forging piece is also subjected to toughness reinforcement of the gain assembly and stress relief of the cleaning assembly when rotating each time, so that the forging effect is further improved; the gear moves through second rack control scraper blade, and the scraper blade clears up the iron fillings on brace table surface, prevents that the iron fillings from getting into the brace table and causing the jam.
Description
Technical Field
The invention relates to the technical field of precision forging production, in particular to a clamping system and a clamping method for precision forging production.
Background
The forging is a workpiece or blank obtained by forging and deforming a metal blank, the metal blank is subjected to shaping deformation by applying pressure, the mechanical properties of the forging can be changed, and the precision forging is a product which is subjected to some precision and fine machining.
At present, the quality and the precision of products are more emphasized in the production process, the machined products are required to be more and more precise, and when the products are machined and produced, the products are usually firmly clamped in a manual rotation clamping mode, so that the clamping system is inconvenient to use, the existing clamping system is unfavorable for stably clamping the forging, rotation is required when the forging is forged, and the forging can be uniformly and comprehensively forged; meanwhile, when forging the forging, the surface of the forging needs to be subjected to treatment such as burr cleaning, stress relief and toughness increase by operators, so that conditions such as scalding possibly occur due to high temperature of the forging while labor force is wasted, and therefore, a clamping system capable of stably supporting the forging and simultaneously performing efficient forging is required on the market.
Disclosure of Invention
The invention aims to provide a clamping system and a clamping method for precision forging production, which are used for solving the problems set forth in the background.
In order to achieve the above purpose, the present invention provides the following technical solutions: the clamping system for precision forging production comprises a shell and a forging piece, wherein an opening is fixedly formed in the front side of the shell, a protecting shell is arranged in the shell, and a hammering part is arranged on the upper side of the protecting shell; a clamping assembly for clamping the forging piece is arranged in the shell; a gain component for improving toughness of the forging piece is arranged on the left side of the hammering part; a cleaning assembly for performing burr cleaning and stress relief on the forging piece is arranged on the right side of the hammering part; the inside of protecting crust is provided with the rotating component that carries out the rotation to forging piece.
Preferably, the clamping assembly comprises a mounting shell, an electric cylinder is arranged in the mounting shell and fixedly connected with the mounting shell through a fixing part, a first piston rod is connected in the electric cylinder in a sliding mode, a connecting frame is fixedly connected with the front end face of the first piston rod, sliding blocks are connected on the left side and the right side of the electric cylinder in a sliding mode, a right hinge plate is connected on the left side in a rotating mode of the upper end face of the sliding blocks, the right hinge plate is connected with the mounting shell in a rotating mode, a left hinge plate is connected on the right side in a rotating mode of the upper end face of the sliding blocks, and the left hinge plate is connected with the mounting shell in a rotating mode.
Preferably, the left side and the right side of the installation shell are both connected with clamping frames in a sliding manner, the lower sides of the left side and the right side clamping frames are both rotationally connected with lower hinge plates, the lower hinge plates are rotationally connected with sliding blocks, and the left side and the right side clamping frames, the lower hinge plates, the left hinge plates and the sliding blocks are all arranged in a bilateral symmetry manner along the electric cylinder.
Preferably, the gain component comprises a storage box, the storage box is arranged on the left side of the upper end face of the shell, the lower end face of the storage box is fixedly communicated with a feed pipe, the lower side of the feed pipe is fixedly communicated with a discharge pipe, a plugging plate is arranged on the surface of the discharge pipe in a sliding mode, the rear end face of the plugging plate is fixedly connected with a bearing rod, the upper end face of the right hinge plate is fixedly connected with a driving rod, the upper side of the driving rod is movably connected with a hinge ball, and the hinge ball is fixedly connected with the bearing rod.
Preferably, the cleaning assembly comprises a cold air box, the cold air box sets up in the up end right side of casing, the lower terminal surface fixed intercommunication of cold air box has the intake pipe, the inside right side fixedly connected with fixed plate of protecting crust, the left end face fixed mounting of fixed plate has the promotion cylinder, the inside sliding connection of promotion cylinder has the second piston rod, the rear end face fixedly connected with drive piece of second piston rod, the lower terminal surface of second piston rod and the up end fixed connection of link, the intake pipe communicates with the promotion cylinder, the fixed surface intercommunication of promotion cylinder has the jet-propelled pipe, the inside of intake pipe is provided with the check valve.
Preferably, the rotating assembly comprises a first connecting block, the downside of clamping frame is in the front side fixedly connected with brace table of installation shell, the inside of brace table rotates and is connected with the gear, the up end fixedly connected with first connecting block of gear, forge the piece and place in the upside of first connecting block, the fixed surface of brace table has seted up the spacing groove, the inside wall sliding connection of spacing groove has a second connecting block, the up end of second connecting block and the front side fixed connection of the lower extreme face of left side clamping frame, the first rack of lower terminal surface fixedly connected with of second connecting block, first rack and gear engagement are connected, the spout has all been fixedly seted up to the inside of protecting shell about, the inside of controlling side spout is all sliding connection has the slider, the surface sliding connection of first connecting block has the scraper blade, scraper blade and slider fixed connection.
Preferably, the lower end surface of the scraping plate is fixedly connected with a third connecting block, the lower end surface of the third connecting block is fixedly connected with a second rack, the second rack is movably connected to the inside of the supporting table, and the second rack is meshed with the gear.
Preferably, the left side the inside of holder is fixed to be seted up the feed chute, the inside of feed chute is provided with a plurality of one-way holes, the front side of supporting bench is provided with the collecting vat.
The invention also provides a clamping method of the clamping system for precision forging production, which comprises the following steps:
s1: the driving device is connected with the hammering part, a forged piece to be forged is placed on the first connecting block, the electric cylinder controls the first piston rod to move forwards, the first piston rod drives the connecting frame to move forwards, the left sliding block and the right sliding block move in opposite directions under the action of the connecting frame, the left sliding block and the right sliding block control the left clamping frame and the right clamping frame to move in opposite directions through the lower hinge plate, and therefore clamping of the forged piece is achieved, and the driving device controls the hammering part to hammer the forged piece;
s2: when the first piston rod controls the connecting frame to move backwards, the driving block controls the pushing cylinder to suck cold air through the second piston rod, and when the first piston rod controls the connecting frame to move forwards, the pushing cylinder sprays the internal cold air to the forging piece through the air spraying pipe, so that the burrs of the forging piece are cleaned and stress is relieved;
s3: meanwhile, when the connecting frame moves forwards, the right hinge plate drives the driving rod to rotate forwards, the driving rod drives the bearing rod to move forwards through the hinge ball, the bearing rod seals the coke powder in the feeding pipe through the sealing plate, when the connecting frame moves backwards, the driving rod controls the bearing rod to move backwards, the sealing plate releases the sealing of the coke powder, at the moment, the left clamping frame moves to the lower part of the discharging pipe, and the coke powder falls into the feeding groove through the discharging pipe;
s4: when left and right sides holder carries out the motion that leaves, left side holder drives first rack through the second connecting block and removes left, and first rack drives first connecting block and rotates, and first connecting block drives and forge the piece and rotate to improve the forging effect of beating the portion to forging the piece, simultaneously, gear control second rack removes forward, and the second rack drives the scraper blade through the third connecting block and removes, and the scraper blade is further clear up debris on the brace table.
Preferably, the hammering part is used for hammering the forged piece once and then moving upwards, the electric cylinder is used for controlling the first piston rod to move backwards, clamping of the clamping frame on the forged piece is relieved, then the clamping frame is controlled again to clamp the forged piece, the hammering part is used for continuously hammering the forged piece, and the forged piece is forged circularly.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the invention, the forging piece is clamped by arranging the clamping assembly, the first piston rod is used for pushing the connecting frame to control the left and right sliding blocks to move in opposite directions, and the lower hinge plate is used for controlling the left and right clamping frames to move in opposite directions, so that the clamping work of the forging piece is realized, and the stability of the forging piece is ensured;
2. according to the invention, the toughness of the forging piece is increased by arranging the gain component, the left-side sliding block is controlled to move left and right by controlling the front-back movement of the connecting frame through the first piston rod, the left-side sliding block drives the driving rod to rotate, and the driving rod and the hinged ball are used for controlling the bearing rod to move front and back, so that the intermittent addition of the coke powder into the discharging pipe is realized, the coke powder is sprayed to the surface of the forging piece through the one-way hole in the feeding groove, and the coke powder is used as a heating agent of the forging piece, so that the toughness of the forging piece can be effectively improved, and the forging piece effect is further improved;
3. according to the invention, the cleaning assembly is arranged for cleaning, the driving block is controlled to move back and forth through the back and forth movement of the connecting frame, the driving block is controlled to push the air cylinder to suck air and jet air through the second piston rod, and the cold air in the air cylinder is pushed to be sprayed to the forging piece through the air jet pipe, so that the residual stress and burrs on the surface of the forging piece can be cleaned, the manual cleaning is not needed, and the manual labor force is effectively reduced;
4. according to the invention, the rotating assembly is arranged to control the forging piece to rotate, when the clamping frames move oppositely and away from each other, the left clamping frame controls the first rack to move through the second connecting block, the first rack drives the forging piece to rotate through the gear, so that the stress area of the forging piece is effectively increased, and the toughness of the gain assembly is enhanced and the stress of the cleaning assembly is relieved when the forging piece rotates each time, so that the precision forging of the forging piece is realized; meanwhile, the gear controls the scraping plate to move through the second rack, the scraping plate cleans scrap iron on the surface of the supporting table, and the collecting tank collects the cleaned scrap iron to prevent the scrap iron from entering the supporting table to cause blockage.
Drawings
FIG. 1 is a schematic diagram of a clamping system for precision forging production according to the present invention;
FIG. 2 is a schematic diagram of the internal structure of a clamping system for precision forging production according to the present invention; the method comprises the steps of carrying out a first treatment on the surface of the
FIG. 3 is a schematic view of a clamping assembly according to the present invention;
FIG. 4 is a schematic diagram of a gain element according to the present invention;
FIG. 5 is a schematic view of a cleaning assembly according to the present invention;
FIG. 6 is a schematic diagram of a rotary assembly according to the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 3 at A;
FIG. 8 is a flow chart of the steps of a clamping method of a clamping system for precision forging production according to the present invention;
in the figure: 1. a housing; 2. a collection tank; 3. an opening; 4. a beating part; 5. forging; 6. a protective shell; 7. a chute; 100. a clamping assembly; 101. an electric cylinder; 102. a fixing part; 103. a mounting shell; 104. a right hinge plate; 105. a support table; 106. a clamping frame; 107. a limit groove; 108. a connecting frame; 109. a left hinge plate; 110. a sliding block; 111. a lower hinge plate; 112. a first piston rod; 113. a feed chute; 114. a one-way hole; 200. a gain component; 201. a storage bin; 202. a feed pipe; 203. a plugging plate; 204. a discharge pipe; 205. a carrier bar; 206. a hinged ball; 207. a driving rod; 300. cleaning the assembly; 301. a cold air box; 302. an air inlet pipe; 303. a fixing plate; 304. a pushing cylinder; 305. a second piston rod; 306. a driving block; 307. a gas lance; 400. a rotating assembly; 401. a first connection block; 402. a first rack; 403. a second connection block; 404. a second rack; 405. a scraper; 406. a gear; 407. a third joint block; 408. a sliding block.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by a person skilled in the art without making any inventive effort, are intended to be within the scope of the present invention.
Referring to fig. 1 to 8, the present invention provides a technical solution: the clamping system for precision forging production comprises a shell 1 and a forging piece 5, wherein an opening 3 is fixedly formed in the front side of the shell 1, a protective shell 6 is arranged in the shell 1, and a hammering part 4 is arranged on the upper side of the protective shell 6; a clamping assembly 100 for clamping the forging 5 is arranged in the shell 1; the left side of the beating part 4 is provided with a gain component 200 for improving the toughness of the forging piece 5; the right side of the hammering part 4 is provided with a cleaning assembly 300 for deburring and stress relieving the forging piece 5; inside the guard case 6 is provided a rotation assembly 400 that rotates the forging 5.
Further, the clamping assembly 100 comprises a mounting shell 103, an electric cylinder 101 is arranged in the mounting shell 103, the electric cylinder 101 is fixedly connected with the mounting shell 103 through a fixing portion 102, a first piston rod 112 is connected in a sliding mode in the electric cylinder 101, a connecting frame 108 is fixedly connected to the front end face of the first piston rod 112, sliding blocks 110 are connected to the left side and the right side of the electric cylinder 101 in a sliding mode, a right hinge plate 104 is connected to the upper end face of the left sliding block 110 in a rotating mode, the right hinge plate 104 is connected to the mounting shell 103 in a rotating mode, a left hinge plate 109 is connected to the upper end face of the right sliding block 110 in a rotating mode, and the left hinge plate 109 is connected to the mounting shell 103 in a rotating mode.
The left and right sides of installation shell 103 all sliding connection has grip slipper 106, and the downside of left and right sides grip slipper 106 all rotates and is connected with lower hinged plate 111, and lower hinged plate 111 rotates with slider 110 to be connected, and left and right sides grip slipper 106, lower hinged plate 111, left hinged plate 109, slider 110 all are bilateral symmetry setting along electric cylinder 101.
Further, the gain component 200 comprises a storage box 201, the storage box 201 is arranged on the left side of the upper end face of the shell 1, a feed pipe 202 is fixedly communicated with the lower end face of the storage box 201, a discharge pipe 204 is fixedly communicated with the lower side of the feed pipe 202, a plugging plate 203 is arranged on the surface of the discharge pipe 204 in a sliding mode, a bearing rod 205 is fixedly connected with the rear end face of the plugging plate 203, a driving rod 207 is fixedly connected with the upper end face of the right hinge plate 104, a hinge ball 206 is movably connected with the upper side of the driving rod 207, and the hinge ball 206 is fixedly connected with the bearing rod 205.
Further, the cleaning assembly 300 comprises a cold air box 301, the cold air box 301 is arranged on the right side of the upper end face of the shell 1, an air inlet pipe 302 is fixedly communicated with the lower end face of the cold air box 301, a fixing plate 303 is fixedly connected to the right side of the inside of the protective shell 6, a pushing cylinder 304 is fixedly arranged on the left end face of the fixing plate 303, a second piston rod 305 is slidably connected to the inside of the pushing cylinder 304, a driving block 306 is fixedly connected to the rear end face of the second piston rod 305, the lower end face of the second piston rod 305 is fixedly connected with the upper end face of the connecting frame 108, the air inlet pipe 302 is communicated with the pushing cylinder 304, an air spraying pipe 307 is fixedly communicated with the surface of the pushing cylinder 304, and a one-way valve is arranged inside the air inlet pipe 302.
Further, the rotating assembly 400 comprises a first connecting block 401, the lower side of the clamping frame 106 is fixedly connected with a supporting table 105 at the front side of the mounting shell 103, a gear 406 is rotationally connected to the inside of the supporting table 105, the upper end face of the gear 406 is fixedly connected with the first connecting block 401, the forging piece 5 is placed on the upper side of the first connecting block 401, a limiting groove 107 is formed in the surface of the supporting table 105, a second connecting block 403 is slidably connected to the inner side wall of the limiting groove 107, the upper end face of the second connecting block 403 is fixedly connected with the front side of the lower end face of the left clamping frame 106, a first rack 402 is fixedly connected with the lower end face of the second connecting block 403, the first rack 402 is meshed with the gear 406, sliding grooves 7 are fixedly formed in the left side and the right side of the inside of the protecting shell 6, sliding blocks 408 are slidably connected to the inside of the left side and the right side sliding grooves 7, scraping plates 405 are slidably connected to the surfaces of the first connecting block 401, and the scraping plates 405 are fixedly connected with the sliding blocks 408.
Further, a third connecting block 407 is fixedly connected to the lower end face of the scraper 405, a second rack 404 is fixedly connected to the lower end face of the third connecting block 407, the second rack 404 is movably connected to the inside of the supporting table 105, and the second rack 404 is in meshed connection with a gear 406.
Further, a feeding chute 113 is fixedly arranged in the left clamping frame 106, a plurality of one-way holes 114 are formed in the feeding chute 113, and a collecting tank 2 is arranged on the front side of the supporting table 105.
The clamping method of the clamping system for precision forging production comprises the following steps:
s1: connecting driving equipment with the hammering part 4, placing the forged piece 5 to be forged on the first connecting block 401, controlling the first piston rod 112 to move forwards by the electric cylinder 101, driving the connecting frame 108 to move forwards by the first piston rod 112, and under the action of the connecting frame 108, enabling the left and right sliding blocks 110 to move in opposite directions, controlling the left and right clamping frames 106 to move in opposite directions by the left and right sliding blocks 110 through the lower hinge plates 111, so as to clamp the forged piece 5, and controlling the hammering part 4 to hammer the forged piece 5 by the driving equipment;
s2: when the first piston rod 112 controls the connecting frame 108 to move backwards, the driving block 306 controls the pushing cylinder 304 to suck cold air through the second piston rod 305, and when the first piston rod 112 controls the connecting frame 108 to move forwards, the pushing cylinder 304 sprays the internal cold air to the forging piece 5 through the air spraying pipe 307, so that the deburring and stress relief of the forging piece 5 are realized;
s3: meanwhile, when the connecting frame 108 moves forwards, the right hinge plate 104 drives the driving rod 207 to rotate forwards, the driving rod 207 drives the bearing rod 205 to move forwards through the hinge ball 206, the bearing rod 205 seals the coke powder in the feeding pipe 202 through the sealing plate 203, when the connecting frame 108 moves backwards, the driving rod 207 controls the bearing rod 205 to move backwards, the sealing plate 203 releases the sealing of the focused carbon powder, at the moment, the left clamping frame 106 moves to the lower part of the discharging pipe 204, and the coke powder falls into the feeding groove 113 through the discharging pipe 204;
s4: when the left clamping frame 106 and the right clamping frame 106 do separate movement, the left clamping frame 106 drives the first rack 402 to move leftwards through the second connecting block 403, the first rack 402 drives the first connecting block 401 to rotate, the first connecting block 401 drives the forging piece 5 to rotate, so that the forging effect of the hammering part 4 on the forging piece 5 is improved, meanwhile, the gear 406 controls the second rack 404 to move forwards, the second rack 404 drives the scraping plate 405 to move through the third connecting block 407, and the scraping plate 405 further cleans sundries on the supporting table 105.
Further, the hammering portion 4 moves upward after completing one hammering of the forging piece 5, the electric cylinder 101 controls the first piston rod 112 to move backward, the clamping of the clamping frame 106 on the forging piece 5 is released, then the clamping frame 106 is controlled again to clamp the forging piece 5, the hammering portion 4 continuously hammers the forging piece 5, and the forging piece 5 is forged in a circulating manner.
Working principle: placing the forging piece 5 to be forged on the first connecting block 401, controlling the first piston rod 112 to move forwards by the electric cylinder 101, driving the connecting frame 108 fixedly connected with the first piston rod 112 to move forwards, enabling the left side sliding block 110 to move rightwards under the action of the connecting frame 108 and the right hinge plate 104, enabling the left side clamping frame 106 to move rightwards under the action of the left side lower hinge plate 111 and the right hinge plate 104, enabling the right side clamping frame 106 to move leftwards under the action of the left hinge plate 109 and the mounting shell 103, enabling the right side clamping frame 106 to move leftwards under the action of the right side sliding block 110 and the right side lower hinge plate 111, clamping the forging piece 5 through the opposite movement of the left side clamping frame 106, and then hammering and forging the forging piece 5 by the hammering part 4;
every time the hammering part 4 completes hammering the forging piece 5 once, the electric cylinder 101 controls the first piston rod 112 to move backwards for one time to adjust, then controls the clamping frame 106 to clamp the forging piece 5 again, when the first piston rod 112 controls the connecting frame 108 to move backwards, the connecting frame 108 drives the driving block 306 fixedly connected with the connecting frame to move backwards, the driving block 306 drives the second piston rod 305 fixedly connected with the driving block 306 to move, the second piston rod 305 controls the pushing cylinder 304 to suck cold air in the cold air box 301, and when the first piston rod 112 controls the connecting frame 108 to move forwards, the driving block 306 controls the second piston rod 305 to spray the cold air in the pushing cylinder 304 to the surface of the forging piece 5 for stress cleaning and burr cleaning;
meanwhile, when the connecting frame 108 moves backwards, the right hinged plate 104 drives the driving rod 207 fixedly connected with the right hinged plate 104 to rotate, the driving rod 207 controls the bearing rod 205 to move backwards through the hinged ball 206, the bearing rod 205 drives the plugging plate 203 fixedly connected with the bearing rod 205 to move backwards, at the moment, the left clamping frame 106 moves to the position below the discharging pipe 204, coke powder falls into the feeding groove 113 through the discharging pipe 204, when the left clamping frame 106 moves towards the right clamping frame 106 to clamp the forging piece 5, the coke powder flows to the surface of the forging piece 5 through the one-way hole under the inertia effect, so that the toughness of the forging piece 5 is effectively improved, and when the connecting frame 108 moves forwards, the plugging plate 203 plugs the feeding pipe 202, and further the intermittent feeding of the coke powder into the discharging pipe 204 is realized;
when the left clamping frame 106 drives the second connecting block 403 to move leftwards, the second connecting block 403 drives the first rack 402 fixedly connected with the second connecting block, the first rack 402 drives the gear 406 fixedly connected with the first rack 402 to rotate, the gear 406 drives the first connecting block 401 fixedly connected with the first rack 406 to rotate, the first connecting block 401 drives the forging piece 5 at the upper side to rotate, meanwhile, the gear 406 drives the second rack 404 fixedly connected with the second rack 404 to move, the second rack 404 drives the third connecting block 407 fixedly connected with the second rack 404 to move, the third connecting block 407 drives the third connecting block 407 fixedly connected with the third rack 407 to move, the scraping plate 405 cleans scrap iron at the upper side of the supporting table 105, when the left clamping frame 106 moves rightwards, the first connecting block 401 reversely rotates, when the first connecting block 401 stops rotating, the forging piece 5 generates a certain offset under the action of inertia, the slightly changed rotating position of the hammering piece 4 is continuously forged while the clamping of the left clamping frame 106 and the hammering piece 106 is changed, the coke powder can also forge the forging piece 5 at different positions, the grinding piece 307 can be processed, the precision forging piece is fully removed from the forging piece 5, and further the precision forging piece is fully forged.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art. Furthermore, in the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
While embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and scope of the invention as defined by the claims and their equivalents.
Claims (10)
1. The utility model provides a precision forging production is with clamping system, includes casing (1) and forging (5), its characterized in that: an opening (3) is fixedly formed in the front side of the shell (1), a protective shell (6) is arranged in the shell (1), and a hammering part (4) is arranged on the upper side of the protective shell (6);
a clamping assembly (100) for clamping the forging piece (5) is arranged in the shell (1);
a gain component (200) for improving the toughness of the forging piece (5) is arranged on the left side of the hammering part (4);
a cleaning assembly (300) for performing burr cleaning and stress relief on the forging piece (5) is arranged on the right side of the hammering part (4);
a rotating assembly (400) for rotating the forging piece (5) is arranged in the protective shell (6).
2. The clamping system for precision forging production as recited in claim 1, wherein: clamping assembly (100) are including installing shell (103), the inside of installing shell (103) is provided with electronic cylinder (101), electronic cylinder (101) are through fixed part (102) and installing shell (103) fixed connection, the inside sliding connection first piston rod (112) of electronic cylinder (101), preceding terminal surface fixedly connected with link (108) of first piston rod (112), the equal sliding connection in the left and right sides of electronic cylinder (101) has sliding block (110), and the left side the up end of sliding block (110) rotates and is connected with right hinge plate (104), right hinge plate (104) rotate with installing shell (103) to be connected, and the right side the up end of sliding block (110) rotates and is connected with left hinge plate (109), left hinge plate (109) rotate with installing shell (103) to be connected.
3. The clamping system for precision forging production as recited in claim 2, wherein: the left side and the right side of installation shell (103) are all connected with clamping frame (106) in a sliding way, the downside of left and right sides clamping frame (106) is all rotated and is connected with lower hinged plate (111), lower hinged plate (111) are rotated with sliding block (110) and are connected, left and right sides clamping frame (106), lower hinged plate (111), left hinged plate (109), sliding block (110) are bilateral symmetry setting along electric cylinder (101).
4. A clamping system for precision forging production as recited in claim 3, further comprising: gain subassembly (200) are including storage case (201), storage case (201) set up in the up end left side of casing (1), the fixed intercommunication of lower terminal surface of storage case (201) has inlet pipe (202), the fixed intercommunication of downside of inlet pipe (202) has discharging pipe (204), the surface slip of discharging pipe (204) is worn to be equipped with shutoff board (203), the rear end face fixedly connected with carrier bar (205) of shutoff board (203), the up end fixedly connected with actuating lever (207) of right hinge board (104), the upside swing joint of actuating lever (207) has articulated ball (206), articulated ball (206) and carrier bar (205) fixed connection.
5. The clamping system for precision forging production as recited in claim 4, wherein: the cleaning assembly (300) comprises a cold air box (301), the cold air box (301) is arranged on the right side of the upper end face of the shell (1), an air inlet pipe (302) is fixedly connected to the lower end face of the cold air box (301), a fixing plate (303) is fixedly connected to the right side of the inside of the protecting shell (6), a pushing air cylinder (304) is fixedly arranged on the left end face of the fixing plate (303), a second piston rod (305) is fixedly connected to the inside of the pushing air cylinder (304), a driving block (306) is fixedly connected to the rear end face of the second piston rod (305), the lower end face of the second piston rod (305) is fixedly connected with the upper end face of the connecting frame (108), the air inlet pipe (302) is communicated with the pushing air cylinder (304), an air injection pipe (307) is fixedly connected to the surface of the pushing air cylinder (304), and a one-way valve is arranged inside the air inlet pipe (302).
6. The clamping system for precision forging production as recited in claim 5, wherein: the rotary component (400) comprises a first connecting block (401), the downside of clamping frame (106) is fixedly connected with supporting bench (105) in the front side of installation shell (103), the inside of supporting bench (105) rotates and is connected with gear (406), the up end fixedly connected with first connecting block (401) of gear (406), forge piece (5) and place in the upside of first connecting block (401), spacing groove (107) have been seted up to the fixed surface of supporting bench (105), the inside wall sliding connection of spacing groove (107) has second connecting block (403), the up end of second connecting block (403) and the front side fixed connection of lower extreme of left side clamping frame (106), the lower extreme fixedly connected with first rack (402) of second connecting block (403), first rack (402) and gear (406) meshing are connected, inside left and right sides of protecting shell (6) all fixedly seted up spout (7), inside equal sliding connection (408) of left and right sides sliding groove (7), scraper blade (405) are connected with slider (408), scraper blade (405) are connected with slider (405).
7. The clamping system for precision forging production as recited in claim 6, wherein: the lower terminal surface fixedly connected with third splicing block (407) of scraper blade (405), the lower terminal surface fixedly connected with second rack (404) of third splicing block (407), second rack (404) swing joint is in the inside of brace table (105), second rack (404) and gear (406) meshing are connected.
8. The clamping system for precision forging production as recited in claim 7, wherein: the left side the inside of holder (106) is fixed to be seted up feed chute (113), the inside of feed chute (113) is provided with a plurality of one-way holes (114), the front side of supporting bench (105) is provided with collecting vat (2).
9. A clamping method of a clamping system for precision forging production according to claims 1-8, comprising the steps of:
s1: connecting driving equipment with a beating part (4), placing a forging piece (5) to be forged on a first connecting block (401), controlling a first piston rod (112) to move forwards by an electric cylinder (101), driving a connecting frame (108) to move forwards by the first piston rod (112), and under the action of the connecting frame (108), controlling a left side sliding block (110) to move in opposite directions, and controlling a left side clamping frame (106) to move in opposite directions by a left side sliding block (110) through a lower hinge plate (111), so as to clamp the forging piece (5), and controlling the beating part (4) to hammer the forging piece (5) by the driving equipment;
s2: when the first piston rod (112) controls the connecting frame (108) to move backwards, the driving block (306) controls the pushing cylinder (304) to suck cold air through the second piston rod (305), and when the first piston rod (112) controls the connecting frame (108) to move forwards, the pushing cylinder (304) sprays the internal cold air to the forging piece (5) through the air spraying pipe (307), so that burr cleaning and stress relieving of the forging piece (5) are realized;
s3: meanwhile, when the connecting frame (108) moves forwards, the right hinge plate (104) drives the driving rod (207) to rotate forwards, the driving rod (207) drives the bearing rod (205) to move forwards through the hinge ball (206), the bearing rod (205) seals the coke powder in the feeding pipe (202) through the sealing plate (203), when the connecting frame (108) moves backwards, the driving rod (207) controls the bearing rod (205) to move backwards, the sealing plate (203) releases the sealing of the focusing carbon powder, at the moment, the left clamping frame (106) moves to the lower part of the discharging pipe (204), and the coke powder falls into the feeding groove (113) through the discharging pipe (204);
s4: when left and right sides holder (106) carry out the motion that leaves, left side holder (106) drive first rack (402) through second connecting block (403) and remove left, first rack (402) drive first connecting block (401) and rotate, first connecting block (401) drive forge piece (5) and rotate, thereby improve the forging effect of beating portion (4) to forge piece (5), simultaneously, gear (406) control second rack (404) move forward, second rack (404) drive scraper blade (405) through third connecting block (407) and remove, scraper blade (405) further clear up debris on supporting bench (105).
10. The clamping method of the clamping system for precision forging production as recited in claim 9, wherein: the hammering part (4) upwards moves after hammering the forging piece (5) once, the electric cylinder (101) controls the first piston rod (112) to backwards move, the clamping of the clamping frame (106) on the forging piece (5) is released, then the clamping frame (106) is controlled again to clamp the forging piece (5), the hammering part (4) continuously hammering the forging piece (5), and the forging piece (5) is circularly forged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310243612.2A CN116140521A (en) | 2023-03-14 | 2023-03-14 | Clamping system and clamping method for precision forging production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310243612.2A CN116140521A (en) | 2023-03-14 | 2023-03-14 | Clamping system and clamping method for precision forging production |
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| CN116140521A true CN116140521A (en) | 2023-05-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310243612.2A Pending CN116140521A (en) | 2023-03-14 | 2023-03-14 | Clamping system and clamping method for precision forging production |
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| CN (1) | CN116140521A (en) |
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Application publication date: 20230523 |