CN116124556A - Solid metal particle dispersing device - Google Patents
Solid metal particle dispersing device Download PDFInfo
- Publication number
- CN116124556A CN116124556A CN202310420105.1A CN202310420105A CN116124556A CN 116124556 A CN116124556 A CN 116124556A CN 202310420105 A CN202310420105 A CN 202310420105A CN 116124556 A CN116124556 A CN 116124556A
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- Prior art keywords
- vibrating
- equipment
- vibrating screen
- solid metal
- screen bucket
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- 239000002923 metal particle Substances 0.000 title claims abstract description 33
- 239000007787 solid Substances 0.000 title claims abstract description 28
- 239000002245 particle Substances 0.000 claims abstract description 30
- 239000006185 dispersion Substances 0.000 claims abstract description 14
- 238000012360 testing method Methods 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 8
- 239000000956 alloy Substances 0.000 claims description 5
- 239000012780 transparent material Substances 0.000 claims description 4
- 229910000838 Al alloy Inorganic materials 0.000 claims description 3
- 239000000843 powder Substances 0.000 abstract description 15
- 238000001514 detection method Methods 0.000 abstract description 9
- 230000002776 aggregation Effects 0.000 abstract 1
- 238000004220 aggregation Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 13
- 239000008187 granular material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B15/00—Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C7/00—Separating solids from solids by electrostatic effect
- B03C7/02—Separators
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
Abstract
The invention discloses a solid metal particle dispersing device, which relates to the technical field of dispersing devices and comprises a feed hopper supporting frame, an AI equipment fixing device, a particle vibrating screen bucket and the like; the vibrating screen bucket is fixed on the vibrating generation device, and the vibrating generation device is controlled by the adjustable vibrating frequency meter to vibrate the vibrating screen bucket with the force meeting the dispersion requirement; a vibrating table is arranged below the vibrating screen bucket; the side surface of the vibration table, which is close to one end of the feed hopper supporting frame, is provided with an electrostatic conducting strip, and solid metal particles are dispersed through the electrostatic conducting strip; the invention can uniformly distribute powder particles, and then adds electrostatic charges not higher than 12KV by using the electrostatic conductive strips, thereby achieving the purposes of non-aggregation and non-superposition of the powder particles by utilizing the principle of homopolar repulsion; AI equipment is added through AI equipment fixing device to carry out intellectual detection system, can carry out the omnidirectional detection to powder particle.
Description
Technical Field
The invention relates to the technical field of dispersing devices, in particular to a solid metal particle dispersing device.
Background
At present, a plurality of novel separation technologies, means and methods appear in the field of industrial metal particle separation, but most of the problems are solved by simple mechanical dispersion and manual observation and judgment, the timeliness and accuracy report of the dispersion result are difficult to achieve, the problems are often treated after a long time, time and labor are wasted, the treatment result is not good, and the maintenance cost is high.
Disclosure of Invention
The invention provides a solid metal particle dispersing device for solving the problem that no automatic equipment is available at present for carrying out dispersion control on metal incoming powder particles.
The invention solves the problems by the following technical proposal:
the utility model provides a solid metal particle dispersion devices, includes test product place the platform, is provided with the feeder hopper support frame of installation feeder hopper on the test product place the platform, and feeder hopper support frame one side is provided with AI equipment fixing device, is provided with the granule reciprocating sieve bucket in AI equipment fixing device's the downside space, and granule reciprocating sieve bucket is provided with the receiving hopper far away from feeder hopper support frame one side;
the particle vibrating screen bucket comprises a vibrating generating device, a vibrating screen bucket and an adjustable vibrating frequency meter, wherein the vibrating screen bucket is fixed on the vibrating generating device, and the vibrating generating device is controlled by the adjustable vibrating frequency meter to vibrate the vibrating screen bucket with a force meeting the dispersion requirement;
a vibrating table made of transparent materials is arranged below the vibrating screen bucket; the side of the vibration table, which is close to one end of the feed hopper supporting frame, is provided with an electrostatic conducting strip, and electrostatic charges with the same polarity are generated through the electrostatic conducting strip, so that solid metal particles flowing through the vibration table are attached with the electrostatic charges, and the solid metal particles are dispersed.
As a further improvement of the invention, the feeding hopper is obliquely arranged on the feeding hopper supporting frame, and the bottom of the feeding hopper is provided with an adjustable valve connected with a fine adjustment nut, and the adjustable valve is adjusted by the fine adjustment nut to control the feeding flow.
As a further improvement of the invention, the feed hopper supporting frame is made of aluminum alloy materials.
As a further improvement of the invention, the electrostatic conducting strip is connected with an electrostatic generating device.
As a further improvement of the invention, the upper side of the vibrating screen bucket is provided with a material distributing valve plate, the material distributing valve plate consists of a material distributing valve arranged on the vibrating screen bucket and a fixed plate, and the fixed plate is vertically inserted into the vibrating screen bucket and is provided with a gap with the bottom plate of the vibrating screen bucket so as to control the entering quantity of particles through the gap; the distributing valve is arranged above the vibrating screen bucket and is fixed with the fixed plate through an adjustable screw.
As a further improvement of the invention, the AI equipment fixing device comprises a fixing main bracket, a transverse sliding rail, a longitudinal sliding rail, a light source clamp, a shooting device fixing point and an AI equipment moving plate, wherein the two fixing main brackets are respectively and slidably arranged on the transverse sliding rail; the longitudinal sliding rail is sleeved on the fixed main bracket and is fixed through a positioning screw; the AI equipment movable plate is fixed on the longitudinal sliding rail, and an AI equipment movable rail A is installed on the AI equipment movable plate, an AI equipment movable rail B is installed on the AI equipment movable rail A, and the AI equipment movable rail B is provided with a light source clamp for installing a light source device and a fixed point of a shooting device for fixedly supporting the light source device.
As a further improvement of the present invention, the AI device moving plate is disposed in parallel with the AI device moving rail a, which is disposed perpendicularly to the AI device moving rail B.
As a further improvement of the present invention, the light source fixture includes a backlight fixture and a forward light source fixture.
As a further improvement of the invention, the dispersing device also comprises a display, a mouse and a keyboard which are arranged above the test product placing platform, and a computer host arranged below the test product placing platform.
Compared with the prior art, the invention has the following advantages:
(1) The invention relates to a solid metal particle dispersing device, which utilizes a particle vibrating sieve bucket with adjustable frequency to uniformly distribute powder particles, and then adds electrostatic charges which are not higher than 12KV by an electrostatic conducting strip, so that the powder particles have homopolar charges, and the aim of preventing the powder particles from accumulating and overlapping is fulfilled by utilizing the homopolar repulsion principle;
(2) According to the invention, the AI equipment is added through the AI equipment fixing device for intelligent detection, the size and the number of powder particles can be monitored, counted and alarmed, and the AI equipment fixing device can be flexibly adjusted according to the AI equipment settings of different models, so that the normal use of the AI equipment is satisfied.
Drawings
Fig. 1 is a schematic structural view of a solid metal particle dispersing device according to the present invention.
Fig. 2 is a front view of a solid metal particle dispersion apparatus according to the present invention.
FIG. 3 is a schematic view of the structure of the feed hopper of the present invention.
Fig. 4 is a schematic structural view of the AI equipment fixing apparatus of the present invention.
FIG. 5 is a schematic diagram of the cooperation of the vibrating screen bucket and the distributing valve plate of the present invention.
FIG. 6 is a schematic diagram of the structure of the vibrating screen bucket and the distributing valve plate of the present invention.
Reference numerals:
1.a feed hopper support frame; 2.a feed hopper; 3. vibrating the sieve bucket; 4. an electrostatic conductive bar; 5. a computer host; 6. testing a product placement platform; ai equipment fixing means; 8. a display; 9. a mouse; 10. an electrostatic generator; 11. a receiving hopper; 12. an adjustable valve; 13. a longitudinal slide rail; 14. fixing the main support; 15. a light source fixture; 16. a transverse slide rail; 17. a material distributing valve plate; 18. a vibrating table; 19. a camera fixation point; ai equipment moving track ii; ai device moving track i; ai device moving board; 23. a material distributing valve; 24. and a fixing plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, a solid metal particle dispersing device comprises a test product placing platform 6, a feed hopper supporting frame 1 for installing a feed hopper 2 is arranged on the test product placing platform 6, an AI device fixing device 7 is arranged on one side of the feed hopper supporting frame 1, a particle vibrating screen bucket is arranged in the lower side space of the AI device fixing device 7, and a receiving hopper 11 is arranged on one side, far away from the feed hopper supporting frame 1, of the particle vibrating screen bucket;
the particle vibrating screen bucket comprises a vibrating generating device, a vibrating screen bucket 3 and an adjustable vibrating frequency meter, wherein the vibrating screen bucket 3 is fixed on the vibrating generating device, the adjustable vibrating frequency meter is connected with the vibrating generating device, and the vibrating generating device is controlled by the adjustable vibrating frequency meter to vibrate the vibrating screen bucket 3 with the strength meeting the dispersion requirement. The shaking table 18 that is formed by transparent material is provided with to shaking screen bucket 3 below, because shaking table 18 is by transparent material preparation, the permeable shaking table 18 that is shaded need simulate when being shaded and examine, it is fixed in test product granule shaking screen bucket bottom can to better provides luminance to the measured object. The side surface of the vibration table 18, which is close to one end of the feed hopper supporting frame 1, is provided with an electrostatic conducting strip 4, and electrostatic charges with the same polarity are generated by the electrostatic conducting strip 4, so that the solid metal particles flowing through the vibration table are attached with the electrostatic charges, and the solid metal particles are dispersed.
Specifically, the solid metal particle dispersing device further comprises a display 8, a mouse 9 and a keyboard which are arranged above the test product placing platform 6, and a computer host 5 which is arranged below the test product placing platform 6. The electrostatic conducting strip 4 is connected with an electrostatic generating device 10, in this embodiment, the electrostatic generating device 10 is arranged beside the computer host 5 below the test product placing platform 6, the electrostatic generating device 10 is connected to the electrostatic conducting strip 4 through a power line, when dispersion work is required, a power switch of the particle dispersing device is turned on, metal particles flow into the vibrating screen bucket 3 from the feed hopper 2, and as the electrostatic conducting strip 4 is connected with the electrostatic generating device 10, the electrostatic generating device 10 applies electrostatic charges not higher than 12 KV; therefore, electrostatic charges with the same polarity are continuously generated, when the metal particles flow through the electrostatic conductive strips 4, the electrostatic charges on the electrostatic conductive strips 4 are attached to the metal particles flowing through, and the metal particles with the same polarity are mutually repelled due to the principle of the same polarity repulsion, so that the particle dispersing effect is achieved.
The feeder hopper 2 is obliquely arranged on the feeder hopper support frame 1, and an adjustable valve 12 connected with a fine adjustment nut is arranged at the bottom of the feeder hopper 2, the adjustable valve 12 is adjusted through the fine adjustment nut to control the feeding flow, and the fine adjustment nut at the bottom of the adjustable valve 12 can be adjusted according to the size attribute of feeding particles and the production technology process to achieve the purpose of controlling the feeding flow. Preferably, the feed hopper support frame 1 is made of an aluminum alloy material.
Further, referring to fig. 1 and fig. 5-6, an adjustable distributing valve plate 17 is arranged on the upper side of the vibrating screen bucket 3, the distributing valve plate 17 is composed of a distributing valve 23 and a fixed plate 24 which are arranged on the vibrating screen bucket 3, and the fixed plate 24 is vertically inserted into the vibrating screen bucket 3 and has a gap with the bottom plate of the vibrating screen bucket 3 so as to control the entering amount of particles through the gap; the distributing valve 23 is arranged above the vibrating screen bucket 3 and is fixed with the fixed plate 24 through an adjustable screw.
The display 8 is a common computer display without special requirements and is used for AI intelligent detection pictures and interface display. The man-machine interface of the display 8 is professional test software which is designed autonomously, and is combined with an AI intelligent device, so that the detection result of particles and the like can be conveniently observed and recorded.
The mouse 9 is a common wireless mouse, has no special requirement, and is placed on the test product placement platform 6 to facilitate the operation of a tester.
Preferably, the test product placement platform 6 is 1000mm 600mm 160 mm in size.
The AI equipment fixing device 7 is made of common alloy materials, and movable sliding rails are arranged in all directions, so that the AI intelligent detection equipment can sample areas conveniently. The device specifically comprises two fixed main brackets 14, two transverse slide rails 16, two longitudinal slide rails 13, a light source clamp 15, a shooting device fixing point 19 and an AI device moving plate 22, wherein the two fixed main brackets 14 are respectively and slidably arranged on the two transverse slide rails 16, and the transverse position of the fixed main brackets 14 can be adjusted through the transverse slide rails 16; the two longitudinal sliding rails 13 are respectively sleeved on the fixed main bracket 14 and fixed through positioning screws, and the longitudinal sliding rails 13 can adjust the longitudinal position of the AI equipment moving plate 22 so as to achieve the function of adjusting the longitudinal movement of the AI equipment; the AI device moving plate 22 is fixed on the two longitudinal sliding rails 13, a movable AI device moving rail I21 is arranged above the AI device moving plate 22 in parallel, a movable AI device moving rail II 20 is vertically arranged on the AI device moving rail I21, a light source clamp 15 for installing a light source device and a shooting device fixing point 19 for fixing and supporting the light source device are arranged on the AI device moving rail II 20, and the shooting device fixing point 19 is higher than the light source clamp 15; the AI device can be locally fine-tuned by moving the track ii 20 of the AI device. In this embodiment, the light source fixture 15 includes a backlight source fixture and a forward light source fixture, where a forward light source disposed on the forward light source fixture is a main light source and is responsible for primary lighting; the backlight source arranged on the backlight source clamp is a secondary light source, and when the primary light source cannot provide enough brightness due to factors such as component blocking and environment, the secondary light source supplements the brightness, so that the shooting requirement is met. The fixing main bracket 14 of the AI equipment fixing device 7 is made of a common alloy material and mainly serves to provide support and overhead for the AI equipment fixing device 7. The particle size and the number of the metal particles are monitored, counted and alarmed through intelligent detection of the AI equipment, and the AI equipment fixing device 7 capable of being flexibly adjusted is arranged for the AI equipment of different models, so that the normal use of the AI equipment is met.
During operation, a certain amount of solid metal powder particles are poured into the feed hopper 2 manually or mechanically, and the powder amount meeting the screening requirement is conveyed into the vibrating screen hopper 3 through the adjustable valve 12; the powder flow rate can be controlled by adjusting the vibrating screen bucket 3; under the vibration conveying of the particle vibrating screen bucket, a certain amount of electrostatic charges are attached to the powder particles through the electrostatic conducting strip 4, and the powder particles uniformly spread out and flow through a detection area of the AI equipment fixing device 7 through the principle of repulsion of the same charges; sampling by an AI intelligent device, and feeding back the thickness of the current powder particles for production adjustment by a system through calculation and analysis; the powder passes through the AI intelligent equipment detection area and then continues to flow into the receiving hopper 11.
Although the invention has been described herein with reference to the above-described illustrative embodiments thereof, the above-described embodiments are merely preferred embodiments of the present invention, and the embodiments of the present invention are not limited by the above-described embodiments, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the scope and spirit of the principles of this disclosure.
Claims (9)
1. The solid metal particle dispersing device is characterized by comprising a test product placing platform, a feed hopper support frame for installing a feed hopper is arranged on the test product placing platform, an AI equipment fixing device is arranged on one side of the feed hopper support frame, a particle vibrating screen hopper is arranged in the lower side space of the AI equipment fixing device, and a receiving hopper is arranged on one side, far away from the feed hopper support frame, of the particle vibrating screen hopper;
the particle vibrating screen bucket comprises a vibrating generating device, a vibrating screen bucket and an adjustable vibrating frequency meter, wherein the vibrating screen bucket is fixed on the vibrating generating device, and the vibrating generating device is controlled by the adjustable vibrating frequency meter to vibrate the vibrating screen bucket with a force meeting the dispersion requirement;
a vibrating table made of transparent materials is arranged below the vibrating screen bucket; the side of the vibration table, which is close to one end of the feed hopper supporting frame, is provided with an electrostatic conducting strip, and electrostatic charges with the same polarity are generated through the electrostatic conducting strip, so that solid metal particles flowing through the vibration table are attached with the electrostatic charges, and the solid metal particles are dispersed.
2. The solid metal particle dispersing device according to claim 1, wherein the feed hopper is obliquely arranged on the feed hopper supporting frame, and an adjustable valve connected with a fine adjustment nut is arranged at the bottom of the feed hopper, and the adjustable valve is adjusted by the fine adjustment nut to control the feeding flow.
3. The solid metal particle dispersion apparatus of claim 1, wherein the hopper support frame is made of an aluminum alloy material.
4. The solid metal particle dispersion apparatus as claimed in claim 1, wherein the electrostatic conductive strip is connected to an electrostatic generator.
5. The solid metal particle dispersing device according to claim 1, wherein a material distributing valve plate is arranged on the upper side of the vibrating screen bucket, the material distributing valve plate consists of a material distributing valve arranged on the vibrating screen bucket and a fixed plate, and the fixed plate is vertically inserted into the vibrating screen bucket and is provided with a gap with a bottom plate of the vibrating screen bucket so as to control the entering amount of particles through the gap; the distributing valve is arranged above the vibrating screen bucket and is fixed with the fixed plate through an adjustable screw.
6. The solid metal particle dispersing device according to claim 1, wherein the AI equipment fixing device comprises a fixing main bracket, a transverse sliding rail, a longitudinal sliding rail, a light source clamp, a shooting device fixing point and an AI equipment moving plate, and the two fixing main brackets are respectively and slidably arranged on the transverse sliding rail; the longitudinal sliding rail is sleeved on the fixed main bracket and is fixed through a positioning screw; the AI equipment movable plate is fixed on the longitudinal sliding rail, and the AI equipment movable plate is provided with an AI equipment movable rail I, an AI equipment movable rail II is arranged on the AI equipment movable rail I, and the AI equipment movable rail II is provided with a light source clamp for installing the light source equipment and a fixed point of a shooting device for fixedly supporting the light source equipment.
7. The solid metal particle dispersing device according to claim 6, wherein the AI equipment moving plate is arranged parallel to the AI equipment moving rail i, and the AI equipment moving rail i is arranged perpendicular to the AI equipment moving rail ii.
8. The solid metal particle dispersion apparatus of claim 6, wherein the light source fixture comprises a backlight fixture and a forward light source fixture.
9. The solid metal particle dispersion apparatus of any one of claims 1 to 8, further comprising a display, a mouse, and a keyboard disposed above the test product placement platform, and a host computer disposed below the test product placement platform.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN202310420105.1A CN116124556A (en) | 2023-04-19 | 2023-04-19 | Solid metal particle dispersing device |
CN202311513044.XA CN117399286A (en) | 2023-04-19 | 2023-11-14 | Solid metal particle dispersing device |
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CN202310420105.1A CN116124556A (en) | 2023-04-19 | 2023-04-19 | Solid metal particle dispersing device |
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CN202310420105.1A Pending CN116124556A (en) | 2023-04-19 | 2023-04-19 | Solid metal particle dispersing device |
CN202311513044.XA Pending CN117399286A (en) | 2023-04-19 | 2023-11-14 | Solid metal particle dispersing device |
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CN108163526A (en) * | 2017-11-14 | 2018-06-15 | 湖南腾远智能设备有限公司 | A kind of grape shaping, vision positioning grasping mechanism and method |
CN213193972U (en) * | 2020-08-14 | 2021-05-14 | 润星(福建)新材料科技有限公司 | Steel slag powder sorting and refining treatment system |
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